Heat & Glo LifeStyle WS-250, WS-150 User Manual

Models:
Installers Guide
WS-150 WS-250
This manual contains instructions for:  Installation  Operation  Maintenance
- PLEASE READ ALL OF THE OWNERS MANUAL AND SAFETY NOTES -
IMPORTANT SAFETY NOTES:
1. When installing your stove, particular attention should be paid to fire protection. If this unit is not properly installed, a house fire may result. For your safety, follow the installation instructions and contact local building or fire officials about restric­tions and installation inspection requirements in your area.
2. Never use gasoline or similar liquids to start a fire in this unit. Keep all such liquids well away from stove.
3. During operation, if any part of the stove starts to glow, the stove is in an overfired condition. Close the air controls completely until the glowing has stopped. OVERFIRING VOIDS WARRANTY.
4. Cool ashes should be disposed of carefully, using a metal container.
5. Do not burn wet or green wood. Store wood in dry location.
6. Do not burn garbage, treated wood, or wood with salt (driftwood, etc.). Burning materials other than wood (including charcoal) under adverse conditions may generate carbon monoxide in the home, re­sulting in illness or possible death.
7. Do not permit creosote or soot to accumulate ex­cessively in the chimney or inside the firebox.
8. Check your chimney system thoroughly when install­ing into an existing metal or masonry chimney. Seek professional advice if in doubt about its condition.
9. Do not connect this unit to a chimney flue already serving another appliance.
10. Comply with all minimum clearances to combustibles as shown in this manual for this appliance.
11. Build fire on brick firebox floor. Do not use grates, andirons or other methods to support fuel.
12. HOT WHILE IN OPERATION. Keep children, pets, clothing and furniture away. Contact can cause skin burns.
13. Do not connect to any air distribution duct or system.
14. RISK OF FIRE! Do not operate with stove door open.
15. For further information refer to NFPA 211 (U.S.) or
CAN/CSA-B365 (Canada).
16. WARNING: WHEN ASSEMBLING APPLIANCE, USE ONLY HEAT-N-GLO PRODUCTS MANUFACTURED COMPONENTS. USE OF ANY OTHER COMPO­NENTS WILL VOID YOUR WARRANTY AND COULD PRESENT A SERIOUS SAFETY HAZARD.
17. WARNING: DO NOT OPERATE YOUR WS-150 or WS-250 STOVE BEFORE FULLY ASSEMBLING ALL COMPONENTS.
Printed in U.S.A. Copyright 2000, Heat-N-Glo, a division of Hearth Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044
Please contact your Heat-N-Glo dealer with any questions or concerns. For the number of your nearest Heat-N-Glo dealer, please call 952-985-6000.
1
396-980D 7/00
FOR FUTURE REFERENCE
ATTACH YOUR SALES RECEIPT HERE
Serial No.:
Date Purchased:
- NOTES -
Dealership Where Purchased:
Dealer Phone No.:
2

TABLE OF CONTENTS

DIMENSIONS .......................................................................................................... 4
CLEARANCES TO COMBUSTIBLES ..................................................................... 6
SAFETY LISTING .................................................................................................... 7
INSTALLATION MATERIALS NEEDED ................................................................... 7
VENTING SYSTEM ................................................................................................. 7
CHIMNEY CONNECTOR ........................................................................................ 8
CHIMNEY HEIGHT/DRAFT ..................................................................................... 8
CONNECTION TO A MASONRY CHIMNEY ............................................................ 8
INSTALLATION USING MASONRY OR BRICK CHIMNEY ...................................... 11
CONNECTION TO A METAL PREFABRICATED CHIMNEY .................................... 13
DOOR INSTALLATION ............................................................................................ 14
MOBILE HOME INSTALLATION .............................................................................. 15
LEG KIT INSTALLATION.......................................................................................... 15
OUTSIDE AIR KIT ................................................................................................... 16
OPTIONAL BLOWER ............................................................................................. 17
ASH REMOVAL SYSTEM ........................................................................................ 18
OPERATING INSTRUCTIONS ................................................................................ 19
Burning process ......................................................................................... 19
Primary and secondary air systems ........................................................... 19
Wood selection and storage ....................................................................... 20
Overfiring .................................................................................................... 20
Building a fire .............................................................................................. 20
Burning guidelines ...................................................................................... 21
MAINTENANCE ....................................................................................................... 22
Creosote ..................................................................................................... 22
Care and cleaning of glass ......................................................................... 22
Chimney cleaning ....................................................................................... 22
Ash removal ................................................................................................ 22
Firebrick ...................................................................................................... 22
GLASS REPLACEMENT......................................................................................... 23
DOOR HANDLE ASSEMBLY .................................................................................. 23
BAFFLE REMOVAL AND INSTALLATION ................................................................ 24
BRICK INSTALLATION ............................................................................................ 25
ACCESSORIES AND SERVICE PARTS ................................................................ 26
WARRANTY ............................................................................................................ 27
3
DIMENSIONS OF MODELS WS-150 AND WS-250 WITH PEDESTAL
FIGURE 1. WS-150 with Pedestal
FIGURE 2. WS-250 with Pedestal
4
DIMENSIONS OF MODELS WS-150 AND WS-250 WITH LEGS
FIGURE 3. WS-150 with Legs
FIGURE 4. WS-250 with Legs
5

