Heat & Glo SMART-STAT-II Installation and Operating Instructions

SMART-STAT-II Remote Control Kits
- Installation and Operating Instructions -
INTRODUCTION
The remote control system can be operated thermo­statically or manually from the transmitter. The system operates on radio frequencies (RF) within a 20 foot range. Can be used with DSI, IPI or Standing Pilot systems.
This remote control kit has a hand held transmitter that can be used as a remote on/off or as a thermostat. The transmitter display shows the current room tempera­ture, target temperature, timer setting, on/off status, low battery indicator, current time and burner/valve op­eration. Electrical ratings for the receiver are: 1 10 V AC, 60 Hz.
If pertinent, see additional fireplace wiring diagrams on pages 8 to 10.
INSTALLATION PRECAUTIONS
This remote control kit is tested and safe when installed in accordance with this installation manual. Installa­tion of this kit MUST be done by a qualified service technician. It is the responsibility of the installer to read all instructions before starting installation and to follow these instructions carefully during installation. Modifi­cation of the remote control system or any of its com­ponents will void the warranty and may cause a fire hazard.
NOTE: The factory installed junction box in the gas fireplace must be wired with 110 VAC before installing this kit. See Installation Instructions sec­tion.
CAUTION: All wiring should be done by a qualified
electrician and shall be in compliance with local codes and with the National Electric Code ANSI/NFPA No. 70-current (in the United States), or with the current CSA C22.1 Canadian Electric Code (in Canada).
FCC REQUIREMENTS
WARNING: CHANGES OR MODIFICA TIONS TO THIS UNIT NOT EXPRESSLY APPROVED BY THE P ARTY RESPONSIBLE FOR COMPLIANCE COULD VOID THE USER'S AUTHORITY TO OPERA TE THE EQUIPMENT .
NOTE: This equipment has been tested and found to
Canadian Equipment Requirements
This digital apparatus does not exceed the (Class A/ Class B)* limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le present appareil numerique n'emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques (de la class A/de la class B)* prescrites dans le Reglement sur le brouillage radioelectrique edicte par le ministere des Communi­cations du Canada.
This device complies with RSS-210 of Industry and Sci­ence Canada. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, in­cluding interference that may cause undesired opera­tion of the device.
WARNING: DO NOT CONNECT 110-120 VAC WIRING TO THE GAS CONTROL VALVE OF THIS APPLIANCE.
Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
100-906G 03/08
1
INSTALLATION INSTRUCTIONS
REMOTE RECEIVER
Installing Electrical Service to the Junction Box
WARNING: TURN ELECTRICAL POWER OFF A T THE CIRCUIT BREAKER BEFORE BEGIN­NING THIS INST ALLA TION.
NOTE: Some appliances do not have a cover plate.
Instead, there is a hole through which the Romex clamp is attached to the outer wrap.
1. Remove the electrical cover plate from the lower side of the fireplace. Remove the knock-out from the plate and attach the Romex clamp (screws to the outside) (see Figure 1).
ACCESS HOLE
110 VAC SERVICE
COVER
Figure 1
PLATE
Important: The remote receiver should be posi­tioned close to front in right or left corner.
The remote receiver is powered by 1 10-120VAC. It plugs into a standard polarized duplex receptacle.
Locating Receiver and Operating Functions
This remote receiver can be positioned under the fire­box in the control compartment of the fireplace if ambi­ent temperatures do not exceed 1700 F . This system is designed to remotely operate the gas valve.
RECEIVER WIRING INSTRUCTIONS
Incorrect wiring connections WILL cause damage to the gas valve or electronic module operating the gas appli­ance and may also damage the remote receiver.
Wiring Millivolt Valves
Connect the remote receiver by connecting each of the two wires leading from the remote receiver to either of the two wire TH terminals on the gas valve (see Fig­ure 2). Normally it does not matter which wires go to which terminal.
