Heat & Glo SL-950TV-D User Manual

Page 1
Models: SL-550TV-D, SL-550TV-IPI-D SL-750TV-D, SL-750TV-IPI-D SL-950TV-D, SL-950TV-IPI-D
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fi tter;
• a CO detector shall be installed in the room where the appliance is installed.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians supervised by an NFI certifi ed professional.
1Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 2
Read this manual before installing or operating this appliance.
Heat & Glo, a of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
brand
Not
for
use
with
solid
fuel.
(
Ne
doit
pas
entre
utilise
avec
un
combustible
solide).
This
appliance
must
be
installed
in
accordance
with
local
codes,
if
any;
if
not,
follow
ANSI
Z223.1
in
the
USA
or
CAN/CGA
B149
installation
codes.
(Installer
l’appareil
selon
les
codes
ou
reglements
locaux
ou,
en
l’absence
de
tels
reglements,
selon
les
codes
d’installation
CAN/CGA-B149.)
Type
of
Gas
(Sorte
De
Gaz):
NA
TURAL
GAS
MADE
IN
USA
Minimum
Permissible
Gas
Supply
for
Purposes
of
Input
Adjustment.
Approved
Minimum
(De
Gaz)
Acceptable
0.0
in
w.c.
(Po.
Col.
d’eau)
Maximum
Pressure
(Pression)
0.0
in
w.c.
(Po.
Col.
d’eau)
Maximum
Manifold
Pressure
(Pression)
0.0
in
w.c.
(Po.
Col.
d’eau)
Minimum
Manifold
Pressure
(Pression)
0.0
in
w.c.
(Po.
Col.
d’eau)
Model:
(Modele):
Serial
(Serie):
ANSI
Z21XX-XXXX · ·
CSA
2.XX-MXX · ·
UL307B
XXXXXXXX
IN
CANADA
ALTITUDE:
0-0000
FT.
0000-0000FT.
MAX.
INPUT
BTUH:
00,000
00,000
MIN.
INPUT
BTUH:
00,000
00,000
ORIFICE
SIZE:
#XXXXX
#XXXXX
XXXXXXXX
To ta l
Electrical
Requirements:
000Vac,
00Hz.,
less
than
00
Amperes
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency .
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!
We recommend that you record the following
pertinent information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).
Type of Gas
Not
Ne
Type
Gas and Electric Information
Minimum
Approved
Maximum
Maximum
Minimum
Total
ALTITUDE:
MIN. ORIFICE
for
use
with
doit
pas
of
Gas
(Sorte
TURAL
Permissible
Minimum
Pressure
Manifold
Manifold
Electrical
INPUT
BTUH:
INPUT
BTUH:
SIZE:
solid
fuel.
entre
utilise
De
Gaz)
GAS
Gas
(De
(Pression)
Pressure
Pressure
Requirements:
0-0000 00,000 00,000 #XXXXX
The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance.
Heat & Glo, a of Hearth & Home Technologies, Inc.
brand
20802 Kensington Boulevard, Lakeville, MN 55044
avec
un
This in
the
locaux
Gaz)
combustible
appliance
USA
or
CAN/CGA
ou,
en
Supply
Acceptable
(Pression)
(Pression)
000Vac,
IN
FT.
0000-0000FT. 00,000 00,000 #XXXXX
must
l’absence
for
CANADA
be
installed B149
de
ANSI
Z21XX-XXXX
Purposes
00Hz.,
solide).
in
installation
tels
reglements,
0.0
in
0.0
in
0.0
in
0.0
in
less
accordance
codes.
of
Input
w.c.
w.c.
w.c.
w.c.
than
with
(Installer
selon
CSA
Adjustment.
(Po.
(Po.
(Po.
(Po.
00
Model:
(Modele):
Serial
(Serie):
local
codes,
l’appareil
les
codes
2.XX-MXX
Col.
d’eau)
Col.
d’eau)
Col.
d’eau)
Col.
d’eau)
Amperes
if
any;
if
not,
follow
selon
les
codes
d’installation
CAN/CGA-B149.)
