Heat & Glo LifeStyle Twilight-II-B User Manual

Page 1
Para obtener un ejemplar en Español de este Manual del propietario, visite www.heatnglo.com.
Model: Twilight-II-B
Pour demander un exemplaire en français de ce
Manuel du propriétaire, visitez www.heatnglo.com.
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
This appliance may be installed as an OEM installation in manu­factured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the man­ufactured home construction and safety standard, Title 24 CFR,
Part 3280 or Standard for Installation in Mobile Homes, CAN/ CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas tter;
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 1
Page 2
Read this manual before installing or operating this appliance.
Heat & Glo, a of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
brand
Not
for
use
with
solid
fuel.
Ne
doit
pas
entre
utilise
avec
un
combustible
solide).
This
appliance
must
be
installed
in
accordance
with
local
codes,
if
any;
if
not,
follow
ANSI
Z223.1
in
the
USA
or
CAN/CGA
B149
installation
codes.
(Installer
l’appareil
selon
les
codes
ou
reglements
locaux
ou,
en
l’absence
de
tels
reglements,
selon
les
codes
d’installation
CAN/CGA-B149.)
Type
of
Gas
(Sorte
De
Gaz):
NA
TURAL
GAS
MADE
IN
USA
Minimum
Permissible
Gas
Supply
for
Purposes
of
Input
Adjustment.
Approved
Minimum
(De
Gaz)
Acceptable
0.0
in
w.c.
(Po.
Col.
d’eau)
Maximum
Pressure
(Pression)
0.0
in
w.c.
(Po.
Col.
d’eau)
Maximum
Manifold
Pressure
(Pression)
0.0
in
w.c.
(Po.
Col.
d’eau)
Minimum
Manifold
Pressure
(Pression)
0.0
in
w.c.
(Po.
Col.
d’eau)
Model:
(Modele):
Serial
(Serie):
ANSI
Z21XX-XXXX · ·
CSA
2.XX-MXX · ·
UL307B
XXXXXXXX
IN
CANADA
ALTITUDE:
0-0000
FT.
0000-0000FT.
MAX.
INPUT
BTUH:
00,000
00,000
MIN.
INPUT
BTUH:
00,000
00,000
ORIFICE
SIZE:
#XXXXX
#XXXXX
XXXXXXXX
Total
Electrical
Requirements:
000Vac,
00Hz.,
less
than
00
Amperes
Please retain this Owner’s Manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo LifeStyle Collection gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo LifeStyle Collection gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.
Y our new Heat & Glo LifeStyle Collection gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo LifeStyle Collection family of products!
Homeowner Reference Information
We recommend that you record the following
pertinent information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).
Type of Gas
Not ((Ne
Type
Gas and Electric Information
ALTITUDE: MAX. MIN. ORIFICE
Minimum
Approved
Maximum
Maximum
Minimum
Total
for
use
doit
pas
of
Gas
TURAL
Electrical
INPUT
INPUT
SIZE:
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/072
with
solid
entre
(Sorte
De
Gaz)
GAS
Permissible
Minimum
Pressure
Manifold
Manifold
Requirements:
BTUH:
BTUH:
The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance.
Heat & Glo, a of Hearth & Home Technologies, Inc.
brand
20802 Kensington Boulevard, Lakeville, MN 55044
fuel.
utilise
avec
un
combustible
This
appliance
must
be
or
CAN/CGA
en
l’absence
ANSI
for
Purposes
000Vac,
IN
CANADA 0000-0000FT. 00,000 00,000 #XXXXX
installed B149
installation
de
tels
Z21XX-XXXX
0.0
0.0
0.0
0.0
00Hz.,
in
locaux
Gas
(De
(Pression)
Pressure
Pressure
0-0000 00,000 00,000 #XXXXX
the
USA
ou,
Supply
Gaz)
Acceptable
(Pression)
(Pression)
FT.
solide).
in
accordance
reglements,
of
in
w.c.
in
w.c.
in
w.c.
in
w.c.
less
codes.
Input
than
Model:
(Modele):
Serial
(Serie):
with
local
codes,
(Installer
l’appareil
selon
les
codes
CSA
2.XX-MXX
Adjustment.
(Po.
Col.
(Po.
Col.
(Po.
Col.
(Po.
Col.
00
Amperes
if
any;
if
not,
selon
les
d’installation
UL307B
d’eau)
d’eau)
d’eau)
d’eau)
MADE
XXXXXXXX
XXXXXXXX
follow
ANSI
codes
ou
reglements
CAN/CGA-B149.)
IN
USA
Z223.1
Model Number
Serial Number
Page 3
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Thermal Performance Data . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Air Infi ltration, Water Resistance and Structural Tests . . . 4
E. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
F. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
G. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
H. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
I. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
3 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 7
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Mantel Projections - Indoor only . . . . . . . . . . . . . . . . . . . . 9
4 Termination Locations
A. Appliance Opening Minimum Clearances . . . . . . . . . . . . 10
5 Appliance Preparation
A. Removing Non-combustible Facing Material Assembly . .11
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . .11
C. Installing Non-combustible Facing Material (Outdoor Side) .
14
6 Gas Information
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Electrical Information
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 17
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 17
C. Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
D. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 19
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 20
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 20
8 Finishing
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 Appliance Setup
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 24
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D. Lava Rock and Ember Placement . . . . . . . . . . . . . . . . . . 24
E. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
G. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
H. Shutter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 30
11 Troubleshooting
A. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 31
12 Maintaining and Servicing Appliance
A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
13 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 35
B. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
C. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 39
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Î = Contains updated information.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 3
Page 4
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODEL: Twilight-II-B LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance STANDARD: ANSI Z21.50-2003 • CSA2.22-M03 • UL307B
This product is listed to ANSI standards for “Vented Gas Appliances” and applicable sections of “Gas Burning Heat­ing Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemen­tal room heat or a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specifi cations
Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectural T esting, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
C. Thermal Performance Data
Model: Twilight-II-B
Sound Transmission
Class (STC)
27 0.08hr-sq ft-ºF/BTU 12.5 BTU-in/hr-sq ft-ºF
Thermal Resistance
(R Value)
Thermal Conductivity
(K Value)
D. Air Infi ltration, Water Resistance and
Structural Tests
The Hearth & Home Technologies Twilight-II-B Indoor/ Outdoor Appliance unit was tested to the following ASTM standards at the Stork Twin City Testing laboratory.
Air infi ltration test ASTM:E283-(04). The sample was test- ed at 1.57 psf (equivalent to a 25-mph windload).
Water resistance test ASTM:E331-00. The test specimen was tested at the requested test pressures of 8.0 & 25.0 psf.
