Heatizon HW2012-100, HW2012-10, HW2012-150, HW2012-15, HW2012-200 User Manual

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HEATIZON SYSTEMS

RADIANT HEATING, FLOOR WARMING AND

SNOW MELTING SYSTEMS

www.heatizon.com

The Heatwave Heating Cable comes in pre-established lengths that have been

designed to deliver a specified heat density. Therefore, it is essential that all of

the Heatwave Heating Element contained in your kit be installed.

In order to minimize the risk of damage to the Heatwave Heating Cable, Heatizon Systems recommends that the Heatwave Cable be installed immediately prior to the installation of the cementitious material that goes over it.

Never cross the Heatwave Heating Cable over itself, the in-floor sensor wire , or any other conductive material or wire.

When installing Heatizon Systems products, strict compliance with the National Electrical Code, local Building Codes, and Heatizon’s Installation Manual is es-

sential.

It is highly recommend to take photographs of the installed Heatwave before in-

stalling the flooring.

Distributed by: Heatizon Systems 4137 South 500 West Murray, UT 84123 Phone: (801) 293-1232 Fax: (801) 293-3077 Email: info@heatizon.com Website: www.heatizon.com

Table of Contents

General Information ............................................................................................. 4

Planning the Installation ....................................................................................... 5

Important Safeguards and Warnings ................................................................... 6

1. General Guidelines .......................................................................................... 6

1.1 Use of the Manual..................................................................................... 6

1.2 Safety Guidelines ..................................................................................... 6

1.3 Remember to Measure Resistance .......................................................... 7

1.4 15-year Limited Warranty ......................................................................... 7

2. Heatwave System ........................................................................................... 7

2.1 Heatwave Specifications ........................................................................... 7

2.2 Thermostat Specifications ........................................................................ 7

2.3 Heatwave Typical Installations and Applications ...................................... 8

3. Floor Heating Installation Design .................................................................... 9

3.1 Design the Installation ............................................................................. 9

4. Product Selection ........................................................................................... 10

4.1 Heatwave Mat Selection ........................................................................... 10

4.2 Heatwave Cable Selection ........................................................................ 11

5. Heatwave Layout and Installation ................................................................... 12

5.1 Before Laying Your Heatwave Product .................................................... 12

5.2 Heatwave Mat Installation ........................................................................ 14

5.3 Heatwave Cable Installation .................................................................... 15

6. Completing Installation ................................................................................... 16

7. Commissioning ............................................................................................... 18

7.1 Insulation Resistance Test ........................................................................ 18

7.2 Heating Cable Resistance Test ................................................................ 18

7.3 Sensor Resistance Test ............................................................................ 18

8. Troubleshooting .............................................................................................. 19

Additional Information

Electrical Connection Details .......................................................................... 20

Heatwave Warranty ........................................................................................ 21

Heatwave Installation Registration Form ........................................................ 22

Layout Grid ..................................................................................................... 23

General Information

The instructions in this manual must be followed when preparing and installing the Heatwave Cable or Mat Floor Warming System. This manual and the installation layout should be made available to all contractors and installers working on the job. Both should then be

turned over to the building owner after the installation is complete.

NOTE: FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL MAY VOID

THE WARRANTY ON THE FLOOR-WARMING SYSTEM.

Temperature and Time Control

For optimal control of the Heatwave floor warming system, contact your Heatizon Systems

distributor for a variety of floor-sensing thermostat options.

Maintenance

The Heatwave floor-warming system has no moving parts and is virtually maintenance-free.

The GFCI (Ground Fault Circuit Interrupt), internal to the thermostat if Heatizon Systems supplied it, should be tested monthly as described in the manufacturer’s pamphlet to insure its continued safe operation. If an external GFCI is utilized instead, it should be tested

monthly.

Subfloors

Heatwave may be installed over any well insulated subfloor (i.e. plywood, concrete, or underlayment material) prepared in accordance with the most recent TCA (Tile Council of

America) guidelines and rated to withstand 180 degrees Fahrenheit.

