Heatilator CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual

Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Models:
CRAVE4836 CRAVE4836ST CRAVE6048 CRAVE6048ST
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas sup­plier’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3
1 Product Specifi c and Important Safety Information
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H. Requirements for the Commonwealth of Massachusetts . . 5
7 Venting and Chimneys
A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 30
B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C. Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 31
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 32
E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . . 33
F. Horizontal Termination Requirements . . . . . . . . . . . . . . . 34
8 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams . . . . . . . 7
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . 11
C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 12
D. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 15
B. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
F. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 25
B. Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 25
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 26
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 26
E. Installing the Optional Heat-Zone® Kit . . . . . . . . . . . . . . . 27
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
C. Gas Service Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
E. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 40
F. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10 Finishing
A. Facing and Finishing Instructions. . . . . . . . . . . . . . . . . . . 41
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 48
C. Decorative Front Dimensions for Finishing . . . . . . . . . . . 49
11 Appliance Setup
A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 50
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
D. Install Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
E. Install Log Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
12 Reference Materials
A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 53
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6 Appliance Preparation
A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 29
2
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
= Contains updated information.
Installation Standard Work Checklist
ATTENTION INSTALLER:
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: Lot/Address:
Model (circle one): CRAVE4836 CRAVE6048 CRAVE4836ST CRAVE6048ST
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a ¿ re or explosion.
Appliance Install Sections 3 and 6 YES IF NO, WHY?
Veri¿ ed that the chase is insulated and sealed. (Pg. 12) ___________________________
Required factory-installed non-combustible board is in place. ___________________________
Veri¿ ed clearances to combustibles. (Pg. 11-12) ___________________________ Fireplace is leveled and secured. (Pg. 29) ___________________________ Pipe heat shield is attached to header. Header no wider than 3.5 in.(2x4)(Pg. 28) ___________________________
Venting/Chimney Sections 4,5 and 7
Venting con¿ guration complies to vent diagrams. (Pg 17-24) ___________________________ Venting installed, locked, and secured in place with proper clearance. ___________________________ Firestops installed. (Section 5) ___________________________ Attic insulation shield installed. (Pg 26) ___________________________ Exterior wall/Roof À ashing installed and sealed. (Section 7) ___________________________ Terminations installed and sealed. (Section 7) ___________________________
Follow this Standard Work Checklist
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone #
Serial #:
Electrical Section 8 (Pg 36-37)
Unswitched power (110-120 VAC) provided to the appliance. Switch wires properly installed. ___________________________
Gas Section 9 (Pg 38-40)
Proper appliance for fuel type. ___________________________ Was a conversion performed? ___________________________ Leak check performed and inlet pressure veri¿ ed. ___________________________ Veri¿ ed proper air shutter setting for installation type. ___________________________
Finishing Section 10 (Pg 41-49)
Combustible materials not installed in non-combustible areas. ___________________________ Veri¿ ed all clearances meet installation manual requirements. ___________________________ Finishing done correctly using inside ¿ t or overlap ¿ t method. ___________________________ Finishing template removed. ___________________________ Mantels and wall projections comply with installation manual requirements. ___________________________
Appliance Setup Section 11 (Pg 50-52)
All packaging and protective materials removed (inside & outside of appliance). ___________________________ Refractories and media installed correctly. ___________________________ Glass assembly installed and secured. ___________________________ Accessories installed properly. ___________________________ Decorative front properly installed. ___________________________ Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ___________________________ Started appliance and veri¿ ed no gas leaks exist. ___________________________ Lights work in all switched positions (if so equipped). ___________________________ Component heat shield is installed. (Pg. 36.) ___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your ¿ le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ _________________________________________________________________________________________________ Comments Communicated to party responsible ____________________ by ______________________on ___________ (Builder / Gen. Contractor/) (Installer) (Date)
Î = Contains updated information.
