Heatilator CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual

Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Models:
CD4236IFTR CD4236IFTLR CD4842IFTR CD4842IFTLR
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
DO NOT store or use gasoline or other am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions.
- If you cannot reach your gas supplier, call
the re department.
• Installation and service must be performed
by a qualied installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
In the Commonwealth of Massachusetts installation must be
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided with this appliance and must be installed for
the protection of children and other at-risk individuals.
1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury. Note: The term “recommend” or “recommended” does not indicate a requirement. It is a best practice suggested by
Hearth & Home Technologies®.
Table of Contents
Installation Standard Work Checklist ....................3
1 Product Specic and Important Safety Information
A. Appliance Certication ............................4
B. Glass Specications ..............................4
C. BTU Specications ...............................4
D. High Altitude Installations ..........................4
E. Non-Combustible Materials Specication. . . . . . . . . . . . . . 4
F. Combustible Materials Specication .................4
G. Electrical Codes .................................4
H. California ......................................4
I. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations ............... 6
B. Good Faith Wall Surface ..........................6
C. Tools and Supplies Needed ........................6
D. Inspect Appliance and Components ..................7
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams .......8
B. Clearances to Combustibles ...................... 12
C. Constructing the Appliance Chase ..................14
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances ..............15
B. Vent Terminal Clearances ........................16
C. Approved Pipe .................................17
D. Use of Elbows .................................18
E. Measuring Standards ............................ 19
F. Vent Diagrams .................................20
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles ..................33
B. Wall Penetration Framing/Firestops ................. 33
C. Ceiling Firestop/Floor Penetration Framing ........... 34
D. Install Attic Insulation Shield .......................34
7 Venting and Chimneys
A. Assemble Vent Sections .........................39
B . Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 40
C. Assemble Slip Sections ..........................41
D. Secure the Vent Sections ......................... 42
E. Disassemble Vent Sections ....................... 42
F. Vertical Termination Requirements ..................43
G. Horizontal Termination Requirements ............... 44
8 Electrical Information
A. General Information .............................46
B. Wiring Requirements ............................47
9 Gas Information
A. Fuel Conversion ................................ 49
B. Gas Pressure ..................................49
C. Gas Connection ................................ 49
D. High Altitude Installations .........................49
E. Air Shutter Setting ..............................50
10 Finishing
A. Facing Material .................................51
B. Mantel and Wall Projections ....................... 52
C. Facing Material ................................. 53
D. Decorative Fronts ...............................53
11 Appliance Setup
A. Remove Fixed Glass Assembly ....................56
B. Remove the Shipping Materials ....................56
C. Clean the Appliance .............................56
D. Install the Refractory (Optional) .................... 56
E. Ember Placement ...............................57
F. Place the Lava Rock and Vermiculite ................57
G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 58
H. IntelliFire Touch® Control System Setup ..............60
I. Install Fixed Glass Assembly ......................60
J. Fiber Refractory Color Review .....................60
6 Appliance Preparation
A. Vent Collar Preparation .......................... 35
B. Installing Optional Heat Management Systems ........37
C. Securing and Leveling the Appliance ................38
D. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 38
2
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
12 Reference Materials
A. Vent Components Diagrams ......................61
B. Accessories ................................... 73
= Contains updated information.
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: Lot/Address:
Model (circle one): CD4236IFTR CD4236IFTLR CD4842IFTR CD4842IFTLR
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could lead to a  re or explosion.
Appliance Install YES IF NO, WHY?
Veri ed that the chase is insulated and sealed. (Pg. 14) ___________________________ Required non-combustible board is installed. (Pg. 38) ___________________________ Veri ed clearances to combustibles. (Pg. 12-13) ___________________________ Fireplace is leveled and secured. (Pg. 38) ___________________________
Venting/Chimney Section 7 (Pg 39-45)
Venting con guration complies to vent diagrams. ___________________________ Venting installed, locked and secured in place with proper clearance. ___________________________ Elbow heat shield installed per requirements. (Pg 22, 33) ___________________________ Firestops installed. ___________________________ Attic insulation shield installed. ___________________________ Exterior wall/Roof  ashing installed and sealed. ___________________________ Terminations installed and sealed. ___________________________
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone #
Serial #:
Electrical Section 8 (Pg 46-48)
Unswitched power (110-120 VAC) provided to the appliance. ___________________________ Switch wires properly installed. ___________________________
Gas Section 9 (Pg 49-50)
Proper appliance for fuel type. ___________________________ Was a conversion performed? ___________________________ Leak check performed and inlet pressure veri ed. ___________________________ Veri ed proper air shutter setting for installation type. ___________________________
Finishing Section 10 (Pg 51-55)
Combustible materials not installed in non-combustible areas. ___________________________ Veri ed all clearances meet installation manual requirements. ___________________________ Mantels and wall projections comply with installation manual requirements. ___________________________
Appliance Setup Section 11 (Pg 56-60)
All packaging and protective materials removed (inside & outside of appliance). ___________________________ Refractories, logs, lava rock, and embers installed correctly. ___________________________ Glass assembly installed and secured. ___________________________ Accessories installed properly. ___________________________ Decorative front properly installed. ___________________________ Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ___________________________ Started appliance and veri ed no gas leaks exist. ___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your  le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Comments Communicated to party responsible ____________________ by ______________________on ___________ (Builder / Gen. Contractor/) (Installer) (Date)
= Contains updated information.
