Heat & Glo LifeStyle EXCLAIM-42H-C, EXCLAIM-42T-C User Manual

Models:
EXCLAIM-42H-C
EXCLAIM-42T-C
Woodburning Fireplace

Owner’s Manual

Installation and Operation

(Traditional refractory shown.)

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating
and maintenance
instructions included.

• Read, understand
and follow these
instructions for safe
installation and
operation.

WARNING

If the information in these instruc­tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.

• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.

• Do not overfi re. Overfi ring will void your war-
ranty.

• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.

DO NOT

DISCARD

• Leave this manual with
party responsible for
use and operation.

WARNING

HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot
during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room
as fi replace.

• Alert children and adults to hazards of high
temperatures.

• Keep clothing, furniture, draperies and other
combustibles away.

Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth
& Home Technologies suggests NFI certifi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

WARNING

Fire Risk

• For use with solid wood fuel or decorative
gas appliance only.

• Do not install unvented gas logs.

1

Read this manual before installing or operating this fi replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heat & Glo wood burning fi re-
place. The Heat & Glo fi replace you have selected is designed
to provide the utmost in safety, reliability and effi ciency.

As the owner of a new fi replace, you’ll want to read and care-
fully follow all of the instructions contained in this owner’s
manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference.
We suggest you keep it with your other important documents
and product manuals.

The information contained in this owner’s manual unless noted
otherwise, applies to all models and gas control systems.

Your new Heat & Glo wood burning fi replace will give you
years of durable use and trouble-free enjoyment. Welcome
to the Heat & Glo family of fi replace products!

Homeowner Reference Information

We recommend that you record the following pertinent
information about your fi replace:

Model Name: Date purchased/installed:

Serial Number: Location on fi replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your specifi c fi replace can be found on the rating plate located on the smoke shield of the
fi replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND
OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE
IN MANUFACTURED HOMES

FAN KI T
MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR
LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A
FIREPLACE INSERT OR OTHER PRODUCTS NOT
SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS
ARE USED OPERATE FIREPLACE WITH DOORS FULLY
OPEN OR CLOSED ONLY. WHEN BURNING A
DECORATIVE GAS APPLIANCE IN THE FIREPLACE,
ADJUST DAMPER TO THE FULLY OPEN POSITION.

2

YES

WARNING: RISK OF
FIRE DAMAGE. REPLACE
GRATE WITH HEARTH & HOME
TECHNOLOGIES INC.

NO

&

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

MODEL NO.

CLEARANCE TO
COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED
GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT
INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING
CONTACT: HEARTH & HOME TECHNOLOGIES INC.,
1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

CHIMNEY
2 IN. MIN.

RATED AT
115 VOLTS, 50/60 Hz.,

MODEL NO.

FIREBOX

MFG. DATE

IN.
MIN.

AMP.

Table of Contents

1 Listing and Code Approvals 4

A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started 5

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

C. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . . 7

D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 8

E. Inspect Fireplace and Components . . . . . . . . . . . . . . . 8

3 Framing and Clearances 9

A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11

D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 11

E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12

F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

4 Installation of Fireplace 13

A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13

B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15

C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 15

D. Place the Protective Metal Hearth Strips . . . . . . . . . .18

E. Level the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Chimney Assembly 19

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . .20

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Assemble the Chimney Sections . . . . . . . . . . . . . . . .22

D. Install the Ceiling fi restops . . . . . . . . . . . . . . . . . . . . . 22

E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 23

F. Double-check the Chimney Assembly . . . . . . . . . . . .23

G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . .23

6 Complete the Enclosure 24

A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . .24

B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 25

7 Accessories 27

A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 27

8 Finishing 28

A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . .30

E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9 Operating Instructions 31

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 31

B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 32

D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

10 Troubleshooting 35

A. Understanding Vent Problems . . . . . . . . . . . . . . . . . . 35

B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 36

11 Maintenance and Servicing the Fireplace 38

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 38

C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 39

E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

12 Reference Materials 40

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . .40

B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . . 41

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 42

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Note: An arrow (¨) found in the text signifi es change in content.

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

3

1

Listing and Code Approvals

1

A. Appliance Certifi cation

This fi replace system has been tested and listed in accor-
dance with UL 127 and ULC-S610 standards by Underwrit­ers Laboratories Inc. for installation and operation in the
United States and Canada.