2. Feed the electrical service wires through the Romex clamp and secure the wires to the clamp.
3. Using the wire nuts provided, connect the service wires to the junction box. The black wires to the black service wire, the white wires to the white ser­vice wire, and the service ground wire to the ground stud of the junction box.
4. Re-attach the cover plate to the out­side of the fireplace.
WARNING: LEA VE ELECTRICAL POWER OFF AT THIS TIME. DO NOT RESTORE POWER UNTIL THE REMOTE CONTROL SYSTEM IS COMPLETEL Y INST ALLED.
TERMINAL BLOCK
ON MILLIVOLT GAS VALVES
REMOTE
RECEIVER
Figure 2. Wiring Millivolt Valves
TH TP
WALL
SWITCH
TP TH
THERMOPILE/
PILOT LIGHT
Alternative Wiring for units with a wall switch
Disconnect the wall switch wire from the TH terminal on the valve and connect this wire to male connector supplied on the receiver. Con­nect remaining female connector from receiver to the TH terminal on the valve.
2
Wiring Electronic Spark Ignitions
The remote control receiver can be wired, in series, to a 24VAC transformer, which controls an electronic igni­tion module (see Figure 3).
NOTE: The remote receiver will only respond to the transmitter when the 3-position slide button on the remote receiver is in the Remote position. If the system does not respond to the transmitter on initial use, see section Matching Security Codes.
1. Connect the neutral wire from the 24VAC transformer to the TR (transformer) terminal on the Electronic Module.
2. Connect the hot wire from the 24VAC transformer to either of the wires from the remote receiver.
3. Connect the other wire from the receiver to the TH (thermostat) terminal on the Electronic Module.
ELECTRONIC MODULE
TR
TH
NEUTRAL
WIRE
24VAC
HOT WIRE
Figure 3. Wiring Electronic Spark Ignitions
110/24VAC
TRANSFORMER
120VAC
REMOTE
RECEIVER
1. With the slide switch in the ON position, the system is on.
2. With the slide switch in the REMOTE position, the system only operates if the remote receiver receives commands from the transmitter.
3. With the slide switch in the OFF position, the system is off.
NOTE: The slide switch should be placed in the OFF position if you will be away from your home for an ex­tended period of time. Placing the switch in the OFF position also functions as a safety “lock out” by turning the system off and rendering the remote receiver inop­erative.
TRANSMITTER
Important: Before operating remote control, trans­mitter and receiver must have matching security codes. See section ‘Matching Security Codes’.
Important: Review ‘Communication-Safety Features’
under ‘Transmitter Safety Features’ section. The com­munication safety features shut down the fireplace sys­tem when a potentially unsafe condition exists.
Important: Review ‘Auto Shutdown’ section. This safety feature shuts down the fireplace after 9 hours of continuous operation, in ON mode only .
The remote receiver has a 3-position slide switch: OFF/ REMOTE/ON (see Figure 4).
WIRE
TERMINALS
ON/OFF
REMOTE SLIDE SWITCH
Figure 4. Remote Receiver
Important: New or fully charged batteries are essen-
tial for proper operation of the multi-function transmit­ter. The transmitter operates on 2 AAA-size 1.5V bat­teries. Use Alkaline batteries for longer battery life and maximum operational performance.
Insert 2 AAA-size 1.5V batteries into the battery com­partment on the back of the transmitter . When the bat­teries are correctly inserted, the screen will display numbers (see Figure 5 for LCD Display Screen).
NOTE: If the transmitter is activated from a very cold condition it may be necessary to allow the transmitter to stabilize to room temperature (could take up to 15 minutes) before accurate room temperatures are dis­played on the screen.
NOTE: LCD screen is equipped with a “backlite” for easier viewing of LCD screen. Backlite illuminates when a function button is depressed. Af ter 5 seconds elapses, LCD screen will return to its normal state.
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1. LOW - Battery power low. Replace batteries within two weeks.
