Heat & Glo LifeStyle DAKOTA-AU User Manual

Installation & Operation
Instructions
MODEL: Dakota-AU
Australian Gas Association
Certifi cation Number: 7145
This manual must be used for installation and retained by Homeowner for operation and maintenance.
Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07 1
Read this manual before installing or operating this fi replace.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo LifeStyle Collec­tion gas fi replace—an elegant and clean alternative to wood burning fi replaces. The Heat & Glo LifeStyle Collection gas replace you have selected is designed to provide the ut­most in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and care- fully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on fi replace:
Dealership purchased from: Dealer phone:
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control sys­tems.
Your new Heat & Glo LifeStyle Collection gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo LifeStyle Collection family of replace products!
We recommend that you record the following pertinent information about your fi replace:
Notes:
2 Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07
Table of Contents
1 Listing and Code Approvals 4
A. Fireplace Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started 4
A. Design and Installation Considerations . . . . . . . . . . . . 4
3 Framing and Clearances 5
A. Select Fireplace Location . . . . . . . . . . . . . . . . . . . . . . 5
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
C. Outdoor Enclosure Options . . . . . . . . . . . . . . . . . . . . . 7
4 Fireplace Preparation 8
A. Remove Logs and Shipping Cover . . . . . . . . . . . . . . . 8
B. Securing and Leveling Fireplace . . . . . . . . . . . . . . . . . 8
5 Gas Information 9
A. Gas Pressure Requirements . . . . . . . . . . . . . . . . . . . . . 9
B. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Electrical Information 10
A. Ignition System Wiring . . . . . . . . . . . . . . . . . . . . . . . . 10
B. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7 Finishing 11
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Fireplace Setup 13
A. Clean the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . .13
B. Grate Assembly Placement . . . . . . . . . . . . . . . . . . . . 13
C. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . 13
D. Placing Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
E. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
F. Reinstall Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . .16
9 Operating Instructions 17
A. Before Lighting Fireplace. . . . . . . . . . . . . . . . . . . . . . 17
B. Operating Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C. Lighting the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . 18
D. After the Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . 19
E. Frequently Asked Questions . . . . . . . . . . . . . . . . . . .19
10 Maintaining and Servicing the Fireplace 20
A. Valve Access and Service . . . . . . . . . . . . . . . . . . . . . 21
B. Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 22
C. Maintenance and Service Tasks: . . . . . . . . . . . . . . . . 23
11 Troubleshooting 24
A. Electronic Ignition System . . . . . . . . . . . . . . . . . . . . . 24
12 Reference Materials 25
A. Fireplace Dimension Diagram . . . . . . . . . . . . . . . . . . 25
B. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . .36
Note: An arrow ( ) found in the text signifi es change in content.
Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07 3
¨
1
Listing and Code Approvals
2
1
A. Fireplace Certifi cation
MODEL DAKOTA-AU IS AUSTRALIAN GAS AS­SOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS AN OUTDOOR FIREPLACE.
Refer to the appliance data plates for gas consumptions and pressures.
Installation and servicing of this appliance should only be carried out by an authorized person in accordance with the manufacturer’s instructions. All relevant codes and regula­tions laid down by the gas fi tting authorities, municipal build- ing regulations, and the requirements of the National Gas Installation Standard AS5601 must be observed.
This appliance and its components are tested and safe when installed in accordance with this installation manual. Report to your dealer any parts damaged in shipment, specifi cally check glass condition. The gas logs are in separate pack­ages. Read all instructions before starting installation and follow these instructions carefully during installation to en­sure maximum benefi t and safety. Failure to follow them will void your warranty and may present a fi re hazard.
The Heat & Glo warranty will be voided by, and Heat & Glo disclaims any responsibility for the following actions:
• Installation of any damaged heater system component.
• Modifi cation of the heater or installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs.
• Installation and/or use of any component part not manufactured or approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
Getting Started
2
A. Design and Installation Considerations
Before installation check that local distribution conditions, nature of gas and pressure, and adjustment of the fi replace are compatible.
This fi replace must be installed with the rules in force, and used only in a suffi ciently ventilated space. Consult instruc- tions before installation and use of this fi replace.
• Carefully remove the fi replace and components from the packaging.
• The gas logs are packaged separately and must be fi eld installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
4 Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07
3
Framing and Clearances
3
Note:
• Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design preference.
Fire Risk
Provide adequate clearance:
• Around air openings.
• To combustibles.
• For service access.
Locate fi replace away from traffi c areas.
WARNING
A. Select Fireplace Location
When selecting a location for your fi replace it is important to consider the required clearances to walls (See Figure 3.1).
Note: For actual fireplace dimensions refer to Section 12.
Note: If this surface is inside the building’s warm air envelope...
E
...then this surface must be an exterior wall system.
E
Figure 3.1 Fireplace Locations
1.47 M
B
A
DD
D
B
C
2.08 M
C
ABCDE
629 mm 1.22 m 1.25 m 13 mm 38 mm
This appliance shall be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07 5
B. Clearances
• Appliance must be installed in amply insulated area.
• Area must have minimum of 25% of surface area open.
• Surface area = sum of walls surface.
Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.
0 mm to level
of stando
ffs
1.17 m
629 mm
2.13 m to ceiling
1.24 m
1.17 m Header height. Use only non-combustible material below the top of the top standoffs.
38 mm
38 mm
13 mm
Drywall
(if used)
914 mm
Combustible Object
Figure 3.2 Framing Dimensions
0 mm
Combustible flooring may be installed
next to the front of the appliance.
