Heatilator G270, G270L, G270E, G270LE, G270M Installation Instructions Manual

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INSTALLATION
INSTALLATION INSTRUCTIONS - G270 SERIES
B - VENT GAS APPLIANCE
The G270 B-Vent Gas Appliance
Scroll to Page 14o for the
“Operating and
Maintenance Instructions.”
Read these Installation Instructions completely before beginning installation. Failure to follow them could cause an appliance mal­function resulting in serious injury and/or property damage.
TABLE OF CONTENTS
A. Preparation..............................................................
B. Location and Clearances.........................................
C. Framing....................................................................
D. Setting The Unit.......................................................
E. Venting.....................................................................
F. Utilities.....................................................................
G. Finishing.................................................................
H. Firebox Preparation................................................
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8i 11i 11i
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas sup­plier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire depart­ment.
Heatilator 1915 W. Saunders Street Mt. Pleasant, IA 52641 A Division of Hearth Technologies Inc.
11-98 30094 Rev C
FOR YOUR SAFETY
Do not store or use gasoline or other f l a m m a ble va p o rs and liquids in the vicinity of this or any other appliance.
WARNING!
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G270 SERIES B - VENT GAS APPLIANCE
A. PREPARATION
U.S. and Canada Certification.
The G270 Gas Appliance has been tested in accor­dance with the ANSI standard Z21.50b-1996 in the United States. In Canada, the current CAN/CGA M2.22-M96 and have been LISTED by Underwriters Laboratories Inc. for installation as described in this manual. All components are UL, AGA, CGA or CSA safety certified.
Local Codes.
This installation must conform with local codes. In the absence of local codes comply with the National Fuel Gas Code, ANSI Z223.1-latest edition, in the U.S.A. and the CAN/CGA B149, Installation Codes, in Canada.
G270 Nomenclature
Catalog # Description
G270 Standing Pilot, Natural Gas G270L Standing Pilot, L.P. Gas G270E Electronic Ignition, Natural Gas
G270LE Electronic Ignition, L.P. Gas G270M Standing Pilot, Natural Gas, Millivolt System G270LM Standing Pilot, L.P. Gas, Millivolt System
For assistance during installation contact your local dealer or contact Heatilator Customer Relations Department, 1915 W. Saunders Street, Mt. Pleasant, Iowa 52641.
HEATILATOR®is a registered trademark of Heatilator, a Division of Hearth Technologies Inc.
We strongly recommend that you DO NOT install B-Vent Gas Appliances in strong nega­tive air locations, such as a basement or a pub­lic facility. Living rooms with cathedral ceilings could be susceptible to a negative air situation, but such installations can be overcome through raising the termination, depending on specific installations. This fireplace uses room air for normal operation and could have problems establishing a positive draft in negative air loca­tions. in lieu, we recommend a direct vent appliance.
Catalog # Optional Components
FF270* Glass Doors and Surround Kit RC4 Remote Control Kit - Millivolt Valve RC5 Remote Control Kit - Electronic Ignition RC6 Remote Control Kit - Millivolt Valve - Battery Operated
*FF270 is not compatible with units with Date Codes
prior to 54195.
Note: Minimum and maximum clearances must be maintained at all times. Illustrations throughout these instructions reflect typical installations and are for design purposes only. Actual installation may vary slightly due to indi­vidual design preferences.
The illustrations and diagrams used throughout these installation instructions are not drawn to scale.
Tools and building supplies normally required for installation:
Tools Building Supplies
Saw Wall-finishing materials Pliers Framing material Hammer Fireplace surround Phillips screwdriver Caulking material Tape measure Plumb line Level Electrical drills/bits Square Gloves
G270 SERIES B - VENT GAS APPLIANCE
B. LOCATION AND CLEARANCES (In inches)
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
Figure 1 - Unit Dimensions
1. APPLIANCE LOCATIONS AND SPACE REQUIREMENTS
Figure 2 illustrates a variety of ways the appliance may be located in a room. The G270 may be installed directly on the floor or raised on a hearth.
2. CLEARANCES
1. For unit: Top of stand-offs 0” Floor 0” Back of unit 1” Side 1” Face to ceiling 30”
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Figure 2
Appliance Locations
C. FRAMING
Figure 3a - Framing
Figure 3a shows a typical framing of this appliance using combustible materials. Figure 3b shows the mantel heights for mantel projections. All required clearances to com­bustibles must be adhered to.