Structural test ASTM:E330-02. The unit was tested to a design pressure of 50-psf, a test pressure of 75-psf.
Test Results
Model
Twilight-II-B
Indoor/Outdoor
Air Infi ltration
(ASTM E283)
0.07CFM/ft2
Water Resistance
(ASTM E331)
No leakage
@ 8psf & 25psf
Structural Load
(ASTM E330)
No Blowout
@ 75psf
E. BTU Specifi cations
U.S. (0-2000 FT) or Canada (2000-4500 FT)
Twilight-II-B (NG)
Twilight-II-B (LP)
Model
US
CAN
US
CAN
Input BTU/h
38,000 32 34,200 33 37,000 50 33,300 51
Orifi ce Size
(DMS)
F. High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
G. Non-Combustible Materials Specifi cation
Material which will not ignite and burn are those consist­ing entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard T est Method
for Behavior of Materials in a Vertical Tube Furnace at 750oC, shall be considered non-combustible materials.
H. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/074
Page 5
Note: The following requirements reference various Massachuset ts and national codes not contained in this document.
I. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equip­ment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure sep­arate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 5
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
Page 6
2
2
Getting Started
A. Design and Installation Considerations
Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
The Twilight-II-B has been carefully engineered to pro­vide a unique fi replace experience. Since it is different than any other product on the market, care must be taken when installing this appliance so that our customer does not experience undesirable performance or conditions.
1. Install the appliance according to this Owner’s Guide paying particular attention to fl ashing and sealing in- structions.
2. In the cold northern climates pay attention to expo­sures and prevailing wind conditions when locating the appliance, the same as you would for locating exterior windows and doors.
The Twilight-II-B has the thermal characteristics of a high quality window system. T emperatures near the appliance will be cooler than what is realized with a fully insulated wall.
Operation of the appliance will eliminate any cool drafts and will provide the room with a comfortable ambiance.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to determine the following information before installing:
• Where the appliance is to be installed. See Section 3.
• Gas supply piping. See Section 6.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available. Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Manometer Voltmeter Tape measure Level Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws One 1/4 inch female connection (for optional fan)
C. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
• Carefully remove the appliance and components from the packaging.
• Remove and keep outdoor fl ashing header from pallet by removing two fasteners.
• The gas logs may be packaged separately and must be eld installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the insta-
llation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
• Electrical wiring. See Section 7.
• Framing and fi nishing details. See Sections 3 and 8.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. See Section 9.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/076
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Page 7
3
3
Framing and Clearances
NOTE:
• Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).
GLASS
B
GLASS
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
NOTE: For actual appliance dimensions refer to Section
13.
FLUSH TO EXTERIOR INSULATED ENVELOPE
B
A
In addition to these framing dimensions, also reference the following section:
• Clearances and Mantel Projections (Sections 3.B and 3.C)
D
E
GLASS
C
GLASS
ABCDE
Minimum Minimum - Minimum -
Inches 43 1/2 24 36 43
Millimeters 1092.2 12.7 609.6 914.4 1092.2
B
FLUSH TO EXTERIOR INSULATED ENVELOPE
Figure 3.1 Appliance Locations
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 7
Page 8
B. Clearances
Fire Risk. Odor Risk.
• Install appliance on hard metal or wood surfaces extending full width and depth of appliance.
• Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.
Fire Risk. Do not install appliance against vapor barriers
or exposed insulation.
• Prevent contact with sagging or loose insulation.
Fire Risk.
• Locate and install appliance to all clearance specifi cations in manual.
WARNING
WARNING
WARNING
OVERHANG
A
SIDING
SIDING
Vinyl Non-vinyl
A 36 in. 12 in. B 64-5/16 in. 35-5/16 in.
Figure 3.2 Exterior View - Minimum Clearances
A
B
A
SIDING
Note: Framing dimensions assume use of 1/2 inch thick wall covering materials on exterior of framing only, and NO sheetrock on interior of framing.
EXTERIOR FRAMING
INTERIOR FRAMING
C
A
D
E
B
From top of hood to ceiling (interior) or overhang (exterior).
F
G
I
H
K
CLEARANCES TO COMBUSTIBLES:
ABCD E F G H IJK
Exterior
Rough Opening (Height)
Interior
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Framing
for non-
combustible
material
Clearance
to Ceiling
(INT)
Clearance to Overhang
(EXT)
Non-Vinyl Vinyl
Combustible
Floor
Combustible
Flooring
Standoff
Height
Inside
Standoff
Height
Outside
Inches 47-1/4 41-1/4 23 44 66-1/8 35-3/4 35-5/16 64-5/16 0 0 3-3/8 9-1/2 1/2
mm 1200 1048 584 1118 1680 908 897 1634 0 0 86 241 13
J
Sides of
Appliance
Figure 3.3 Clearances to Combustibles
Í
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/078
Page 9
C. Mantel Projections - Indoor only
NON-COMBUSTIBLE BOARD
(SUPPLIED ON APPLIANCE)
INDOOR SIDE ONLY
9
8
7
6
10-5/8
9-5/8
8-5/8
HOOD
7-5/8
Note: Measurements are in inches.
11
10
11-5/8
CEILING
12
13-5/8
12-5/8
35-3/4
TOP VIEW
MEASURED
FROM CORNER
FIREPLACE
HOOD
Figure 3.5 Indoor clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)
½ IN.
Figure 3.4 Indoor Clearances to Mantels or other Combustibles above Appliance
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 9
Page 10
4
4
Termination Locations
A. Appliance Opening Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Maintain vent termination minimum clearances as specifi ed.
= AREA WHERE APPLIANCE IS NOT PERMITTED
G
FP
FP
A
B
FP
A
D
E
B
L
A = 0” ...........................clearances above grade, veran-
(See Note 1)
B
FP
F
FP
da, porch, deck or balcony
H
B* = 12” .........................clearances to window or door
that may be opened, or to per­manently closed window.
D =.................................vertical clearance to ventilated
35-5/16” (non-vinyl) 64-5/16” (vinyl)
soffi t located above the hood within a horizontal distance of 2 feet (60 cm) from the center-line of the hood
E = .. .clearance to unventilated soffi t
35-5/16”
(non-vinyl)
64-5/16” (vinyl)
F = 9” ..........................clearance to outside corner
G* = 12” .........................clearance to inside corner
H = 3 ft. (Canada) ........not to be installed above a gas me-
ter/regulator assembly within 3 feet (90cm) horizontally from the center­line of the regulator
I = 3 ft. ........................clearance to service regulator vent
outlet and electric service
* 36” minimum for vinyl windows or vinyl siding. ** a appliance shall not open directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the fl oor, or if the screened porch guidelines are followed.
