Heat & Glo LifeStyle EVEREST User Manual

Model:
Everest
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEA TH.
Installers Guide
Underwriters
Laboratories Listed
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­ST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Printed in U.S.A. Copyright 2006
Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
In the Commonwealth of Massachusetts:
• a CO detector shall be installed in the room where the appliance is installed.
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer , please call 1-888-427-3973.
Heat & Glo • Everest • 750-900 Rev. L • 1/06
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
KEEP the appliance clear and free from
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
WARNING: DO NOT OPERATE this appliance with
!
the glass door removed, cracked, or broken. Broken glass may be sharp to the touch, use caution when removing. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
Heat & Glo • Everest • 750-900 Rev. L • 1/06 2
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.

Table of Contents

Safety and Warning Information. ....................................2
Service Parts Lists. .........................................................4
Î
Section 1: Approvals and Codes....................................6
Appliance Certification........................................................6
Installation Codes...............................................................6
High Altitude Installations ....................................................6
Section 2: Getting Started ..............................................7
Introducing the Heat & Glo Gas Fireplaces........................7
Pre-installation Preparation................................................7
Section 3: Installing the Fireplace.................................9
Step 1 Locating the Fireplace .........................................9
Step 2 Framing the Fireplace .........................................9
Step 3 Installing the Vent System .................................10
A. Vent System Approvals ................................10
B. Installing V ent Components .........................15
C. Vent Termination ..........................................18
Step 4 Positioning, Leveling, and
Securing the Fireplace ......................................21
Step 5 The Gas Control Systems.................................21
Step 6 The Gas Supply Line .........................................22
Step 7 Gas Pressure Requirements ............................22
Step 8 Wiring the Fireplace ..........................................23
Step 9 Finishing ............................................................24
Step 10 Installing Trim, Logs, and Ember Material .........25
Installing the Trim ..............................................25
Positioning the Logs ..........................................25
Placing the Ember Material ...............................25
Step 1 1 Before Lighting the Fireplace.............................26
Step 12 Lighting the Fireplace ........................................26
After the Installation..........................................................26
Battery Backup..................................................................26
Section 4: Maintaining and Servicing
Your Fireplace. ............................................27
Î = Contains updated information.
Heat & Glo • Everest • 750-900 Rev. L • 1/06
3
Service Parts
EVEREST
Î
(NG , LP) Exploded Parts Diagram
Beginning Manufacturing Date: 8-00
Ending Manufacturing Date: ______
2
19
1
6
5
9
18
21
22
23
10
8
7
11
3
20
Log Set Assembly
4
Part number list on following page.
Heat & Glo • Everest • 750-900 Rev. L • 1/06 4
Back Log (not shown)
12
13
17
16
15
14
Service Parts List
EVEREST
IMPORTANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM IPI IGNITI ON SERIAL # PART NUMBER
1 Log Burner Orifice NG (#53A)
1 Log Burner Orifice LP (#64A) 2 Main Burner Orifice NG (#45A) 2 Main Burner Orifice LP (#56)
PRE 5000 POST 5000
PRE 5000 POST 5000
PRE 5000 POST 5000
PRE 5000 POST 5000
060-801 582-853
750-800 582-864
062-801 582-845
045-802
582-856 3 Glas s Door Ass embly GLA-Everest 4 Standard Door DF-Everest 5 B urne r NG, LP 750-175A 6 Log Grate 750-360A 7 Refractory, Base SRV750-733 8 Ref ractory, Right Side SRV750-731 9Refractory, Left Side SRV750-730
10 Refracto ry, B a c k SRV750-732