2511-982 11/17
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
3
1 1
Product Specic and Important Safety Information
A. Appliance Certication
MODELS: CD4236IFTR CD4236IFTLR CD4842IFTR CD4842IFTLR LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Heater STANDARD: CSA / ANSI Z21.88:19 • CSA 2.33:19
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burn-
ing Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen-
tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specications
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous lo­cations such as bathtub enclosures as dened by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certied to the re-
quirements of ANSI Z97.1 and CPSC 16 CFR 1202
(Safety Glazing Certication Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01
and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec-
tion 1201.5 “Certication and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such certicate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
• In CANADA: Input ratings are certied without a
reduction of input rate for elevations up to 4500 feet
(1370 m) above sea level. Please consult provincial and/ or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orice size.
E. Non-Combustible Materials Specication
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specication
Materials made of or surfaced with wood, compressed pa-
per, plant bers, plastics, or other material that can ignite and burn, whether ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms
or near sinks.
C. BTU Specications
Models
U.S. or Canada
CD4236IFTR
(NG)
CD4236IFTLR
(Propane)
CD4842IFTR
(NG)
CD4842IFTLR
(Propane)
4
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
Maximum
Input BTU/h
30,000 16,000 37
29,000 16,000 52
35,000 18,000 33
32,500 17,000 51
Minimum
Input BTU/h
Orice
Size
(DMS)
H. California
WARNING: This product and the fuels used to
operate this product (liquid propane or natural
gas), and the products of combustion of such fuels, can
expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm. For more information go to: www. P65Warnings.ca.gov.
Note: The following requirements reference various Massachusetts and national codes not contained in this
document.
I. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, in­cluding but not limited to decks and porches, the following requirements shall be satised:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas tter shall observe that a battery operated or hard wired carbon monoxide detec-
tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu-
eled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob-
serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)
(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or
in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting
system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
Signage
A metal or plastic identication plate shall be permanent­ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
5
Getting Started
2 2
A. Design and Installation Considerations
Heatilator direct vent gas appliances are designed to op­erate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier, local building inspector, re o󰀩cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system conguration to be used.
• Gas supply piping requirements.
• Provisions for optional heat management system.
• Electrical wiring requirements.
• Framing and nishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
B. Good Faith Wall Surface
FIREPL ACE
OPENI NG
135°F
147°F
6 in.
Figure 2.1 Good Faith Wall Surface Temperatures Above Appliance
If installing a television (TV) above the appliance, see Section 3 of the appliance Owner’s Manual.
TO CEILIN G
127°F
123°F
132°F
12 in.
TOP EDGE O F THE OPENI NG
APPLIA NCE FRONT
30 in.
24 in.
18 in.
MEASU REMENTS FROM
Installation and service of this appliance should be performed by
qualied personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certied professionals.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualied service technician, service agency or your dealer.
NOTICE: Temperatures listed above are taken with a temperature measuring probe as prescribed by the test
standard used for appliance certication. Temperatures
on walls or mantels taken with an infrared thermometer may yield increased temperatures of up to 30 degrees or more depending on the thermometer settings and material
characteristics being measured. Use appropriate nishing
materials that are able to withstand these conditions. For
additional nishing guidelines, see Section 10.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available. Tape measure Framing material Pliers Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses
Level Reciprocating saw
Flat blade screwdriver Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300 ºF minimum continuous exposure
rating)
One 1/4 in. female connection (for optional fan)
6
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
D. Inspect Appliance and Components
• Carefully remove the appliance and components from
the packaging.