NOTE 1: Local codes or regulations may require different clearances. NOTE 2: Termination in an alcove space (spaces open only on one side
and with an overhang) are permitted with the dimensions specifi ed for vinyl or non-vinyl siding and soffi ts. 1. There must be 3 feet minimum between terminations or between the appliance and termination. 2. All mechanical air intakes within 10 feet of a termination must be a minimum of 3 feet below the appliance hood. 3. All gravity air intakes within 3 feet of the appliance hood must be a minimum of 1 foot below the termination.
Figure 4.1 Minimum Clearances for Appliance Opening
= AIR SUPPLY INLET
X
= APPLIANCE OPENING
FP
M
P
R
M
I
FP
X
J or K
(See Note 2)
N
FP
Q
J = 9” (U.S.A.)
12” (Canada) ...........clearance to non-mechani-
cal air supply inlet to building or the combustion air inlet to
any other appliance K = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical
air supply inlet
L** = 54” ...........................clearance above paved side-
(See Note 1)
walk or a paved driveway lo-
cated on public property
M***= 35-5/16”...................clearance under veranda,
porch, deck, balcony or over-
hang
64-5/16” ..................vinyl
N = 12” ..........................non-vinyl siding
36” ..........................vinyl siding
P = 8 ft.
Q
Twilight-II-B 10 feet 2 x Q 1 additional termination cap Q + 3 feet 1 x Q 2 additional termination caps Q + 6 feet 2/3 x Q 3 additional termination caps Q + 9 feet 1/2 x Q
R
= (2 / # caps plus appliance) x Q
MAX
MIN
ACTUAL
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
This appliance is approved for installation onto screened porches with the following guidelines:
Minimum porch area: 96 square feet Minimum ceiling height: 92 inches Minimum two walls must be screened Minimum top of screen height, side walls: 6 ft. 8 in. Minimum screen area: 64 square feet
NOTE: There may be some odor and small amounts of soot associated with venting the Twilight-II-B onto a screened porch. Ensuring good cross draft ventilation and routine maintenance of the appliance will maximize comfort and cleanliness.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0710
Page 11
5
5
Appliance Preparation
A. Removing Non-combustible Facing
Material Assembly
The non-combustible assembly is located on right-hand side of appliance (when looking from outdoor side of appliance).
CAUTION
Handle with care.
• Non-combustible material may be damaged if dropped.
• Hold non-combustible pieces in place.
• Remove and save two screws from upper bracket.
• Remove non-combustible pieces.
• Remove and save three screws from lower bracket.
• Discard brackets.
• Replace screws in holes where brackets were attached to appliance.
CAUTION
Handle with care.
• Avoid damaging protruding edges on outdoor side of appliance.
B. Securing and Leveling the Appliance
METAL HEARTH STRIP
UNDER EDGE OF
APPLIANCE
Figure 5.1 Positioning the Metal Hearth Strip
APPLIANCE
EXTERIOR
WARNING
Fire Risk.
• Prevent contact with sagging, loose insulation.
• Do NOT install against vapor barriers or exposed insulation.
Placing Metal Hearth Strip
The metal hearth strip (approx. 46 inches x 4 inches) is used to provide added protection where appliance and outer structure meet.
• Place a generous bead of silicone caulk into the corner of the protective hearth strip.
• Place the metal strip onto the structure where the outer edge of the appliance will sit (see Figure 5.1). It should overlap building paper to prevent water infi ltration.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 11
Page 12
Placing and Securing Appliance
Place the appliance into position. Make sure fl ashing edges on the outdoor surround fi t up tight to the framing.
The diagram shows how to properly position, level, and secure the appliance (see Figure 5.13). Nailing tabs are pro­vided to secure the appliance to the framing members.
• Caulk behind fl anges before securing to framing.
• Place the appliance into position.
Placing Flashing and Sheathing
Apply high temperature silicone sealant to corner edges of fi replace fl ange (see Figure 5.14).
APPLY HIGH TEMPERATURE SILICONE SEALANT TO CORNER EDGES
Í
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to
Í
use wood shims.
• Keep nailing tabs fl ush with the framing.
• Secure the appliance to the framing by using nails or screws through the nailing tabs.
FIREPLACE FLANGE
BEND IN FLANGE
Figure 5.14
Install outdoor fl ashing header (sheetmetal piece removed from shipping pallet). Place over upper portion of shroud ange. Line up holes on shroud sides (see Figure 5.15)
SECURE TO
SECURE TO FRAMING
IN A MINIMUM 3
PLACES PER SIDE
APPLIANCE
EXTERIOR
FRAMING
NOTE: Caulk behind all anges before securing to the exterior.
Figure 5.13 Proper Positioning, Leveling and Securing of a Appliance
CAUTION
Do NOT notch into the framing around the appliance spacers.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0712
Figure 5.15
FLASHING
HEADER
(SLIDE DOWN)
FLASHING
HEADER
(INSTALLED)
Page 13
Seal fl ashing to exterior of building using hightemp caulk. Attach to building using holes provided on the top of the left and right sides of outdoor fl ashing (see Figure 5.15).
Í
Apply housewrap or building paper
For placement of combustible housewrap or building paper and non-combustible sheathing for the outside wall see Figures 5.16 and 5.17.
Special care should be taken when choosing building materials for weather proofi ng (i.e. building wraps, seal- ant tapes, liquid sealants, rubberized fl ashings, etc.). All sealant materials or building wraps installed within 6 inch­es of the top and sides of the fi replace surround must be approved to a minimum temperature of 225° F continuous exposure. Consult the material’s manufacturer to ensure product compliance.
TOP OF SURROUND
METAL FLASHING
6 IN.
* NOTE: All fi nishing materials on top of exterior sheathing
must be non-combustible for a minimum of 12 inches above and on both sides of the exterior face of the appliance. This non-combustible fi nishing material can be up to a maximum of 6 inches thick (6 inches maximum horizontal overhang) to allow for brick and stone alcoves (see Figure 8.5).
** NOTE: Combustible house wrap or building paper
MUST NOT extend over the outside of non-combustible
sheathing, and MAY extend over the fl ashing behind non- combustible sheathing. Use high temp silicone or sealant recommended by the manufacturer of the housewrap to seal between combustible sheathing house wrap and non­combustible sheathing. The sealant material used within 6 inches of the top and sides of the fi replace surround must be approved to a minimum temperature of 225° F continuous exposure.
Once the appliance is in place use enough high tempera­ture silicone sealant or manufacturer specifi ed sealant (approved to a minimum of 225° F) to make a water tight seal between outdoor surround and exterior sheathing.