Floor Coverings

Heatwave will be most effective if installed under rigid floors that are naturally good conductors of heat such as ceramic tile, marble, and other stone floorings. There are limitations in applications that utilize different floor coverings. Please consult with your Heatizon Systems

Distributor for details on heating wall-to-wall carpeting, parquet, laminate or engineered wood floors and vinyl or linoleum flooring

Insulation

Heatwave will be most effective and efficient if installed over well-insulated areas. Insulation

will minimize heat loss into the subfloor (i.e. concrete slab), al-

lowing the heat to transfer to the surface more quickly.

Planning the Installation

Before laying the Heatwave Cable or Mat Floor Warming System, review the installation layout and verify that all dimensions match the need of the project. The installa-

tion plan should include the following:

1. Placement, direction, and dimensions of the Heatwave Cable or Mat

2. The starting and ending points of each Heating Cable length or Mat size

3. The location of the thermostat or other suitable activation

4. The location of the floor sensor between two heating cables

REMEMBER! The installation plan for each area should be attached to this manual

and be provided to the building owner when the installation is complete.

Installation Considerations

1. Completely inspect the Heatwave System

immediately upon its arrival and report any damage to Heatizon Systems and the deliv-

ery party.

2. Clean the floor of all debris before placing the mat/cable on the floor.

3. Make sure there are no protruding objects

(nails, staples, etc.) on the subfloor that

could damage the heating element.

4. Walk over the unprotected Cable/Mat with rubber soled shoes.

5. Measure and record Cable/Mat resistance according to the instructions.

6. Use Cables/Mats connected to the same

controller or used in the same room or area, that have the same heat output. i.e. ALL Cables/Mats should be EITHER 10

watts/sq. ft. OR ALL 15 watts/sq. ft.

7. Make sure all components of the system

are rated for the same Voltage (120V OR

240V).

8. Have all electrical work completed by a pro-

fessional electrician in accordance with all

local and national codes and regulations.

9. Connect Heatwave to a dedicated circuit.

10. Call our Technical Support Hotline at 888- 239-1232 if you need answers to installa-

tion questions, need help solving a problem, or believe that the Heatwave system got cut or damaged during installation.

DON’T

1. DON’T shorten the heating Cable/Mat.

2. DON’T cut the heating wire.

3. DON’T drop or bang any tools (i.e. trowel) on or hit the heating wires with any sharp objects.

4. DON’T install any fasteners such as nails, screws, etc. through any area covered by the Heatwave Cable/Mat.

5. DON’T install Heatwave under cabinets, built-in appliances, etc. to avoid excessive heat from building up in those areas.

6. DON’T install Cables/Mats over expansion joints.

7. DON’T install Heatwave in walls.

8. DON’T install Heatwave in showers.

9. DON’T overlap Cables/Mats or allow any wires to cross or touch each other.

10. DON’T crimp the heating wire while

customizing the mat.

11. DON’T place area or throw rugs thicker

that ½” (or other objects) over the heat-

ed area to avoid excessive build-up of heat in these areas.

12. DON’T attempt to repair cut or damaged

heating wire without the proper instructions and repair kit (obtained from your

distributor or Heatizon Systems).

13. DON’T forget to install the floor

sensor if you are installing a floor- sensing thermostat.

14. DON’T install Heatwave in glues other

than cement-based, self leveling tile- setting mortars.

Important Safeguards and Warnings

WARNING: Shock and fire hazard

If the Heatwave System is damaged or not installed properly, fire or shock could occur resulting in serious personal injuries or damage to property. You must carefully follow

the warnings and instructions contained in this manual.

 It is important that this equipment is installed only by qualified persons who are familiar with the proper sizing, installation, construction and operation of floor warming systems and the hazards involved. The installation must comply with all national and local electrical codes. If you are unfamiliar with these requirements, contact the NEC

(National Electric Code), CSA (Canadian Standard Assocation) or an Electrician.

The Heatwave System is designed for under floor heating purposes only. Be sure that the floor is not penetrated by nails, screws, or similar devices that can cause dam-

age during and after installation or during subsequent or future floor work .

If the Heatwave System is damaged, it must be replaced. Do not attempt to splice or

repair any part of the system.

