Heathkit SP-2718 User guide

HEATH
.7'11"6
TRI-POWER SUPPLY
Model SP-2718
595-1841-02
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Copyright © 1976
Heath Company
All Rights Re.
served
BENTON
HEATH
HARBOR,
COMPANY
MICHIGAN
49022
Page 2
TABLE OF CONTENTS
SPECIFICATIONS ..
OPERATION
CONTROL AND SWITCH FUNCTIONS
OPERATING PROCEDURES .
APPLICATIONS..
Independent Mode Applications . . . . . . . . . . . . . . . . . . . . . . 7
Tracking Mode Applications . . .
IN
CASE
General ... . . ...
Troubleshooting Chart
..
OF
DIFFICULTY
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. . .
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..
...
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..
. .
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. .
.........
.. ..
. .
.. ..
. . .......... .. .
..
. .
..
....
...
.. . ..
....
..
... . .. . ........
.......
. .
. .. . . .
.. ... ... ..
.
..
. .
......
...
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...
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...
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....
. . " ...... .
...
. . ......12
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.....
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. .. . 3
....
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. . 9
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5
. . . 5
. 6
7
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10 10
CIRCUIT DESCRIPTION
Primary Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-Volt
Supply. 20-Volt 'A' and 'B' Supplies
Metering Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15
CALIBRATION APPENDIX
Parts List
Circuit Board X-Ray View . . . . . . .
Schematic Diagram . .
WARRANTY .
SERVICE INFORMATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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..
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...... .. ..
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. .
...
...
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..
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..
..
..
. .
. . . ... . . . Inside front cover
. .
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. . . " Inside rear cover
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. (Fold-in Page)
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. . 20
14 14 14 15
.16
18 18
SPECIFICATIONS
Page 3
Outputs . .
'A' -Supply
'8'
-Supply
Regulation
Load .. .
Line
..
Ripple
................ . , ... , ... . .
..
.. . . . ... . . ............ . . ... . . ....
.. ..
. . . . . . . . . . ...........
.....
. . . .
...
. . ...
...
. . . . . . . . .
. . . . . ....
and
....
Noise . ... .
. . .
...
" .
.............
.......
...
. ,
....
. . .
........
..
. . . . . . .
' " . . " . , .
. . .
......
. .
. .
. . .
5 volts
DC
::!::
5%
at 1.5 ampere.
0-20 volts continuously adj,ustable.
.
0-20 volts continuously adjustable.
Less than 0.1 % (20 mV) variation
from no load to full load on
Less than from no load on
20-volt Supplies: Less than
0.2% voltage change
5-volt Supply: Less than
0.2% (10 voltage change of 10 volts.
Less than 5 mV rms.
DC
at 0.5 ampere,
DC
at 0.5 ampere,
20-volt supplies.
3%
(150 mV) variation
to
full load
5-volt supply.
(40
mV) for a line
of
mV)
for a line
10 volts.
..
Current Limiting
Tracking Range Tracking Error Series Operation
Parallel Operation . .
VOltage-Current Monitor Accuracy .
. . ...... . . .
........ . . ....
..
. . . . . . . . . . . .
......
..
. . . ...... . .... ....
..
...
...
. . . . . . . ...
........
. .
....
....
. . . .
. . ... . . .
.. ..
.. ..
. . . . .
. .
..
...
. . . . . .
......
....
.. . . .
... . ...
.. . . .
. .
. . .
...
Limiting for each supply fixed
slightly above rated current
to
provide short-circuit protection.
2 to 18 volts.
Less than 1 volt. All three supplies may be
in
connected 20-volt supplies may be operated
.
in
parallel by adding 0.
current-equalizing resistors (not supplied).
of
5%
.
series.
511
full scale.
Page 4
Meter Ranges . . .
Power Requirements
Power Switching Overshoot (On-Off)
Voltage Control, 20-Volt Supplies A and B .
Dimensions .
Weight
............
... . .... . ..
..
.. ..
. .
.. ............
. . ... .
The Heath Company reserves the right to discontinue products and to change specifications at any time without incurring any obligation sold.
...
...
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...
.......
..............
..
..
...
.. ..
...
...
........
. .
.............
. . . .
. . . .
..
. . . . . . .
...
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..
..
. .
. . . . .
Voltages, 0-20 and 0-5.5. Current, 0-550 mA and 0-2A.
.
100-135 VAC or 200-270 VAC,
50/60 Hz, 100 watts at full load.
None.
Continuously variable,
oto 20 volts.
4-1/2" high x 10-3/4" wide x
cm
(11.43
10 Ibs
.
x 27.3
(3
.73 kg).
-
to
incorporate new features
cm
x 22 .86 cm).
9"
deep
in
products previously
OPERATION
Refer
Before you use your Tri-Power Supply, you should become entirely familiar with its capabilities, characteristics, and its features. Study Figure 1 to learn each control and switch function as you read this portion of the Manual.
to
Figure 1
(on
the fold-in).
