APPENDIX A - ARTSOFT INSTALLATION........................................................................... 38
APPENDIX B - SPECIFICATIONS ......................................................................................... 61
NOTICE
The content of this user’s manual are proprietary to Opgal Optronics Industries Ltd.
Reproduction in whole or in part of this manual is prohibited without the express written consent
of Opgal Optronics Industries Ltd.
Opgal Optronics Industries Ltd. operates under a continual product improvement program and
reserves the right to make improvements and or changes without prior notification. This manual
supersedes all previous manuals for this instrument.
EYE-C-GAS is an Opgal Optronics Industries Ltd. registered trademark.
Congratulations on the purchase of your EYE-C-GAS™ Infrared Camera. The new Opgal EYEC-GAS combines the latest in infrared technology with an innovative product design to bring you
the first handheld infrared camera engineered specifically for use in gas leak detection. The
innovative, easy-to-use interface on EYE-C-GAS enables users to begin achieving results
immediately.
The benefits of using infrared technology as a tool for gas leak detection are many. Several
particularly notable benefits include increased worker safety, reduced environmental emissions,
and substantial financial savings as a result of leak detection and remediation. Some of the many
uses for your EYE-C-GAS camera include:
Maintenance
Plant survey inspection
On line update of database
Documentation of the surveyed inspection with the recorded video data
NOTE:
To ensure that we are able to reach you with any product or software updates, please fill out the
warranty card enclosed with your EYE-C-GAS Infrared Camera.
2 Warnings & Cautions
2.1 WARNINGS
2.1.1 Li-ion Batteries
You must read these safety instructions and warnings before using or charging your batteries.
Lithium Polymer and Li-ion batteries are volatile. Failure to read and follow the below
instructions may result in fire, personal injury and damage to property if charged or used
improperly.
CAUTION
DO NOT EXPOSE THE BATTERY TO TEMPERATURES ABOVE 60°C (140°F). Do not
disassemble. To be used only with the EYE-C-GAS camera. Use only the supplied battery
charger. FAILURE TO FOLLOW these instructions may present risk of explosion or fire. THIS
USER’S MANUAL INCLUDES ADDITIONAL SAFETY INSTRUCTIONS WHICH MUST
BE OBSERVED AND FOLLOWED.
WARNING
Read all instructions and warnings before using this product. Your EYE-C-GAS Infrared Camera
is like any other tool. It must be used properly and safely. All users should be trained on the
proper and safe use of infrared imaging prior to using the EYE-C-GAS Infrared Camera. This is
especially important for users who may use the product in potentially hazardous or explosive
environments. Failure to follow this information could result in death or serious injury.
2.2 Cautions
Battery handling and charging, heat, laser or energy sources, moisture or rain ingress, shocks and
drops, fire, temperature range, cleaning procedures, maintenance, etc.
A complete EYE-C-GAS system consists of the items in the table below. Items 1, 3 through 10
are housed in a rugged Carrying Case and all 10 items are standard with the system. You may
have purchased additional accessories with your camera. These are listed in the “Accessories”
column below.
The following section highlights the key parts of the EYE-C-GAS System including accessories.
4.1 EYE-C-GAS Camera- P/N
8G9A0000A
EYE-C-GAS is a handheld infrared camera capable of autonomous imaging and recording
operations for the detection of gas leaks. EYE-C-GAS runs on lithium ion polymer (Li-Ion)
batteries.
4.2 EYE-C-GAS Carrying Case - P/N
815034
The EYE-C-GAS Carrying Case is a plastic hard case containing custom made protective foam
designed to securely house and cushion the EYE-C-GAS camera. The case also conveniently
stores the neck strap, charger, battery set, power cord, glare shield, USB cable, software CD and
head set.
4.3 ArtSoft CD Software for EYE-C-GAS -
ArtSoft is a virtual “control panel” for EYE-C-GAS. Contained on a CD, ArtSoft facilitates
various system operations for EYE-C-GAS including time and date setting, system version
verification, software and firmware updating, file download, conversion and playback.