Face the perimeter of the appliance with non-combustible sheathing over shroud fl anges and fl ashing. See Figure
5.18 for non-combustible zone.
Í
EDGE OF SURROUND
Figure 5.16 Outside View without Non-combustible Sheathing Shown
Í
SHEATHING,
COMBUSTIBLE
SHEATHING
12 in.
TL-TRIM KIT
APPLIANCE
HOOD
HOUSEWRAP (BUILDING PAPER) OVERLAP FLASHING 1 in.
TOP OF
FIREPLACE
WALL STUD
FIREPLACE
HEADER
HOUSEWRAP
INSULATION
FLASHING
HEADER
INSULATED
FRAMING
STANDOFF
Figure 5.17
NON-COMBUSTIBLE
6 IN.
**
*
16-5/16 in.
TOP HOOD
NON-COMBUSTIBLE
ZONE
12 in.
Figure 5.18 Non-combustible Zone (Exterior)
12 in.
WARNING
Risk of Fire
• Non-combustible clearances must be maintained.
• Sheetrock, wood or other
combustibles must NOT be used as sheathing or facing in the non-combustible zone.
• See Sections 3 and 8 for proper clearances.
• See Section 1 for combustible /non-combustible defi nitions.
12 in.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 13
Page 14
C. Installing Non-combustible Facing
Material (Outdoor Side)
• Attach the left and right side pieces to the framing mem­bers. (See Figure 5.20).
WARNING
Fire Risk.
• Follow these instructions exactly.
• Facing materials must be installed properly to prevent fi re.
• No materials may be substituted without authorization by Hearth & Home Technologies.
• Center and attach two top boards (the two shorter pieces) to the framing members. See Figure 5.19.
• Use fasteners from fastener packet (in manual bag) in shaded areas (see Figure 5.19).
• Use regular sheetrock screws in non-shaded areas.
NON-COMBUSTIBLE
FACING MATERIAL
49-5/8 in.
66-1/8 in.
Figure 5.20 Complete Installation of Non-combustible Facing Material (Outdoor Side)
• Use a wet or dry towel or soft brush to remove dust or dirt from facing material.
• Apply a non-combustible adhesive to attach tile, stone or other non-combustible fi nishing materials per manu- facturer’s instructions.
Apply fasteners from
fastener packet in
these areas.
Figure 5.19 Attaching Non-combustible Facing Material (Outdoor Side Only)
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0714
Page 15
6
6
Gas Information
A. Fuel Conversions
Before making gas connections ensure that appliance be­ing installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualifi ed technician using Hearth & Home Technologies specifi ed and listed gas conversion kit.
B. Gas Pressures
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
C. Gas Connection
NOTE: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.)
NOTE: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 inch (13 mm) T-handle manual shut-of f valve and exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
Refer to Reference Section 13 for location of gas line ac­cess in appliance.
NOTE: Gas line may be run from either side or the bottom of the appliance exceed 2-1/2 the fi rebox.
provided the hole in the outer wrap does NOT
inches in diameter and does not penetrate
WARNING
WARNING
Verify inlet pressures.
• High pressure may cause overfi re condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other household gas appliances are operating.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating.
Pressure Natural Gas Propane
Minimum Inlet Pressure
Maximum Inlet Gas Pressure
Manifold Pressure
5.0 inches w.c.
14.0 inches w.c.
3.5 inches w.c.
11.0 inches w.c.
14.0 inches w.c.
10.0 inches w.c.
Gas Leak Risk
• Support control when attaching pipe to prevent bending gas line.
NOTE: The gap between the supply piping and gas access hole may be caulked with high temperature caulk or stuffed
with non-combustible unfaced insulation to prevent cold air infi ltration.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 15
Page 16
• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve com­partment and connected to the 1/2 inch connection on the manual shutoff valve.
WARNING
Fire or Explosion Hazard
• Gas build-up during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open fl ames.
• A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING
HIGH AL TITUDE INST ALLATIONS
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
After the gas line installation is complete, all
connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
WARNING
Fire hazard. Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re hazard or bodily injury.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0716
Page 17
7
7
Electrical Information
A. Recommendation for Wire
This appliance requires 110-120 VAC be wired to the junction box for proper operation of the appliance.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
CAUTION
Shock hazard.
• Replace damaged wire with type 105O C rated wire.
• Wire must have high temperature insulation.
NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest
edition or the Canadian Electric Code, CSA C221.1.
B. Connecting to the Appliance
WARNING
Wire 110V to electrical junction box. Do NOT wire 110V to valve. Do NOT wire 110V to wall switch.
• Incorrect wiring will damage millivolt valves.
• Incorrect wiring will override IPI safety lockout and may cause explosion.
• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
• If using thermostat use one compatible with a millivolt gas valve system.
• Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.
• Keep wire lengths short as possible by removing any excess wire length.
• Low voltage and 110 VAC voltage cannot be shared within the same wall box.
NOTE: Waterproof insulated wire should be used when wiring the junction box.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 17
Page 18
C. Optional Accessories
Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before the appliance is permanently installed (see Figure 7.1).
Fan Installation To provide best airfl ow, we recommend positioning fan
on the left side (as viewed from appliance interior side
- see Figure 7.2). NOTE: It is recommended fan be in­stalled prior to gas line installation.
APPLIANCE
INTERIOR
SIDE
Wall Switch Position the wall switch in the desired position on a wall.
Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the appliance ON/ OFF switch pigtails.
FAN SPEED CONTROL
(RHEOSTAT)
FAN KIT
#GFK-160T
6 FT.
APPROX.
6 FT.
APPROX.
WIRE LEAD
1 MALE END 1 FEMALE END
TEMPERATURE
SENSOR SWITCH
WIRE LEAD
2 FEMALE ENDS
FAN
DRIP TRAY
Figure 7.2 Fan location
DETAIL A
PLUG AND WIRE
ASSEMBLY
Figure 7.1 Fan Wiring Diagram
JUNCTION BOX
SEE DETAIL A
NOTE: If any of the original wire as supplied with the appliance must be replaced, it must be replaced with the type 105
o
C rated wire.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0718
Page 19
D. Intellifi re Ignition System Wiring
This appliance requires a 1 10 V AC supply to the appliance junction box for operation. When using the transformer, the junction box must have uninterrupted 120V. A wiring diagram is shown in Figure 7.3.
This appliance is equipped with an Intellifi re control valve which operates on a 3 volt system.
This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.
The battery pack requires two D cell batteries (not included).
NOTE: Batteries cannot be placed in the battery pack while using the 3 volt AC transformer. The transformer must be unplugged if the battery pack is used or battery life will be reduced.
CAUTION
Battery polarity must be correct or module damage will occur.
