Heatstar HS100CVNG User Manual

Model #
OPERATING INSTRUCTIONS
HS100CVNG
AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe
place for future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or operate the heater.
CONVECTION CONSTRUCTION HEATER
If the information in this manual is not followed exactly, a fire or explosion
WARNING:
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light appliance.
Extinguish any open flame.
Shut off gas to appliance. — Service must be performed by a qualified service agency.
This is an unvented gas-fired portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided. Refer to page 3.
may result causing property damage, personal injury or loss of life.
2018-CBHEATSTAR, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTH-
ERS, SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU OPERATE THIS HEATER.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROP­ERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX­IDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOL-
LOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DIS­TANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PAR­TICLES OR UNKNOWN CHEMICALS.
THE STATE OF CALIFORNIA REQUIRES THE FOLLOWING WARNING:
WARNING:
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE, A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER REPRODUCTIVE HARM).
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO
THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
TABLE OF CONTENTS
HEATER SPECIFICATIONS ........................................................... 2
WARNINGS ................................................................................ 2
OPERATING PRECAUTIONS ........................................................ 3
SAFETY PRECAUTIONS .............................................................. 3
ODOR FADE WARNING ............................................................. 4
CAUTION: SHELL EXTENSION INSTRUCTIONS. ........................... 5
SPECIFICATIONS
MODEL HS100CVNG MAX SUPPLY PRESSURE: To Regulator MIN 9" W.C.
To Regulator MAX
Regulator Out
Ignition Min Ambient Temp. BTU Rating Low-High
(2.24 kPa)
14" W.C.
(3.48 kPa)
5" W.C.
(1.24 kPa)
Piezo
0° F (17.8) ° C
45,000-100,000 BTU/HR
OPERATING INSTRUCTIONS ....................................................... 6
SERVICING ................................................................................. 6
HS100CVNG - PARTS LIST .......................................................... 7
WARRANTY ............................................................................... 8
INSTRUCTIONS FOR ORDERING PARTS ..................................... 8
GENERAL INFORMATION
RETAIN THIS MANUAL FOR FUTURE REFERENCE. FOR QUESTIONS, PROBLEMS, MISSING PARTS BEFORE RETURNING TO RETAILER PLEASE CALL WITH MODEL NUMBER AND SERIAL NUMBER OF HEATER: 866-447-2194
MONDAY-FRIDAY 8-5 PM EASTERN TIME OR E-MAIL USING THE HEATSTAR WEBSITE: WWW.HEATSTARBYENERCO.COM
Fuel Consumption
Figure 1 VENTILATION: Minimum openings required Opening Opening
Heater Model # near floor near ceiling
HS100CVNG ....................................2 ft2 ...................2 ft
.018 MCF/>002CCF
(1.44-4.32 kg/HR)
2
Convection Construction Heater Operating Instructions and Owner’s Manual
CAUTION! FAILURE TO FOLLOW THESE VENTILATION REQUIREMENTS
MAY RESULT IN SOOTING DAMAGE.
2
OPERATING PRECAUTIONS
This is a Natural Gas, direct-fired, convection heater. It's intended use is primarily temporary heating of buildings under construction, alteration or repair.
If natural gas leaks from a connection or fitting, it can mix with the surrounding air, forming a potentially explosive mixture. Obviously, natural gas leaks should be avoided, so set up the fuel supply with utmost care. Leak check new connections or re-connections with a soap and water solution and follow all connection instructions herein. Also, ask your natural gas dealer for advice on the application and supply installation and ask them to check it if there are any questions.
This heater was designed and certified for use as a construction heater in accordance with ANSI Standard Z83.7/CGA 2.14-
2011. Check with your local fire safety authority if you have any questions about your applications. Other standards govern the use of fuel gases and heat producing products in specific applications. Your local authority can advise you about these.
Direct-Fired means that all of the combustion products enter the heated space. Even though this heater operates very close to 100 percent combustion efficiency, it still produces small amounts of carbon monoxide. Carbon monoxide (called CO) is toxic. We can tolerate small amounts but not a lot. CO can build up in a heated space and failure to provide adequate ventilation could result in death. The symptoms of inadequate ventilation are:
• headache
• dizziness
burning eyes and nose
• nausea
dry mouth or sore throat
So, be sure to follow advice about ventilation in these operating instructions.