Set of three lithium ion battery packs for powering the EYE-C-GAS. One battery pack runs the
EYE-C-GAS camera continuously for over four hours and is custom designed with voltage and
protection circuitry exclusively for use with EYE-C-GAS camera.
4.5 Battery Charger - P/N
8G9M6000B
The 110/220 volt AC Battery Charger can charge 1-3 EYE-C-GAS battery packs simultaneously.
4.6 Glare Shield - P/N 8G9A0020B
The EYE-C-GAS Glare Shield is useful for direct sunlight and other bright light situations where
screen glare impedes direct viewing of the liquid crystal display (LCD). The glare shield is easily
applied to the back of the camera around the LCD, blocking outside light. An optical magnifier
promotes easier viewing.
4.7 Neck Strap - P/N
807016
The Neck Strap provides hands-free transport for user and camera safety.
The USB cable connects the EYE-C-GAS to a PC via a USB port. The EYE-C-GAS is equipped
with a mini-B connector on the front panel for quick connection.
4.9 Head Set - P/N 815032
The EYE-C-GAS Head Set enables audio overlays onto recorded video. The operator can embed
an audio track during video recording, while the headset speakers output the recorded soundtrack
during playback for field audio and video monitoring. The head set attaches to the user’s hard
hat.
4.10 Optional Accessories
These optional accessories, available for EYE-C-GAS, promote optimal ease-of-use and
enhanced user experience (not supplied standard with EYE-C-GAS):
4.10.1 Backpack - P/N
815032
The custom designed Backpack stores and transports EYE-C-GAS and its accessories. Ideal for
field use, the backpack offers a safe, comfortable carrying option.
4.10.2 Tripod / Monopod - P/N
807015
The specially equipped Tripod/Monopod connects EYE-C-GAS for stationary, long-term viewing
and recording. Note: Please read tripod / monopod instructions before use.
The Monopod enables easy use of the EYE-C-GAS and reduces user fatigue during extended
inspections. The Monopod keeps the camera stable and in position for use as the operator
searches for a leak. Note: Please read tripod / monopod instructions before use.
4.10.4 BNC Video Adapter (not shown) – P/N -
The BNC Video Adapter allows the real-time infrared video image to be displayed on an external
device such as a projector or monitor.
8G9H0010A
4.11 Features
These features maximize the functionality and capability of the EYE-C-GAS Infrared Camera:
4.11.1 DVR - Digital Video Recorder -
The Digital Video Recorder (DVR) for EYE-C-GAS records up to four gigabytes of audio and
video. The DVR built into the EYE-C-GAS housing requires no additional hardware. Audio and
video files are stored in its internal memory and are downloadable via USB to a PC. EYE-C-GAS
can record and playback infrared and visible video and audio files. Audio and video files can be
deleted from the camera’s memory as needed. The Artsoft program can be used to download and
convert recorded files.
4.11.2 CCD –Video Camera -
A Video Camera (CCD) adds CCD visible video capability to EYE-C-GAS enhancing operator
orientation, component identification and text and number recognition.
To charge EYE-C-GAS batteries, connect the AC power cord to the battery charger and plug the
cord into an AC outlet. Insert a battery into the EYE-C-GAS charger by loading the battery into
the charger until it latches (the battery can only be loaded one way). Repeat for the other two
batteries. The battery charger LEDs will indicate red while charging and turn to green when the
corresponding battery is fully charged. A flashing red LED indicates an error such as incorrect
battery placement on the charger or an improperly functioning battery. To fully charge a depleted
battery takes about 6 hours.
Caution
Use only EYE-C-GAS battery packs manufactured by Opgal (part number: 8G9M5000B).
Use only the supplied battery charger to charge the battery packs.
Damage to the EYE-C-GAS system caused by batteries manufactured by other companies may
void the system warranty.