2. TIMER - Indicates time remaining before system shuts off, when timer-programmed, 9 - hour maximum setting.
3. MODE - Indicates operation MODE of system. ON indicates the system is on, either manually or thermostatically. THERMO indicates the system will automatically cycle ON/OFF, depending on programmed SET tem­perature. OFF indicates the entire system is turned off.
4. SET - Indicates desired SET room temperature for THERMO operation.
5. FLAME - Indicates burner/valve operational.
6. CLOCK - Indicates the current time in AM/PM.
7. ROOM - Indicates CURRENT room temperature.
O
F - Indicates degrees Fahrenheit (0C indicates
8. degrees Celsius).
Figure 5. Transmitter LCD Display Screen
LCD DISPLA Y SCREEN
F
AM
ON
OFF

F
SET

TIMER
FLAME
THERMO
3 7

ROOM
6

1 4
8
2
5
MATCHING SECURITY CODES
It may be necessary to program the remote receiver to the security code of the transmitter upon initial use, if batteries are replaced, or if a replacement transmitter is purchased from your dealer. T o program the remote receiver:
1. Set the slide button on the receiver to the REMOTE position.
2. Push the LEARN button (one beep will be heard) on the top of the remote receiver.
3. Then press the MODE button on the transmitter. Several beeps indicate the transmitter’s code has been programmed into the receiver. When an exist­ing receiver is matched to a new transmitter, the new security code will overwrite the old one. NOTE: When the LEARN button is depressed, “beeping” sounds should be heard. If no “beeping” is heard check to see that the receiver has 110-120VAC power to it.
If you are unsuccessful in matching the security code on the first attempt, wait 1-2 minutes before trying again.
OPERATING INSTRUCTIONS
To operate the system, press the MODE button (Fig­ure 5) on the transmitter to select the operational MODE desired.
• ON indicates the system is on, either manually, timed or thermostatically .
• THERMO indicates the system will automatically cycle ON/OFF , depending on programmed set tem­perature.
• OFF indicates the entire system is turned off.
Transmitter Settings
Flip open the plastic cover on the front of the transmit­ter to expose the “SET” buttons.
NOTE: Flashing numbers on the display indicate the system is waiting for input, such as using the UP and DOWN buttons to program a new setting. If no change is made to flashing digits within 15 seconds, the sys­tem will complete the procedure last programmed and reset the display to its normal state.
Setting the Clock
1. Press and hold the TIMER/TIME button on the trans­mitter for more than two seconds. The hour digit(s) will begin flashing (see Figure 5, Location #6).
2. Press the UP or DOWN button until the desired hour is displayed in AM or PM.
3. After setting the desired hour, press and release the TIMER/TIME button again to set the minutes; the minute digits will begin flashing.
4. Press the UP or DOWN button until the desired min­utes are displayed.
5. Press and hold the TIMER/TIME button again for more than two seconds. The time digits will cease flashing, indicating the clock has been successfully set. Y ou may also press the SET button on the trans­mitter to stop the time digits from flashing and set the time.
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Figure 6. Setting Button/Child Proof Lockout
Setting 0F/0C Scale
The factory setting for temperature is degrees Fahrenheit (0F). T o change this setting to degrees Centigrade (0C):
1. Remove the battery cover on the back of the trans­mitter and locate the “setting button” at the top cen­ter of battery compartment (see Figure 6).
2. Push setting button and 0F will begin flashing on the LCD screen (see Figure 5, Location #4).
3. Push the DOWN button on the transmitter to change
0
F to 0C.
4. Push “setting button” on transmitter and Centigrade (0C) degree readings will display on LCD screen.
5. Repeat this process to change back to Fahrenheit (0F) reading, this time pushing the UP button. NOTE: LCD screen will return to normal state if set­ting button is not pushed within 15 seconds.
Setting Desired Room Temperature ­Thermo Operations
1. Press the MODE button to place the transmitter into THERMO mode. THERMO ON or OFF will dis­play.
2. Press the UP or DOWN button to select the desired room temperature. The highest SET temperature is 990 F (370 C). The lowest SET temperature is 450 F (70 C).