Page 5
CONTROL
AN,o
LINE AND POWER SWITCHES (SW2 and SW1)
Line switch SW2 is located on the underside of the chassis. If the line voltage driver tip slide. If the line voltage the switch slide
The POWER switch that applies the line voltage to the primary circuit transformer when you push the switch to the ON position. the same time, power power has been applied to the unit.
in
your area
to
push the switch slide to expose the
to
expose the "240."
is
100-135 volts AC, use a screw-
in
your area
on
the front panel is a simple slide switch
is
applied to the pilot light to indicate that
is
200-270 volts AC, push
"120"
of
the power
on
the
At
METER SWITCH (SW4)
It
is
important that you know that METER switch (SW4) does
not switch any output voltage or current. The switch permits
you
to
observe any of the Power Supply outputs on the meter,
whether voltage or current. The METER switch thus allows
to
you to monitor any of the variable outputs and
accurately
to
any desired levels.
set them
METER
Note that the meter scales are printed scale,
in
red, corresponds to each of the METEr! switch func­tions that also are lettered a load from the output of the A supply; uB-AMPS" (current flowing to a load from the output of the B supply; and, 5V-VOL TS (the voltage available at the output of the 5-volt supp.ly).
The
l:Jpper
meter scale,
METER switch functions, also printed in black:
in
red: "A-AMPS" (current flowing to
in
black, corresponds to the following
in
two colors. The lower
"A
-VOLTS"
SWITCH FUNCTIONS
(the voltage at the output of the A supply); "B-VOL TS" (the voltage at the output of the B supply); and, "5V-AMPS" (cur­rent flowing to a load from the output of the 5-volt supply) .
SUPPL Y A CONTROL (R7)
When you turn this control clockwise from its output of front panel jacks J4 and J5 (OUTPUT A) will increase from zero to any level up 500 milliamperes. Read these levels on the meter when the METER switch is either at "A-VOLTS" or at "A-AMPS." NOTE:
In
the TRACKING mode of operation, Supply A control
R7
is
disabled; control of the 20-volt A-supply is transferred to
• A TRACKING B.control side of the front panel, which operates with
0 SUPPLY B control R9).
to
20 volts and a load current up to
RS
(the small red knob at the right
"0"
as
a clutched control
o SUPPLY B CONTROL (R9)
Control panel. The other half of this control knob and is labeled the two control knobs. The two controls are "clutched" to­gether knob is turned. Note that black knob black letters control.
J6 and J7. This control will vary the available B-supply voltage
peres. Read the output levels on the meter when the METER switch is turned to B-VOL TS and to B-AMPS.
R9
in
Control
from zero
R9
is
half of the dual control at the right side of the front
is
turned with the small red
".
A TRACKING
such a manner that both controls will turn when either
("0
SUPPLY B")
adjusts the amount of voltage at OUTPUT B jacks
to
20 volts DC and a load current up to 500 milliam-
B"
in
red lettering above
R9
corresponds
on
the panel just above the
position, the
to
the
Page 6
A TRACKING B CONTROL (RS)
Control time either control is turned, the other will turn with it. Since it a friction action, either control may be operated independently of the other, providing the other control RS ING position. SUPPLY A control R7, and is controlled by the small red knob at A and B 20-volt power supplies connected together internally.
RS
is "clutched" to
is enabled only when MODE switch SW3
In
this manner, the A 20-volt supply is disabled at
RS.
At no time are the electrical and electronic circuits of the
"0
SUPPLY
B"
control A9. At any
is
held
in
place. Control
is
in the TRACK-
is
MODE SWITCH (SW3)
In
the INDEPENDENT mode of operation, the 20-volt A supply is connected the Mode switch. control When MODE switch SW3
to
SUPPLY A control
In
this mode, the A-supply
R9
(small red knob) is disconnected from the circuit.
is
R7
through the contacts of
is
"floating" and
in
the TRACKING mode, control
A7 is removed from the circuit, and contro'l A9 is enabled and the A-supply will track with the B-supply through the clutch action of the dual control knobs.
OUTPUT JACKS (J1-J7)
Output jack you wish to reference any of the three supplies to ground, external connections from the appropriate supply jacks may
be connected to J 1 . Jacks J2 and J3 are the connections for the fixed 5-volt,
1.5-ampere power supply.
Jacks J4 and J5 are the connections for the variable 20-volt, 500 milliampere A power supply.
Jacks J6 and J7 are the connections for the variable 20-volt, 500 milliampere B power supply.
J1
is a chassis ground connection. If, at any time,
OPERATING PROCEDURES
Two modes of operation are provided at the output jacks on the front panel. These are the "Independent" and the "Track­ing" modes. Each will be discussed under separate headings.
INDEPENDENT MODE
Each of the three power supplies be operated independently from one another, either floating or referenced to another AC or DC source, or referenced to the Tri-Power Supply ground connection at J1. In addition, any of the separate supplies may be connected nal jumpers to provide up to 45 volts DC, referenced to any external or internal level. NOTE: External references may not exceed 200 volts.
TRACKING MODE
In
the TRACKING mode of operation, the 20-volt A and B
supplies are clutched together at the front panel dual control
RS/R9.