CLEARANCES TO COMBUSTIBLES

Floor protector must be 3/8 (10mm) thick minimum noncombustible material or equivalent, extending beneath heater and to the front/sides/rear as indicated in the Floor Protection (See Figure 5).
Minimum clearances to Combustible Materials
(in inches and millimeters)
Installation Clearance Connector A B C D E F
Chimney &
Residential Standard Note 1 14" 26" 18" 12" 18" 10"
(356) (661) (457) (305) (457) (254)
Residential/ Reduced Note 2 12" 26" 16" 10" 18" 8" Mobile Home (305) (661) (406) (254) (457) (203)
Alcove Standard Note 2 & 3 12" 26" N/A 10" 18" 8"
(305) (661) N/A (254) (457) (203)
FIGURE 5. Clearance to Combustibles (UL AND ULC)
Note 1: 6" (152mm) diameter single wall, minimum
24 MSG black or blued steel connector pipe with a listed factory-built type HT chimney suitable for use with solid fuels or a masonry chimney.
Note 2: 6" (152mm) diameter double wall air cooled connector pipe with listed factory-built type HT chim­ney or a masonry chimney. (Mobile home venting sys­tem must be equipped with a rain cap and spark ar­restor.) For installations with a preexisting class A chimney system, a listed stainless steel chimney liner should be installed, or the existing chimney exam­ined by a chimney sweep for acceptable further use.
Note 3: Alcove specifications: Maximum depth of al­cove shall be no more than 48" (1219mm). For addi­tional alcove information and clearances, refer to clearances to combustibles above.
NOTE: Unit is approved for use with listed double wall air-insulated chimney connector or elbows.
When locating your stove consider safety, conve­nience, traffic flow, and the fact that the stove will need a chimney and chimney connector.
NFPA 211: Use a noncombustible material with 1 (25mm) ventilated air space to reduce clearances. However, this is not to exceed 50% of WS-150s (or WS-250s) specified clearances.
NOTE: Must follow NFPA 211 spacing and materials to qualify. It is also subject to local jurisdiction.
AVOID FIRE: Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the designated air space clear­ance around the chimney. This space around a chim­ney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat
buildup, which may ignite wood framing.
6

SAFETY LISTING

The WS-150 AND WS-250 are approved for mobile home installations with outside combustion air in the U.S. (See page 14 for further details). For residential installations in Canada without an outside combus­tion air kit, a source of fresh air into the room must be provided.
detector manufacturers placement and installa­tion instructions, and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
INSTALLATION MATERIALS NEEDED FOR YOUR SAFETY
CHIMNEY CONNECTOR (also known as flue pipe or stove pipe): The chimney connector joins the stove to the chimney (see page 11). It should be 6" (152mm) minimum diameter 24 MSG black or blued steel, or an approved air-insulated double wall venting pipe.
THIMBLE: A manufactured or site-constructed device installed in combustible walls through which the chimney connector passes to the chim­ney (see pages 11-12). It is intended to keep the walls from igniting.
CHIMNEY SYSTEMS
A. APPROVED MASONRY (see specifications on
pages 12-13) with at least 5/8" (16mm) fire clay lining joined with refractory cement or other listed system suitable for use with wood stoves.
B. PREFABRICATED 6" (152mm) listed high tem-
perature (UL 103HT or ULC 629M) chimney. Com­ponents required by manufacturers for installa­tion such as the chimney support base, firestop (as appropriate), attic insulation shield, insulated tee, etc., are necessary to assure a safe chim­ney installation. Use only components manufac­tured for the chimney. Chimney installation should meet NFPA 211 standards.
4. A plan to deal with a chimney fire as follows: In the event of a chimney fire:
A. Notify fire department B. Prepare occupants for immediate evacuation. C. Close all openings into the stove. D. While awaiting fire department, watch for ig-
nition of adjacent combustibles from over­heated stove pipe, hot embers or sparks from the chimney.