NOTE: T o prevent repeated thermo-cycling of the gas appliance, the sensing unit in the transmitter will only activate the remote receiver when the temperature change exceeds 10 F (1/20 C) above or below the SET (desired) temperature.
When the transmitter is in the THERMO mode, it should be kept away from direct sources of heat such as fire­places, incandescent lighting and direct sunlight. Leav­ing the transmitter in direct sunlight, for example, will cause it to read the room temperature higher than it actually is.
Setting the Countdown Timer
This remote control system can operate with a built-in countdown timer when the transmitter is in the ON or THERMO modes (THERMO or ON must be displayed on the LCD screen).
1. Press and release the TIMER/TIME button on the transmitter. The word TIMER and 0:15 flash on the screen (see Figure 5, Location #2).
2. Press the UP and DOWN button to begin advancing through each of the countdown time options. Avail­able countdown times are 15 min, 30 min, 45 min, 1 hour, 1 hr 30 min, and each additional half hour up to nine hours.
3. T o set the TIMER, press the SET button on the trans­mitter. If the system is ON, it will remain on until the “time” has expired. If the system is in the THERMO mode, it will cycle on and off as the room tempera­ture requires until the “time” has expired.
NOTE: When the timer is used in the THERMO mode, the THERMO operation will discontinue when the “time” has expired.
Low/Battery Indicator
An “X” outlined by a battery on the right side of the LCD screen will appear when battery power has dropped significantly . At this time, approximately two weeks of battery power remains.
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Child Proof Lockout (CP)
The transmitter contains a “Child Proof” lockout feature that prevents unauthorized use of the remote control. To access the “Child Proof” activation button, remove cover on BACK of transmitter. To activate LOCKOUT :
1. Press and hold in the “setting button” for 5 sec­onds. The letters CP will display on the LCD screen (see Figure 6). This prevents the activation of fire­place. When any function button is pressed ON/ OFF etc. the letter CP will display on the LCD screen.
T o deactivate LOCKOUT :
1. Press and hold in the “setting button” for 5 sec­onds. The LCD will display CP until 5 seconds have elapsed, and then the LCD screen will return to its normal state.
TRANSMITTER SAFETY FEATURES
It is recommended that the TRANSMITTERS always be located within a 20 foot operating range of the fireplace, preferably in the same room in which the fireplace sys­tem is located. The TRANSMITTER features several safety features that alert the user when the TRANSMIT ­TER is placed outside the 20 foot normal operating range.
Communication-Safety Features
This remote control has a COMMUNICA TION-SAFETY function built into its software. It provides an extra mar­gin of safety when the TRANSMITTER is out of the nor­mal 20 foot operating range of the receiver. It is also activated when the batteries become weak or are re­moved from the transmitter.
In the THERMO-UPDATING feature (only in the THERMO or TIMER modes) the transmitter normally reads the ROOM temperature every 2 minutes. In addi­tion to checking the temperature, the transmitter sends a signal to the receiver indicating that the transmitter and its batteries are still active.
In the COMMUNICA TION-SAFETY feature, at all times and in all OPERA TING MODES the transmitter sends a signal every fifteen (15) minutes to the receiver, indicat­ing that the transmitter is within the normal operating range of 20 feet.
Should the receiver NOT receive a transmitter signal every 15 minutes (COMMUNICA TION-SAFETY feature), the RE­CEIVER will begin a 2 HOUR (120 minute) countdown timing function. If during this 2 hour period, the receiver does not receive a signal from the transmitter, the RE­CEIVER will shut down the fireplace being controlled by the receiver.
T o “reset” the RECEIVER and operate the fireplace system:
1. Press the MODE button on the transmitter. The word ON must display on the LCD screen. The COM­MUNICA TION -SAFETY operation is overridden and the system will return to normal operation depend­ing on the MODE selected at the transmitter.
We recommend the user check the batteries in the TRANSMITTER to make sure the voltage is no less than
2.7 volts.