When the heater is to be operated in the presence of other people the user is responsible for properly acquainting those present with the safety precautions and instructions, and of the hazards involved.
9. Maintain minimum clearance from normal combustible
material (like paper). Figure 2.
10. Due to the high surface and exhaust temperatures, adults and children must observe clearances to avoid burns or clothing ignition.
11. Operate only on a stable, level surface.
12. Do not use with duct work. Do not restrict inlet or exit.
13. Do not move, handle or service while hot or burning.
14. Use only in accordance with local codes or, in the absence of local codes, with the Standard for the Storage
and Handling of Liqueed Petroleum Gases ANSI/
NFPA 58 and CSA B149.1, Natural Gas and Propane Installation Code.
Figure 2
MINIMUM CLEARANCE: From normal combustible material
HS100CVNG Clearance Convection
From sides ..................................................4 ft
From top ....................................................6 ft
Locate 10' from canvas or plastic tarpaulins or similar coverings and secure them to prevent flapping or movement due to wind action.
SAFETY PRECAUTIONS
1. Check the heater thoroughly for damage. DO NOT operate a damaged heater.
2. DO NOT modify the heater or operate a heater which has
been modied from its original condition.
3. DO NOT light or operate heater unless the shells are fully extended and locked into position.
4. Use only natural gas.
5. IMPORTANT Use only the regulator assembly provided with the heater. Inspect regulator assembly before each use of the heater. If there is excessive abrasion or wear, or hose is cut, replace with hose assembly listed on parts list before using heater.
6. For indoor or outdoor use. Adequate ventilation must be provided Figure 1. (Also see "Operating Precautions").
7. If at any time gas odor is detected, IMMEDIATELY DISCONTINUE operation until the source of gas has been located and corrected.
8. Install the heater such that it is not directly exposed to water spray, rain and/or dripping water.
Operating Instructions and Owner’s ManualConvection Construction Heater
3
ODOR FADE WARNING WARNING
Asphyxiation Hazard
• Do not use this heater for heating human living quarters.
• Do not use in unventilated areas.
• The flow of combustion and ventilation air must not be obstructed.
• Proper ventilation air must be provided to support the combustion air requirements of the heater being used.
• Refer to the specification section of the heater’s manual, heater data plate, or contact the factory to determine combustion air ventilation requirements of the heater.
• Lack of proper ventilation air will lead to improper combustion.
• Improper combustion can lead to carbon monoxide poisoning leading to serious injury or death. Symptom of carbon monoxide poisoning can include headaches dizziness and difficulty in breathing
FUEL GAS ODOR
LP gas and natural gas have man‑made odorants added specifically for detection of fuel gas leaks. If a gas leak occurs you should be able to smell the fuel gas. ANY GAS ODOR IS YOUR SIGNAL TO GO INTO IMMEDIATE ACTION!
• Do not take any action that could ignite the fuel gas. Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone.
• Get everyone out of the building and away from the area immediately.
• Close the main fuel supply valve located at the natural gas meter.
• Use your neighbor’s phone and call your fuel gas supplier and your fire department. Do not re-enter the building or area.
• Stay out of the building and away from the area until declared safe by the firefighters and your fuel gas supplier.
• FINALLY, let the fuel gas service person and the firefighters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair any leaks, check for further leakages, and then relight the appliance for you.
natural gas. Local propane (LP) gas dealers will be more than happy to give you a scratch and sniff pamphlet. Use it to become familiar with the fuel gas odor.
• Smoking can decrease your ability to smell. Being around an odor for a period of time can affect your sensitivity to that particular odor. Odors present in animal confinement buildings can mask fuel gas odor.
The odorant in propane (LP) gas and natural gas is colorless and the intensity of its odor can fade under some circumstances.
• If there is an underground leak, the movement of gas through the soil can filter the odorant.
• Always be sensitive to the slightest gas odor. If you continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
ATTENTION ‑ CRITICAL POINTS TO REMEMBER!
• Natural gas has a distinctive odor. Learn to recognize these odors. (Reference Fuel Gas Odor and Odor Fading sections above.
• Even If you are not properly trained in the service and repair of the heater, ALWAYS be consciously aware of the odors of propane (LP) gas and natural gas.