UL307B
MADE
XXXXXXXX
XXXXXXXX
ANSI
ou
reglements
IN
USA
Z223.1
Model Number
Serial Number
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/072
Page 3
- Table of Contents -
Section 1: Listing and Code Approvals
A. Appliance Certifi cation ................................... 4
B. Glass Specifi cations ......................................4
C. BTU Specifi cations ........................................4
D. High Altitude Installations .............................. 5
E. Non-combustible Materials Specifi cation.......5
F. Combustible Materials Specifi cation.............. 5
Section 2: Getting Started
A. Design and Installation Considerations .........6
B. Negative Pressure ......................................... 7
C. Tools and Supplies Needed ...........................8
D. Inspect Appliance and Components .............. 8
Section 3: Framing and Clearances
A. Selecting Appliance Location.........................9
Î Î
B. Constructing the Appliance Chase ..............10
C. Clearances .................................................. 10
D. Mantel Projections ........................................11
Section 4: Termination Locations
A. Vent Termination Minimum Clearances .......12
Section 5: Vent Information and Diagrams
A. Vent Guidelines ........................................... 13
B. Vent System Confi guration ..........................13
Section 10: Electrical Information
A. Recommendation for Wire ........................ 21
B. Connecting to the Appliance .....................21
C. Intellifi re Ignition System Wiring ................ 21
D. Standing Pilot Ignition System Wiring ....... 22
E. Junction Box Installation ........................... 23
F. Wall Switch Installation for Fan ................. 23
Section 11: Finishing
A. Mantel Projections .................................... 24
B. Facing Material ......................................... 24
Section 12: Appliance Setup
A. Remove Shipping Materials ......................25
B. Remove Grate Shipping Support ..............25
C. Clean the appliance ..................................25
D. Accessories .............................................. 25
E. Install the Refractory .................................25
F. Lava Rock, Vermiculite, Rockwool
and Ember Placement ..............................25
G. Positioning the Logs ................................. 26
H. Glass Assembly ........................................ 30
I. Screen Mesh ............................................. 30
J. Grilles and Trim .........................................30
K. Hood ......................................................... 30
L. Shutter Settings ........................................30
Section 6: Vent Clearances and Framing
A. Pipe Clearances to Combustibles ...............15
B. Wall Penetration Framing ............................ 15
C. Vertical Penetration Framing ....................... 15
Section 7: Appliance Preparation
A. Installing Outside Air Kit Damper Assembly ..16
B. Gas/Electrical Connections ......................... 16
C. Securing and Leveling Appliance ................ 17
Section 8: Installing Vent Pipe
A. Assembly of Vent Sections .......................... 18
B. Attaching Vent to Firebox ............................18
C. Securing Vent Sections .............................. 18
Section 9: Gas Information
A. Fuel Conversions......................................... 19
B. Gas Pressures .............................................19
C. Gas Connection ........................................... 19
Section 13: Operating Instructions
A. Before Lighting Appliance .........................31
B. Check Appliance Draft .............................. 31
B. Lighting Appliance ..................................... 32
C. After Appliance is Lit ................................. 34
D. Frequently Asked Questions ..................... 34
Section 14: Troubleshooting
A. Standing Pilot Ignition System .................. 35
B. Intellifi re Ignition System ........................... 37
Section 15: Maintaining and Servicing Appliance. ..........39
Section 16: Reference Materials
A. Appliance Dimension Diagram ................. 41
B. Service Parts ............................................ 42
C. Warranty ................................................... 52
D. Contact Information .................................. 53
3Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 4
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: SL-550TV-D, SL-750TV-D, SL-950TV-D, LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: B-Vent Decorative STANDARD: ANSI Z21.50-2002 • CGA2.2
This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
This model (natural gas and propane) can be installed in a bedroom (in the United States) which has a total volume of unconfi ned space appropriate to the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/
NFPA54 (current edition), The Uniform Mechanical Code - (current edition), and local Building Of cials for the
options allowed in obtaining an effective bedroom volume of unconfi ned space.