Auto Shutdown
This remote control has an Auto Shut down feature in­corporated into its system. When the transmitter MODE is in the ON position the fireplace will continuously op­erate for 9 hours. After 9 hours, the fireplace will shut down. T o relight the fireplace:
1. Press the MODE button.
The Auto Shut down signal comes from the transmitter. The transmitter must be positioned within a 20 foot op­erating range for the Auto Shut down feature to operate.
SYSTEM CHECK
Millivolt Valves
Light the appliance following the lighting instructions that came with the fireplace. Confirm that the pilot flame is on. It must be in operation for the main gas valve to operate.
1. Slide the 3-position button on the remote receiver to the ON position. The main gas flame (i.e., the fire) should ignite.
2. Slide the button to OFF . The flame should extinguish (the pilot flame will remain on).
3. Slide the button to REMOTE (the center position), then press the MODE button on the transmitter to change the system to ON. The main gas flame should ignite.
4. Press the MODE button on the transmitter to change the system to OFF . The flame should extinguish (the pilot flame will remain on).
5. Press the MODE button on the transmitter to change the system to THERMO.
6. Advance the SET temperature on the transmitter to a temperature of at least 20 F (10 C) above the ROOM temperature displayed on the LCD screen and the system flame will ignite.
7. Set the SET temperature to at least 20 F (10 C) below the room temperature and the system flame will ex­tinguish. Thereafter, it should continue to cycle on and off thermostatically approximately every two min­utes as the ROOM temperature changes, but only when the temperature differential between ROOM and SET temperatures differs at least 20 F (10 C). The 20 F (10 C) F differential is the factory setting.
6
Electronic Ignition System
1. Slide the 3-position button on the remote receiver to the ON position. The spark electrode should begin sparking to ignite the pilot (the pilot may ignite after only one spark). Af ter the pilot flame is lit, the main gas valve should open and the main gas flame should ignite.
2. Slide the button to OFF. The main gas flame and pilot flame should BOTH extinguish.
3. Slide the button to REMOTE (the center position).
5. Press the MODE button on the transmitter to OFF. The main gas flame and pilot flame should BOTH extinguish.
6. Press the MODE button on the transmitter to change the system to THERMO.
7. Advance the SET temperature on the transmitter to temperature of at least 2 temperature displayed on the LCD screen and the system flame will ignite.
8. Set the SET temperature to at least 20 F (10 C) below the room temperature and the system will extinguish. Thereafter, it should continue to cycle on and of f ther­mostatically approximately every two minutes as the ROOM temperature changes, but only when the tem­perature differential between ROOM and SET tem­peratures differ at least 20 F (10 C). The 20 F (10 C) differential is the factory setting.
Timer Operation
The countdown timer will operate in either the manual ON or THERMO mode. Once the fireplace system is in an operating mode, set the countdown timer to turn off in 15 minutes. The timer function will allow operation to continue until the “countdown time” on the LCD screen expires. After 15 minutes elapses, the system should turn off.
0
F (10 C) above the room
GENERAL INFORMATION
Transmitter Wall Bracket
The transmitter can be hung on a wall using the bracket provided. Locate the bracket on an inside wall sufficiently far away from direct sources of heat such as a fire­place, incandescent lighting, or sunlight so it detects ambient room temperatures, not a single heat source. If the bracket is installed on a solid wood wall, drill 1/8 inch pilot holes and install with the screws provided. If it is installed on a plaster/wallboard wall, first drill two 1/4 inch holes into the wall, then use a hammer to tap in the two plastic wall anchors flush with the wall, then install the screws provided.
Battery Life
Life expectancy of the alkaline batteries in the transmit­ter should be at least one season. Check batteries an­nually . When the transmitter no longer operates the re­mote receiver from a distance it did previously (i.e., the transmitter’s range has decreased) the batteries should be checked.
