Heatilator ADI-ZC-FB Installer's Manual
Model:
ADI-ZC-FB
READ THIS MANUAL BEFORE INSTALLING OR
OPERA TING THIS APPLIANCE. THIS INSTALLERS
GUIDE MUST BE LEFT WITH APPLIANCE FOR
FUTURE REFERENCE.
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTL Y, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEA TH.
Installers Guide
Underwriters
Laboratories Listed
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR
ASSIST ANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INST ALLER, SERVICE AGENCY, OR THE
GAS SUPPLIER.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Printed in U.S.A. Copyright 2005
Heatilator, a brand of Hearth & Home T echnologies
1915 W. Saunders St., Mt. Pleasant, IA 52641
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471,
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165,
6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174,
D462436; (Canada) 1297749, 2195264, 2225408; or other U.S. and foreign patents pending.
1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited
by local codes.
2. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed
plumber or gas fitter;
• a CO detector shall be installed in the room
where the appliance is installed.
Please contact your Heatilator dealer with any
questions or concerns. For the number of your nearest
Heatilator dealer, please call 1-800 -927-6841.
Heatilator • ADI-ZC-FB • 2032-900 Rev. E • 8/05
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO
FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service
technician to inspect the unit and to replace any part
of the control system and any gas control which has
been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a
qualified service person. The appliance and venting
!
system should be INSPECTED before initial use
and at least annually by a professional service
person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding
material, etc. It is IMPERA
control compartment, burners, and circulating air
passageways BE KEPT CLEAN to provide for
adequate combustion and ventilation air.
TIVE that the unit’s
These units MUST use one of the vent systems
described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or
components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be
attached to a chimney serving a separate solid fuel
burning appliance. Each gas appliance MUST USE
a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air
flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in
place on the fireplace before the unit can be placed
into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of
the glass door should be performed by a licensed
or qualified service person. DO NOT strike or slam
the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other
flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance
CLEAR of all obstacles and materials for servicing
and proper operations.
Due to the high temperature, the appliance should
be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable
material SHOULD NOT BE PLACED on or near the
appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should
STAY AWAY to avoid burns or clothing ignition.
Y oung children should be CAREFULL Y SUPERVISED
when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas
fireplace manufacturer. NO SUBSTITUTE material
may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass
door when it is hot.
Turn off the gas before servicing this appliance. It is
recommended that a qualified service technician
!
perform an appliance check-up at the beginning of
each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace
front.
2
Heatilator • ADI-ZC-FB • 2032-900 Rev. E • 8/05
TABLE OF CONTENTS
Safety and Warning Information ................................................ 2
Î
Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes............................................... 6
Appliance Certification................................................................... 6
Installation Codes.......................................................................... 6
High Altitude Installations............................................................... 6
Section 2: Getting Started ......................................................... 7
Introducing the Heatilator Gas Appliances..................................... 7
Pre-installation Preparation........................................................... 7
V enting and Installation.................................................................. 7
Insert Dimensions .......................................................................... 8
Section 3: Installing the Insert .................................................. 9
Step 1 Installing the Vent System.............................................. 9
Step 2 Positioning, Leveling, and Securing the Insert............. 13
Step 3 The Gas Control Systems........................................... 13
Step 4 The Gas Supply Line ................................................... 13
Step 5 Gas Pressure Requirements ...................................... 14
Step 6 Wiring the Appliance .................................................... 14
Wiring the Fan .............................................................. 15
Step 7 Installing Logs and Ember Material.............................. 16
Shutter Settings........................................................... 16
Positioning the Logs .................................................... 16
Placing the Ember Material.......................................... 16
Step 8 Installing Trim Surround............................................... 16
Step 9 Before Lighting the Appliance ...................................... 17
Step 10 Lighting the Appliance.................................................. 18
Lighting Instructions ...................................................... 18
After the Installation..................................................................... 18
Section 4: Maintaining and Servicing Your Appliance ........ 19
Section 5: Troubleshooting .................................................... 20
Limited Lifetime Warranty ........................................................... 22
Î = Contains updated information.
Heatilator • ADI-ZC-FB • 2032-900 Rev. E • 8/05
3
1
Approvals and
Codes
Appliance Certification
The Heatilator appliance models discussed in this Installers
Guide has been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: ADI-ZC-FB
LABORA TOR Y: Underwriters Laboratories
TYPE: Vented Gas Fireplace Heaters
ST ANDARD:
ANSI Z21.88-2002•CSA2.33-2002•UL307B
Installation Codes
The appliance installation must conform to local codes.
Before installing the appliance, consult the local building
code agency to ensure that you are in compliance with all
applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must
conform to the National Fuel Gas Code ANSI Z223.1 (in the
United States) or the CAN/CGA-B149 Installation Codes
(in Canada). The appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes with the National Electric Code ANSI/NFPA No. 70
(in the United St ates), or to the CSA C22.1 Canadian Electric
Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in
the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. or 10% for elevations
between 2000 and 4500 feet in Canada. If the heating value
of the gas has been reduced, these rules do not apply . To
identify the proper orifice size, check with the local gas
utility.
If installing this appliance at an elevation above 4,500 feet
(in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting
room in the U.S.A. and Canada.
6
Heatilator • ADI-ZC-FB • 2032-900 Rev. E • 8/05
2
Getting Started
Introducing the Heatilator Gas Appliances
Heatilator direct vent gas appliances are designed to operate
with all combustion air siphoned from outside of the building
and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless
noted otherwise, applies to all models and gas control
systems. Gas appliance diagrams, including the dimensions,
are shown in this section.