• The vent system components and decorative doors and
fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the
installation to ensure maximum safety and benet.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modication of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass assembly.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualied service technician to inspect the
appliance and to replace any part of the control system and/or gas control which has been under water.
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
7
3 3
Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
L
M
J
Ø
N
K
HEAT MANAGEMENT SYSTEMS ACCESS
GAS LINE
ACCESS
TOP VIEW
S
T
R
D
C
O
P
LEFT SIDE RIGHT SIDE
Q
B A
FRONT VIEW
E
ELECTRICAL
ACCESS
F
N
(C)
L
I
G
H
Appliance Dimensions Table
Location Inches Millimeters
A 41 1041
B 36-1/8 918
C 33-1/2 851
D 34-5/8 879
E 2-1/4 57
F 9-11/16 246
G 26-7/8 683
H 6 dia 152
I 39-7/8 1013
J 21 533
Figure 3.1 Appliance Dimensions - CD4236IFTLR, CD4236IFTR
8
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
Location Inches Millimeters
K 11-11/16 297
L 28-1/2 724
M 14-1/4 362
N 8-1/2 216
O 2-7/8 73
P 8-1/2 216
Q 1 25
R 40-7/8 1038
S 14-3/16 360
T 15-3/8 391
L
M
J
Ø
N
K
HEAT MANAGEMENT SYSTEMS ACCESS
GAS LINE
ACCESS
LEFT SIDE
S
T
R
O
P
Appliance Dimensions Table
Q
TOP VIEW
B
A
FRONT VIEW
N
(C)
L
D
C
E
F
RIGHT VIEW
I
G
H
Location Inches Millimeters
A 48 1219
B 43-1/8 1096
C 35-1/2 902
D 36-5/8 930
E 2-3/8 60
F 9-15/16 252
G 28-7/8 734
H 6 152
I 41-7/8 1064
J 21 866
Figure 3.2 Appliance Dimensions - CD4842IFTLR, CD4842IFTR
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
Location Inches Millimeters
K 11-11/16 297
L 35-1/2 901
M 17-3/4 451
N 8-1/2 216
O 2-7/8 73
P 8-1/2 216
Q 1 25
R 42-7/8 1089
S 14-3/16 360
T 17-1/16 433
9
SIMON DECORATIVE FRONTS
A
B
F
G
E
A B C D E F G
SIM-36C
SIM-42C
CD4236IFTR
CD4236IFTLR
CD4842IFTR
CD4842IFTLR
in. 32-7/16 22-1/16 35-13/16 1-7/16 7-1/16 32-1/16 33-1/2
mm 824 560 910 37 179 814 851
in. 39-7/16 24 42-13/16 1-7/16 7-1/16 33-15/16 35-3/8
mm 1002 610 1087 37 179 862 899
CRAFTSMAN DECORATIVE FRONTS
A
B
C
D
F
G
C D
A B C D E F G
CRAFT-36C
CRAFT-42C
Figure 3.3 Decorative Front dimensions - Simon and Craftsman
10
CD4236IFTR
CD4236IFTLR
CD4842IFTR
CD4842IFTLR
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
in. 32-3/8 21-7/8 35-15/16 1-1/4 6-3/4 32-1/4 33-1/2
mm 822 556 913 32 172 819 851
in. 39-5/16 23-13/16 42-13/16 1-1/4 6-3/4 34-1/8 35-3/8
mm 999 605 1087 32 172 867 899
E
CONTOUR DECORATIVE FRONTS
CON-36C
CON-42C
CD4236IFTR
CD4236IFTLR
CD4842IFTR
CD4842IFTLR
B
A
C D
A B C D E F G
in. 33 20-7/8 39 1-3/8 8 37-1/4 38-1/4
mm 838 530 991 35 203 946 972
in. 40 22-3/4 46 1-3/8 8 39 40
mm 1016 578 1168 35 203 991 1016
F
E
G
Figure 3.4 Decorative Front Dimensions - Contour
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
11
B. Clearances to Combustibles
When selecting a location for the appliance it is important
to consider the required clearances to walls. See Figure 3.5.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be lo-
cated out of trac and away from furniture and draperies.
NOTE: THE REAR STANDOFF MAY NEED
TO BE REMOVED WHEN VENTING AT 45º
A
1/2 IN .