Do not charge the battery pack(s) while they are hot.
Do not charge the battery pack(s) or operate the battery charger in a hazardous environment.
Recycle the battery pack(s) at an approved disposal location.
Operating the battery pack(s) in high or low temperature environments will reduce operational
run time.
Do not expose the battery pack(s) to fire or extremely high temperatures.
Do not cause damage to or attempt to short circuit the battery pack(s).
Fully charge a battery pack if it has not been used in two months.
Refer to Section 8, Troubleshooting and Maintenance for additional battery pack maintenance
recommendations.
4.13 EYE-C-GAS Initial Operation
Before operating your EYE-C-GAS camera for the first time, ensure that all standard items and
features and those accessories or features that you have purchased are included and/or installed
per the Packing List.
1. Take out the EYE-C-GAS camera and remove the installed battery.
2. Take out the two additional battery packs from the carrying case.
3. Remove the adhesive tape from all battery contacts if installed.
4. Place the battery packs in the charger and perform a full charge.
5. Check if the battery packs have a full charge by verifying the green LED is lit on the
charger for all three packs. When installed on the EYE-C-GAS, all three green LEDs
will be lit to also indicate the battery pack is fully charged. OPGAL recommends that
you fully charge any battery pack which is not fully charged prior to using.
6. Install a fully charged battery pack into the EYE-C-GAS camera.
The following section details operation and use of the EYE-C-GAS Infrared Camera.
5.1 Controls and Display
Using the EYE-C-GAS is simple and intuitive. Large, convenient buttons located on the top of
the EYE-C-GAS control most camera operations. The two connectors located on the front panel
facilitate connection to external devices.
5.1.1 Front Panel
Warning Indicator
Battery Status LEDs
USB2
Connector
3.5" Color LCD
Accessories
Connector
Figure 1: Front Panel
The front panel of the EYE-C-GAS comprises the following:
5.1.1.1 3.5" Color LCD Display
A VGA format 640 x 480 LCD displays high resolution grayscale infrared and visible color video
images. The glare resistant LCD is designed to be viewable in brightly lit areas.
5.1.1.2 Battery Status LEDs
Five LEDs, from left to right, display EYE-C-GAS battery status. The three green, one yellow
and one red LEDs provide easy recognition of remaining battery capacity. The LEDs will
extinguish in order from left green to right red. A single red LED indicates the battery is very
low and should be changed out with a fully charged one.
5.1.1.3 Camera Warning Indicator
A red LED on the right side of the row of LEDs indicates when the EYE-C-GAS or battery is not
working properly.
5.1.1.4 USB2 Connector
The USB2 connector is useful at the conclusion of field operations, allowing a user to upload
information to EYE-C-GAS as well as download audio and video files directly to a PC. This
connector is protected by a cover which must be in place when the connector is not in use.
5.1.1.5 Accessories Connector
The accessories connector allows a user to connect the standard head set and optional analog
video adaptor. This connector is protected by a cover which must be in place when the
connector is not in use.
Designed to withstand the rigors of everyday handling in refineries and chemical plants, EYE-CGAS also incorporates safeguards for use in hot air environments.
The key components of EYE-C-GAS are shown in Figure 2
Top Cover Keypad
Right holding strap
Lens
Figure 2: EYE-C-GAS, main parts
5.1.3 Keypad Buttons and connectors
The default setup of the keypad buttons is shown in Figure 3.
NUC
Menu /
Select
5.1.3.1 NUC
Polarity
Mode
Zoom
Li-Ion Battery
Left holding strap
Visible /
Infrared
Record /
Stop
Figure 3: Keypad buttons functionality in Normal Mode
The NUC, or Non-uniformity Correction, button refreshes the camera image as needed. Refer to
section 5.2.1.2 for details. Also is used as the down arrow when in menu mode
5.1.3.2 Polarity
The Polarity button switches the infrared image between white hot (WH) and black hot (BH)
depending on user preference and scene dynamics.