This model (natural gas and propane) can be installed in a bedroom (in Canada) if a thermostat (Model WH-ST AT) is installed with the unit. Consult local code authorities. Detailed installation instructions for Model WH-STAT are included with the kit.
B. Glass Specifi cations
Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
Heat & Glo Quality Systems registered by SGS ICS
C. BTU Specifi cations
U.S. (0-2000 ft.) or Canada (2000-4500 ft.)
SL-550TV-IPI-D (LP)
SL-750TV-IPI-D (LP)
SL-950TV-IPI-D (LP)
Model(s)
SL-550TV-D
SL-550TV-IPI-D
SL-550TV-D (LP)
SL-750TV-D
SL-750TV-IPI-D
SL-750TV-D (LP)
SL-950TV-D
SL-950TV-IPI-D
SL-950TV-D (LP)
US
CAN
US
CAN
US
CAN
US
CAN
US
CAN
US
CAN
Maximum
Input BTU/h
21,000 12,000 44 18,900 10,800 45 20,000 N/A 54 18,000 N/A 55 23,000 16,000 42 20,700 14,400 43 23,000 N/A 53 20,700 N/A 54 30,000 21,000 36 27,000 18,900 37 30,000 21,000 51 27,000 N/A 52
Minimum
Input BTU/h
Orifi ce
Size
(DMS)
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/074
Page 5
D. High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750
o
C, shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
5Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 6
Getting Started
2
A. Design and Installation Considerations
Heat & Glo B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to determine the following information before installing:
• Where the appliance is to be installed. See Sections 3
and 4.
• The vent system con guration to be used. See Sections
5 and 6.
• Gas supply piping. See Sections 7 and 9.
• Electrical wiring. See Sections 7 and 10.
• Framing and fi nishing details. See Sections 3, 6 and 11.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. See Section 10.
WARNING
Fire Risk Explosion Risk Keep appliance dry.
• Water may damage controls.
• Mold or rust may cause odors.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/076
Page 7
B. Negative Pressure
WARNING
Asphyxiation
Negative pressure can cause spillage of combustion fumes and soot.
• Fireplace needs to draft properly for safety.
Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
Negative pressure results from the imbalance of air avail­able for the fi replace to operate properly. Causes for this imbalance include:
• Exhaust fans (kitchen, bath, etc.)
Risk.
• Install the fresh air kit. Install the intake on the side of the house towards prevailing winds during the heating season.
• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fi replace.
• Avoid installing the fi replace near doors, walkways or small isolated spaces.
• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted ductwork and air handler joints and seams taped or sealed.
• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fi replaces in basements.
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks (recessed lighting, attic hatch opening, duct leaks)
T o minimize the effects of negative air pressure, the follow­ing must be considered:
Recommended
Location
Marginal Location
Location
Not
Recommended
Location of the fi replace and chimney will affect perfor- mance. As shown in Figure 2.1, the chimney should:
• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.
• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.
Offsets can restrict draft so their use should be minimized. Consider the fi replace location relative to fl oor and ceiling and attic joists.
Recommended
Location
Windward
Figure 2.1
Multi-level Roofs
Location NOT
Recommended
Leeward
7Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 8
C. Tools and Supplies Needed
V
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Tape measure Manometer Voltmeter Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws One 1/4 inch female connection (for optional fan).
D. Inspect Appliance and Components
ERTICAL TERMINATION CAP
STORM COLLAR
ROOF FLASHING OR CHASE TOP
ATTIC INSULATION SHIELD
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report suspected damaged parts to dealer.
FIRESTOP SPACER
GAS B-VENT
PIPE SECTION (S)
The following B-vent components are needed for installa­tion (see Figure 2.2).
