Heatilator BCBV36 Owner's Manual
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 1
Model(s):
BCBV36 / BCBV36I
B-Vent Gas Appliance
Owner’s Manual
Installation and Operation
Installation and service of this appliance should be
performed by quali ed personnel. Hearth & Home
Technologies suggests NFI certi ed or factory trained
professionals, or technicians supervised by an NFI
certi ed professional.
• DO NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the re department.
• Installation and service must be performed
by a quali ed installer, service agency, or the
gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury, or death.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas tter.
A CO detector shall be installed in the room where the appliance
in installed.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other ammable
materials away.
DO NOT DISCARD THIS MANUAL
NOTICE
• Leave this manual with
party responsible for use
and operation.
• Important operating
and main t enan c e
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
DO NOT
DISCARD
Heatilator • BCBV36 • 4008-033 • Rev P • 8/122
Listing Label Information/Location
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on replace: _____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
A. Congratulations
Congratulations on selecting a Heatilator gas replace,
an elegant and clean alternative to wood burning replaces. The Heatilator gas replace you have selected is
designed to provide the utmost in safety, reliability, and
efciency.
As the owner of a new replace, you’ll want to read and
carefully follow all of the instructions contained in this
owner’s manual. Pay special attention to all cautions and
warnings.
This owner’s manual should be retained for future reference.
We suggest that you keep it with your other important
documents and product manuals.
The information contained in this owner’s manual, unless
noted otherwise, applies to all models and gas control
systems.
Your new Heatilator gas replace will give you years of
durable use and trouble-free enjoyment. Welcome to the
Heatilator family of replace products!
We recommend that you record the following pertinent
information about your replace.
The model information regarding your specic replace can be found on
the rating plate usually located in the control area of the replace.
Homeowner Reference Information
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
XXXX
CERTIFIED
FOR CANADA
CERTIFIÉ POUR LE
CANADA
Hearth & Home Technologies Inc
1915 W. Saunders Street
Mt. Pleasant, IA 52641
SERIAL
NO. DE SÉRIE
ANSI Standard
MODEL MFG. DATE
MODÈLE DATE DE FAB.
GAS TYPE/TYPE DE GAZ NATURAL/NATUREL PROPANE
ALTITUDE 0-2000 2000-4000 FT/PI 0-2000 2000-4000 FT/PI
MAX INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH
MIN INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH
MANIFOLD PRESSURE/PRESSION TUBULAIRE
MAX. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU
MIN. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU
MIN. INLET PRESS. XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU
FOR THE PURPOSE OF INPUT ADJUSTMENT
PRESS. MIN. D'ALIMENTATION
ORIFICE SIZE
DIAM. DE L'INJECTEUR XX/XX DIA. in./mm XX/XX DIA. in./mm
LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz
DO NOT REMOVE OR COVER THIS LABEL.
VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL.
FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ
AVEC UN COMBUSTIBLE SOLIDE.