• If you have not been properly trained in repair and service of Natural gas then do not attempt to light heater, perform service or repairs, or make any adjustments to the heater on the natural gas fuel system.
• A periodic sniff test around the heater or at the heater’s joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS SUPPLIER IMMEDIATELY. DO NOT WAIT!
ODOR FADING ‑ NO ODOR DETECTED
• Some people cannot smell well. Some people cannot
smell the odor of the man-made chemical added to propane (LP) or natural gas. You must determine if you can smell the odorant in these fuel gases.
• Learn to recognize the odor of propane (LP) gas and
Convection Construction Heater Operating Instructions and Owner’s Manual
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CAUTION: NEVER IGNITE AND / OR RUN THIS HEATER UNLESS THE SHELLS
ARE FULLY EXTENDED AND LOCKED INTO POSITION.
STEP 1: HEATER AS RECEIVED OUT OF BOX. BEFORE LIFTING OUTER SHELL PROTECT HANDS. NEVER GRASP BARE METAL WITHOUT HAND PROTECTION.
Make sure clip goes into slot in lower shell. 3 Places
STEP 2: LIFT OUTER SHELL STRAIGHT UP. CARE MUST BE TAKEN TO PROTECT HANDS DURING LIFT.
Lock shells together and clips in place with screws in each clip. 3 Screws Total.
STEP 3: LIFT OUTER SHELL UNTIL ALL THREE CLIPS ENGAGE SLOTS IN LOWER SHELL. WHEN THIS HAPPENS, THE SCREW HOLES WILL LINE UP.
STEP 4: LOCK THE CLIP INTO PLACE WITH 3 SCREWS AS SHOWN. THE HEATER MUST NOT BE OPERATED UNLESS THE OUTER SHELL IS PROPERLY EXTENDED AND FULLY LOCKED INTO PLACE.
CAUTION: NEVER IGNITE AND / OR RUN THIS HEATER UNLESS THE SHELLS
ARE FULLY EXTENDED AND LOCKED INTO POSITION.
Operating Instructions and Owner’s ManualConvection Construction Heater
5
OPERATING INSTRUCTIONS
PREPARING FOR OPERATION
1. Extend the shell fully and lock into place as shown in the enclosed instructions sheet before lighting or operating the heater.
2. Check the heater for possible shipping damage. If any is found, immediately notify the factory.
3. Follow all of the Safety and Operating Precautions.
4. Connect the regulator assembly to the heater fuel inlet with the gas flow arrow pointed toward the heater. You should use a pipe sealant compound that is resistant to natural gas. Place sealant onto the male pipe thread, since this will ensure that no sealant gets into the fuel system. Then screw the males thread into the inlet and tighten with a wrench.
5. Connect the regulator inlet fitting to a natural gas supply using approved flexible gas connector, observing all local, state, ect. codes
6. Securely tighten all gas connections.
7. Open the natural gas supply valve and check all gas connections with soap and water solution. DO NOT USE A FLAME. This includes the connection between the regulator assembly and the heater
STARTING (100CVNG)
1. Turn control knob clockwise to OFF position before turning on the gas supply
2. Fully open the valve on the natural gas supply and wait 15 seconds before Step 3.
3. Depress control knob and turn counter clockwise to "LOW/ IGN" position to light the burner.
4. If burner does not light, turn knob to the "OFF" position and repeat step 3 until burner lights.
5. Once the burner lights hold in the knob for 10-15 second to heat up the flame sensor. If the burner goes out wait 5 minutes and repeat steps 4 and 5.
6. With the Burner operating, the control knob may be turned counter clockwise to desired heating level between LOW and HIGH.
Turning off the appliance
1. Securely close valve on the Natural gas supply.
2. Continue to operate heater until all fuel in the system has burned.
3. Turn main burner valve to OFF position.
RESTART AFTER SAFETY SHUTDOWN
1. Securely close valve at natural gas supply.
2. Wait 5 minutes.
3. Restart following "Start" procedure.
MAINTENANCE AND STORAGE
1. The heater should be inspected before each use, and at least annually by a qualified person.
2. Turn off the gas at the supply valve when the heater is not in use.
3. To clean your heater use light compressed air to remove any dust or debris. If your heater has been used or stored in a very dusty or dirty environment and more than a light cleaning is required you should use a damp cloth to wipe down the heater. Be sure not to damage or alter the position of any of the internal components during cleaning.