Specifications
Batteries: Transmitter - 3V 2 ea.; AAA 1.5V , Alkaline
Receiver - 1 10-120 VAC; 60Hz Operating Frequency: FCC ID No.’s: Transmitter - ULERF-5A
Receiver - ULERF-5A
Canadian IC ID No.’s:
Transmitter -6732A-RF5A Receiver -6732A-RF5A
Service Parts List
No service parts available.
Limited Warranty
This REMOTE CONTROL SYSTEM is warranted for 12 months from the date of purchase or instal­lation to the original purchaser to be free from de­fects in materials and workmanship. Damage to the SYSTEM caused by accident, misuse, abuse, or installation error whether performed by a con­tractor, service company , or owner , is not covered by this warranty . Seller will not be responsible for labor charges and/or damage incurred in installa­tion, repair , replacement or for incidental or con-
sequential damages. Batteries and any damage caused by them are not covered by this warranty .
Some states, provinces, and nations do not allow exclusion or limitations of incidental or consequen­tial damages, so the above limitations or exclu­sions may not apply . This warranty gives you spe­cific legal rights. You may have other rights that vary by state, province or nation.
7
IGNITION MODULE 3 VAC INTERMITTENT PILOT IG NITOR
I
S
BATTER Y PACK
THERMOSTAT
WIRE ASSEMB LY
TRANSFORMER
3 VAC
HOT
NEUTRAL
PLUG IN
D
E
R
JUMPER WIRE
(TO BROWN)
WHITE
ORANGE
GROUND TO
FIREPLACE
CHASSIS
ORANGE
VALVE
GREEN
Figure 7. Intermittent Pilot Ignition (IPI) Wiring Diagram
PIEZO
PILOT
THERMOCOUPLE
WHITE
VALVE
RED
Figure 8. Standing Pilot Ignition Wiring Diagram
8
THERMOSTAT
WIRE ASSEMBLY
3V TRANSFORMER
V
ON/OFF
WALL
SWITCH
VALVE
NEUTRAL
PLUG-IN
IGNITION
MODULE
(3V)
LOW VOLTAGE
GROUND
FLAME SPARKER/
SENSOR
SEE NOTE 1
REMOTE
CONTROL
HOT
IGNITION MODULE
3 VAC
I
S
WHT
ORG
GROUND TO FIREPLACE CHASSIS
INTERMITTENT
PILOT
IGNITOR
WHITE WIRE
CAN BE
PLUGGED
INTO ANY
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE HOT SIDE
OF #1-#5
LOCATIONS
ON THE
NEUTRAL SIDE
TRANSFORMER
3 VAC
PLUG IN
Figure 9. Intermittent Pilot Ignition (IPI) Wiring Diagram
3/16” PIGGYBACK CONNECTOR
BLACK S2
BRN
PIGGYBACK
ON/OFF SWITCH
BRN
ORG
GRN
ALVE
REMOTE SWITCH
PIGTAIL
ON
OFF
ON/OFF SWITCH
OPTIONAL WALL SWITCH,
THERMOSTAT OR REMOTE
THERMOCOUPLE
GAS VALUE
WHITE T2
RED T1
THERMOPILE
BLACK S1
Figure 10. Standing Pilot Ignition Wiring Diagram
9
Remote Control Wiring Diagrams
V
110V
IGNITION MODULE 3 VAC
I
INTERMITTENT
PILOT IGNITOR
BATT ERY PACK
REMOTE RECEIVER
TRANSFORMER
3 VAC
PLUG IN
S
WHITE
ORANGE
K
C
A
L
B
D
E
R
GROUND TO
FIREPLACE
CHASSIS
JUMPER WI RE
(TO BROWN)
ALVE
ORANGE
GREEN
Figure 11. Remote Control Intermittent Pilot Ignition (IPI) Wiring Diagram
PILOT
THERMOCOUPLE
VALVE
WHITE
RED
PIEZO
REMOTE
RECEIVER
110V
Figure 12. Remote Control Standing
Pilot Ignition Wiring Diagram
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