XXXXXXXXX
XXXXXX
Serial #
Gas Type
Orifice
Size
Model #
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 3
Safety Alert Key:
• DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING!Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations 2
B. Warranty 4
1 Listing and Code Approvals
A. Appliance Certication 6
B. Tempered Glass Specications 6
C. BTU Specications 6
D. High Altitude Installations 6
E. Non-Combustible Materials Specication 6
F. Combustible Materials Specication 6
G. Electrical Codes 6
User Guide
2 Operating Instructions
A. Gas Fireplace Safety 7
B. Your Fireplace 7
C. Clear Space 8
D. Decorative Doors and Fronts 8
E. Remote Controls, Wall Controls and Wall Switches 8
F. Outside Air (optional) 8
G. Before Lighting Fireplace 8
H. Lighting Instructions (IPI) 9
I. Lighting Instructions (Standing Pilot) 10
J. After Fireplace is Lit 11
K. Flame Adjustment Control 11
L. Frequently Asked Questions 11
3 Maintenance and Service
A. Maintenance Tasks-Homeowner 12
Installer Guide
4 Getting Started
A. Typical Appliance System 14
B. Design and Installation Considerations 15
C. Tools and Supplies Needed 15
D. Inspect Appliance and Components 15
E. Negative Pressure 16
5 Framing and Clearances
A. Select Appliance Location 17
B. Construct the Appliance Chase 17
C. Clearances 18
D. Mantel and Wall Projections 19
6 Termination Locations
A. Vent Termination Minimum Clearances 20
7 Vent Information and Diagrams
A. Vent Guidelines 21
B. Vent System Conguration 21
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles 22
B. Wall and Ceiling Penetration Framing 22
C. Vertical Penetration Framing 22
9 Appliance Preparation
A. Install Outside Air Kit Damper Assembly 23
B. Gas and Electrical Connections 23
C. Secure and Level the Appliance 23
10 Installing Vent Pipe
A. Assembly of Vent Sections 24
B. Attach Vent to Firebox 24
C. Secure Vent Sections 24
D. Install Attic Insulation Shield 24
11 Gas Information
A. Fuel Conversion 25
B. Gas Pressure 25
C. Gas Connection 25
D. High Altitude Installations 25
12 Electrical Information
A. Wiring Requirements 26
B. Standing Pilot Ignition System Wiring 26
C. Intellire Ignition System Wiring 26
D. Optional Accessories Requirements 26
E. Electrical Service and Repair 27
F. Junction Box Installation 28
13 Finishing
A. Mantel and Wall Projections 29
B. Facing Material 29
14 Appliance Setup
A. Remove the Shipping Materials 30
B. Place the Control Access Panel 30
D. Accessories 30
E. Install the Refractory 30
F. Place
the Lava Rock 30
G. Place the Vermiculite 31
H. Place the Rockwool 31
I. Log Removal/Replacement 31
J. Hood 32
K. Air Shutter Setting 32
15 Troubleshooting
A. Standing Pilot Ignition System 33
B. Intellire Ignition System 35
16 Reference Materials
A. Appliance Dimension Diagram 37
B. Service Parts List 38
C. Optional Components 42
D. Contact Information 44
= Contains updated information.
Heatilator • BCBV36 • 4008-033 • Rev P • 8/124
B. Warranty
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty
is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
See conditions, exclusions, and limitations on next page.
Parts Labor Gas Wood Pellet
EPA
Wood
Coal Electric Venting
X X X X X X X
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
X X X
Igniters, electronic components,
and glass
X X X X X Factory-installed blowers
X Molded refractory panels
X Firepots and burnpots
5 years 1 year X X Castings and baffles
7 years 3 years X X X
Manifold tubes,
HHT chimney and termination
10
years
1 year X Burners, logs and refractory
Limited
Lifetime
3 years X X X X X Firebox and heat exchanger
X X X X X X X
All replacement parts
beyond warranty period
Warranty Period HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 5
B. Warranty (continued)
WARRANTY CONDITIONS:
• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of
HHT authorized dealers is available on the HHT branded websites.
• This warranty is only valid while the HHT appliance remains at the site of original installation.
• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service
from a dealer other than the dealer from whom you originally purchased the product.
• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges
for parts are not covered by this warranty.
This warranty is void if:
• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging
chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling,
cracking and discoloration of steel or enamel finishes.
• The appliance is subjected to prolonged periods of dampness or condensation.
• There is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no
event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states
do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.
This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO
THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
EXPRESSED WARRANTY SPECIFIED ABOVE.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts
include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.
• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.
• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation
instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to
install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/
incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting
caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or
forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7)
installation or use of components not supplied with the appliance or any other components not expressly authorized
and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;
and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
Heatilator • BCBV36 • 4008-033 • Rev P • 8/126
B. Tempered Glass Specications
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous
locations such as bathtub enclosures as dened by the
Consumer Product Safety Commission (CPSC). The
tempered glass has been tested and certied to the
requirements of ANSI Z97.1 and CPSC 16 CFR 1202
(Safety Glazing Certication Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01 and
02-31917.01).