SERVICING
A hazardous condition may result if a heater is used that has been modified or is not functioning properly. When the heater is working properly:
* The flame is contained within the heater. * The flame is essentially yellow with some blue at the base of
the fame adjacent to the burner.
* There is no strong disagreeable odor, eye burning or other
physical discomfort. * There is no smoke or soot internal or external to the heater. * There are no unplanned or unexplained shut downs of the
heater. The parts lists and exploded view show the heater as it was
constructed. Do not use a heater which is different from that shown. In this regard, use only the, regulator supplied with the heater. IMPORTANT Do not use alternates. For this heater, the regulator must be set as shown in "specifications". If there is any uncertainty about the regulator setting, have it checked.
A heater which is not working right must be repaired, but only by a trained, experienced service person.
In-warranty products will be repaired with no charge for either parts or labor. When contacting the manufacturer or service center. Please include a brief statement indicating date, place of purchase, the nature of the problem and proof of purchase.
Out-of-warranty products can be repaired with a charge for parts and labor.
Convection Construction Heater Operating Instructions and Owner’s Manual
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Exploded view and parts list HS100CVNG
REF # ITEM # Desc. QTY
1 28590 Combustion Chamber top 1
2 28589 Combustion Chamber Upper 1
3 28588 Combustion Chamber Lower 1
4 28593 Heater Base 1
5 28597 Combustion Chamber Ring 1
6 28585 Burner Cone 1
7 28584 Burner Orifice Holder 1
8 28577 Burner Orifice 1
9 28578 Variable rate valve 1
10 28595 Burner Supply Tube 1
11 28594 Fuel Inlet Supply tube 1
12 28591 Variable Rate Valve Knob 1
13 28587 Valve Control Assembly Bracket 1
14 28582 Retainer Nut 2
15 28596 Inlet fitting 1
16 N/A Protective bottom plate 1
17 28592 Thermocouple 1
18 28586 Igniter Electrode 1
19 28598 Regulator inlet fitting 1
20 11677 NG Regulator Assembly 1
21 28579 Regulator outlet fitting 1
Operating Instructions and Owner’s ManualConvection Construction Heater
7
Model #
OPERATING INSTRUCTIONS
HS100CVNG
AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe
place for future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or operate the heater.
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEATSTAR local dealer or
direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 866-447-2194 • WWW.HEATSTARBYENERCO.COM Our office hours are 8:00 AM – 5:00 PM, EST, Monday through Friday. Please include the model number, date of purchase, and description of problem in all communication.
LIMITED WARRANTY The company warrants this product to be free from imperfections in material or workmanship, under normal and proper use in accordance with instructions of The Company, for a period of one year from the date of delivery to the buyer. The Company, at its option, will repair or replace products returned by the buyer to the factory, transportation prepaid within said one year period and found by the Company to have imperfections in material or workmanship.
If a part is damaged or missing, call our Technical Support Department at 866-447-2194.
Address any Warranty Claims to the Service Department, HEATSTAR, Inc., 4560 W. 160TH ST., CLEVELAND, OHIO 44135. Include your name, address and telephone number and include details concerning the claim. Also, supply us with the purchase date and the name and address of the dealer from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other warranties, express or implied. Specifically there is no warranty of fitness for a particular purpose and there is no warranty of merchantability. In no event shall the Company be liable for delay caused by imperfections, for consequential damages, or for any charges of the expense of any nature incurred without its written consent. The cost of repair or replacement shall be the exclusive remedy for any breach of warranty. There is no warranty against infringement of the like and no implied warranty arising from course of dealing or usage of trade. This warranty will not apply to any product which has been repaired or altered outside of the factory in any respect which in our judgment affects its condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from state to state.
HEATSTAR, Inc., reserves the right to make changes at any time, without notice or obligation, in colors, specifications, accessories, materials and models.
ANSI Z83.7/CSA 2.14-2011
PRODUCT REGISTRATION: Thank you for your purchase. Please log in to http://www.egiregistration.com to register your product.
HEATSTAR, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194 HEATSTAR is a registered trademark of HEATSTAR, Inc. ©, HEATSTAR. All rights reserved
Convection Construction Heater Operating Instructions and Owner’s Manual
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