5.1.3.3 Visible / Infrared
The Visible / Infrared button switches between the CCD visible image and the infrared image.
EYE-C-GAS can record both types of imagery with the DVR.
5.1.3.4 Menu /Select
The Menu button is the main interface of EYE-C-GAS. Depressing the menu button shows
various options and commands while depressing the menu button a second time while a
corresponding item is selected initiates those options and commands. Refer to section 5.1.4 for
details.
5.1.3.5 Mode
The Mode button switches between Normal and Enhanced modes.
While in Normal mode the camera is set for handheld monitoring of the components in the search
for potential leaks.
The second Mode is called Enhanced (ENH). In this mode the camera performs in a high
sensitivity detection mode and the use of a tripod or monopod is recommended to visualize the
leaks of a cluster of components and at a distance.
To enter the ENH mode (see Figure 3), press the Mode button while in Normal mode. After the
button is pressed the keypad configuration will change to that described below in Figure 4.
Diff+
Normal
Enh-
Enh+
Diff-
Zoom
Figure 4: Keypad configuration in Enhanced Mode operation
Record /
Stop
5.1.3.6 Record / Stop
The Record / Stop button facilitates recording of either visible or infrared video and audio to the
DVR. Depress the Record button once to begin recording and a second time to stop recording.
5.1.3.7 Zoom
The Zoom button scrolls through the electronic zooms. When the button is repeatedly pressed the
zoom increases from x1 to x2 to x4 and back again to x1.
Note: Most of the button functions are also available through the menu.
The Keypad map can appear on the screen to guide new users in working the EYE-C-GAS, as
shown in Figure 5.
Figure 5: Keypad mapping on LCD
The EYE-C-GAS menu system allows advanced users to set up the menu system, as shown in
Figure 6, according to their individualized needs. As shown in Figure 6, keypad mapping control
is “ON” and active.
Figure 6: Menu Display on LCD – Mapping Control ON
5.1.5 File Manager
Selecting File Manager allows users to preview and delete files stored in the DVR.
Upon selecting File Manager, a list of infrared and visible image files will appear. Selecting a file
for preview will display it on the LCD. Selecting “X “ (when its background is yellow) next to the
file name and then pressing the “Enter” button will delete the file from the DVR permanently.
As shown in Figure 8, play is selected.
Figure 8: File selection screen for preview and deletion
5.1.5.1 Digital Zoom
Digital Zoom allows the user to electronically zoom EYE-C-GAS while viewing infrared
imagery. Selectable options are 1x or no zoom (default), 2x zoom and 4x zoom.
Figure 9: Digital Zoom screen selection
5.1.5.2 LCD Brightness
Users can adjust LCD brightness on EYE-C-GAS. Adjustable settings are 25%, 50%, 75% and
100% brightness levels. Less brightness conserves battery power.
Users should not try to activate Bluetooth functionality. Keep this setting set to Off to conserve
power.
Figure 11: Bluetooth set to Off
5.1.5.4 Mode
Users can select between two modes of operation. Normal mode (Nor) is the default setting and
appropriate for most applications. Enhanced mode (Enh) can be used in environments where
scene dynamics make gas detection more difficult, allowing high sensitivity when using the EYEC-GAS on a steady pose with a tripod or monopod.
Figure 12: Mode screen with help
5.1.5.5 Image Polarity
Users can select image polarity for infrared imagery. Selectable options are the default white hot
(WH) and black hot (BH).
Users can select the keypad Mapping Control On or Off
Figure 14: Mapping control On
5.1.5.7 Help and Quit Menu
Help text will appear at the lower part of the screen upon selection of the help command button
while navigating menu items (see Figure 14). Selecting help again will remove the help text. To
exit the menu system, select Quit Menu.
5.1.5.8 Restore to Defaults
Users can restore the EYE-C-GAS menu’s default values by selecting Restore to defaults and
selecting Yes.