Heat & Glo LifeStyle VRTIKL-AU User Manual

AUSTRALIAN GAS ASSOCIATION CERTIFIED
Installation & Operation
Instructions
Certifi cate Number: 7153
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
Installation and service of this gas stove should be performed by qualifi ed personnel.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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Table of Contents
1 Listing and Code Approvals
A. Design and Installation Considerations . . . . . . . . . . . . . . . 4
B. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
C. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 4
2 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 5
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . 5
C. Optional Stone Surround Installed . . . . . . . . . . . . . . . . . . . 6
3 Termination Locations
A. Flue Termination Minimum Clearances . . . . . . . . . . . . . . . 7
4 Flue Information
A. Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Flue Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
E. Horizontal Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
F. Slim Line Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
G. Vertical Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
H. Vertical Flue Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5 Gas Information
A. Gas Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . 21
B. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Electrical Information
A. Ignition System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Appliance Setup
A. Remove Glass Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 23
C. Unbolting Appliance from the Pallet . . . . . . . . . . . . . . . . . 23
D. Leveling and Lagging Down the Appliance . . . . . . . . . . . 23
E. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
F. Top to Rear Flue Conversion . . . . . . . . . . . . . . . . . . . . . . 24
G. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
H. Placing Mineral Wool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 27
B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 29
9 Maintaining and Servicing Appliance
A. Front Door Glass Assembly Removal . . . . . . . . . . . . . . . 30
B. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10 Troubleshooting
A. Electronic Ignition System . . . . . . . . . . . . . . . . . . . . . . . . 32
11 Reference Materials
A. Appliance Dimension Diagram Without Stone Surround . 33
B. Appliance Dimension with Stone Surround Diagram . . . . 34
C. Flue Components List . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
E. Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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5
5
Gas Information
A. Gas Pressure Requirements
Pressure requirements for VRTIKL-AU Stoves are shown in Table 1 below.
Two taps are provided on the right hand side of the gas control for a test gauge connection to measure the inlet and outlet pressures. See Section 10: Maintaining and Servicing the Appliance.
The stove and its individual shut-off valve must be dis­connected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar.
If the stove must be isolated from the gas supply piping system by closing an individual shut-off valve, it must be of the handle-less type.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 6 kPa.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 6kPa..
Table 1
B. Gas Connection
Note: Have the gas supply line installed in accordance with
local building codes by a qualifi ed installer approved and/or licensed as required by the locality.
Note: Before the fi rst fi ring of the stove, the gas supply line should be purged of any trapped air.
Leak test all gas line points and the gas control valve prior to and after starting the gas stove.
WARNING
CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
Natural Gas Propane
Minimum Inlet Pressure 1.13 kPa 2.75 kPa Outlet Pressure .80 kPa 2.40 kPa Max. Gas Consumption 26.7 mJ 24.5 mJ Burner Injector 2.53 mm 1.45 mm
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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6
6
Electrical Information
A. Ignition System Wiring
• This gas stove is equipped with an electronic ignition system which operates on a 6 volt system.
• The batteries are located within the ignition module which is located behind the glass door assembly . A wiring diagram is shown in Figure 7.1.
• The ignition module requires four AA batteries (not included).
WARNING
Shock hazard.
• Replace damaged wire with type 105º C rated wire.
• Wire must have high temperature insulation.
CAUTION
CAUTION
Battery polarity must be correct or module damage will occur.
PILOT
IGNITION MODULE
6VDC
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
FLAME SPARKER/
SENSOR
REMOTE
CONTROL
ANT.
VALVE
ON/OFF
WALL SWITCH
IGNITION
MODULE
(6V)
BATTERY PORT
(4 AA BATTERIES)
ON/OFF SWITCH
PILOT GAS LINE CONNECTED TO BACK OF VALVE
Figure 6.1 Electronic Ignition Wiring Diagram
22 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
THERMOCOUPLE
BLOCK (CONNECTED TO BACK OF VALVE)
VALVE
ALLEN HEAD SCREWS
LEVELING
SCREWS
LAG BOLT
HOLE
7
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Appliance Setup
A. Remove Glass Door
Remove the front door assembly by pulling bottom of front away from gas stove and lifting it off of the hooks on top of the stove. Set door assembly aside.
B. Remove Shipping Materials
Remove shipping materials from inside or underneath the rebox.
The gas line is shipped inside back panel. To access the gas line remove the top plate from the gas stove. Remove and retain the two Allen head screws that hold the back panel in place. Replace panel when fi nished.
ALLEN HEAD SCREWS
D. Leveling and Lagging Down the Appliance
SECURING THE GAS STOVE
IS REQUIRED.
WARNING
Fire Risk. Odor Risk. Tipping Risk
• Install gas stove on a stable, level platform/ oor strong enough to support gas stove without tipping.
• USE wood fl ooring, ceramic tile, brick hearth or high pressure laminate fl ooring applied directly over the sub-fl ooring material.
LEVELING
SCREWS
LAG BOLT
HOLE
Figure 7.1
C. Unbolting Appliance from the Pallet
The gas stove is bolted and screwed to the pallet for ship­ping. Use a 1/2 in. socket to remove the bolt in center of bottom plate. Use a Phillips screwdriver to remove the two screws in the front of the bottom plate and the two screws holding the metal strap across the back of the gas stove. Refer to Figure 7.2 for locations.
Figure 7.2
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
Figure 7.3
After unbolting the gas stove from the pallet, insert two 1/4 20 x 1-1/2 (or equivalent) counterscrews.
Using pliers, adjust the counterscrews to level the gas stove.
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CLEARANCE
IINNER EXTENSION COLLAR
DV ADAPTER
ALLENHEAD
SCREWS
HOLE
Figure 7.4
The manufacturer recommends securing the lag bolt from the component bag in the center hole in the bottom plate (clearance hole). This bolt will help to prevent tip­ping forward.
F. Top to Rear Flue Conversion
KIT CONTENTS: Top cover (without hole);
Back panel (with hole).
1. Remove the front door assembly by pulling bottom of front away from gas stove and lifting it off of the hooks on top of the gas stove. Set door aside.
ON TOP OF APPLIANCE:
2. Remove the top plate with hole and discard. (Figure 7.7)
Figure 7.5
Using pliers, adjust the counter screws to level the gas stove.
E. Accessories
Install approved accessories per instructions included with accessories.
WARNING
Shock or fi re risk. Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a safety hazard.
• Only Hearth & Home Technologies approved accessories may be used safely.
Figure 7.7
3. Remove and retain the Allen head screws that hold the solid back panel in place (Figure 7.8). Remove and discard the solid back panel.
NNER EXTENSION COLLAR
DV ADAPTER
ALLENHEAD
SCREWS
Figure 7.8
4. Remove the inner extension collar (Shown in Figure
7.8) and set aside.
5. Remove the four screws from the DV adapter collar (Figure 7.8). Set aside DV adapter collar and screws.
24 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
ON BACK OF APPLIANCE:
IINNER EXTENSION COLLAR
6. Remove the four screws from the cover plate on rear of gas stove. Set cover plate aside. Retain screws. (See Figure 7.9). Attach DV adapter collar in its place. Install the inner extension collar.
NNER EXTENSION COLLAR
Figure 7.9
7. Install the cover plate with gasket to the top of gas stove with screws previously removed (Figure 7.10).
ON TOP OF APPLIANCE:
8. Install the new back panel (without hole) to the rear of gas stove. Replace the Allen head screws removed in Step 3 to hold the back panel in place.
9. Install the new top as shown in Figure 7.11.
Figure 7.11
Figure 7.10
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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