This fi replace has been tested and listed for use with the op-
tional components specifi ed in this manual. These optional
components may be purchased separately and installed at
a later date. Installation of an outside air kit will require sig­nifi cant reconstruction and is best if installed at the time of
fi replace installation.

Heat & Glo is a registered trademark of Hearth & Home
Technologies Inc.

WARNING

Fire Risk

WARNING

Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this fi replace. For assistance or additional information
consult a qualifi ed installer, service agency or your
dealer.

Not intended for use as a primary heat source.

This fi replace is tested and approved as a decorative fi re-
place. It should not be factored as a primary heat source
in residential heating calculations.

• Do not install or operate damaged fi replace.

• Do not modify fi replace.

• Installation other than as instructed by Hearth & Home
Technologies Inc. is strictly prohibited.

• Do not operate the fi replace without fully assembling
all components.

• Do not overfi re.

• Do not install an unvented gas log set. This fi replace
has not been tested for use with unvented gas log
sets.

• Installation and/or use of any component part not
approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility
for, and the warranty and agency listing will be voided by
the above actions.

4

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

2

Getting Started

2

A. Design and Installation Considerations

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult insurance carrier, local building inspector,

fi re offi cials or authorities having jurisdiction about
restrictions, installation inspection and permits.

When planning a fi replace installation, it is necessary to de-
termine the following information before installing:

• Where the fireplace is to be installed. See Sections
3 and 4.

• The vent system confi guration to be used. See Sections
5 and 6.

• Gas supply piping. See Section 7.

• Framing and fi nishing details. See Sections 3, 6 and 8.

• Whether optional accessories—devices such as a fan, wall
switch or remote control —are desired. See Section 12.

Draft is the pressure difference needed to vent fi replaces
successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of fi replace and chimney

WARNING

Asphyxiation Risk

Negative pressure can cause spillage of
combustion fumes and soot. Fire needs to draft
properly for safe operation.

B. Negative Pressure

Negative pressure results from the imbalance of air avail­able for the fi replace to operate properly. Causes for this
imbalance include:

• Exhaust fans (kitchen, bath, etc.).

• Range hoods.

• Combustion air requirements for furnaces, water heaters
and other combustion appliances.

• Clothes dryers.

• Location of return-air vents to furnace or air
conditioning.

• Imbalances of the HVAC air handling system.

• Upper level air leaks: recessed lighting, attic hatch
opening, duct leaks.

To minimize the effects of negative air pressure, the follow­ing must be considered:

• Install the outside air kit. Install the intake on the side of
the house towards prevailing winds during the heating
season.

• Ensure adequate outdoor air is supplied for combustion
appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the fi replace.

• Avoid installing the fi replace near doors, walkways or small
isolated spaces.

• Recessed lighting should be a “sealed can” design; attic
hatches weather stripped or sealed; attic mounted duct
work and air handler joints and seams taped or sealed.

• Basement installations should be avoided due to stack
effect. Stack effect creates negative pressure in lower
levels. Hearth & Home Technologies recommends the
use of direct vent fi replaces in basements.

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

5

Location of the fi replace and chimney will affect performance.
As shown in Figure 2.1 the chimney should:

• Be installed through the warm airspace enclosed by the
building envelope. This helps to produce more draft,
especially during lighting and die-down of the fi re.

• Penetrate the highest part of the roof. This minimizes the
effects of wind turbulence.

• Be located away from trees, adjacent structures, uneven
roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized.
Consider the fi replace location relative to fl oor and ceiling
and attic joists.

Windward

Location

Not

Recommended

Outside Air Intake

Marginal
Location

Recommended

Location

Multi-level Roofs

Recommended

Location

Location

Not

Recommended

Leeward

Figure 2.1 Recommended Chimney Locations

6

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

C. Typical Fireplace System

The Heat & Glo fi replace system consists of the following:

• Fireplace/integral grate/refractory/outside air system

• Refractory

• Chimney termination cap

• Chimney system

• Hearth extension

Optional components include:

• Glass doors

• Chimney air kit (required in Canada)

Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed

Non-combustible
roof flashing maintains
minimum clearance
around chimney

Support straps
on rafter supports
chimney (not shown)