As either of the controls is turned, the other will turn
in
the Tri-Power supply may
in
series with exter-
the same manner. To adjust the controls, the voltage output must be observed on the meter for each 20-volt supply, and
AS
the level of each set by controls wish to have the A-supply referenced 5
variable B-supply, you should proceed as follows : Turn dual
R9
controls R8 and
R9
knob at until A-VOLTS on the meter indicates red knob. As you turn the black knob, the A-supply voltage will track the B-supply voltage, always at a potential of 5 volts
(:t5%)
In
the TRACKING mode, the A and B supplies may be oper­ated referenced internally with jumpers, or to an external reference voltage not exceeding 200 volts. As mode, the three supplies may be connected as any combina-
in
tion reference.
and hold
higher than produced by the B-supply.
in
parallel as a tracking pair of output voltages, either
in
series, to supply
fully counterclockwise. Grasp the black
it
as you turn the small red knob on R8
up
and R9. For example, if you
vo.lts
greater than the
+5
volts. Release the
in
the INDEPENDENT
to 45 volts total at any desired
APPLICATIONS
Page 7
The Tri-Power Supply is an ideal instrument for experimenters and engineers. As an example, at Heath Company an en­gineer developed a transistorized preamplifier circuit for which he needed supply voltages of - 16 volts DC and in order to check out the circuit. Using the Tri-Power Supply, he connected A output. He then connected a jumper from the chassis GND reference to the common connection between the two supplies. volts and the B-supply output produced +16 volts.
+ to
B-,
and set the A and B supplies
In
this manner, the A-supply output produced a
+16 volts DC
to
16 volts
-16
INDEPENDENT MODE APPLICATIONS
INDEPENDENT FLOATING SUPPLIES
Refer to Figure 2
Figure 2 illustrates each of the three Power Supply outputs connected floated at a level up to 200 volts from ground, or from each other.
In
this example, the MODE switch is at INDEPENDENT; SUPPLY A control circuit, and SUPPLY B (black) control the other 0-20 volt circuit.
Each of the supplies has fixed current Hmiting in all modes of operation at slightly above the rated current output. This pro­vides infinite short-circuit protection to the Power Supply.
as
you read the following information .
to
separate loads. Each of the supplies may be
R7
controls the output level of one 0-20 volt
R9
controls the output of
The following sections of the Manual will show you a number of examples of how you can use your Power Supply. The variety of uses
NOTE: Since 5 volts is used extensively applications, it is incorporated into the Tri-Power Supply as a fixed output. This 5 volts DC may be referenced to any other voltage
GND jack at J1.
@m
is
extensive, however, so only a few are given.
in
TTL logic
up
' to 200 volts,
or
to the Power Supply front panel
+oDbIQvQmQ+
I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I
II I I I I
1
~
~
:
LOAD
0-500mA.
I
LOAD
0-500mA .
~
.011LF
NOTE: Each circuit output has a from
,it
s negative terminal capacitance on the load circuit should be considered when you attempt to float any of the supplies at a level above chassis ground.
to
chassis ground. T
capacitor connected
he
effect of this
Figure 2
Page 8
INDEPENDENT GROUND-REFERENCED SUPPLIES
Any of the output terminals, whether + or
to
nected lists many of the possible voltage combinations using chassis ground as a reference.
ground, and
I 5 Volt Supply
in
any combination. The following chart
A-Supply
-,
I
may be con-
B-Supply
+ 5 volts, fixed + 5 volts, fixed +5
volts, fixed
+ 5 volts, fixed
-5
volts, fixed
-5
volts, fixed oto + 20 volts
-5
volts, fixed oto - 20 volts
-5
volts, fixed oto - 20 volts oto - 20 volts
oto + 20 volts o
to
+ 20 volts
o
to
- 20 volts oto + 20 volts
oto - 20 volts oto - 20 volts oto + 20 volts
.
I
LOA
I 0 -
D
I.SA.
LOA
D
O-SOOmA
oto + 20 volts o
oto + 20 volts oto - 20 volts oto + 20 volts
---
.
to
- 20 volts
LOAD
D-
SOOmA.
Figure 3
.---~
r-Io--
O-
LOA
D
SODmA.
r---~
....
Figure 4
Figure 4 the circuit are connected the high end of the circuit. Thus the output to the load variable from - 5 mA
if
is
an example of a circuit
in
series, with a ground reference at
to
-45
volts. Load current is limited to 500
by the A and B-supply limiters.
~Bt¥l~m<r?,'
----I
1 1 I 1 I I 1 I 1 I 1 1 I 1 I I 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1
1
0-1.
I 1 1 1 1
I
I
LOA
D
SA
.
in
which the three outputs of
I I I 1
lit!
LOA
D
O-SOOmA.