___________________________
2301-972B 8/14
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
3
1
1
Product Specifi c and Important Safety Information
A. Appliance Certifi cation
MODEL: CRAVE4836, CRAVE4836ST CRAVE6048, CRAVE6048ST
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Heater STANDARD: ANSI Z21.88-2014/CSA 2.33-2014
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specifi cations
This appliance is equipped with 5 mm ceramic glass. Re­place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.
C. BTU Specifi cations
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Input ratings are certifi ed without a
reduction of input rate for elevations up to 4500 feet (1370 m)above sea level. Please consult provincial and/ or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
Models
(U.S. or Canada)
CRAVE4836
(NG)
CRAVE4836
(Propane)
CRAVE4836ST
(NG)
CRAVE4836ST
(Propane)
CRAVE6048
(NG)
CRAVE6048
(Propane)
CRAVE6048ST
(NG)
CRAVE6048ST
(Propane)
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Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
(0-2000 FT) 30,000 17,500 #36
(0-2000 FT) 29,000 15,500 #52
(0-2000 FT) 30,000 17,500 #36
(0-2000 FT) 29,000 15,500 #52
(0-2000 FT) 40,000 21,000 .124
(0-2000 FT) 36,000 19,500 #49
(0-2000 FT) 40,000 21,000 .124
(0-2000 FT) 36,000 19,500 #49
Maximum
Input BTU/h
Minimum
Input
BTU/h
Orifi ce
Size
(DMS)
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2) (a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
5
2
2
Getting Started
A. Design and Installation Considerations
Heatilator direct vent gas appliances are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a wall switch or remote control—are desired.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional (www.nfi certifi ed.org).
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in. magnetic) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure
rating)
C. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the media, refractory, and/or optional log kits must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.
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Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
3
3
Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
L
P
O
M
K
J
I
No
CENTERED ON APPLIANCE
C
H
Q
E
D
X
W
R
T
V
U
F
B
S
A
G
GAS ACCESS
Location
A 50 1270 62 1575
B 39-1/4 997 51-1/8 1299
C 39-1/4 997 51-1/8 1299
D 15-5/8 397 15-5/8 397
E 42-1/2 1080 42-1/2 1080
F 4 102 4 102
G 8-9/16 217 8-9/16 217
H 62 1575 62 1575
I 8-9/16 217 8-9/16 217
J 18-1/8 460 18-1/8 460
K125125
L 48-3/16 1224 60 1524
Figure 3.1 Appliance Dimensions - CRAVE4836, CRAVE6048
CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
ELECTRICAL ACCESS
Location
M 17-1/8 435 17-1/8 435
N 8 203 8 203
O 17-5/8 448 17-5/8 448
P 18-5/8 471 18-5/8 471
Q 41-3/4 1060 41-3/4 1060
R 2-3/8 60 2-3/8 60
S 8-9/16 217 8-9/16 217
T 24-1/2 622 24-1/2 622
U 7-1/4 184 7-1/4 184
V 8-7/8 225 8-7/8 225
W 2-3/4 70 2-3/4 70
X 23-3/4 603 23-3/4 603
CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
7
L
P
M
O
K
J
I
No
CENTERED ON APPLIANCE
C
H
Q
E
X
W
R
T
V
U
D
F
G
S
B A
GAS ACCESS
ELECTRICAL ACCESS
Location CRAVE4836ST CRAVE6048ST
Inches Millimeters Inches Millimeters
A 50 1270 62 1575
B 39-1/4 997 51-1/8 1299
C 39-1/4 997 51-1/8 1299
D 15-5/8 397 15-5/8 397
E 42-1/2 1080 42-1/2 1080
F 4 102 4 102
G 8-9/16 217 8-9/16 217
H 62 1575 62 1575
I 8-9/16 217 8-9/16 217
J 17-1/8 435 17-1/8 435
K 1/2 13 1/2 13
L 48-3/16 1224 60 1524
Location CRAVE4836ST CRAVE6048ST
Inches Millimeters Inches Millimeters
M 17-1/8 435 17-1/8 1524
N 8 203 8 435
O 17-9/16 446 17-9/16 446
P 18-1/8 460 18-1/8 460
Q 41-3/4 1060 41-3/4 1060
R 2-3/8 60 2-3/8 60
S 8-9/16 217 8-9/16 217
T 24-1/2 622 24-1/2 622
U 7-1/4 184 7-1/4 184
V 8-7/8 225 8-7/8 225
W 2-3/4 70 2-3/4 70
X 23-3/4 603 23-3/4 603
Figure 3.2 Appliance Dimensions - CRAVE4836ST, CRAVE6048ST
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Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
FOUR SQUARE DECORATIVE FRONT
A
B
Note: See Section 10 for hearth, mantel and fi nishing requirements.