Ceiling firestop
on floor of attic

Termination cap

Storm Collar

Chimney penetrates roof
preferably without affecting
roof rafters

Offset/Return (with hanger straps)

Attic insulation shield (not shown) must
be used here to keep insulation away
from chimney if attic is insulated

Chimney system

Combustible
framing/header
on top of
V-shaped
standoffs
(spacers)

Outside
combustion air

Protective metal
hearth strip(s)

Figure 2.2 Typical Fireplace System

¨

Framing headed off
in ceiling joists

Enclosed space above
and around fireplace

Mantel and surround

Decorative facing
and trim

Hearth extension

Factory-built fireplace

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

7

D. Tools and Supplies Needed

E. Inspect Fireplace and Components

Before beginning the installation be sure the following tools
and building supplies are available:

Reciprocating saw Framing material

Pliers High temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

CAUTION

• Keep fi replace dry.

• Mold or rust may cause odors.

WARNING

Fire Risk
Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe
operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components
Report damaged parts to dealer.

• Carefully remove the fi replace and components from the
packaging.

• The vent system components and doors are shipped in
separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.

8

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

3

Framing and Clearances

3

WARNING

Fire Risk

Provide adequate clearances.• Around air
openings

• To combustibles

• For service access.
Locate fi replace away from traffi c areas.

A. Selecting Fireplace Location

Several options are available to you when choosing a loca­tion for your fi replace. This fi replace may be used as a room
divider, installed along a wall, across a corner or used in an
exterior chase. See Figure 3.1.

21-1/2 in.
(546 mm)

65-5/8 in.

(1667 mm)

Note:

• Illustrations and photos refl ect typical installations

and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to

individual design preference.

• Hearth & Home Technologies reserves the right to
alter its products.

Locating the fi replace in a basement, near frequently opened
doors, central heat outlets or returns, or other locations of
considerable air movement can affect the performance and
cause intermittent smoke spillage from the front of the fi re-
place. Consideration should be given to these factors before
deciding on a location. See Sections 2 and 10.

28-1/2 in.
(724 mm)

A

46-3/8 in.

(1178 mm)

A

92-3/4 in.

(2356 mm)

As a room

divider

48 in.

(1219 mm)

Note:

1-1/2 in. (38 mm) min.
distance from fireplace to
combustible materials.

A

Across a

corner

28-1/2 in.

(724 mm)

In an exterior chase

or projecting into a

In addition to these

Note:

framing dimensions,
also reference the
following sections:

• Clearances (Section

3.B.)

• Mantel Projections
(Section 8.C)

• Fireplace Dimensions
(Section 12.A.)

garage

Along a wall

A

24 in.

(610 mm)

5/8 in. (16 mm)
all configurations

28-1/2 in.
(724 mm)

EXCLAIM-42C A

With Outside

Air

Without Out-

side Air

in. 59

mm 1499

in. 51-1/2

mm 1308

Figure 3.1 Fireplace Locations

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

9

B. Clearances

¨

WARNING

Fire Risk

• Comply with all minimum clearances to combustibles as specifi ed.

• Framing or fi nishing material used on the front of, or in front of, the
appliance closer than the minimums listed, must be constructed entirely
of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause fi re.

Storm Collar

(roof)

Roof Flashing

2 in. min.

2 in. min.

(51 mm)

(attic)

(51 mm)

Attic

Insulation

Shield

Ceiling Firestop

2 in. min.

(51 mm)

Ceiling Firestop

2 in. min.

(51 mm)

0 in. to level
of standoffs

0 in.

from floor

Figure 3.2 Clearances to Combustible Materials

(ceiling)

2 in. min.

(51 mm)

(ceiling)

2 in. min.

(51 mm)

Must have 2 in. (51 mm)

1-1/2 in. (38mm) from

back of appliance

1-1/2 in. (38mm) from

side of appliance

(except at nailing flanges

where it is 1/2 in. (13 mm)

Offset/Return with

hanger straps

minimum clearance

to header

10

Note: Chimney air kit is not shown but required in Canada.

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fi replace opening. See Figure 3.3.
If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de­fi ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.

4 in.

(102 mm)

19-3/4 in.

(502 mm)

39°

FLUSH FRONT

23-3/4 in.

(603 mm)

50°

24 in.