G
ALCOVE
INSTALLATION
A
B
C
TOP VENT
ONE 90º ELBOW
NOTICE: Illustrations reect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
B
E
D
H
CD4236 Series
CD4842 Series
Figure 3.5 Appliance Locations
REAR VENT,
HORIZONTAL TERMINATION
TWO ELBOWS
B
REAR VENT
NO ELBOWS
REAR VENT
ONE ELBOW
B
B
F
D
D
A B C D E F G H
in. 51 42 72 56-5/8
mm 1295 1067 1829 1438 559 451 203
in. 55-7/8 49 79 61-1/2
mm 1419 1245 2007 1562 559 502 254
See Section 10.B
Mantel Projections
See Section 10.B
Mantel Projections
22 17-3/4 8
22 19-3/4 10
D
12
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
COMBUSTIBLE FLOORING MAY BE INSTALLED
NEXT TO THE FRONT OF THE APPLIANCE.
D
Models
CD4236 Series
CD4842 Series
A
B
F
C
G
J
I
* MINIMUM FRAMING DIMENSIONS
A B C** D E F G H I J
Rough
Opening
(Width)
in. 10 40-1/8 22 42 32 0 0 1/2 1/2 36
mm 254 1019 559 1067 813 0 0 13 13 914
in. 10 42-1/8 22 49 32 0 0 1/2 1/2 36
mm 254 1070 559 1245 813 0 0 13 13 914
Rough
Opening
(Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
E
H
Front of
Appliance
* Adjust framing dimensions for interior sheathing (such as sheetrock)
C** Add 12 inches for rear venting with one 90º elbow.
Figure 3.6 Clearances to Combustibles
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
13
C. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
NOTICE: Where required by code, install only sprinkler
heads with a sprinkler activation temperature classied
as Extra High.
Sprinklers inside of chase: Keep sprinkler head away
from vent and chimney.
Heat Management applications: Maintain 36 inches of clearance to openings from which heat is discharged such as heat zone registers, etc. Refer to Section 6.B for Heat Management options allowed for this appliance.
Chases should be constructed and insulated in the same manner as the thermal envelope of the home based on
the code requirements for that climate zone to prevent air leakage and draft problems. The chase is an extension of the building thermal envelope.
To further prevent drafts and air leakage, the wall shield and ceiling restops should be caulked with caulk with a minimum of 300 ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300 ºF continu­ous exposure rating or stu󰀨ed with unfaced insulation. If the
appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting
cold up into the room.
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specied air space
clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent
accidental contact.
• The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and
making contact with replace or chimney.
• Failure to maintain airspace may cause overheating and a re.
NOTICE: Where required by code, install only sprinkler
heads with a sprinkler activation temperature classied
as Extra High.
Sprinklers inside of chase: Keep sprinkler head away
from vent and chimney.
Heat Management applications: Maintain 36 inches of clearance to openings from which heat is discharged such as convection slots, passive heat registers, heat zone registers, etc. Refer to Section 6.B for Heat Management options allowed for this appliance.
14
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
4 4
A B
Termination Location and Vent Information
A. Vent Termination Minimum Clearances
Fire Risk.
Maintain vent clearance to combustibles as
specied.
DO NOT pack air space with insulation or other
Failure to keep insulation or other materials away from vent pipe could cause overheating and re.
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
materials.
WARNING
HORIZONTAL
OVERHANG
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
IS X/ 12
WALL
6 in. (minimum) up to 20 in.
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* H minimum may vary depending on regional snowfall.
Refer to local codes.
Figure 4.1 Minimum Height From Roof to Lowest Discharge Opening
Figure 4.2 Staggered Termination Caps
CAUTION! Risk of Burns! Termination caps are HOT,
consider proximity to doors, trac areas or where people
may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different
clearances.
• Hearth & Home Technologies assumes no responsibility
for the improper performance of the appliance when the
venting system does not meet these requirements.
• Vinyl protection kits are suggested for use with vinyl siding.
• Measure horizontal and vertical termination cap clearances
as noted in Figure 4.3.
H=Measure Horizontal Distances from H V=Measure Vertical Distances from V
V
CLEARANCE
V
= 6 IN.