Optional Accessories Requirements
Wiring for optional accessories should be done now to avoid reconstruction.
3V TRANSFORMER
ON/OFF
WALL
SWITCH
VALVE
NEUTRAL
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE HOT SIDE
PLUG-IN
IGNITION
MODULE
(3V)
LOW VOLTAGE
GROUND
FLAME SPARKER/
SENSOR
SEE NOTE 1
REMOTE
CONTROL
WHITE WIRE
CAN BE
PLUGGED
INTO ANY
OF #1-#5
LOCATIONS
ON THE
NEUTRAL SIDE
HOT
IGNITION MODULE
3 VAC
TRANSFORMER
3 VAC
BRN
PIGGYBACK
ON/OFFSWITCH
BRN
I
S
GROUND TO FIREPLACE CHASSIS
*
INTERMITTENT
PILOT
IGNITOR
WHT
ORG
ORG
GRN
NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 3 volts. Uninterrupted 120 VAC is required at junction box unless equipped with battery back-up.
Figure 7.3 Intellifi re Pilot Ignition (IPI) Wiring Diagram
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 19
PLUG IN
VALVE
Page 20
E. Junction Box Installation
If the box is being wired from the OUTSIDE of the appliance:
• Install the Romexconnector (not included with appliance) in the side wrap.
• Loosen two screws on the Romex connector, feed the necessary length of wire through the connector and tighten the screws.
• Make all necessary wire connections.
If the box is being wired from the INSIDE of the appliance:
• Remove the screw attaching the junction box to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 7.4).
• Pull the electrical wires from outside the appliance through this opening into the valve compartment.
HEAT SHIELD
14/2WG
COPPER GROUND
WHT
BLK
BLK
WHT
ATTACHED TO GRN SCREW WITH GRN WIRE
GREEN WIRE INSIDE BOX
NOTE: Do NOT wire 110 VAC to wall switch.
Figure 7.4 Junction Box Detail
• Loosen the two screws on the Romex connector, feed the necessary length of wire through the connector and tighten the screws.
• Make all necessary wire connections to the receptacle and assemble the receptacle and cover to the junction box.
F. Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use with a fan (See Figure 7.5):
• The power supply for the appliance must be brought into a switch box.
• The power can then be supplied from the switch box to the appli­ance using a minimum of 14-3 with ground wire.
• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.
• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.
• Add a 1/4 inch insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch con­nector (1/4 inch male) as shown.
FAN
SPEED CONTROL
(RHEOSTAT)
Figure 7.5 Junction Box Wired to Wall Switch
FAN
PLUG AND WIRE
ASSEMBLY
6 INCH
APPROX.
WIRE LEAD
1 MALE END
1 FEMALE END
TEMPERATURE
SENSOR SWITCH
WIRE LEAD
2 FEMALE ENDS
6 INCH
APPROX.
WALL SWITCH
OPTIONAL
JUNCTION
BOX
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0720
Page 21
8
8
Finishing
A. Mantel Projections
Figure 8.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.
Interior View
NON-COMBUSTIBLE BOARD
(SUPPLIED ON APPLIANCE)
INDOOR SIDE ONLY
8
7
6
9-5/8
8-5/8
HOOD
7-5/8
Note: Measurements are in inches.
10-5/8
9
10
11-5/8
CEILING
12
11
35-3/4
13-5/8
12-5/8
Inside Facing Material
• May install combustible materials up to specified clearances on top, front and sides of appliance.
• Seal joints between fi nished wall and appliance top and sides with 300º F (140º C) minimum sealant.
• Leave space so bottom grille can be lowered for trim door removal.
NON-COMBUSTIBLE ZONE
41-7/8 in.
Figure 8.3 Non-combustible Zone (Interior)
2-3/4 in.
Figure 8.1 Indoor Clearances to Mantels or other Combustibles above Appliance
MEASURED
FROM CORNER
FIREPLACE
HOOD
Figure 8.2 Clearances to Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening.)
½ IN.
Top View
B. Facing Material
WARNING
Fire Risk. Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.
• Modifying or covering grilles could cause temperature rise and fi re hazard.
Finishing materials must not interfere with:
• Air fl ow through grilles or louvers.
• Operation of louvers or doors.
• Access for service.
Outside Facing Material
OVERHANG
A
SIDING
A 36 in. 12 in. B 64-5/16 in. 35-5/16 in.
Figure 8.4 Exterior View - Minimum Clearances
SIDING
Vinyl Non-vinyl
A
B
A
SIDING
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 21
Page 22
WARNINGWARNING
Risk of Fire
• Non-combustible clearances must be maintained.
• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non­combustible zone.
• See Sections 3 & 8 for proper clearances.
• See Section 1 for combustible/non- combustible defi nitions.
May install non-combustible materials to cover gap be­tween facing material and appliance (see Figure 8.5).
WARNING
Fire Risk. Water Intrusion Risk. Hood is required.
• Flashing and non-combustible sheathing must be installed before facing materials.
• Facing must be non-combustible and seal tight to replace front.
Fire Risk. Finish all edges and fronts to clearances
and specifi cations listed in manual.
• Black metal columns may be covered with non-combustible material only.
• Do NOT overlap combustible materials onto appliance front.
• Install combustible materials only up to specified clearances on top, front and side edges.
• Seal joints between the fi nished wall and appliance top and sides using only a 300º
F minimum sealant.
REQUIRED
FLASHING
(SUPPLIED)
COMBUSTIBLE
SHEATHING
12 in.
6 in.
MAX.
HOUSEWRAP
NON-COMBUSTIBLE
SHEATHING
(SUPPLIED)
BRICK LEDGE
NON-COMBUSTIBLE
FACING
THERE MUST BE NO GAP BETWEEN BRICK LEDGE,
FACING MATERIAL AND
APPLIANCE FRONT.
6 in. MAXMUM PROJECTION FROM FACE OF FIREPLACE
Figure 8.5 Exterior View
HOUSE WRAP
HOOD
NON-COMBUSTIBLE
12 in.
SHEATING
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0722
Page 23
NOTE: All fi nishing materials on top of exterior sheathing must be non-combustible for a minimum of 12 inches above and on both sides of the exterior face of the appliance. This non-combustible nishing material can be up to a maximum of 6 inches thick (6 inches maximum horizontal overhang) to allow for brick and stone alcoves (see Figure 8.5).
NOTE: Combustible housewrap or building paper MUST NOT extend over the outside of non-combustible sheathing, and MAY extend over the fl ashing header behind non-combustible sheathing. Use hightemp caulk to seal between combustible sheathing housewrap and non­combustible sheathing.