This statement is in compliance with CPSC 16 CFR
Section 1201.5 “Certication and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such
certicate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.
C. BTU Specications
MODELS: BCBV36, BCBV36I
LABORATORY:Underwriters Laboratories, Inc. (UL)
TYPE:VentedGasFireplace
STANDARD: ANSI 21.501a-2008/CSA 2.22a-2008
A. Appliance Certication
E. Non-Combustible Materials Specication
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical
Tube Furnace at 750 ºC and UL763 shall be considered
non-combustible materials.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental
room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
D. High Altitude Installations
NOTICE:If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
Check with your local gas utility to determine proper
orice size.
NOTICE:This installation must conform with local codes,
or in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and
Propane Installation Code, CSA B149.1.
1
Listing and Code Approvals
G. Electrical Codes
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.
F. Combustible Materials Specication
Materials made of or surfaced with wood, compressed
paper, plant bers, plastics, or other material that can ignite and burn, whether ame proofed or not, or plastered
or unplastered shall be considered combustible materials.
BCBV36 Series Standing Pilot IPI
Input Rate (NG) 23,000 23,000
Orice Size (NG) .089 in./2.26 mm .089 in./2.26 mm
Input Rate (LP) 23,000 23,000
Orice Size (LP) .056 in./1.42 mm) .056 in./1.42 mm)
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 7
2
Operating Instructions
Glass Doors
(not shown)
Section 2.E.
Outside Air Kit
Mantel
Hearth
(not required)
Clear Space
Section 2.D.
High Limit Switch
Circulating Air
Passageways
Outside Air Kit
Handle
Closed
Open
Grate
Figure 2.1 General Operating Parts
B. Your Fireplace
WARNING!DONOToperatereplacebeforereading
andunderstandingoperatinginstructions.Failure
to operate replace according to operating instructions
could cause re or injury.
If you expect that small children or vulnerable adults may
come into contact with this replace, the following precautions are recommended:
• Install a physical barrier such as:
- A decorative rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other ammable
materials away.
• Never leave children alone near a hot replace, whether
operating or cooling down.
• Teach children to NEVER touch the replace.
• Consider not using the replace when children will be
present.
Contact your dealer for more information, or visit: www.
hpba.org/staysafe.
To prevent unintended operation when not using your
replace for an extended period of time (summer months,
vacation, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 3 volt adapter plug and remove batteries on IPI
models.
• Turn off gas controls valve on standing pilot models.
When lighting the pilot light on replaces with a standing pilot, check for the presence of residual gas build-up.
See Standing Pilot Lighting instructions and Maintenance
Tasks.
User Guide
Heatilator • BCBV36 • 4008-033 • Rev P • 8/128
Clear space 3 ft (914 mm)
in front of appliance
C. Clear Space
WARNING!DONOTplacecombustibleobjectsin
frontofthereplaceorblocklouvers.High tempera-
tures may start a re. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on
mantel or hearth. Heat may damage these objects.
Figure 2.2 Clear Space
F. Outside Air (optional)
The outside air kit supplies some fresh combustion air for
your replace. It may help reduce the effects of negative
air pressure. (See Section 9.A.)
• Refer to Figure 2.1 for location of control.
• Close the inlet to prevent cold drafts when the replace
is not being used.
CAUTION!RiskofBurns!The outside air control handle
is HOT when replace is in operation. Adjust BEFORE
lighting re.
D. Decorative Doors and Fronts
WARNING!RiskofFire!Install ONLY doors or fronts
approved by Hearth & Home Technologies. Unapproved
doors or fronts may cause replace to overheat.
For more information refer to the instructions supplied
with your decorative door or front.
E. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed
to operate your replace:
For safety:
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
G. Before Lighting Fireplace
Before operating this replace for the rst time, have a
qualied service technician:
• Verify all shipping materials have been removed from
inside and/or underneath the rebox.
• Review proper placement of logs, ember material and/or
other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Determine if this replace has a standing pilot or an
Intellire ignition system. Ask your dealer or open control
access panel, look at gas valve assembly.