LOA
0-500mA.
is
D
Figure 3 illustrates an example of a circuit terminal and B supplies are referenced to positive-going 20-volt supplies can be varied from
volts
is
referenced
(+20
volts, overall).
to
ground, and both the 0
-5
in
which the + 5 volt
volts. Thus, each of the
to
+ 20-volt A
-5
to
+ 15
Figure 5
Figure 5 illustrates the Tri-Power Supply connected separate outputs of + 5 volts, fixed, the A-supply variable from
oto
+20
volts, and the B-supply variable from 0 to
to
produce
-20
volts.
TRACKING MODE APPLICATIONS
Page 9
r-
SV . 1.
@m
~omOI~m?~!m@+
SA
n
I I I I I I I I I I I
i :
I : :
I I
..
0-20V •.SA
so
fo
.
",
,--..,.--~
-'I
I (
NOT
~~
~~
Figure 6
NOTE:
In
the Tracking Mode of operation, scribed, A-supply control is clutched to the B-supply control at R8/R9.
PARALLEL OPERATION
The purpose of connecting the two 20-volt power supplies in
is
parallel shows a typical Power Supply-to-Ioad connection in which up to 1 ampere of current is available to the load. Note that 0.5
ohm current-sharing resistors (not supplied) are used in the output connections. The output voltage of the circuit is re­duced by the tors. Each supply is short-circuit and overload protected; either 20-volt supply may current-limit slightly before the other.
to provide higher current through the load . Figure 6
IR
voltage drop across these equalizing resis--
as
previously de-
~%
5 U P P L I [D )
TRACKING-FLOATING CIRCUITS
NOTE: Each of the three power supplies is connected to a
7.
separate load as shown in Figure and independent of reference levels. MODE switch must be in TRACKING to produce the following outputs: 5 volts fixed and floating, B-supply 0 to floating with the A-supply output floating,
at
supply tracking B­any manner of series connections of the Tracking mode.
@m
any predetermined voltage differential. To create a
:t
supply, the
terminal, for example. The Power Supply may be wired
A+
terminal may be connected to the
~Q.EQIQV~~
r I I I I I
I I I I I I I I I I I I
I
I I I I I I I I I I I I I I I I I I I I I
~
~
Figure 7
Each supply is floating,
In
this configuration, the
and
tracking the B
A,
B,
and 5-volt outputs in
II
:
LOAD:
O-SOOmA
.
+20
I I
;
LOAD
O-SOOmA
volts
in
1
.
Page 10
IN
This part of difficulty which might occur in your Power Supply. The infor-
mation is divided into two sections. The first section, "Gen-
eral," contains suggestions of a general nature in the following
areas :
CASE OF DIFFICULTY
the
Manual will help you locate and correct any
A. Bench-testing precautions.
B. Repair techniques.
GENERAL
BENCH TESTING
WARNING: The full present at several points avoid personal shock when you work Refer to Figure 8.
Be
cautious when you test the transistors and integrated circuit. Although they have almost unlimited life when used properly, they are more susceptible to damage
from excessive voltage and current than other circuit components.
Do
not short any terminals to ground when you make voltage measurements. If the probe should slip, for example, and short out a bias or voltage supply point, it may damage one or more components.
AC
line voltage and high voltage
in
the Power Supply.
on
the Power Supply.
Be
DC
careful
to
The second section consists of a "Troubleshooting Chart." It calls out specific problems that may occur and lists one or more conditions or components that could cause each diffi­culty. Capacitor C-numbers, transistor Q-numbers, etc., are
in
identified the Schematic diagram. A "Circuit Board X-Ray View" Page 20) is also provided
NOTE: difficulty, refer to "Customer Service" information inside the rear cover of the Manual. Your Warranty is located inside the front cover.
is
this chart by the same numbers that are used
to
help you locate the components.
In
an extreme case where you are unable to resolve a
Do not remove any components while the Power Supply
is
line cord
When you make repairs to the Power Supply, make sure you eliminate the cause as trouble. resistor, become damaged. If the cause is not eliminated, the replacement resistor may also become damaged when the Power Supply is put back into operation.
Refer "Schematic" to locate the various components .
Use a high impedance-input voltmeter voltage measurements.
connected to the
If,
for example,
be
sure you find out what caused the resistor to
to
the X-Ray View
AC
outlet.
well.
as the effect of the
you
should find a damaged
on
Page
20
and the
to
make any
on
(on
Page
11
..
_----
Figure 8
REPAIR TECHNIQUES Components
Faulty resistors or capacitors should first be clipped from com­ponent leads from the circuit board, heat the solder on the and allow the lead to fall out of the hole. Preshape the leads of the replacement part and insert them into the holes circuit board. Solder the leads to the foil and cut off the excess lead lengths.
Transistors can described. The replacement transistor must be installed with
its leads avoid heat damage. Cut off the excess lead lengths.
be
removed
in
the proper holes. Then quickly solder the leads to
in
the same manner as previously
in
foil-
the
CAUTION: On several areas of the circuit boards, the foil patterns are quite narrow. When you unsolder a part for check-
ing or replacement, avoid excessive heat while removing the
part. A suction-type desoldering tool will make part removal easier.
Foil Repair
A break across the break. Large gaps in the foil should be bridged with a length of bare wire. Lay the wire across the gap and solder each end
in
a circuit board foil can be bridged by soldering
to
the foil.