STUD WALL
FIREPLACE
HEADER
SOFFIT
SHEATHING,
COMBUSTIBLE
HOUSEWRAP (BUILDING PAPER) OVERLAP FLASHING 1 in.
NON-COMBUSTIBLE
SHEATHING
CEILING OR OVERHANG
35-5/16 in.
MINIMUM CLEARANCE TO
NON-VINYL SOFFIT, MANTEL,
CEILING OR OVERHANG.
64-5/16 in.
MINIMUM CLEARANCE
TO VINYL SOFFIT,
CEILING OR OVERHANG.
Figure 8.6 Exterior View
HOUSEWRAP (BUILDING
PAPER) AND SHEA THING
DETAIL -
SEE FIGURE 8.5
INSULATION
HOUSEWRAP
INSULATION
FLASHING
HEADER
SIDING
INSULATED
FRAMING
STANDOFF
DRAIN PLANE
DETERMINED BY
LOCAL CODE
CLEARANCE TO VINYL SIDING
TOP OF
APPLIANCE
SOFFIT
SOFFIT, OVERHANG, MANTEL,
12 in. MINIMUM CLEARANCE TO NON-VINYL SIDING
36 in. MINIMUM
12 in.
APPLIANCE
HOOD
35-5/16 in.
MINIMUM CLEARANCE
TO NON-VINYL
64-5/16 in.
CLEARANCE TO VINYL
OR CEILING
TOP OF
FIREPLACE
TOP HOOD
APPLIANCE
HOOD
Figure 8.7 Exterior View with Non-combustible Facing Material
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 23
TOP OF HOOD
BRICK OR OTHER NON-COMBUSTIBLE
FACING MATERIAL 6 INCH MAXIMUM
PROJECTION FROM SURFACE OF
FIREPLACE (INCLUDES NON-COMBUSTIBLE
NON-COMBUSTIBLE BRICK LEDGE
MUST BE TIGHT TO APPLIANCE
FACE OR NON-COMBUSTIBLE SHEATHING
MANTEL PROJECTION)
Page 24
9
9
Appliance Setup
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the rebox.
B. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.
C. Accessories
Install approved accessories per instructions included with accessories. See Service Parts List for appropriate acces­sories. Refer to Section 13.
WARNING
Shock or fi re risk. Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a safety hazard.
• Only Hearth & Home Technologies approved accessories may be used safely.
D. Lava Rock and Ember Placement
WARNING
Explosion Risk.
• Follow ember placement instructions in manual.
• Do NOT place embers directly over burner ports.
• Replace ember material annually.
Improperly placed embers interferes with proper burner operation.
Placing Lava Rock
Place lava rock on refractory support pan. Cover entire support pan surface (see Figure 9.1).
Figure 9.1 Placement of Lava Rock
Placing the Ember Material
Ember material is shipped with this gas appliance. T o place the ember material:
• Embers CANNOT be placed directly over ports.
• When placing Glowing Embers should be taken so that the ports are not covered. Place the dime-size ember pieces just in front of the port trail, but not on or in between the ports (see Figure 9.2). Fail­ure to follow this procedure will likely cause lighting and sooting problems.
®
onto the burner care
Figure 9.2 Placement of Ember Materials
• Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0724
Page 25
E. Positioning the Logs
Log Set Assembly: LOGS-TWI
3
2
4
5
6
7
CAUTION: Logs are fragile! Carefully remove the logs from the packaging. Remove the metal supports which held the log box in place during shipping.
1
STEP 1. Before positioning the logs, refer to the instal-
lation manual for electric ember setup and ember place­ment.
1
1-inch
Indents
STEP 2. LOG #1 (SRV2005-701): Use the indents on the bottom side of the log to position the large end of the log onto
the grate tine as shown. Position the thin end of log #1 one inch from port pattern as shown.
Grate Bar Cutout
1
2
Pilot
Assembly
Cutout
STEP 3. LOG #2 (SRV2005-700): Position log #2 on the left grate bar and the pilot assembly. Use the cut out notches
on the log to position it as shown.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 25
Page 26
2
1
3
STEP 4. LOG #3 (SRV2005-702): Position log #3 as shown by leaning it against log # 2 and resting the other end on
the peak of the burner. Do not cover any port holes.
2
4
1
3
Smooth Cutout
Sharp Notch
STEP 5. LOG #4 (SRV2005-703): Locate the sharp notch on log #4 against the grate tine as shown. The smooth cutout
on log #4 should rest on the burner surface. As with log #3, be careful not to cover any port holes.
1
5
Sharp Notch
STEP 6. LOG #5 (SRV2005-704): Using the sharp notch on the heavy end of log #5, align it on the grate tine and on
log #4 as shown.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0726
Page 27
3
4
1
2
5
6
STEP 7. LOG #6 (SRV2077-701): Set log #6 onto the grate bar as shown. Lay the “Y” end of log #6 onto log #1 resting
it into the small depression of log #1.
STEP 8. LOG #7 (SRV703-703): Place log #7 on
the grate tine between log #2 and log #5. Rest one end on the burner making sure not to cover any port holes.
1
3
2
4
5
6
7
F. Glass Assembly
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is undamaged.
• Inspect the glass for cracks, chips or scratches.
• Do NOT strike, slam or scratch glass.
• Do NOT clean glass with a razor blade.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
• Replace glass door assembly as a complete appliance.
Removing Glass Assembly
Remove wing nuts and glass clips around glass door. Remove glass door from the appliance.
Replacing Glass Assembly
Replace the glass door on the appliance.
G. Grilles and Trim
Install optional marble and brass trim surround kits as de­sired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock and the appliance.
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door re­moved.
H. Shutter Settings
NG LP
Twilight-II-B 3/8 in. Full Open
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 27
Page 28
10
10
Operating Instructions
A. Before Lighting Appliance
This appliance has an Intellifi re ignition system.
CAUTION
If installing Intellifi re ignition battery backup:
• Do not install batteries if the backup mode may not be used for extended time.
• Batteries may leak.
• Install batteries only when needed for power outage.
Before operating this appliance have a qualifi ed tech- nician:
• Remove all shipping materials from inside and/or un­derneath the fi rebox.
• Review proper placement of logs, rockwool, lava rock, and vermiculite.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper posi­tion.
• Ensure that the fl ow of combustion and ventilation air is not obstructed (front grilles and vent caps).
WARNING
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barrier open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
A protective barrier is provided on the interior door to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance without that protective barrier.
Contact your dealer or Hearth & Home Technologies if help is needed to properly install a protective barrier.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
Glass door must be in place when appliance is operating.
Risk of:
• Combustion Fumes
• Fire Do NOT operate appliance with glass
door removed.