F
E
C D
Location CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
A 27-5/16 692 27-5/16 692
B 5-7/8 149 5-7/8 149
C 36-3/4 933 48-3/4 1238
Figure 3.3 Four Square Decorative Front Dimensions
ILLUSION DECORATIVE FRONTS
A
Location CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
D 45-5/8 1159 57-5/8 1463
E 12-5/8 321 12-5/8 321
F 21-3/8 543 21-3/8 543
Note: See Section 10 for hearth, mantel and fi nishing requirements.
G
E
F
B
Location CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
A 27-5/16 694 27-5/16 694
B 5-7/8 149 5-7/8 149
C 37-3/16 945 49-1/8 1248
Figure 3.4 Illusion Decorative Front Dimensions
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
C
D
Location CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
D 45-1/2 1156 57-1/2 1461
E 12-1/8 308 12-1/8 308
F 21-3/8 543 21-3/8 543
G 19-7/16 494 19-7/16 494
9
CFT DECORATIVE FRONT
G
Note: See Section 10 for hearth, mantel and fi nishing requirements.
A
C
H
F
Location CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
A 39 991 51 1295
B 16-3/4 425 16-3/4 425
C 13-1/8 333 13-1/8 333
D 37-3/16 945 49-3/16 1249
Figure 3.5 CFT (Inside Fit) Decorative Front Dimensions
B
D
E
Location CRAVE4836 CRAVE6048
Inches Millimeters Inches Millimeters
E 40-5/16 1024 52-5/16 1329
F 24 610 24 610
G 5/8 16 5/8 16
H 25 635 25 635
10
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
B. Clearances to Combustibles
When selecting a location for the appliance it is important
to consider the required clearances to walls. See Figure
3.6 and Figure 3.7.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be lo­cated out of traffi c and away from furniture and draperies.
E
G
NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation could vary due to individual design preference.
It is important to follow the framing and fi nishing instruc- tions step by step to ensure proper placement of fi replace in the surrounding framing/fi nishing materials.
B
G
A
B
C
Refer to Section 10 for hearth, mantel and wall projection information.
If a HEAT-ZONE® will be installed, refer to Section 5.E for information.
2 HEAT-ZONES = Add 28 IN. to dimension B 1 HEAT-ZONE = Add 14 IN. to dimension B
B
F
D
B
Model A B C D E F G
CRAVE4836
CRAVE6048
Figure 3.6 Appliance Locations CRAVE4836, CRAVE6048
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
Inches 62-1/2 48-1/4 88-1/8
Millimeters 1588 1226 2239 622 477 25
Inches 70-3/4 60-1/4 100-3/8 28-1/2 18-3/4 1
Millimeters 1797 1530 2550 724 477 25
See Section D, Figure 3.9
and 3.10.
24-1/2 18-3/4 1
11
NOTICE: This See-Through appliance is NOT designed or approved for an indoor/outdoor application.
C
D
B
D
C
A
MODEL A B C D
CRAVE4836ST
Inches 48-1/4 17-1/8 48 1/2
Millimeters 1225 435 1219 13
MODEL A B C D
CRAVE6048ST
Figure 3.7 Appliance Locations CRAVE4836ST, CRAVE6048ST
Inches 60-1/4 17-1/8 48 1/2
Millimeters 1530 435 1219 13
C. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped (or an equivalent method may be used) to achieve maximum air tightness.