Pre-install Preparation
This gas insert fireplace and its components are tested
and safe when installed in accordance with this Installers
Guide. Report to your dealer any parts damaged in shipment,
particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim surrounds are shipped
in separate packages. The gas logs are packaged
separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Hearth & Home Technologies Warranty will be voided
by, and Hearth & Home Technologies disclaims any
responsibility for, the following actions:
• Installation of damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manufactured and approved by Hearth & Home Technologies,
not withstanding any independent testing laboratory or other
party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
VENTING AND INSTALLA TION
1. These gas inserts are designed for recessed installations
into solid fuel masonry or factory built non-combustible fireplaces that have been installed in accordance with the National, Provincial, St ate and local building codes.
2. Minimum fireplace opening requirements are shown in
Figure 1 of this installation manual. The firebrick (refractory) can be removed from a factory built fireplace in or-
der to gain minimum gas insert opening requirements.
3. The metal floor of the solid fuel firebox may be removed
to facilitate the installation of the insert. CLEARANCE
TO COMBUSTIBLE MATERIAL UNDER THE INSERT
IS 1/4”. YOU MUST USE THE LEVELING LEGS TO
RAISE THE INSERT A MINIMUM OF 1/4” IF THE INSERT IS TO SIT ON COMBUSTIBLE MATERIAL. The
side walls and top structure of the firebox may not be
altered with the exception of removable baffles and dampers. The original fireplace may never be returned to solid
fuel in this condition.
WARNING: A HEARTH OR HEARTH EXTEN-
!
SION (IF PRESENT)
THER OF THE FOLLOWING: 1) THE SOLIDFUEL BURNING FIREPLACE MANUFACTURER’S
SPECIFICATION, OR 2) LOCAL BUILDING CODES
REQUIRED BY AUTHORITY HAVING JURISDICTION.
WARNING: THE SOLID FUEL FIREPLACE HAS
BEEN CONVERTED FOR USE WITH GAS
!
ONL Y AND CANNOT BE USED FOR BURNING
WOOD OR SOLID FUELS UNLESS ALL ORIGINAL
PARTS HAVE BEEN REPLACED AND THE FIREPLACE HAS BEEN REAPPROVED BY THE AUTHORITY HAVING JURISDICTION.
4. The solid fuel fireplace’s flue damper must be fully locked
in the open position or removed for installation.
5. The chimney must be cleaned and in good working order and constructed of noncombustible materials.
6. Make sure that all chimney cleanouts fit properly so air
cannot leak into the chimney.
7. To assure top performance, safety and efficiency, inserts
must be installed with an approved flue liner as per CAN/
CGA B-149 or National Fuel Code ANSI Z223 and these
instructions.
8. Install the insert without the trim surround and make all
gas, venting, and electrical connections.
9. Install decorative trim surround. The surround is tested
AND approved with this gas insert AND may cover existing air circulation vents or grills on the solid fuel fireplace
into which it is installed. Should the surround not cover
all ventilation grill surfaces, the grill should be left open.
NOTE: DECORATIVE TRIM SURROUND HAS BEEN
TESTED AND APPROVED TO COVER
CIRCULATION VENTS OR GRILLS.
Only trim kit(s) supplied by the manufacturer shall
be used in the installation of this appliance.
WARNING: Only the surround, as supplied,
!
may be used to cover integral grills on the
solid fuel burning fireplace. No other components
such as shrouds, sheet metal plates, etc. may be
used to seal off vents. Remote grills or openings
outside of the surround MUST NOT be covered or
sealed.
If the factory built fireplace has no gas ac-
!
cess holes provided, an access hole of 1” diameter (25mm) or less may be drilled through the
lower sides or bottom of the combustion chamber in a proper workmanship like manner.
Heatilator • ADI-ZC-FB • 2032-900 Rev. E • 8/05
MUST COMPLY WITH EI-
EXISTING AIR
7
14-7/16”
4-3/8”
1-9/16”
9-11/16”
20-3/8”
29-1/8”
22.570”
1-1/16”
2-13/16” (2)
3-5/8” REF
3-7/16”
2-5/16”
14-5/8”
5-9/16”
1-1/16”
GAS ACCESS
GLASS
ASSEMBLY
RATING PLATE
OPTIONAL 3-SIDED
SURROUND
GAS
CONTROL
VALVE
EXHAUST STARTING
COLLAR
ON/OFF
SWITCH
14-3/4”
INLET AIR STARTING COLLAR
18-15/16”
GAS INLET
ELECTRICAL JUNCTION
BOX ACCESS
15”
B
C
FIREPLACE
TOP VIEW
A
3/4”
Figure 1. Diagram of insert and minimum fireplace dimensions
8
MINIMUM
FIREPLACE
SIZE
3/8”
A Front Width 30-7/8" 784
B Rear Width 25-5/8" 651
LOCATION Inches Millimeters
C Depth 15" 381
* Height 19-1/2 495
ADI-ZC-FB MIN IMU M F IREPL AC E S IZE
* NOTE: If exhaust collar on insert and fireplace damper do not line up, add 4 inches
(102mm) to minimum firepla c e height for bends in vent pipe.
Heatilator • ADI-ZC-FB • 2032-900 Rev. E • 8/05
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