- A standing pilot ignition will have a red or black ignitor
button (refer to Figure 12.1).
- An Intellire ignition system will not have a button.
Figure 2.3 Ignitor Button
Red Button
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 9
H. Lighting Instructions (IPI)
• For normal use, activate/deactivate your replace with the wall switch or remote control.
• The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong
battery life, remove them when using the transformer.
• If your replace must be deactivated for serviced or an extended period of time, follow the instructions below.
A. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
B. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Turn wall switch to the "OFF" position or thermostat to the
lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which
automatically lights the pilot. Do NOT try to light the pilot by
hand.
5. Wait five minutes to clear out any gas. If you then smell gas, STOP!
Follow "B" in the safety information above on this label. If you don't
smell gas, go to the next step.
6. To turn on the burner, turn on all electric power to this appliance and
turn on the wall switch or set the thermostat to the desired setting.
7. If the appliance will not operate, follow the instructions "TO TURN OFF
GAS TO APPLIANCE" and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Turn off wall switch or set thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be
performed.
3. Push the gas control lever in and move to the "OFF" position
or push the gas control lever to the "OFF" position. Do not
force.
4. Replace the control access panel.
Due to high surface temperatures, keep children, clothing and furniture away.
Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance.
WARNING: If you do not follow these instructions exactly, a fire
or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY READ BEFORE LIGHTING
33631D
C. Use only your hand to push in and move the gas control
valve or turn the gas control knob. Never use tools. If the
lever or knob will not move by hand, don't try to repair it, call
a qualified service technician. Force or attempted repair may
result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
This appliance needs fresh air for safe operation
and must be installed so there are provisions for
adequate combustion and ventilation air.
This appliance must be installed in accordance with
local codes, if any; if not, follow ANSI Z223.1 or, in
Canada, current CAN/CGA-B149.
WARNING:
Improper installation,
adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the
owner's information manual provided with the
appliance. For assistance or additional information
consult a qualified installer, service agency or the
gas supplier.
CAUTION:
Hot while in operation. Do
not touch. Keep children, clothing, furniture,
gasoline and other liquids having flammable vapors
away.
WARNING RISK OF FIRE
This appliance is intended to burn a specified gas
fuel only. Do not attempt to use with solid wood fuel
or another type of fuel. Do not attempt to modify or
use any other type of gas burner system.
* Also certified for installation in a bedroom or a
bed-sitting room.
* For U.S. only!
WARNING: Disconnect the electric power
before servicing. If for any reason the original wire
supplied with the appliance must be replaced, it must
be replaced with 105° C or its equivalent.
For use with natural gas or propane. A conversion kit
as supplied by the manufacturer shall be used to
convert this appliance to the alternative fuel.
This appliance must be properly connected to a
venting system in accordance with the
manufacturer's installation instructions.
NATURAL GAS
Heatilator • BCBV36 • 4008-033 • Rev P • 8/1210
I. Lighting Instructions (Standing Pilot)
• For normal use, activate/deactivate your replace with the wall switch or remote control.
• If your replace must be deactivated for service or an extended period of time, follow the instructions below.
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your
building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
1. Turn wall switch to the "OFF" position or thermostat to the
lowest setting.
2. Remove control access panel.
3. Turn manual gas valve to CLOSED. Wait five [5] minutes to
clear out any gas. If you then smell gas, STOP! Follow "B" in the
safety information above on this label. If you don't smell gas, go
to next step.
4. Turn gas line to "OPEN".
5. Turn pilot knob clockwise to "OFF". (Knob may have to be
depressed to pass "PILOT" position.)
6. Locate pilot assembly inside appliance.
7. Locate red ignitor button.
8. Turn pilot knob to "PILOT" and push in.
9. Continue to hold in pilot knob and push the red ignitor button
12-15 times until small blue pilot flame appears.
10. Continue to hold in pilot knob for approximately one minute. Pilot
should remain lit. If pilot goes out, wait 5 minutes and repeat
Steps 3-9.