Page
12
TROUBLESHOOTING CHART
GENERAL
CONDITION
Power Supply completely inoperative.
Fuse blows.
5-VOLT SUPPLY
No Output
Output greater than
5.25 volts Unable to get 1.5 amperes
of current from supply.
Excessive ripple
output jacks.
5-volt supply not floating. Resistance from either output jack is less than 1
I
DC.
to
at
chassis Mil.
POSSIBLE CAUSE
1.
Fuse blown.
2. Power switch
3.
Line switch SW2.
1.
Integrated circuit IC1.
2.
Capacitors
C10B or C20B faulty.
1.
Diodes
2.
Resistor R4.
3.
Integrated circuit IC1.
1.
Integrated circuit IC1.
01
C2,
or 02.
Ii
1.
Integrated circuit defective.
2.
Resistor R4.
1.
Integrated circuit
2.
Diodes
3.
Capacitor C2.
1. Integrated circuit case contacting chassis.
2.
Capacitor
01
or 02.
C5.
SW1.
C103, C203,
IC1
IC1
.
IC1
20-VOLT A OR B SUPPLIES
NOTE: Since both of the 20-volt supplies are identical, troub­leshooting for both supplies is the same. If one of the 20-volt supplies operates correctly, you may be able to compare
in-circuit voltages to identify a problem. All 1
are
in
nents
B-supply.
I
No
supply.
,
the A-supply; all200-series components are
CONDITION
output from 20-volt
1.
2.
3. Transistors 0101, 0102,
4.
5. Zener diodes ZD104,
6.
I
POSSIBLE CAUSE
Diodes diodes 0201, 0202, 0203 open. Resistors R101, or resistors R209 open.
0107,
0103,
0202, 0203
0201, open.
Capacitors C102, C109, or capacitors C202, C209 shorted.
ZD109, or zener diodes ZD204,
Transistors 0104, 0105, 0106, 010B, or transistors 0204,0205,0206,020B
shorted.
OO-series
0101,0102,0103,
R201
or transistors
ZD20B, ZD209 shorted .
compo-
R103,
, R203,
, or
ZD10B,
in
R109,
0207
the
or
Page
13
I
CONDITION
too
Output be
adjusted.
Output current too low.
high, cannot
POSSIBLE CAUSE
1.
Transistors
0102
, 0103,
01 , 0107, or transistors
0202, 0203,02,0207 shorted.
2.
Diodes 0105, 0110, or diodes 0205, 0210 open.
3.
Zener diodes or zener diodes ZD208, ZD209 open.
4.
Transistors transistors 0206, open.
1.
Resistor R109 or resistor R209 open.
2. Transistor 0204
sistor
ZD1
0106
0104
faulty.
08,
, 0 1
08,
0208
or tran-
ZD109,
or
CONDITION
Output current does not limit.
I
to
chassis
Mil.
in
Excessive ripple output voltages. 0201 , 0202 open or faulty.
Supply not floating.
Resistance from either output jack is less than 1
1
POSSIBLE CAUSE
1. Solder bridge A or solder bridge B open.
2.
Transistor sistor
3.
Resistors R108, R109 or resistors R208, R209
defective.
1.
Diodes 0101, 0102 or diodes
2.
Capacitors C101, C103, C104,
C105, C108 or capacitors
C201, C203, C204, C205, C208 open or faulty.
1.
Transistor 02
2.
Capacitor C6 or capacitor C7
0104
0204
faulty.
01
or transistor
case shorted
faulty.
or tran-
to
chassiS.
Page
14
CIRCUIT DESCRIPTION
Refer to the Schematic Diagram while you read this "Circuit
on
Description." The part numbers ranged in the following groups to help you locate specific parts on
the Schematic, chassis, and circuit boards:
99
1-
101-199 Parts mounted
201-299 Parts mounted
Parts mounted
20-volt 'A' Supply.
20-volt
'8
' Supply.
on
on
on
the Schematic are ar-
the chassis.
the circuit board, and
the circuit board, and
in
in
the
the
PRIMARY CIRCUIT
The primary circuit of the Tri-Power Supply includes hash-filter
C1
capacitor SW1, pilot lamp PL 1 and dropping resistor SW2. The purpose of the Line switch is to allow you to switch from 120-VAC operation to 240-VAC operation without rewir­ing the primary circuit of power transformer from 120-VAC operation to 240-VAC operation, for example, you need only to push the slide of switch SW2 to indicate the voltage that agrees with the local AC service.
across the line cord input, fuse
F1
, Power switch
R1
, and Line switch
T1
. To change
The five principal sections of the Tn-Power Supply are the power primary circuit, the 5-volt supply, the 20-volt 'A' Supply,
'.s'
the 20-volt
Three transformer secondary windings provide separate volt­age sources for the three voltage regulators of the 5-volt supply and the two 20-volt supplies.
Supply, and the metering circuit.