• Fireplace Box
Figure 2.2 Typical Vertical Installation
• Pipe Components
• Firestops
• Attic Insulation Shield
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
• Elbows
• Strapping
• Roof Flashing or Chase Top
• Termination Cap
• Storm Collar
• Carefully remove the appliance and components from the packaging.
• The vent system components and trim doors are shipped in separate packages.
• The gas logs may be packaged separately and must be eld installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/078
Page 9
3
Framing and Clearances
NOTE:
Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).
A
F
A
B
C
TOP VENT
NOTE: For actual appliance dimensions refer to Section 16.
TOP VENT
B
ALCOVE
INSTALLATION
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
D
Figure 3.1 Appliance Locations
Î
Model A B C D E F
SL-550TV-D
SL-750TV-D
SL-950TV-D
TOP VENT
B
E
Inches 41-1/2 37 58-3/4
Millimeters 1054 940 1492 413 13
Inches 45 42 63-3/4 16-1/4 1/2
Millimeters 1143 1067 1619 413 13
Inches 50 49 70-3/4 16-1/4 1/2
Millimeters 1270 1245 1792 413 13
In addition to these framing dimensions, also reference the following sections:
• Clearances and Mantel Projections (Sections 3.C and 3.D)
• Vent Clearances and Framing (Section 6).
36 Inches
914 Millimeters
Maximum
16-1/4 1/2
9Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 10
B. Constructing the Appliance Chase
A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts in cold climates, the fi restops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Clearances
WARNING
Fire Risk. Odor Risk.
Install appliance on hard metal or wood surfaces extending full width and depth of appliance.
Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.
• Do NOT place furniture or any other combustible household objects within 36 inches of the appliance front.
WARNING
Fire Risk.
Construct chase to all clearance specifi cations
in manual.
Locate and install appliance to all clearance
specifi cations in manual
A
F
B
C
D
Models A B C D E F G H I J
SL-550TV-D
SL-750TV-D
SL-950TV-D
Inches 10 33 16-1/4 37 31 0 0 1/2 1/2 36
mm 254 838 413 940 787 0 0 13 13 914
Inches 10 38-1/4 16-1/4 42 31 0 0 1/2 1/2 36
mm 254 971 413 1067 787 0 0 13 13 914
Inches 10 42-1/4 16-1/4 49 31 0 0 1/2 1/2 36
mm 254 1073 413 1245 787 0 0 13 13 914
J
G
E
H
I
Figure 3.2 Clearances to Combustibles
Î
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0710
Page 11
D. Mantel Projections
S
12 INCHES
(305mm)
NON-COMBUSTIBLE
MATERIAL ONLY
1/2 INCH
(13mm)
TOP FRONT EDGE OF FIREPLACE
Figure 3.3 Clearances to Mantels or other Combustibles above Appliance
12 INCHE
(305mm)
11Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 12
Termination Locations
4
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
18 IN.
GAS OR WOOD
TERMINATION
GAS
TERMINATION
A
8 FEET
(MINIMUM) TO
PERPENDICULAR
WALL (GAS ONLY)
8 FEET
LOWEST
DISCHARGE
TERMINATION
CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
Termination Clearances
Gas Wood
A 6 inches 20 inches
Figure 4.2 Multiple Vertical Termination
* 3 foot minimum in snow regions
Figure 4.1 Minimum Height from Roof to Lowest Discharge
Opening
Figure 4.1 specifi es minimum vent heights for various pitched roofs.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0712
Page 13
5
R
Vent Information and Diagrams
A. Vent Guidelines
WARNING
Fire Risk. Asphyxiation Risk. This appliance requires the specifi ed pipe for
operation.
• Incorrect pipe may cause spillage, condensation and overheating.
These models require the following size B-vent double wall, or single wall rigid or fl ex vent pipe.
Models Pipe Size
SL-550TV-D, SL-550TV-IPI-D SL-750TV-D, SL-750TV-IPI-D SL-950TV-D, SL-950TV-IPI-D
• B-vent pipe MUST be used when the vent system is within combustible construction.