H
H
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
Figure 4.3
15
B. Vent Terminal Clearances
C
V
B
J
V
U.S.A. Installations: In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. Canadian Installations: In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
B
D
V
V
V
A
F
B
G
M
= AREA WHERE TERMINAL IS NOT PERMITTED
X
= AIR SUPPLY INLET
V
= VENT TERMINAL
H or i
V
X
H
V
V
H
E
V
V
A
V
U.S.A. CANADA
K
V
L
Electrical
Service
C
V
A Clearance above grade,veranda, porch, deck, or balcony 12 in. (305 mm) 12 in. (305 mm)
Clearance to window or door that may be opened, or to permanently closed window
B
U.S.A.: = 9 in. min. (229 mm min.) CANADA: = 12 in. min. ( 305 mm min.)
clearance below unventilated so󰀩t 18 in. (457 mm) 18 in. (457 mm)
C
clearance below ventilated so󰀩t 18 in. (457 mm) 18 in. (457 mm)
K
V
clearance below any vinyl so󰀩ts and electrical service 30 in. (762 mm) 30 in. (762 mm)
D clearance to outside corner 6 in. (152 mm) 6 in. (152 mm)
E clearance to inside corner 6 in. (152 mm) 6 in. (152 mm)
not to be installed above a gas meter/regulator assembly within 3 feet horizontally from
F
the center-line of the regulator
3 ft (914 mm) 3 ft (914 mm)
G clearance to gas service regulator vent outlet 3 ft (914 mm) 3 ft (914 mm)
clearance to non-mechanical air supply inlet to building or the combustion air inlet to
H
any other appliance termination (mechanical or non-mechanical)
9 in. min.
(229 mm min.)
12 in. min.
(305 mm min.)
clearance to a mechanical (powered) air supply inlet
I
***(All mechanical air intakes within 10 feet of a horizontal termination cap must be
3 ft (914 mm)*** 6 ft (1.8 m)
a minimum of 3 feet below termination.)
On public property: clearance above paved sidewalk or a paved driveway.
7 ft (2.1 m) 7 ft (2.1 m)**
J
**(A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.)
clearance from sides of electrical service 6 in. (152 mm) 6 in. (152 mm)
K
Location of the vent termination must not interfere with access to the electrical service.
clearance above electrical service 12 in. (305 mm) 12 in. (305 mm)
L
Location of the vent termination must not interfere with access to the electrical service.
clearance under veranda, porch, deck, balcony or overhang *(Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of
M
two sides beneath the oor.)
vinyl or composite overhang 42 in. (1067 mm) 42 in. (1067 mm)
Figure 4.4 Minimum Clearances for Termination
16
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
18 in. (457 mm) 12 in. (305 mm)*
C. Approved Pipe
This appliance is approved for use with Hearth & Home
Technologies DVP or SLP venting systems. Refer to Sec­tion 12.A for vent component information and dimensions. Only use listed decorative termination caps/shrouds with Hearth & Home Technologies approved venting systems.
DO NOT mix pipe, ttings or joining methods from di󰀨er­ent manufacturers.
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
17
D. Use of Elbows
Diagonal runs have both vertical and horizontal vent as­pects when calculating the e󰀨ects. Use the rise for the vertical aspect and the run for the horizontal aspect. See Figure 4.5.
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows. See Figure 4.5.
Figure 4.6 shows the vertical and horizontal o󰀨sets for DVP or SLP elbows.
Y
X
VERTICAL
RISE
SLP
Pipe
EFFECTIVE
LENGTH
RUN
HORIZONTAL
E󰀨ective Length Rise/Run
Inches Millimeters Inches Millimeters
SLP4 4 102 2-3/4 70
SLP6 6 152 4-1/4 108
SLP12 12 305 8-1/2 216
SLP24 24 610 17 432
SLP36 36 914 25-1/2 648
SLP48 48 1219 34 864
SLP6A 3 to 6 76 to 152
SLP12A 3 to 12 76 to 305
2-1/8-4-1/4 54-108
2-1/8-8-1/2 54-216
Vent
Type
Inches Millimeters Inches Millimeters
X Y
DVP 6-5/8 168 16-1/2 419
SLP 5-1/4 133 11-3/8 289
X
X
Vent Type
Inches Millimeters
DVP 16-1/4 413
SLP 11-1/4 286
Figure 4.6 Vertical and Horizontal O󰀨set for DVP and SLP Elbows
X
DVP Pipe
E󰀨ective Length Rise/Run
Inches Millimeters Inches Millimeters
DVP4 4 102 2-3/4 70
DVP6 6 152 4-1/4 108
DVP12 12 305 8-1/2 216
DVP24 24 610 17 432
DVP36 36 914 25-1/2 648
DVP48 48 1219 34 864
DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305
Figure 4.5
18
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
2-1/8-4-1/4 54-108
2-1/8-8-1/2 54-216
E. Measuring Standards
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards:
• Pipe measurements are shown using the e󰀨ective length of pipe. See Section 12.A (Figure 12.1 for DVP, Figure
12.8 for SLP) for information on e󰀨ective length of pipe components.