One secondary winding on transformer
D1
and
02.
to rectifier diodes filtered by capacitor C2. Resistor metering circuit.
in
Regulation circuit
the 5-volt circuit is accomplished
IC1
. The output voltage is fixed at 5 volts. The
The rectified
R4
is a current shunt for the
5-VOLT SUPPLY
T1
provides a voltage
DC
voltage is
in
integrated
provides internal overload, short-circuit, and high temperature protection. Capacitor capacitor C4 lowers the high-frequency output impedance. Capacitor C5 provides ages induced when the 5-volt supply is used mode of operation.
IC
C3 stabilizes the IC-regulator, and
an
AC
path to chassis ground for volt-
in
the floating
Page 15
20-VOL T 'A' AND
NOTE:
In
the description of the 20-volt supplies, the
"8"
circuits are identical. One circuit will be described text which applies to either supply. Component callouts C111,
0103,
etc.)
in
the 100-series are
ponent call outs in the 200-series are in the 8-supply.
in
the A-supply; com-
RECTIFIER-FILTER CIRCUIT
One transformer secondary winding provides full-wave rectifier diodes 0101 and 0102. The rectified voltage is routed through blocking diode capacitor C103. Resistor R103 is a bleeder resistor to dis­charge C103 when the Power Supply is turned off.
A negative
and 0107. This voltage
then routed to the voltage regulator.
voltage is derived through rectifier diodes 0106
is
filtered by capacitor C105, and
0103
an
and is filtered by
CURRENT SOURCE
Current flows from the positive side of capacitor C 1 03, through zener diode The voltage drop across R104 is fixed at a constant value by ZD104 and the constant base-to-emitter voltage of transistor
0102. Thus, the current through R104 is constant. Since the collector current of current, the collector current will also be constant.
Transistor 0101 acts power supply is turned on. However, 0101 turn-off by the action of capacitor
output
ZD1
04, through resistor
0102
is very nearly equal to its emitter
as
a switch, to turn
C101
of
the supply when power is switched off.
R1
03, to transistor 01
on
to eliminate transients
quickly when the
"A"
and
in
this
(R1
01,
AC voltage to
is
01
is
delayed
on
the
'8'
SUPPLIES
VOLTAGE REGULATOR
The reference voltage for the regulator circuit is derived from
zener diode resistor R115 and zener diode ZD10B . ZD10B and resistor R106 are a pre-regulator for the reference source.
Differential transistors the reference voltage output voltage sampled between resistors R123 and R124.
An example of the action of this regulator circuit might be follows : If the output voltage rises due to a reduction
load, the base voltage of transistor
collector voltage of 01
base current of transistor
base current of transistor
also increase. Since transistor 01 02 provides a constant out-
put current which is present both
increase
0103
emitter current and that
This decrease
from the Supply, and will lower the output voltage to the
.
correct level. The regulator circuit is designed to hold the output constant within a few millivolts for a full range of loads the output terminals .
Diode 0105, capacitors capacitor C10B eliminate overshoot during turn-on and turn­off of the Supply. Resistor R113 sets a negative bias current through current-metering resistor R109 equal to the positive current drawn by the regulator. This allows the meter to indi-
cate the true supply output current when the Meter switch is
correctly positioned.
ZD1
09. Constant current for
as
OB
in
0105
collector current will cause a reduction
base current. As
in
the current from 01 decreases the current
ZD1
09 is provided by
0107
and 010B compare a portion
set by control R7 with a portion of the
0108
will increase. The
will drop, causing
0106
. This causes
0105
and its collector current will
0103
base current decreases, its
of
transistor
C1
02 and
C1
an
increase
an
increase
at
0103
and
01,
will also decrease.
04, with diode
CURRENT LIMITER
0105,
0110
in
in
in
of
as
the
the the
any
in
at
and
OUTPUT AMPLIFIER
The output amplifier of the 20-volt supply consists transistor which connection. Resistor higher operating temperatures.
is
driven by transistor
R5
stabilizes the output amplifier
0103
in
a Darlington
METERING CIRCUIT
Switch SW4 selects any of the six output functions to be
monitored by the meter. NOTE: This switch function does
select
or
affect any of the outputs at the front terminals of the
Tri-Power Supply.
of
a power
Transistor R 109. This resistor carries the output current. As the voltage across R109 reaches approximately . conduct taking some transistor 01 03. 0104 transistor
at
off. indefinitely.
0104
senses the voltage drop across resistor
55
volts,
of
the current from the output of driver
As the voltage across
will conduct fully, taking
0102.
This causes transistors
In
this manner, output current limiting can be maintained
R1
09 increases further,
all
of the current from source
0103
not
0104
and 01
starts to
to
turn
Page
16
CALIBRATION
( )
At
the two sides of the cabinet top, .remove the six 1/4 screws from the Power Supply assembly. Set the screws and the top aside temporarily.
NOTE:
Do
not plug the Tri-Power Supply line cord into
outlet until you are instructed
to
do so.
#6
an
AC
x
( ) Locate the small hole in the front panel directly under the
center of the meter. Using a small screwdriver, carefully
and slowly turn the small meter adjust screw until the pointer is positioned over the meter scale.