CAUTION
WEAR GLOVES AND SAFETY
GLASSES FOR PROTECTION.
CAUTION
PROVIDE ADEQUATE CLEARANCES AROUND THE AIR OPENINGS INTO THE COMBUSTION CHAMBER AND ADE­QUATE ACCESSIBILITY CLEARANCES FOR SERVICING AND PROPER OPERATION.
G270 SERIES B - VENT GAS APPLIANCE
ALWAYS MAINTAIN MINIMUM AIR SPACE CLEARANCES OR GREATER AROUND THE APPLIANCE AND CHIMNEY SYSTEM.
WARNING - RISK OF FIRE!
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Figure 3b - Framing
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G270 SERIES B - VENT GAS APPLIANCE
D. SETTING THE UNIT
1. Positioning the Firebox.
This appliance may be placed on a smooth combustible or non-combustible, continuous flat surface. When the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appli-
E. VENTING
WARNING - RISK OF FIRE!
AIR SPACE CLEARANCES MUST BE MAINTAINED AT ALL TIMES.
ance. Slide the unit into position and level the appli­ance from side-to-side and front-to-back. Shim with non-combustible material as necessary.
Secure the appliance by bending out the Nailing Flanges on each side of the appliance and nail to Framing. The Nailing Flanges have been positioned 5/8" back from the front of the unit to allow the addi­tion of drywall.
1. Vent Height.
This appliance requires a 4” B-vent for operation. Never
downsize pipe! It must be terminated above the roof line.
Follow all B-vent requirements and installation instructions, including minimum clearances.
The minimum height of vent installation must be nine feet from the top or 12 feet from the base of the appliance. Horizontal run must never exceed 50% of the height of the vent system as shown in Figure 4.
2. Attaching Venting.
a. Assembling Vent Sections. Attach a straight Vent
Section to the top of the appliance. Use only B-vent sections.
b. Using Elbows. Elbows exceeding 45° from the verti­cal shall be considered horizontal and therefore adapt horizontal run limitations. See Figure 5.
c. Penetrating the Ceiling. Mark and cut out an open­ing in the ceiling for a Firestop Spacer. Frame the open­ing with the same size of lumber used in the Ceiling Joists.
d. Installing the Firestop Spacers. Firestop Spacers must be used whenever the Venting penetrates a ceil­ing/floor area. In all situations, Firestop Spacers are to be nailed to the Ceiling Joists from the bottom or appli­ance side, EXCEPT when the space above is an insulat­ed ceiling or attic space. In this situation, the Firestop Spacer must be secured from the top side to meet fire stopping requirements.
Install the Firestop Spacer by positioning and securing
the four sides of the Firestop Spacer to the Joists using
a minimum of [3] Fasteners per side..
Figure 4 - Venting Off the Top of Appliance
NOTE: Vertical rise off the top of the unit before elbow­ing creates a less restrictive venting environment.
WARNING - RISK OF FIRE!
THE HORIZONTAL RUN OF VENT MUST HAVE A 1/4” RISE FOR EVERY 1 FT. OF RUN TOWARDS THE TERMINATION. NEVER ALLOW THE VENT TO RUN DOWNWARD. THIS COULD CAUSE HIGH TEMPERATURES AND MAY PRESENT A FIRE HAZARD.
Figure 5 - Using Elbows
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PROVISIONS SHALL BE MADE TO PROVIDE ADEQUATE COMBUSTION AND VENTILA­TION AIR.
e. Securing Vent System. Continue assembling the Vent
Sections up through the Firestop Spacers as needed. Vent
Sections must be locked into position. Elbows and Chimney
Stabilizers have straps for securing these parts to Joists or Rafters.
f. Marking the Exit Point in the Roof. Locate the point where the Venting will exit the roof by plumbing down to the center of the Vent System. Drive a nail up through the roof to mark the center. See Figure 6a.
g. Cutting Out the Hole in the Roof. Measure to either side of the nail and mark the opening required to meet mini­mum clearances per Venting requirements. This is mea-
sured on the horizontal; actual length may be larger depend-
ing on the pitch of the roof. Cut out and frame the opening. See chapter 25 of the Uniform Building Code for Roof
Framing details.