• Horizontal terminations are measured to the outside mounting surface (ange of termination cap). See Figure 4.7.
• Vertical terminations are measured to top of last section of pipe. See Figure 4.8.
• Horizontal pipe installed level with no rise.
MEASURE TO SHADED SURFACE (OUTSIDE MOUNTING SURFACE)
Figure 4.7 Measure to Outside Mounting Surface
Figure 4.8 Measure to Top of Last Section of Pipe
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
19
F. Vent Diagrams
General Rules:
• SUBTRACT 3 ft. from the total H measurement for each 90º elbow installed horizontally.
• SUBTRACT 1-1/2 ft. from the total H measurement for each 45º elbow installed horizontally.
• A maximum of three 90º elbows (or six 45º elbows) may be used in any vent conguration. Some elbows may be installed horizontally. For example, see Figure 4.19.
• Elbows may be placed back to back anywhere in the system.
Any 90º elbow may be replaced with two back to back
45º elbows.
• When penetrating a combustible wall, a wall shield
restop must be installed.
• When penetrating a combustible ceiling, a ceiling restop must be installed.
• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.
• Horizontal termination cap should have a 1/4 inch
downward slant to allow any moisture in cap to be
released. See Figure 4.9.
1/4 in. max.
Figure 4.9
20
(6 mm)
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
Top Vent - Horizontal Termination
4 ft min.
(1.22 m)
WARNING
Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles
between ceiling restops.
• ALWAYS maintain specied clearances around venting and restop systems.
• Install wall shield and ceiling restops as speci­ed.
Failure to keep insulation or other material away from vent pipe may cause re.
20 ft max.
(6.10 m)
Top Vent—Horizontal Termination—Two 45º Elbows
Installation requirements to replace the rst 90º elbow with two 45º elbows:
Figure 4.10
Note: The CD series replaces can adapt to SLP series
vent pipe, if desired.
When venting o󰀨 the top of the unit, use a DVP-2SL adapter and a minimum 48 inch vertical section of SLP series vent pipe.
A DVP-SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe.
After the 48 inch vertical section, the venting table rules
must be followed. The rst 48 inch vertical section is NOT counted as part of the vertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed.
WARNING
Fire Risk.
• When using DVP-HRC-SS and DVP-HRC-ZC­SS termination caps on top vented replaces, a
6 inch minimum vertical vent section is required
before installing rst elbow.
Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal SLP pipe 7 ft. min. vertical = 11 ft. max. horizontal
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
21
Top Vent - Horizontal Termination - (continued)
One Elbow
ELBOW HEAT SHIELD (Required when V
= 2 ft. or less)
1
H
1
WARNING! Risk of Fire! Elbow heat shield required when V1 = 2 ft. or less. Clearances to combustibles must be maintained. See Section 5.A.
V1 Minimum H1 Maximum
Elbow only 2 ft 610 mm
1/2 ft. 152 mm 6 ft. 1.8 m
V
1
1 ft. 305 mm 11 ft. 3.4 m
1-1/2 ft. 457 mm 18 ft. 5.5 m
2 ft. 610 mm 25 ft. 7.6 m
V1 + H1 = 40 ft. (12.2 m) Maximum
H1 = 25 ft. (7.6 m) Maximum
Note: For corner installations: A 6 in.
(152 mm) section of straight pipe may need to be attached to the appliance
before a 90º elbow, to allow the vent pipe to clear the top stando󰀨s.
Figure 4.11
Two Elbows
H
Note: For corner installations: A 6 in.
(152 mm) section of straight pipe may need to be attached to the appliance
before a 90º elbow, to allow the vent pipe to clear the top stando󰀨s.
2
H
1
INSTALLED
HORIZONTALLY
V1 Minimum H1 + H2 Maximum
Elbow only 2 ft 610 mm
1/2 ft. 152 mm 6 ft. 1.8 m
1 ft. 305 mm 11 ft. 3.4 m
1-1/2 ft. 457 mm 18 ft. 5.5 m
2 ft. 610 mm 25 ft. 7.6 m
V1 + H1 + H2 = 40 ft. (12.2 m) Maximum
H1 + H2 = 25 ft. (7.6 m) Maximum
V
1
Figure 4.12
22
Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. L • 3/21
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