"0"
at the left side of the
( ) Preset the front panel switches and controls as.follows:
POWER switch: METER switch: B VOLTS. SUPPLY A control: Fully clockwise. SUPPLY B and A TRACKING B controls:
Fully clockwise. MODE switch: TRACKING.
Refer to Figure 9 for the following steps.
NOTE: Periorm the following steps only if the meter pointer is
not directly over the
OFF.
"0"
(zero) on the meter scale.
__
rEA~
METE
R
ADJUST
HO
LE
o
10
S
P~2
'-
____________
T~I-POW"ER
OfF
POWER
SUPPLY
ON
@miW-J
71 B
@
CAUTION: WHEN THE LINE CORD IS CONNECTED TO AC
OUTLET, HAZARDOUS VOLTAGES ARE PRESENT IN­SIDE THE CHASSIS. REFER TO THE CHASSIS DRAWING ON PAGE VOLTAGES ARE PRESENT. DO NOT PUT ANY PART OF YOUR BODY OR ANY TYPE OF TOOL WHILE THE LINE CORD IS PLUGGED INTO LET.
( ) Plug the line cord into an AC outlet and turn the POWER
55
~
11
TO LOCATE THE AREAS WHERE THESE
switch ON.
£::::0::'
r "Ol
TS
-
L
M,W
S -
r VO LT S
5~AMPS ~
5V . 1.5A
- +
~
@(
IN
THESE AREAS
AN
AC OUT-
AN
I
I
I
Figure 9
Page 17
Figure 10
( ) Refer
to
Figure 10 and adjust circuit board control R216 This completes the calibration of your Tri-Power Supply. until the painter is directly over the "20" on the upper meter scale. ( ) Turn the POWER switch OFF and remove the line cord
Turn the METER switch
On
the circuit board, adjust control R116 until the painter
is
directly over "20" on the upper meter scale.
Set the MODE switch should now indicate between "19" and " upper meter scale.
to
A VOLTS.
to
INDEPENDENT. The painter
21"
on
from the
( ) Position the cabinet top onto the Power Supply assem-
bly, and secure each side with three of the screws previously removed.
the
AC
outlet.
#6
x 1/4"
Page
18
APPEN'DIX
This
section
nents
necessary
X-Ray
View
Component referred X-Ray
View,
of
the
Manual
for
instrument
and a Schematic
PARTS LIST
values
and
to
on
the
Schematic
and
in
includes a Parts
circuit
related
Figures
List
of
all
maintenance, a Circuit
Diagram.
component Diagram,
.
numbers
on
the
Circuit
compo-
Board
are
those
Board
CHASSIS-MOUNTED COMPONENTS
CIRCUIT Comp
Number
PART
.
No.
DESCRIPTION
Resistors
Rl
R2
R3
R4
R5 R6 R7 R8/R9 Rl0 Rll R12 R13
1-25
1-19-1 2-296 2-94
1-1
1-1 10-281
12-156 NOT USED 2-323 2-
181
2-323
kIl, 1/2-watt, 10%
47
n, 1-watt, 10%
220
150
n, 1/2-watt ,
0.1
n,
1/2-watt,
41
n,
1/2-watt, 10%
47
n,
1/2-watt, 10%
10k.{} control
kn
Dual 10
19.95
kIl, 1/2-watt,
5490 n (5.49K), 1/2-watt, 1%
kIl, 1/2-watt,
19.95
1%
1%
control
1%
1%
Capacitors
Cl C2
C3 21-173
C4
C5
C6
C7
21-72 25-822
21-99 21-16 21
-16
21-16
JLF,
JLF JLF JLF
1.4
JLF
JLF
disc disc disc
.005 12,000
.0022
0.2JLF disc .01 .01 .
01
kV
disc
electrolytic
disc
CIRCUIT Compo Number
PART No.
DESCRIPTION
DJodes
01 02
57-42 57-42
3A 1 silicon rectifier 3A 1 silicon rec1ifier
Transistors and Integrated Circuit
01 02 ICI
417-282 417-282 442-30
MJ2841 transistor MJ2841 transistor
UA309K integrated circuit
Switches
SWI SW2 SW3 SW4
60-2 60-54 60-2 63-1257
Slide switch (Power) Slide switch (Line) Slide switch (Mode)
Rotary switch (Meter)
Miscellaneous
Tl Ml PL1
Fl
54-918 407-718 412-15 421-1
Power transformer Meter
lamp
Neon 1-1/2-ampere fuse
Page
19
CIRCUIT BOARD COMPONENTS
CIRCUIT Comp. Number
PART No.