To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
12
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
D. Floor Protection
NAILING TABS BOTH SIDES
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace could cause overheating and fi re.
Note: Figure 3.8, Figure 3.9, and Figure 3.10 show the fi replace installed on the fl oor. However, this fi replace can be elevated off the fl oor provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained.
A
HEADER DEPTH**
B
C
D
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHIJ
CRAVE4836
Inches
Rough
Opening
(Vent Pipe)
10 42 18-1/4 48-1/4 31 0 0 1 1 48
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Figure 3.8 Nailing Tab Locations
F
J
G
Combustible
Floor
Combustible
Flooring
Behind
Appliance
MEASURE FROM TOP OF FIREPLACE OPENING
I
Sides of
Appliance
E
H
Front of
Appliance
Millimeters
254 1067 464 1226 787 0 0 25 25 1219
ABCDE F GHIJ
CRAVE6048
Inches
Millimeters
* = Adjust framing dimensions for interior sheathing (such as sheetrock)
Rough
Opening
(Vent Pipe)
10 42 18-1/4 60-1/4 31 0 0 1 1 48
254 1067 464 1530 787 0 0 25 25 1219
Rough Opening
(Height)
**=Header depth not to exceed 3-1/2 inches.
Figure 3.9 Clearances to Combustibles-CRAVE4836, CRAVE6048
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
MINIMUM FRAMING DIMENSIONS*
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
13
HEADER DEPTH**
A
MEASURE FROM TOP OF FIREPLACE OPENING
HEADER DEPTH**
F
E
CRAVE4836ST
Inches
Millimeters
CRAVE6048ST
Inches
Millimeters
C
B
D
I
G
H
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHI
Rough
Opening
(Vent Pipe)
10 42 17 48-1/4 31 0 0 1 48
254 1067 432 1226 787 0 0 25 1219
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Sides of
Appliance
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHI
Rough
Opening
(Vent Pipe)
10 42 17 60-1/4
254 1067 432 1530 787 0 0 25 1219
Rough
Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Sides of
Appliance
31 0 0 1 48
Front or
Rear of
Appliance
Front or
Rear of
Appliance
* = Adjust framing dimensions for interior sheathing (such as sheetrock) **=Header depth not to exceed 3-1/2 inches.
Figure 3.10 Clearances to Combustibles-CRAVE4836ST, CRAVE6048ST
14
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
4
4
Termination Location and Vent Information
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Maintain vent clearance to combustibles as specifi ed.
DO NOT pack air space with insulation or other
materials.
Failure to keep insulation or other materials away from vent pipe could cause overheating and fi re.
6 in. (minimum) up to 20 in.
AB
152 mm/508 mm
20 in. and over 0 in. minimum
Gas, Wood or Fuel Oil
Termination Cap
B
A *
18 in. minimum
457 mm
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 4.1 Minimum Height From Roof To Lowest Discharge Opening
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Figure 4.2 Staggered Termination Caps
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
15
B. Chimney Diagram
C
V
B
J
V
V
= VENT TERMINAL
X
= AIR SUPPLY INLET
= AREA WHERE TERMINAL IS NOT PERMITTED
A = 12 inches.................clearances above grade, veranda,
12 inches.................clearance to window or door that may
B =
C = 18 inches.................clearance below unventilated soffi t
18 inches.................clearance below ventilated soffi t
30
inches .................clearance below vinyl soffits and
Vinyl siding shield is required if either vinyl soffi ts or vinyl
siding, or both, are used. See Service Parts List.
D = 6 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas me-
G = 3 ft ...........................clearance to gas service regulator
H = 9 inches (U.S.A)
12 inches (Canada). clearance to non-mechanical (unpow-
i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination.
