Heat-N-Glo Pier-PV-IPI, ST-PV-IPI Installer's Manual

Models: Pier-PV-IPI ST-PV-IPI
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SER VICE OR MAINTENANCE CAN CAUSE INJUR Y OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MA TION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1.This appliance may be installed in an af­termarket, permanently located, manu­factured (mobile) home, where not pro­hibited by local codes.
2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2004
Heat-N-Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat-N-Glo dealer with any questions or concerns. For the number of your nearest Heat-N-Glo dealer, please call 1-888-427-3973.
2037-900C 2/04
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Safety and Warning Information
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result in
a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a qualified service
!
technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the vent systems described in the Installing the Fireplace section of the
!
Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERA TE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should ST AY AWAY to avoid burns or clothing ignition. Young children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONL Y be replaced
!
as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
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Table of Contents
Safety and Warning Information....................................................... 2
u
Service Parts List.................................................................................. 4
Approvals and Codes .......................................................................... 9
Appliance Certification .............................................................................9
Installation Codes ....................................................................................9
High Altitude Installations .........................................................................9
Getting Started ....................................................................................10
Introducing the Heat-N-Glo Gas Fireplaces .............................................10
Pre-install Preparation ............................................................................10
Installing the Fireplace......................................................................13
Step 1. Locating the Fireplace ................................................................13
Step 2. Framing the Fireplace................................................................13
Step 3. Installing the Vent System ..........................................................15
A. Vent System Approvals...................................................... 15
B. Installing Vent Components ............................................... 18
C. Vent Termination ............................................................... 19
Step 4. Positioning, Leveling, and Securing the Fireplace .........................22
Step 5. The Gas Control System ............................................................22
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Step 6. The Gas Supply Line .................................................................23
Step 7. Gas Pressure Requirements ......................................................23
Step 8. Wiring the Fireplace ..................................................................24
Step 9. Finishing ...................................................................................25
Step 10. Installing Trim, Logs & Ember Material.......................................27
Installing the Trim .....................................................................27
Positioning the Logs .................................................................27
Shutter Settings .......................................................................27
Glass Specifications .................................................................27
Attachment of Lower Louver Door Assembly ..............................27
Placing the Ember Material .......................................................28
Ember Light Bulb Replacement .................................................28
Step 11. Before Lighting the Fireplace ...................................................29
Step 12. Lighting the Fireplace ...............................................................29
After the Installation ...............................................................................29
Maintaining and Servicing Your Fireplace ...................................30
u = Contains updated information.
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1
Approvals and Codes
Appliance Certification
The Heat-N-Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: PIER- PV-IPI, ST- PV-IPI LABORATORY: Underwriters Laboratories TYPE: Vented Gas Fireplace STANDARD: ANSI Z21.50•CGA2.22•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models (natural gas and propane) can be installed in a bedroom (in the United States) which has a total volume of unconfined space appropriate to the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54 (current edition). The Uniform Mechanical Code - (current edition), and local Building Officials for the options allowed in obtaining an effective bedroom volume of unconfined space.
These models (natural gas and propane) can be installed in a bedroom (in Canada) if a thermostat (Model WH-STAT) is installed with the unit. Consult local code authorities. Detailed installation instructions for Model WH-STAT are included with the kit.
Heat-N-Glo Quality Systems registered by SGS ICS
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2
Getting Started
Introducing the Heat-N-Glo Gas Fireplaces
Heat-N-Glo gas fireplaces are designed to operate with all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components are shipped in separate packages. The gas logs are shipped in the fireplace and must be unwrapped before firing the unit.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the own­er’s warranty and may present a fire hazard.
The Heat-N-Glo Warranty will be voided by, and Heat-N­Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Heat-N-Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Heat-N-Glo, not withstanding any independent testing laboratory or other party ap­proval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
10
1/2”
(13mm)
(2)
43-5/8”
(1107mm)
(1081mm)
(1067mm)
32-5/16”
37-7/16”
17-15/16”
(533mm)
ELECTRICAL
26-5/8”
(676mm)
ACCESS
10-1/2”
(266mm)
6-1/16”
(153mm)
4-1/2”
(114mm)
12”
(304mm)
(2)
(2)
4-1/16”
(102mm)
Ø4”
(100mm)
(2)
ACCESS
(58mm)
(121mm)
GAS
2-5/16”
4-3/4”
42-5/8”
(820mm)
(950mm)
21”
(533mm)
8-1/2”
(216mm)
32-3/4”
(829mm)
42”
(455mm)
24”
(610mm)
21”
TOP STANDOFFS
GAS CONTROLS
& LABELS
Figure 1. Diagram of the PIER-PV-IPI
SIDE GLASS
11
DOOR
ELECTRICAL
ACCESS
GAS LINE ACCESS
1/2”
(13mm)
(64mm)
47-5/8”
12”
(4)
ELECTRICAL
26-5/8”
(676mm)
ACCESS
10-1/2”
(266mm)
6-1/16”
(153mm)
4-1/2”
(114mm)
(2)
(304mm)
(2)
4-1/16”
(102mm)
(2)
Ø 4”
(100mm)
(2)
GAS LINE
ACCESS
4-3/4”
(121mm)
2-5/16”
(58mm)
(1208mm)
(1183mm)
32-5/16”
(820mm)
36-3/16”
(919mm)
46-5/8”
21”
(533mm)
(829mm)
8-1/2”
(216mm)
32-3/4”
42”
(1067mm)
4-1/2”
(114mm)
24”
(610mm)
2-9/16”
GAS CONTROLS
& LABELS
Figure 2. Diagram of the ST-PV-IPI
TOP STANDOFFS
SIDE GLASS
DOOR
12
ELECTRICAL
ACCESS
GAS LINE ACCESS
3
GLASS
GLASS
1/2”
36"
Installing the Fireplace
Step 1. Locating the Fireplace
The diagram below shows space and clearance require­ments for locating a fireplace within a room.
1/2”
PIER-PV-IPI
GLASS
36"
GLASS
36"
TOP VIEW
GLASS
36"
ST-PV-IPI
TOP VIEW
36"
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Sides or Ends ......... 36 ...................914
Floor ................................ 0 ......................0
Rear Vent ........................1/2 ....................13
Metal Sides or Ends .........1/2 ....................13
Top .................................2 1/2................... 64
Ceiling*............................ 31 ...................787
* The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Step 9).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ........... 1 ...............25
Horizontal Sections
Top ............................... 1-1/2 ...........37.5
Bottom............................. 1 ...............25
Sides ............................... 1 ...............25
Figure 3. Fireplace Dimensions and Locations
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is 1/2 inch (12.5mm). The metal ends of the fireplace may NOT be recessed into combustible construction.
At Wall Firestops
Top ............................... 1-1/2 ...........37.5
Bottom............................. 1 ...............25
Sides ............................... 1 ...............25
For minimum clearances, see the direct vent termination clearance diagrams on pages 20 and 21 in this manual.
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo­date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.
WARNING: FRAMING DIMENSIONS ASSUME
!
USE OF 1/2 INCH THICK WALL COVERING MATERIALS ON EXTERIOR OF FRAMING ONLY AND NO SHEETROCK ON INTERIOR OF FRAMING.
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