(610 mm)

Figure 3.3 Sidewalls and Surrounds

42 in.

(1067 mm)

51-1/2 in.

(1308 mm)

BRICK

FRONT

24 in.

(610 mm)

D. Frame the Fireplace

Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the fi replace, assuming combustible materials are used. All re-
quired clearances to combustibles around the fi replace must be adhered to. See Figure 3.2. Any framing across the top of
the fi replace must be above the level of the top standoffs.

2 in. (51 mm)
minimum air
space clearance
to the enclosure.

28-1/2 in.

(724 mm)

51-1/2 in.

(1308 mm)

Note: Fireplace header
cannot be positioned until
after the fireplace
assembly is in place.

Use only noncombustible
material below the top of
the front standoffs.

Figure 3.4 Framing the Fireplace

¨

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

11

E. Construct the Chase

¨

A chase is a vertical boxlike structure built to enclose the fi re-
place and/or its vent system. Vertical chimneys that run on
the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST
be checked.

Chases should be constructed in the manner of all outside
walls of the home to prevent cold air drafting problems. The
chase should not break the outside building envelope in any
manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling fi restops at
each fl oor of the chase or every 10 ft (3.05 m) of clear space
to control spread of fi re.

Walls, ceiling, base plate and cantilever fl oor at the fi rst level
of the chase should be insulated. See Figure 3.5. Vapor and
air infi ltration barriers should be installed in the chase as per
regional codes for the rest of the home. Additionally, Hearth
& Home Technologies recommends that the inside surfac­es be sheet rocked and taped (or the use of an equivalent
method) for maximum air tightness.

Gas line holes and other openings should be caulked with
high temperature caulk or stuffed with unfaced fi berglass in-
sulation. If the fi replace is being installed on a cement slab,
we recommend that in cold climates, a sheet of plywood or
other raised platform be placed underneath to prevent con­ducting cold up into the room.

Three examples of chase applications are shown in Fig­ure 3.6.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in
chase.

3. Chase constructed on roof.

All outside walls should be insulated.

Round Termination Cap

Metal Chase Top

Ceiling

Firestop

False Ceiling

Attic

Tabs

Insulation

False Ceiling

Figure 3.5 Chase Assembly

Insulation

Shield

Ceiling

Firestop

Insulation

False Ceiling

Chimney

Insulation in the

outside walls

of the chase

12 3

Figure 3.6 Chase Constructions

F. Chimney Requirements

When planning your fi replace location, the chimney con-
struction and necessary clearances must be considered.
The fi replace system and chimney components have been
tested to provide fl exibility in construction. Vertical distances
are measured from the base of the fi replace as shown in
Figure 5.2.

ft m

• Minimum overall straight height 18 5.5

• Minimum height with offset/return 18.5 5.6

•Maximum height 90 27.4

• Maximum chimney length between an offset and
return

• Maximum distance between chimney stabilizers 35 10.7

• Double offset/return minimum height 24 7.3

• Maximum unsupported chimney length between the
offset and return

• Maximum straight unsuppor ted chimney height
above the fi replace

• Maximum unsupported chimney above roof 6 1.8

20 6

61.8

35 10.7

12

Note: A maximum of two pairs of offsets and returns may
be used.

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

4

Installation of Fireplace

4

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses
during installation.

A. Install the Outside Air Kit

This fi replace will operate correctly only if adequate ventila-
tion is provided to allow proper draft to the fi replace system.
See Section 2.

The outside air kit is supplied with this fi replace and its use
is highly recommended to minimize the effects of negative
pressure within the structure. We recommend you utilize the
shortest duct run to optimize the performance of the outside
air kit. Cold air fl ow can be minimized by putting a small dip
in the duct creating a cold air trap. This trap can also help
prevent heat build-up and exhausting out the intake due to
the stack effect. The outside air kit inlet should be positioned
in a manner that will not allow snow, leaves, etc. to block
the inlet. In some installations the air duct may need to be
run vertically. In such an installation, a 3 ft (.914 m) height
difference must be maintained from the top of the upper­most chimney section to the outside combustion air inlet.
See Figure 4.2.

See Figure 4.3 for proper placement of outside air inlet.

The outside air kit is installed on the left hand side of the
fi replace. See Figure 4.4 for handle location/operation.