• Single wall rigid or fl exible vent may be used ONLY if the vent system is installed within non-combustible construction such as a masonry chimney.
• Follow pipe manufacturer’s installation guidelines when installing the appliance.
5 inches 5 inches 6 inches
Rise to Run Ratio = 2:1 Maximum Total Horizontal Run = 15 Feet Minimum Total Vertical Rise = 9 Feet Maximum Total Vertical Rise = 30 Feet Maximum Number of Elbows: Two 90
9 FEET
MINIMUM
0
or Four 45
MINIMUM CLEARANCES
ARE PER VENT
MANUFACTURER’S
SPECIFICATIONS
VENT SUPPORTS ARE PE
VENT MANUFACTURER’S
SPECIFICATIONS
0
WARNING
Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a
chimney fl ue serving a separate solid-fuel or gas burning appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance. May impair safe operation of this appliance or
other appliances connected to the fl ue.
B. Vent System Confi guration
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to appliance and vent manufacturer’s specifi cations.
• Appliance performance will suffer if specifi cations are not followed.
Figure 5.1
Figure 5.2
VENT SUPPORTS
ARE PER VENT
MANUFACTURER'S
SPECIFICATIONS.
MAXIMUM HORIZONTAL RUN IS 50%
OF VERTICAL. HORIZONTAL RUN
CANNOT BE MORE THAN 15 FT.
METAL
PLUMBERS' STRAP
13Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 14
MINIMUM
VERTICAL
9 FEET
WARNING
Fire Risk. Explosion Risk. Insulation and other combustibles must not
infringe on clearances.
• AL WA YS maintain specifi ed clearances around venting and fi restop systems.
• Install fi restops as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
MAXIMUM
HORIZONTAL
15 FEET
45 DEGREES
ELBOW
90 DEGREES
ELBOW
Figure 5.3
OFFSETS EXCEEDING
45 DEGREES ADAPT
HORIZONTAL LIMITATIONS
Note: Maximum
horizontal distance is 50% vertical vent height.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0714
Page 15
6
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other materials.
• National building codes recommend using attic shield to keep loose materials/insulation from contacting vent.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
TOP
CLEARANCE
CLEARANCE
AROUND VERTICAL
SECTIONS
SIDE AND
BOTTOM CLEARANCE
C. Vertical Penetration Framing
Use B-vent manufacturer’s fi restops to provide adequate clearances.
WARNING
Fire Hazard Keep loose materials or blown insulation from
touching the vent pipe.
National building codes recommend using
attic shield to keep loose materials/ blown insulation from contacting vent.
Hearth & Home Technologies requires the use
of an attic shield.
Figure 6.1 Pipe Clearances
Follow vent pipe manufacturer’s instructions for all clear­ances around pipe.
15Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 16
Appliance Preparation
E
7
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses dur­ing installation.
A. Installing Outside Air Kit Damper Assembly
WARNING
Asphyxiation Risk. Fire Risk. Do NOT draw outside combustion air from:
• Wall, fl oor or ceiling cavity.
• Enclosed space such as an attic or garage.
• Close proximity to exhaust vents or chimneys. Fumes or odor may result.
• Remove and discard cover plate or knockout from side of appliance.
• Open air kit damper slightly.
• Locate door hinge toward back of appliance (see Figure
7.1).
Figure 7.2 Outside Air Kit Installation
• Attach damper assembly to appliance using screws provided (see Figure 7.2).
• Insert narrow end of handle through tab and into upper slot of door.
• Check handle operation. Pull handle out to open, and in to close.
B. Gas and Electrical Connections
If applicable, ensure that gas and electrical connections are installed at this time. Refer to Sections 9 (Gas Information) and 10 (Electrical Information).
DOOR
HANDLE
Figure 7.1 Damper Assembly and Handle
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0716
HING
Page 17
C. Securing and Leveling Appliance
WARNING
Fire Risk.