A one inch or greater minimum air space clearance (see
Vent Instructions) must be maintained between the vent
section and the roof.
h. Install Roof Flashing or Site-produced Chase Top.
Position a Roof Flashing or a site-produced Chase Top and
secure into place. i. Assembling Vent Sections. Continue to add vent s e c-
tions through the roof opening, maintaining minimum air
space clearance. j. Termination Cap. Major building codes specify a mini-
mum termination height above the roof top depending on the roof pitch. It is strongly recommended that the cap should be at least 2’ higher than anything within 10’ of it, and a min-
imum of 3’ out of the roof. This will help to ensure the best
air flow.
Unlisted Cap. If you are using an unlisted Termination
cap and your Vent Section is at least 8 feet from a vertical wall, follow the information in Figure 6b and Table 1 to deter­mine the allowable termination height and location.
G270 SERIES B - VENT GAS APPLIANCE
CAUTION
Figure 6a - Roof Exiting
Figure 6b - Vent Height for Vertical Termination
Measure the roof pitch. (Roof pitch is X/12 as shown in Figure 6b.) Find your roof pitch in Figure 8 to determine the minimum height the Termination Cap must be located from the point where the Vent Section penetrates the roof (H in Figure 6b).
Listed Cap. If you are using a listed Termination Cap, you
must follow the manufacturer’s installation instructions for minimum clearances to roof and any obstructions.
Note: Be sure to provide intermediate support for the vent during construction and check to be sure inadvertent loading has not dislodged the vent from the appliance or any vent joint.
Roof Pitch H (Min.) Ft.
Flat to 6/12 ...........................................1.0
6/12 to 7/12 ..........................................1.25
Over 7/12 to 8/12..................................1.5
Over 8/12 to 9/12..................................2.0
Over 9/12 to 10/12................................2.5
Over 10/12 to 11/12..............................3.25
Over 11/12 to 12/12..............................4.0
Over 12/12 to 14/12..............................5.0
Over 14/12 to 16/12..............................6.0
Over 16/12 to 18/12..............................7.0
Over 18/12 to 20/12..............................7.5
Over 20/12 to 21/12..............................8.0
Table 1 - Vent Height
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G270 SERIES B - VENT GAS APPLIANCE
WARNING:
WARNING - RISK OF FIRE!
A Gas appliance must not be con-
nected to a chimney flue serving a
separate Solid - Fuel Burning appli-
ance.
3. Check Venting System.
Check the Venting System to assure proper operation. This can be done with a match while the unit is operat­i n g .
Hold a lighted match at the bottom edge of the Drafthood opening. If the flames and smoke remain upright, ven­tilation is acceptable. If the flames and smoke are drawn into the Drafthood, this means ventilation is good. If the flames and smoke are forced away from the Drafthood, this may indicate a ventilation blockage or down draft resulting in gas spillage into the home. If this occurs, turn off the fireplace and do not burn it until it has been inspected by a qualified service person. See Figure 7.
ALWAYS MAINTAIN MINIMUM CLEAR­ANCES OR GREATER AROUND THE CHIMNEY SYSTEM. DO NOT PACK AIR SPACES WITH INSULATION OR OTHER MATERIAL.
4. Installing an Outside Air Kit (strongly recom-
m e n d e d ) .
An AK14 Outside Air Kit should be purchased as a fea­ture with this fireplace. An Outside Air Kit helps to decrease the amount of room air taken, by utilizing out­side air for combustion. The Outside Air Kit can only be installed on the left side of the fireplace. Remove the Outside Air Knock-out located behind the Gas Access Panel. Install the AK14 as detailed in the installation instructions provided with the Kit.
Figure 7 - Testing Ventilation
A maximum of 40’ of Air Kit ducting is allowed. The Air Kit must terminate at least four feet below the venting termination and must terminate to the outside.
WARNING!
Exhaust products of gasoline engines are hazardous. The outside air must not be taken from a garage space, attic spaces, basements, or above the roofing where other heating appliances, fans, or chim­neys exhaust or utilize air.
NOTE: The Outside Air Kit can terminate at any level with the exception that it must terminate at least one foot below the chimney Terminal Cap.
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