WARNING

Fire Risk
Asphyxiation Risk

Do not draw outside combustion air from:

• Wall, fl oor or ceiling cavity.

• Enclosed space such as an attic or
garage.

• Close proximity to exhaust vents or
chimneys.

Fumes or odor may result.

CAUTION

Risk of Smoke Spillage

Outside air inlet must be located to prevent blockage
from:

• Leaves

• Snow/ice

• Other debris
Blockage may cause combustion air starvation.

Flexible Duct

(not supplied)

Outside Air

Shield

Figure 4.1 Outside Air Installation

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

2 Wire Ties

Inlet Ring

13

3 ft min. from top of
uppermost chimney
section to air inlet.

Attic insulation shield
may be used to keep
insulation away from
chimney.

Ceiling firestop
on floor of attic.

Handle left - open

Handle right - closed

Figure 4.4 Locating the Outside Air Control

Note: Chimney air kit is required in Canada.

Figure 4.2 Typical Outside Air Inlet Locations

NO

NO

Outlet blocked by

snow, leaves, etc.

Garage or

combustible

liquids storage

YES

Clear area

outside

house or in

ventilated

crawl space

Use only duct materials specified
by manufacturer (preferably with
short run or mainly straight duct,
except small dip for cold air trap
which will help prevent flow of cold air).

Figure 4.3 Outside Combustion Air Placement

NO

Attic space

NO

Outlet placed

higher than 3 ft

below the

termination cap

Factory-built

fireplace

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Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

B. Secure the Fireplace

• Position the Fireplace

This fi replace may be placed on either a combustible or
noncombustible continuous fl at surface. Follow the in-
structions for framing in Section 3.D. Slide the fi replace
into position. Be sure to provide the minimum air clear­ance at the sides and back of the fi replace assembly.
See Section 3.B.

• Remove smoke shield by removing fi ve screws. See
Figure 4.7. Smoke shield is located at top of fi replace
front.

• Remove screens by removing screw from the end of each
screen rod. See Figure 4.8.

Smoke Shield

Front Face

WARNING

Fire Risk!

• Prevent contact with sagging, loose
insulation.

• Do NOT install against vapor barriers or
exposed insulation.

C. Install the Refractory

We recommend two installers for hearth stone and refrac­tory installation!

• Remove back refractory from outside of fi replace by
bending tabs up and lifting refractory out of brackets.
See Figure 4.5. Bend tabs back down out of the way.
See Figure 4.6. Do not remove screws or brackets from
fi replace. If brackets are removed, fi ll holes in outer
shell with screws. Repeat this process to remove side
refractories.

Skip

Remove these screws.

Figure 4.7 Removing Smoke Shield

Figure 4.8 Removing the Screen Rods

Skip

• Remove hearth stone by removing three corrugated
shipping spacers (Figure 4.9). Lift hearth stone out of
fi replace. See Figure 4.10.

Figure 4.5 Unpacking Back Refractory

Figure 4.6 Bending Refractory Shipping Tabs

Back Down

Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06

Figure 4.9 Shipping Spacers

Figure 4.10 Lifting Out the Hearth Stone

15

• Remove fi replace from pallet. The fi replace is attached
to pallet with two brackets on each side and rear of outer
shell. See Figure 4.11. Remove screws from bracket, pallet
and fi replace. Replace screws removed from fi replace.
Slide fi replace into position (brackets can be used to
anchor fi replace in position). Once fi replace has been put
into position, install refractories.

Figure 4.11 Removing Shipping Brackets

• Install back refractory, making sure refractory is
centered and notches are to the bottom of fi rebox. Place
grate brackets in outer two notches of refractory. See
Figure 4.13.

• Secure back refractory in place with a screw and bracket
supplied in hardware package. See Figure 4.14.

GRATE BRACKETS

Figure 4.13 Back Refractory with Grate Brackets in Place

Note: Before installing refractories and hearth stone, be

sure all back edges of each piece are smooth to ensure
proper fi t. Scrape away excess with a regular screwdriver.
See Figure 14.12.

Figure 4.12 Scrape Away Rough Edges

Note: If DM 8042 Series Doors are to be installed onto this

fi replace at any time, we recommend they be installed at
the same time as refractory to avoid the need to remove
refractory at a later date.

REFRACTORY

BRACKET

Figure 4.14 Attaching Back Refractory

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Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06