DESCRIPTION
Resistors
R101 R102 1-16 R103 R104 R105 1-22-1 R106 R107 R108 1-157 R109 R110 R111 R112 R113 R114 R115 R116 R117 1-157 R118
R119 R120 NOT USED R121 R122 1-128 R123 R124 R201
R202 R203 1-46 R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214 1-20 10
R215 1-48 390 n , 1/2-watt, 10%
R216 10-918 500 n control
R217 1-157
R218
R219
R220
R221
R222
R223
R224
1-24
1-46 1-8
1-9 2-24-12
3-8-1 NOT USED 1-90 1-90 1-56-1 1-20 1-48 10-918
1-24
1-89
1-24
2-265 2-247
1-24 1-16
1-8 1-22-1 1-9
2-24-12
1-157
3-8-1
NOT USED 1-90 1-90 2000 1-56-1
k!l, 1/2-watt, 10%
33 4700
n,
1/2-watt, 10%
3900
n,
1/2-watt, 10%
820
n,
1/2-watt, 10%
1500
n,
1-watt, 10%
1000 n , 1/2-watt, 10%
555
n,
1/4-watt, 1%
470 n , 1/2-watt, 5%
1.1
n,
3-watt, 5%, wire-wound
2000
n,
1/2-watt, 5%
n,
2000 1200 10 390 500 n control 470
33
2400
33 62 12 5000 n (5K), 1/2-watt, 1% 33 4700 3900 820 1500 1000 555 470
1.1
2000
12oon,
1/2-watt,
n,
1-watt, 10%
k!l, 1/2-watt, 10%
n,
1/2-watt, 10%
n,
1/2-watt,
k!l
, 1/2-watt,
n,
1/2-watt,
k!l
, 1/2-watt, 5%
k!l, 1/2-watt,
.2 k!l, 1/2-watt, 1%
kn,
1/2-watt, 10%
n,
1/2-watt, 10%
n,
1/2-watt, 10%
n,
1/2-watt, 10%
n,
1-watt, 10%
n,
1/2-watt, 10%
n,
1/4-watt,
n,
1/2-watt,
n,
3-watt, 5%, wire-wound
n,
1/2-watt,
n,
1/2-watt, 1-watt, 10%
5%
5%
5%
5%
5%
1% 5%
5% 5%
k!l, 1/2-watt, 10%
470
n,
1/2-watt,
33
kn,
1-
24 1-89 2400 NOT USED 1-24
1-128
2-265 2-247 5000 n (5K) , 1/2-watt, 1%
1/2-watt, 5%
n,
33
kn,
1/2-watt,
62
k!l, 1/2-watt, 5%
12
.2 k!l, 1/2-watt, 1%
1/2-watt,
5%
5%
5%
CapaCitors
C101 C102 25-116 C103 25-192 C104 C105 25-283
27-47
25-251
0.1 50
J.'F
2000 50
J.'F
10
J.'F
J.'F
Mylar'
electrolytic
J.'F
electrolytic electrolytic electrolytic
CIRCUIT Compo Number
PART No.
DESCRIPTION
Capacitors (cont'd.)
C106 C107 C108 C109 C201 C202 C203
C204 C205 C206 C207 C208 C209
21-9 100 pF disc
21-48 25-251 25-283 27-47 25-116 25-192 25-251 25-283 10 21-9 100 21-48
25-251 25-283 10
50 10
0.1 50 2000 50
.05
50
Diodes
0101 0102 0103 ZD104 0105 0106
0107 ZD108 ZD109 0110 0201 0202 0203 ZD204 0205 D206 D207 ZD208 ZD209 0210
57-65 1N4002 57-65 1N4oo2 57-65 1N4oo2 56-50
57-65 57-65 57-65 56-57 1 N716A zener 56-31
57-65 1N4oo2
57-65 1N4oo2
57-65 1N4oo2
57-65
56-50
57-65 1N4oo2
57-65
57-65 1N4oo2
56-57 56-31 PS18775 zener 57-65
00-7 1N4oo2 1N4oo2 1N4oo2
PS18775 zener
1N4oo2 00-7
1N4oo2
1 N716A zener
1N4oo2
Transistors
0101 0102 0103
0104
0105
0106
0107 0108 0201
0202
0203
0204
0205
0206
0207
0208
'Registered
417-801
417-201 X29A829
417-294 MPSA42
417-801 MPSA20
417-801 MPSA20
417-201 X29A829
417-258 TIS87
417-258 TIS87
417-801 MPSA20
417-201 X29A829
417-294 MPSA42
417-801 MPSA20
417-801 MPSA20
417-201 X29A829
417-258 TIS87
417-258 TIS87
Trademark,
MPSA20
.05
J.'F J.'F J.'F
J.'F J.'F
J-LF J.'F J.'F
pF disc
J.'F
J.'F
J.'F
DuPont
disc electrolytic electrolytic
Mylar
electrolytic
electrolytic electrolytic electrolytic
disc
electrolytic
electrolytic
zener
zener
Corp.
Page
20
CIRCUIT BOARD X-RAY VIEW
NOTE: purpose
To
find the PART NUMBER of a component for the
of
ordering a replacement part:
A. Find the circuit component number (R111, C1
etc.)
on
the X-Ray View.
01,
in
B. Locate this same number
Number" column
C.
Adjacent to the circuit component number, you will find the PART NUMBER and DESCRIPTION which must be supplied when you order a replacement part.
of
the "Circuit Component
the "Parts List. "
7
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