11. Release and turn knob counterclockwise to "ON".
12. If appliance will not operate, follow the instructions "TO TURN
OFF GAS TO APPLIANCE" and call your service technician or
gas supplier.
NOTE: To light main burner, turn wall switch to "ON". Do not light by
hand.
TO TURN OFF GAS TO APPLIANCE
1. Turn off wall switch or set thermostat to lowest setting.
2. Remove control access panel.
3. Turn manual gas valve to "CLOSED position. Do not force.
4. Replace control access panel.
Due to high surface termperatures, keep children, clothing and furniture away.
Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance.
WARNING: If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury or loss of life.
FOR YOUR SAFETY READ BEFORE LIGHTING
29097D
This appliance needs fresh air for safe operation
and must be installed so there are provisions for
adequate combustion and ventilation air.
This appliance must be installed in accordance with
local codes, if any; if not, follow ANSI Z223.1 or, in
Canada, current CAN/CGA-B149.
WARNING:
Improper installation,
adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the owner's
information manual provided with the appliance. For
assistance or additional information consult a
qualified installer, service agency or the gas supplier.
CAUTION: Hot while in operation. Do
not touch. Keep children, clothing, furniture,
gasoline and other liquids having flammable vapors
away.
WARNING RISK OF FIRE
This appliance is intended to burn a specified gas
fuel only. Do not attempt to use with solid wood fuel
or another type of fuel. Do not attempt to modify or
use any other type of gas burner system.
* Also certified for installation in a bedroom or a
bed-sitting room.
* For U.S. only!
C. Use only your hand to push in or turn knob. Never use tools. If
the manual gas valve will not push in or turn by hand, don't try
to repair it; call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
Stop! Read the safety information above on this label.
ON
OFF
PILOT
OFF
PILOT
ON
OFF
PILOT
5
ON
OFF
VENT
ON
7
5
8
11
3. CLOSED
4. OPEN
WARNING:
Disconnect the electric power
before servicing. If for any reason the original wire
supplied with the appliance must be replaced, it must be
replaced with 105° C or its equivalent.
For use with natural gas or propane. A conversion
kit as supplied by the manufacturer shall be used to
convert this appliance to the alternative fuel.
This appliance must be properly connected to a
venting system in accordance with the
manufacturer's installation instructions.
NATURAL GAS
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 11
Initial Break-in Procedure
• The fireplace should be run three to four hours
continuously on high.
• Turn the replace off and allow it to completely cool.
• Clean glass doors. See Section 3.
• Run continuously on high an additional 12 hours.
• This cures the materials used to manufacture the
replace.
NOTICE!Open windows for air circulation during replace
break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
J. After Fireplace is Lit
L. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this
condensation will disappear.
Blue ames This is a result of normal operation and the ames will begin to yellow as the appliance is allowed to
burn for 20 to 40 minutes.
Odor from appliance When rst operated, this appliance may release an odor for the rst several hours. This is caused
by the curing of materials from manufacturing. Odor may also be released from nishing materials
and adhesives used near the appliance. These circumstances may require additional curing
related to the installation environment.
Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3
to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be
necessary. See your dealer.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity
of the appliance.
Is it normal to see the pilot ame
burn continually?
In an IntelliFire ignition system (IPI), the pilot ame should turn off when appliance is turned off.
Some optional control systems available with IPI models may allow pilot ame to remain lit. In a
standing pilot system the pilot will always stay on.
K. Flame Adjustment Control
Some appliances come equipped with a high/low ame
adjustment control.
• Open control access panel
• Compare your valve to Figures 2.4 & 2.5.
• Adjust the ame by turning knob as indicated in the photo
matching your valve.
HILO
Indicator
Indicator
HI LO
Figure 2.4 DEXEN Valve - IntelliFire Ignition System
Figure 2.5 SIT Valve - Standing Pilot Ignition System
Heatilator • BCBV36 • 4008-033 • Rev P • 8/1212
Glass Cleaning
Frequency: Seasonally
By: Homeowner
Tools Needed: Protective gloves, glass cleaner, drop cloth
and a stable work surface.