0 mm
6 Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07
C. Outdoor Enclosure Options
Any enclosure in which the appliance is used shall comply with one of the following (Figures 3.3 - 3.7):
With an overhead cover and more than two walls, the follow­ing shall apply (Figures 3.6 - 3.7):
• At least 25% of the total wall area is completely open, and
• At least 30% of the remaining wall area is open and unrestricted.
• In the case of balconies, at least 20% of the total wall area shall be, and will remain, open.
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.
Figure 3.3 Four Sides and a Permanent Opening
A partial enclosure that includes an overhead cover and no more than two walls.
Figure 3.4 Two Walls and a Roof
Both ends open
Open side at least 25% of total wall area
30% or more in total of the remaining wall area is open and unrestricted
Figure 3.6 More than Two Walls
Open side at least 25% of total wall area
30% or more in total of the remaining wall area is open and unrestricted
Figure 3.7 More than Two Walls
A partial enclosure that includes an overhead cover and no more than two walls.
Figure 3.5 Two Walls and a Roof
Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07 7
4
Fireplace Preparation
4
CAUTION
B. Securing and Leveling Fireplace
Sharp Edges
• Wear protective gloves and safety glasses during installation.
A. Remove Logs and Shipping Cover
Remove locking screw at the top of the doors (shown in Fig­ure 4.1).
Open the doors by sliding the handles toward the outside edges of the doors as shown in Figure 4.1. Remove the car­tons of logs from their shipping location in the fi replace. Set logs and door lock bracket screw aside for later reinstalla­tion.
Locking Screw
WARNING
Fire Risk
• Prevent contact with sagging, loose insulation.
• Do NOT install against vapor barriers or exposed insulation.
The diagram shows how to properly position, level, and se­cure the fi replace (see Figure 4.2). Nailing tabs are provided to secure the fi replace to the framing members.
• Place the fi replace into position on either a combustible or non-combustible continuous fl at surface.
Note: The top standoffs may be removed before sliding
replace into position only if using a non-combustible enclosure.
• Level the fi replace from side to side and front to back.
• Shim the fi replace as necessary.
• Bend out nailing tabs on each side.
• Keep nailing tabs fl ush with the framing.
• Secure the fi replace to the framing by using nails or screws through the nailing tabs.
• Place a bead of caulk along the front of the fi replace to prevent water running under the fi replace.
Open Open
Figure 4.1 Door Operation
Save logs and locking screw, to complete installation.
CAUTION
Do NOT notch into the framing around the fi replace spacers.
Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.
NAILING TABS
Figure 4.2 Proper Positioning, Leveling and Securing of a Fire­place
8 Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07
5
Gas Information
5
A. Gas Pressure Requirements
Pressure requirements for Heat & Glo gas fi replaces are shown in Table 5.1 below.
Two taps are provided on the outlet side of the gas control for a test gauge connection to measure the inlet and outlet pressures. These inlet and outlet pressure taps can be ac­cessed through the internal valve access panels as shown in Section 10: Maintaining and Servicing the Fireplace.
The fi replace and its individual shut-off valve must be dis- connected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar.
If the fi replace must be isolated from the gas supply piping system by closing an individual shut-off valve, it must be of the handle-less type.
WARNING
Fire Risk
Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 60 mbar.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 60 mbar.
Table 5.1
B. Gas Connection
Note: Have the gas supply line installed in accordance
with local building codes by a qualifi ed installer approved and/or licensed as required by the locality.
Note: Before the fi rst fi ring of the fi replace, the gas supply line should be purged of any trapped air.
Note: Consult local building regulations to properly size the gas supply line leading to the hook-up at the unit.
Note: Gas line MUST be run from right side of replace.
WARNING
CHECK FOR GAS LEAKS Fire Risk
Explosion Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
Natural Gas Propane
Supply Pressure 1.13 kPa 2.75 kPa
Outlet Pressure .75 kPa 2.40 kPa
Burner Injector DMS 25 DMS 44
Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07 9
6
Electrical Information
6
A. Ignition System Wiring
• This fi replace is equipped with an electronic ignition system which operates on a 6 volt system.
• The batteries are located within the ignition module which is located within the external control box. A wiring diagram is shown in Figure 6.1.
• The battery pack requires four AA batteries (not included). See Section 10.B. for battery replacement.
B. Remote Control
• This fi replace is equipped with a remote control to operate the ignition system.
• 9 volt battery required.
• Follow operating instructions included with remote control.
PILOT
IGNITION MODULE
6VDC
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
CAUTION
Battery polarity must be correct or module damage will
occur.
FLAME SPARKER/
SENSOR
REMOTE
CONTROL
ANT.
VALV E
ON/OFF
WALL SWITCH
BATTERY PORT
(4 AA BATTERIES)
ON/OFF SWITCH
Figure 6.1 Electronic Ignition Wiring Diagram
IGNITION
MODULE
(6V)
THERMOCOUPLE
BLOCK (CONNECTED TO BACK OF VALVE)
VALV E
PILOT GAS LINE CONNECTED TO BACK OF VALVE
10 Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07
7
Finishing
7
A. Mantel Projections
Figure 7.1 shows the minimum vertical dimension of fi replace mantels or other combustible projections above the top front edge of the fi replace.
Overhang
305 mm
max. combustible
mantel depth
Mantel
2.13 m
minimum
ceiling height
A
Then B must
If A is:
152 mm - 914 mm 660 mm
915 mm or more 457 mm
Figure 7.1 Clearances to Combustible Mantels or other Combustibles above Fireplace
be at least:
B
Heat & Glo Lifestyle Collection • Dakota-AU• 4036-914 Rev B • 06/07 11
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