J = 7 ft. ......................... On public property: clearance above
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
K = 6 inches................. clearance from sides of electrical
L = 12 inches................ clearance above electrical service
Location of the vent termination must not interfere with access to the electrical service.
M = 18 inches .................... clearance under veranda, porch, deck,
42
inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the fl oor.
Figure 4.3 Minimum Clearances for Termination
16
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
B
D
V
V
V
porch, deck or balcony
be opened, or to permanently closed window
electrical service
ter/regulator assembly within 3 feet horizontally from the center-line of the regulator
vent outlet
ered) air supply inlet, combustion air inlet or direct-vent termination
air supply inlet
paved sidewalk or a paved driveway.
service
balcony or overhang
O
N
P
R
F
B
A
G
M
V
H or i
V
X
H
V
H
E
V
V
A
K
V
V
L
Electrical
Service
C
V
Q
K
V
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
N = 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches ......... non-vinyl soffi t and overhang
42 inches ......... vinyl soffi t and overhang
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q
2 caps 6 feet 1 x Q
3 caps 9 feet 2/3 x Q
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffi c areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different clearances.
• Vent system termination is NOT permitted in screened porches.
• Vent system termination is permitted in porch areas with two or more sides open.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
• Vinyl siding shield is required for use with vinyl siding.
See Service Parts list for information.
C. Approved Pipe
This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section
12.A for vent component information and dimensions.
DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
D. Use of Elbows
Diagonal runs have both vertical and horizontal vent as­pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 4.4).
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows. See Figure 4.4.
E. Measuring Standards
Vertical and horizontal measurements listed in the vent diagrams were made using the following standards:
• Pipe measurements are shown using the effective length of pipe. See Section 12.A for information on effective length of pipe components.
• Measurements are made from the appliance outer wrap, not from the standoffs.
• Horizontal terminations are measured to the outside mounting surface (flange of termination cap). See Figure 4.3.
• Vertical terminations are measured to bottom of termination cap.
• Horizontal pipe installed level with no rise.
F. Vent Diagrams
General Rules:
• When penetrating a combustible wall, a wall shield restop must be installed.
• When penetrating a combustible ceiling, a ceiling fi restop must be installed.
• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.
Figure 4.4
Ver tical
12 in.
8-1/2 in.
Horizontal
8-1/2 in.
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
17
Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe could cause fi re.
Top Vent - Horizontal Termination
Venting with 1 elbow
WARNING
CRAVE4836 CRAVE6048
Note: Use DVP Series
components only.
Minimum H1 Maximum
V
1
2 ft. 610 mm 1.5 ft. 457 mm
3 ft. 914 mm 6 ft. 1.8 m
4 ft. 1219 mm 9 ft. 2.7 m
5 ft. 1524 mm 12 ft. 3.7 m
6 ft. 1829 mm 15 ft. 4.6 m
7 ft. 2134 mm 18 ft. 5.5 m
8 ft. 2438 mm 21 ft. 6.4 m
V
+ H1 = 63 ft. (19.2 m) Maximum
1
H1 = 40 ft. (12.2 m) Maximum
WARNING! Risk of Fire!
DO NOT attach elbow directly to the appliance.
• This appliance requires a minimum of 24 inches of vertical venting before attaching any elbow to the appliance.
CRAVE4836ST CRAVE6048ST
V1 Minimum H1 Maximum
2 ft. 610 mm 3 ft. 914 mm
3 ft. 914 mm 6 ft. 1.8 m
4 ft. 1219 mm 9 ft. 2.7 m
5 ft. 1524 mm 12 ft. 3.7 m
6 ft. 1829 mm 15 ft. 4.6 m
7 ft. 2134 mm 18 ft. 5.5 m
8 ft. 2438 mm 21 ft. 6.4 m
V
+ H1 = 63 ft. (19.2 m) Maximum
1
H1 = 40 ft. (12.2 m) Maximum
Figure 4.5
18
Heatilator • CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST Installation Manual • 2301-970 Rev. E • 8/14
H
1
V
1
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