11 Log Set Assembly LOGS-Everest 12 Log 1 Back Log SRV750-703 13 Log 2 Left Burner Log SRV750-701A 14 L og 3 Right Burner Log SRV750-702A 15 L og 4 Right Inside Log SRV750-705 16 Log 5 Small Log SRV750-706 17 Log 6 Left Inside Log SRV750-704
Val ve NG Valve LP
PRE 5000 POST 5000
PRE 5000 POST 5000
060-522 750-500
060-523 750-501
18 J unction Bo x 4021-013 19 Pilot Assembly NG (must order whole assembly)
19 P ilot Assembly LP (must order whole assembly) 20 Surround
PRE 5000 POST 5000
PRE 5000 POST 5000
PRE 7-1-03 POST 7-1-03
485-510A 593-512A
485-511A 593-513A
750-130 750-132
21 Fl ex Ball Valve Asse mbly 302-320A 22 Flame Con trol Knob 571-531 23 ON/OFF Ro cker Swit ch 060-511
Module 593-592
Wire Assembly 593-590A 3V Adaptor Plug 593-593A
Battery Pack 593-594A
Trim Door Mesh MESH-Everest ON/OFF Rocker Switch 750-556A
Glass Latch Assembly 386-122A Mineral Wool Embers 050-721 Lava Rock Bag 705-420
ACCESSORIES
Remote Control Kit RC-SMART-HNG Remote Control Kit SMART-STAT-HNG
Wall Swi tch Kit, Off White WSK-21
Wall Switch Kit, White WSK-21-W
Conversion Kit LP SPI
Conversion Kit NG SPI
PRE 5000 POST 5000
PRE 5000 POST 5000
LPK-Everest LPKP-Everest
NGK- Everest NGKP-Everest
Heat & Glo • Everest • 750-900 Rev. L • 1/06
5
1
Approvals and Codes
Appliance Certification
The Heat & Glo fireplace model discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: EVEREST LABORA TORY : Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater ST ANDARD: ANSIZ21.88-1998/CSA2.33-M98•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United St ates) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat & Glo Quality Systems registered by SGS ICS
Heat & Glo • Everest • 750-900 Rev. L • 1/06 6
2
Getting Started
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct vent gas fireplaces are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
Warranty
The Heat & Glo Warranty will be voided by , and Heat & Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system com­ponent.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories devices such as a fan,
wall switch, or remote control are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
Heat & Glo • Everest • 750-900 Rev. L • 1/06
7
54-1/2
(1384mm)
20-7/8
(531mm)
8-15/16
(227mm)
Ø8
(203.1)
8
(203mm)
45-7/16
(1154mm)
2-18
(55mm)
GAS LINE
ACCESS
47-7/16
(1205mm)
(139mm)
5-12
36-1/8
(918mm)
TOP VENT COLLARS
TOP STANDOFFS
23-3/8
(593mm)
28-13/16
(732mm)
34-1/8
(866mm)
(1266mm)
4-11/16
(118mm)
49-7/8
2-5/16
(59mm)
ELECTRICAL
ACCESS
4-11/16
(119mm)
GAS LINE
ACCESS
Figure 1. Diagram of the Everest
TRIM DOOR
RATING PLATE
AND LABELS
GAS CONTROLS
ELECTRICAL
ACCESS
Heat & Glo • Everest • 750-900 Rev. L • 1/06 8
Installing the Fireplace
3
Step 1. Locating the Fireplace
The diagram below shows space and clearance require­ments for locating a fireplace within a room.
4” (102mm)
B
A
E
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top..................................... 3 ................ 76
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 20 and 21 in this manual.
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo-
D
date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
C
1/2” (13mm)
ABCD E
35 1/2” 21 3/4” 30 1/2” 43 1/4” 61 3/16”
(902mm) (552mm) (775mm) (1099mm) (1554mm)
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is 4 inches (102mm). The back of the fireplace may be recessed 23 (584mm) inches (546mm) into combustible construction.
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front........................ 36 ..............91 4
Floor ............................ 0 ................. 0
Rear ...........................1/2............... 13
Sides ...........................1/2............... 13
Top ......................... 4 1/2 ............ 1 1 4
Ceiling* ........................... 31 ..............787
* The clearance to the ceiling is measured from the
top of the unit, excluding the stand-offs and collar . See Figure 24 for further details.
CAUTION: MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DET AILS, BEFORE FRAMING.
Shows center of
10” x 12” vent framing
holes for venting.
D
Framing should be constructed of 2 X 4 lumber or heavier.
A. ..... 35 1/8” (892mm)
B. ..... 50 1/2” (1283mm)
C. ..... 21 3/8” (542mm)
D. ..... 55 1/2” (1372mm)
(Center of 12 x 10)
Figure 3. Framing Dimensions
B
A
C
Heat & Glo • Everest • 750-900 Rev. L • 1/06
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