CAUTION!Handleglassdoorswithcare.Glass is
breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive and ammonia-based cleaners
• DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate
glass assembly and door frame by placing a drop cloth
on a at, stable surface.
Note: Glass doors and gasketing may have residue that can stain
carpeting or oor surfaces.
• Remove door or decorative front from replace and set
aside on work surface.
• Clean glass with a non-abrasive commercially available
cleaner.
- Light deposits: Use a soft cloth with soap and
water
- Heavy deposits: Use commercial replace glass
cleaner (consult with your dealer)
• Reinstall door or decorative front.
3
Maintenance and Service
A. Maintenance Tasks-Homeowner
The following tasks may be performed annually by the
homeowner. If you are uncomfortable performing any of
the listed tasks, please call your dealer for a service appointment.
More frequent cleaning may be required due to lint from
carpeting or other factors. Control compartment, burner
and circulating air passageway of the replace must be
kept clean.
CAUTION!RiskofBurns!The replace should be
turned off and cooled before servicing.
When properly maintained, your replace will give you
many years of trouble-free service. We recommend annual service by a qualied service technician.
Doors, Surrounds, Fronts
Frequency: Annually
By: Homeowner
Tools needed:
Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair
as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Any safety screen or guard removed for servicing must be
replaced prior to operating the replace.
Installation and repair should be done by a qualied service
technician only. The replace should be inspected before use
and at least annually by a professional service person.
Remote Control
Frequency: Seasonally
By: Homeowner
Tools needed: Replacement batteries and remote control in-
structions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control
operation instructions for proper calibration and setup
procedure.
• Place batteries as needed in remote transmitters and
battery-powered receivers.
• Place remote control out of reach of children.
If not using your replace for an extended period of time
(summer months, vacations/trips, etc), to prevent unintended operation:
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
Venting
Frequency: Seasonally
By: Homeowner
Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or
obstruction such plants, bird nests, leaves, snow, debris,
etc.
• Verify termination cap clearance to subsequent
construction (building additions, decks, fences, or
sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and ashing remains
intact.
• Inspect draft shield to verify it is not damaged or missing.
Heatilator • BCBV36 • 4008-033 • Rev P • 8/12 13
Burner Ignition and Operation
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot
or igniter.
• Clean off burner top, inspect for plugged ports, corrosion
or deterioration. Replace burner if necessary.
• Replace ember materials with new dime-size pieces.
DO NOT block ports or obstruct lighting paths. Refer to
Section 14 for proper ember placement.
• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or
leaking.
• Check for smooth lighting and ignition carryover to all
ports. Verify that there is no ignition delay.
• Inspect for lifting or other ame problems.
Control Compartment and Firebox Top
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves, vacuum cleaner, dust cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair.
Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Firebox
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
• Replace replace if rebox has been perforated.
Logs
Frequency: Annually
By: Qualied Service Technician
Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as
necessary. Refer to Section 14.I. for log placement
instructions.
• Verify correct log placement and no ame impingement
causing sooting. Correct as necessary.
• Verify air shutter setting is correct. See Section 14.K.
for required air shutter setting. Verify air shutter is clear
of dust and debris.
• Inspect orice for soot, dirt and corrosion. Verify orice
size is correct. See Service Parts List for proper orice
sizing.
• Verify manifold and inlet pressures. Adjust regulator as
required.
• Inspect pilot ame pattern and strength. See Figure 3.1
and 3.2 for proper pilot ame pattern. Clean or replace
orice spud as necessary.
• Inspect thermocouple/thermopile or IPI ame sensing
rod for soot, corrosion and deterioration. Clean with
emery cloth or replace as required.
• Verify thermocouple/thermopile millivolt output. Replace
pilot as necessary. (Standing pilot only)
• Verify that there is not a short in ame sense circuit by
checking continuity between pilot hood and ame sense
rod. Replace pilot as necessary. (IPI only)
Figure 3.1 IPI Pilot Flame Patterns
Figure 3.2 Standing Pilot Flame Patterns
Loading...