1 General Guidelines

1.1 Use of the Manual This manual describes the Heatwave Mat and Cable floor

heating system — how to design the room, select the product, and install the system. It is important to thoroughly review this manual and the Thermostat Installation and

Operation Manual prior to installation:

For additional information regarding any aspect of the Heatwave System, contact:

Heatizon Systems 4137 South 500 West Murray, UT 84123 USA Tel: 888-239-1232 Tel: 801-293-1232 Fax: 801-293-3077 www.heatizon.com

1.2 Safety Guidelines

The safety and reliability of any floor heating system depends on proper design, installation, and testing. Incorrect installation or mishandling of the product can cause damage to the heating cable, system components and property, and can create a risk of fire or shock. The guidelines and instructions contained in this guide are important. Follow them carefully to minimize these risks and to ensure that the Heatwave System

performs reliably. Pay special attention to the following:

Instructions marked

Safety warnings identified as WARNING

IMPORTANT

1.3 Remember to Measure Resistance

The resistance should be measured between the two conductors wires. Compare this resistance reading to the resistance specified in the Product Selection “Table 1.” The value should be within ±10%. If you get a different reading, contact

Heatizon Systems at 888-239-1232. Also, measure the resistance between each of the

two conductors and the shielding/ground wire. Both should read infinity. If you get a differ-

ent reading, contact Heatizon Systems at 888-239-1232. Please refer to “7 Commissioning” for instructions on how to measure the resistance.

Important: measure the resistance four times during the installation process

Remember to always measure, verify and record the actual resistance throughout the installation process (out of the box, after installation, after covering with cementitious mate-

rial, and after installation of floor tiles).

1.4 Fifteen-year Limited Warranty

For a period of fifteen (15) years, from the date of purchase, Heatizon warrants that the Heatwave heating cable is free from defects in material, design and workmanship. The warranty is only valid if the warranty certificate has been properly completed and mailed,

and the installation is in accordance with the installation instructions.

2 Heatwave System

2.1 Heatwave Specifications

Cable Construction Twin Conductor Twin Conductor

Rated Voltage 120V, 240V 120V, 240V

Output 12W/ft

Cable Spacing 3" (76.2mm) 2.5" to 4.5" (64.5mm to 114.3mm)

Cable Diameter

Conductor Insulation Fluoropolymer Fluoropolymer

Outer Insulation Fluoropolymer or TPE Fluoropolymer or TPE

(130W/m2) ± 10% 2.73 to 4.36W.ft (8.66 to 14.30W/m) ± 10%

/8" to 1/6" (3.2mm to 4.2mm)

Max. Ambient Temp. 85°F (30°C) 85°F (30°C)

Min Installation Temp 40°F (5°C) 40°F (5°C)

Cold Lead 2-wire heating conductor plus ground braid; 15 ft

(4.57 M)

Mats Cables

/8" to 1/6" (3.2mm to 4.2mm)

2-wire heating conductor plus ground braid; 15 ft (4.57 M)

2.2 Thermostat Specifications

Functions On/Off Control

Supply Voltage 120/240V ± 15%, 50/60 Hz

Maximum Switching Current 16 AMP

Temperature Control Range 40° to 104°F (5° to 40°C)

Ambient Range 32° to 104°F (0° to 40°C)

Floor Temperature Sensor 2-wire, 10 foot lead wire

2.3 Heatwave typical installations and applications

Alternative method: self-leveling cement is recommended for large surfaces and the fol-

lowing floor materials: engineered wood, laminate, floating floors, vinyl, linoleum and

carpet.

Warning

Consult the manufacturer for information on special installation requirements for carpets,

wood, laminate and vinyl or linoleum flooring.

Important

Read the instructions carefully before installing Heatwave system.  Remember to measure the resistance four times.  Do not install Heatwave in walls or ceilings. The cable must be embedded in cementitious material.  The minimum installation temperature is 40ºF (5°C ). The heating cable cannot be cut to length, crossed over itself, or installed too close.  Use copper conductor wire only. Remember to check that the supply voltage matches the voltage of the Heatwave. Remember to place the labels as written in this instruction. Only for indoor installation.

 Metal structures or materials used for the support of or on which the Heatwave is in-

stalled must be grounded in accordance with applicable CSA or NEC requirements. Please consult Heatizon Systems for any other questions.

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