• Open viewing glass for servicing only.
• Glass door MUST be in place and sealed before operating appliance.
• Only use glass door certifi ed for use with appliance.
• Glass replacement should be done by qualifi ed technician.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0728
Page 29
B. Lighting Appliance
Intellifi re Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with
an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to the owner’s infor­mation manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compart­ment clean. See installation and operating instructions accompanying appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. Do not use this appliance if any part
has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or bro­ken. Replacement of the panel(s) should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and pro­pane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the al­ternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional infor­mation, consult a qualifi ed installer, service agency or the gas supplier.
LIGHTING
INSTRUCTIONS
(IPI)
1. Turn off all electric power to the appli-
ance.
2. This appliance is equipped with an igni­tion device which automatically lights the burner. Do not try to light the burner by hand.
GAS
VALVE
3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.
4. Turn on all electric power to the appliance.
5. To light the burner, flip the ON/OFF
switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).
6. If the appliance will not operate, follow the instructions “T o T urn Off Gas to Appliance” and call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. T urn off all electric power to the appliance
if service is to be performed.
2. Flip ON/OFF switch to the “OFF” posi­tion.
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final Inspection by ________________________________
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 29
593-913D
Page 30
C. After Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it pro­duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.
NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.
WARNING
Fire Risk. High Temperatures. Keep combustible household items away from
appliance.
Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or in front of appliance.
• Keep furniture, draperies away from appliance.
CAUTION
• Prevent accidental appliance operation when not attended.
• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.
• Property damage possible from elevated temperatures.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive individuals.
WARNING
Fire Hazard. Keep combustible materials, gasoline and
other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids in this appliance.
• Combustible materials may ignite.
D. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation of the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufactur­ing. Odor may also be released from fi nishing materials and adhesives used around the appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0730
Page 31
11
11
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
A. Intellifi re Ignition System
Sympton Possible Cause Corrective Action
1. The ignitor/module makes noise, but no spark.
a. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to
correct terminals on module and pilot assembly. Reversed wires at the module may cause system to make sparking noise, but spark may not be present at pilot hood.
2. Pilot won’t light, there is no noise or spark.
3. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.)
b. Loose connections or electrical shorts in the wiring.
c. Ignitor gap is too large.
d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire
a. Transformer installed correctly.
b. A shorted or loose connection in wiring confi guration or wiring harness.
c. Improper wall switch wiring.
d. Module not grounded.
e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire
a. A shorted or loose connection in sensor rod.
b. Poor fl ame rectifi - cation or contaminated sensor rod.
c. Module is not grounded.
Verify no loose connections or electrical shorts in wiring from module to pilot assem­bly. Rod closest to pilot hood should be ignitor. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
Verify gap of igniter to pilot hood. The gap should be approximately .17 inch or 1/8 inch.
“I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
Verify that transformer is installed and plugged into module. Check voltage of trans­former under load at spade connection on module with ON/OFF switch in ON posi­tion. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.
Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness.
Verify that 110/VAC power is “ON” to junction box.
Verify black ground wire from module wire harness is grounded to metal chassis of appliance.
“I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.
Verify that fl ame is engulfi ng sensor rod. If the pilot assembly does not have a ground strap, consider installing one to increase fl ame rectifi cation. Verify correct pi- lot orifi ce is installed and inlet gas specifi cations. Flame carries rectifi cation current, not the gas. If fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high an inlet pressure can cause pilot fl ame to lift. The sensor rod may be contami- nated. Clean sensor rod with emery cloth.
Verify that module is securely grounded to metal chassis of appliance. Verify that wire harness is fi rmly connected to module.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 31
Page 32
Intellifi re Ignition System - (continued)
Symptom Possible Cause Corrective Action
3. Continued d. Damaged pilot as­sembly or dirty sensor rod.
e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire
4. Pilot sparks, but
Pilot will not light.
a. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is
b. Ignitor gap is too large.
c. Module is not grounded.
Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multimeter with ohms set at lowest range.
“I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
within acceptable limits, inlet pressure must not exceed 14 in. W.C. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in.
Verify module is securely grounded to metal chassis of appliance.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0732
Page 33
12
12
Maintaining and Servicing Appliance
A. Maintenance Tasks
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season.
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Disable remote control, if one is present.
• Ensure appliance is completely cooled.
After servicing:
• Replace any screen or barrier that was removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of doors, surrounds and fronts.
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Condition of logs.
• Condition of fi rebox.
• Burner ignition and operation.
• Burner air shutter adjustment
• Gas connections and fi ttings.
• Obstructions of termination cap.
Clean:
• Glass
• Air passageways, grilles, control compartment
• Burner, burner ports
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care.
NOTE: Clean glass after initial 3-4 hours operation. Longer operation without cleaning glass may cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for additional 12 hours.
Refer to maintenance instructions.
WARNING
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 33
Page 34
Inspect Maintenance Tasks
Doors, Surrounds and Fronts
Gasket Seal, Glass Assembly and Glass
Valve Compartment and Firebox Top
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.
Burner Ignition and Operation
1. Assess condition of screen and replace as necessary.
Recommend addition of screen if one is not present.
2. Inspect for scratches, dents or other damage and repair as necessary.
3. Verify no obstructions to airfl ow through the louvers.
4. Verify maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.
3. Confi rm there is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
2. Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
2. Replace appliance if fi rebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other fl ame problems.
6. Verify air shutter is clear of dust and debris.
7. Inspect orifi ce for soot, dirt or corrosion.
8. Verify manifold and inlet pressures. Adjust regulator as required.
9. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.
10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
11. Verify millivolt output. Replace as necessary.
Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
2. Confi rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and fl ashing remains intact.
6. Inspect draft shield to verify it is not bent, damaged or missing.
Remote controls 1. Verify operation of remote.
2. Replace batteries in remote transmitters and battery-powered receivers.
3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0734
Page 35
13
13
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
OUTDOOR
F
H
E
OUTDOOR
G
OUTDOOR
GAS LINE ACCESS
K
A
B
L
M
INDOOR VIEW
C
D
N
C
I
J
P
O
R
OUTDOOR VIEW
ELECTRICAL ACCESS
Q
Location Inches Millimeter Location Inches Millimeter
Figure 13.1 Appliance Dimensions
A 2-1/4 57 J 4-1/2 114 B 4-3/4 121 K 32-5/8 829 C 1/2 13 L 36-1/4 919 D 43 1091 M 41-7/8 1062 E 24 609 N 21-1/2 547
F 46-3/4 1187 O 38-5/8 981 G 40-3/4 1035 P 42-1/8 1070 H 3-3/8 86 Q 21-1/2 546
I 2-1/2 64 R 35-5/8 905
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 35
Page 36
B. Service Parts
Twilight-II-B
17
Service Parts Diagram
Flashing Header (Component of Trim Kit)
10
Beginning Manufacturing Date: 1-06
Ending Manufacturing Date: ______
11
8
14
13
15
9
16
12
Log Set Assembly
4
1
3
Part number list on following page.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0736
2
5
6
7
Page 37
Service Parts List Twilight-II-B
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers’ VIP site. When ordering, supply serial and model numbers to ensure correct service parts.