VENTING SYSTEM

The venting system consists of a chimney connector and a chimney. These get extremely hot during use. In the event of a creosote fire, temperatures inside the chimney may exceed 2000°F (1100°C). To pro­tect against the possibility of a house fire, the chim­ney connector and chimney must be properly installed and maintained. An approved thimble must be used when a connection is made through a combustible wall to a chimney. A chimney support package must be used when a connection is made through the ceil­ing to a prefabricated chimney. These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material. Follow vent­ing manufacturers clearances when installing vent­ing system.
FIRE SAFETY: To provide reasonable fire safety, the following should be given serious consideration:
1. Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke
This stove may be connected to a lined masonry chimney or a listed high temperature prefabricated approved metal chimney. Do not connect it to a chim­ney serving another appliance. To do so will affect the safe operation of both appliances.
7

CHIMNEY CONNECTOR

The chimney connector must be 6" (152mm) diam­eter with a minimum thickness of 24 gauge. Do not use aluminum or galvanized steel. They cannot prop­erly withstand the extreme temperatures of a wood fire. Do not use chimney connector pipe as a chim­ney. You must connect your stove to a chimney com­parable to those illustrated in this manual.
Chimney connector sections must be attached to the stove and to each other with the crimped end toward the stove (see Figure 6). This allows creosote to run into the stove and not onto the outside of the pipe. Attach the chimney connector to the flue collar with three sheet metal screws. All joints should also be secured with three sheet metal screws. Otherwise, in the event of a creosote fire, the connector may vi­brate apart.
measured from the top of the stove. The further your stack height or diameter varies from this configuration, the probability of performance problems increases. In addition, exterior conditions such as roof line, surrounding trees, prevailing winds and nearby hills can influence stove performance.
CONNECTION TO A MASONRY CHIMNEY
1. CHIMNEY:
Should the stove be connected to a masonry chimney, the chimney should be examined for cracks, loose mortar, or other signs of deterioration and blockage. The stove should not be installed until it is determined that the chimney is safe for use. Since an oversized flue contributes to the accumulation of creosote, the size of the flue should be checked to determine that it is not too large for the stove. The chimney should also be checked to insure it meets the minimum standards of the National Fire Protection Association (NFPA) Standard 211. Following is a list of the more critical minimum requirements for a properly constructed chimney.
FIGURE 6
For proper operation, the chimney connector should be as short as possible. Horizontal lengths of chimney connector should have a minimum upward slope from the stove of at least ¼" per foot.

CHIMNEY HEIGHT/DRAFT

To insure that the stove burns properly, the chimney draft (static pressure) should be approximately 0.1" water column (W.C.) during a high burn and .04" W.C. during a low burn, measured 6" (152mm) above the top of the stove after one hour of operation at each burn setting.
The masonry wall of the chimney, if brick or modular block, must be a minimum of 4" (102mm) thick. A mountain or rubble stone wall must be at least 12" (305mm) thick.
The chimney must have a fire clay flue liner (or equivalent) with a minimum thickness of 5/8" (16mm) and must be installed with refractory mortar. There must be at least ½ " (13mm) air space between the flue liner and the chimney wall (see Figure 7). An equivalent liner must be a listed chimney liner system or other approved material.
NOTE: These are guidelines only, and may vary somewhat for individual installations.
This stove was designed for and tested on a 6" (152mm) chimney, 12'-14' (3.66-4.27m) high,
FIGURE 7
8
A chimney inside the house must have at least 2" (50mm) of clearance to the combustible structure. A chimney outside the house must have at least 1" (25mm) clearance to the combustible structure. Firestops must be installed in the spaces where the chimney passes through floors and/or ceiling (Figure 8).
Minimum 1 Clearance for Exterior Chimney to Sheathing
A chimney must be the required height above the roof or other obstruction for safety and proper draft operation. The chimney must be a minimum of 3' (914mm) higher than the highest point where it passes through the roof, and at least 2' (610mm) higher than the highest part of the roof or structure that is within 10' (3048mm) of the chimney, mea­sured horizontally (Figure 10).
FIGURE 8
Remember that insulation must not contact the chimney. There must be air space around the chimney. Insulation must be 2" (50mm) or more from the chimney (Figure 9).
Noncombustible Fire-Stopping Material
FIGURE 10
FIGURE 9
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