ITEM DESCRIPTION SERIAL # PART NUMBER
Log Set Assembly LOGS-TWI Y 1 Log 1 SRV2005-701 2 Log 2 SRV2005-700 3 Log 3 SRV2005-702 4 Log 4 SRV2005-703 5 Log 5 SRV2005-704 6 Log 6 SRV2077-701 7 Log 7 SRV703-703 8 Burner Assembly 2087-004 Y 9 Grate Assembly 2005-012
10 Refractory, Side SRV2005-730 11 Outdoor Glass Assembly GLA-OUTDOOR2 Y 12 Junction Box Shield 2087-149 13 Indoor Glass Assembly GLA-6TROC Y 14 Hood - Interior Side SRV60-143-BK 15 Glass Clip 2087-121 16 Junction Box 4021-013 Y 17 Trim Kit, Black TL-TRIM-BK
Glass Latch Assembly 386-122A Y
Non-Combustible Boards (set only) 2108-030
Lava Rock Bag 2005-790
Mineral Wool 050-721
Pilot Tube 446-301 Y
Touch Up Paint TUP-GBK-12
AVAILABLE
TO SHIP IN
24 HOURS
Conversion Kit NG NGK-TWI Y
Conversion Kit LP LPK-TWI Y
Pilot Orifi ce NG 593-528 Y Pilot Orifi ce LP 593-527 Y Regulator NG NGK-DXF Y Regulator LP LPK-DXF Y
Additional service part numbers appear on following page.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 37
Page 38
Service Parts
Twilight-II-B
IPI VALVE ASSEMBLY
Valve Assembly Parts List
3
5
14
12
6
13
9
10 11
Beginning Manufacturing Date: 1-06 Ending Manufacturing Date: ______
1
7
15
8
2
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers’ VIP site. When ordering, supply serial and model numbers to ensure correct service parts.
ITEM DESCRIPTION SERIAL # PART NUMBER
1 Burner Neck Gasket 438-407 2 Valve NG 593-500 Y 2 Valve LP 593-501 Y 3 Flexible Gas Connector 383-302A Y 4 Wire Assembly 593-590A Y 5 Pilot Assembly NG 2090-012 Y 5 Pilot Assembly LP 2090-013 Y 6 Valve L Bracket 674-168 7 Burner Orifi ce (NG) (#32C) 582-832 Y 7 Burner Orifi ce (LP) (#50C) 582-850 Y 8 Valve Bracket 2087-117 9 Flex Ball Valve Assembly 302-320A Y
10 ON/OFF Rocker Switch 060-521A Y 11 Control Module 593-592 Y 12 Orifi ce Bracket 2087-109 13 Valve Bracket 2087-116 14 Orifi ce Bracket Gasket 2087-110 15 Valve Plate Gasket 2087-112
Battery Pack 593-594A Y
3V Adaptor 593-593A Y
4
AVAILABLE
TO SHIP IN
24 HOURS
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0738
Page 39
C. Limited Lifetime Warranty
LIMITED LIFETIME WARRANTY
HEAT & GLO GAS APPLIANCE PRODUCTS
BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakeville, MN 55044, (“HEAT & GLO”) warrants to the original owner that your new HEA T & GLO Gas Appliance (the “Product”) will be free from defects in materials and workmanship for a period of one year from the date of installation. During the fi rst year, HEAT & GLO will replace or repair, at its discretion, any defective components at its sole cost and expense, including payment of all reasonable labor costs incurred in replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below.
EXTENDED LIFETIME COVERAGE. HEAT & GLO warrants that the fi rebox, heat exchanger, log(s), and burner will not be defective in material or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and limitations described below.
CONDITIONS, EXCLUSIONS AND LIMITATIONS:
1. This warranty applies to the original owner only and is nontransferable.
2. This warranty applies only to Products installed in the United States of America or Canada.
3. This warranty is limited to the replacement or repair of defective components or workmanship and HEA T & GLO may fully discharge all obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable under this warranty is limited to the purchase price of the Product and, if HEAT & GLO is unable to provide replacement or repair in an expedient and cost-effective manner, HEAT & GLO may discharge all obligations under this warranty by refunding the purchase price of the Product. IN NO EVENT SHALL HEAT & GLO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT.
4. Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One-Year Warranty.
5. Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this warranty unless expressly authorized and approved by HEAT & GLO in writing.
6. Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty.
7. This warranty will be void if:
a) The Product is not installed, operated and maintained in compliance with local building codes and with the instructions in the
Installer’s Guide, Owner’s Guide and Listing Agent Identifi cation Label furnished with the Product.
b) Any parts or components made by other manufacturers are added or used in the Product, unless expressly authorized and ap-
proved by HEAT & GLO in writing. c) Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative. d) The Product is damaged due to shipping, improper handling, accident, abuse or misuse. e) Fuels other than those specifi ed in the Installer’s Guide and Owner’s Guide are used. f)
EXCEPT TO THE EXTENT PROVIDED BY LA W, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE W ARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO THE DURATION OF THE WARRANTY SPECI­FIED ABOVE.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or conse­quential damages, so those limitations may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from State to State.
If warranty service is needed you should contact your installing dealer and if the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HEAT & GLO dealer or supplier.
NOTES TO CUSTOMER:
1. In order to insure proper installation, operation and maintenance HEAT & GLO strongly recommends annual
2. Please complete this information and retain this warranty in a safe place for future reference: Installation Date:__
3. HEA T & GLO reserves the right to make changes at any time, without notice, in design, material, specifi cations
Modifi cation was made to the Product which was not expressly authorized and approved by HEAT & GLO in writing.
servicing by an authorized HEAT & GLO dealer.
Model #:_________________ Serial #:______________ Installing Contractor:______________________
and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products.
© 2005 Hearth & Home Technologies Inc.
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/07 39
060-981D 3/05
Page 40
D. Contact Information
Heat & Glo LifeStyle Collection, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
www.Heatnglolifestyle.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
please visit www.Heatnglolifestyle.com.
- NOTES -
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CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2007
Heat & Glo LifeStyle Collection • Twilight-II-B • 2108-900 Rev. G • 8/0740
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