• Prevent contact with sagging, loose insulation.
Do NOT install against combustible materials
such as exposed insulation, plastic and insulation backer.
The diagram shows how to properly position, level, and secure the appliance (see Figure 7.3). Nailing tabs are pro­vided to secure the appliance to the framing members.
• Place the appliance into position.
• Level the appliance from side to side and front to back.
• Shim the appliance, as necessary. It is acceptable to use wood shims.
• Bend out nailing tabs on each side.
• Keep nailing tabs fl ush with the framing.
• Secure the appliance to the framing by using nails or screws through the nailing tabs.
Figure 7.3 Proper Positioning, Leveling and Securing of a
Appliance
CAUTION
Do NOT notch into the framing around the appliance spacers.
17Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 18
8
Installing Vent Pipe
A. Assembly of Vent Sections
This B-Vent appliance requires 5-inch (SL-550/750TV-D) or 6-inch (SL-950TV-D) B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards.
WARNING
Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance
• Assemble pipe sections per B-vent manufac­turer’s instructions.
• Use support tabs for screws.
• Screws must not exceed one inch long and must not penetrate inner lining.
• Pipe may separate if not properly joined.
B. Attaching Vent to Firebox
Attach the fi rst B-Vent component to the fl ue outlet collar using 3 self-tapping screws. See Figure 8.1.
C. Securing Vent Sections
Secure vent sections with vent supports following B-vent manufacturer’s instructions.
WARNING
Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per vent manufacturer’s
installation instructions. Connect vent sections per vent manufacturer’s
installation instructions.
• Maintain all clearances to combustibles.
• Maintain specifi ed slope (if required). Improper support may allow vent to sag or
separate.
B-VENT
SECURING
SCREWS
FLUE OUTLET
COLLAR
Figure 8.1
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0718
Page 19
9
Gas Information
A. Fuel Conversions
Before making gas connections ensure that appliance be­ing installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualifi ed technician using Hearth & Home Technologies specifi ed and approved parts.
B. Gas Pressures
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
C. Gas Connection
NOTE: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.)
NOTE: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
Refer to Reference Section 16 for location of gas line access in appliance.
NOTE: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2-1/2 inches in diameter and does not penetrate the fi rebox.
WARNING
WARNING
Verify inlet pressures.
• High pressure may cause overfi re condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other household gas appliances are operating.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the table below. Minimum pressure must be met when other household gas appliances are operating.
Pressure Natural Gas Propane
Minimum Inlet Pressure
Maximum Inlet Gas Pressure
Manifold Pressure
5.0 inches w.c.
14.0 inches w.c.
3.5 inches w.c.
11.0 inches w.c.
14.0 inches w.c.
10.0 inches w.c.
Gas Leak Risk
• Support control when attaching pipe to prevent bending gas line.
NOTE: The gap between the supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, un-faced insulation to prevent cold air infi ltration.
19Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 20
• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve com­partment and connected to the 1/2 inch connection on the manual shutoff valve.
WARNING
Fire or Explosion Hazard
• Gas build-up during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open fl ames.
• A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING
HIGH AL TITUDE INST ALLATIONS
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non­corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
WARNING
Fire hazard. Explosion Risk. Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re hazard or bodily injury.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0720
Page 21
10
Electrical Information
A. Recommendation for Wire
This appliance requires 110-120 VAC be wired to the junction box either for use of optional accessories (stand­ing pilot ignition) or for proper operation of the appliance (Intellifi re ignition). Refer to Figure 10.1 to determine if the appliance uses an Intellifi re ignition system or Standing Pilot ignition system.
Open the control access panel to view wiring system and gas valve. If this appliance has a red or black ignitor button (as noted in Figure 10.1) this appliance has a Standing Pilot ignition system. If there is no red or black ignitor button, this appliance has an Intellifi re ignition system.
Figure 10.1 Standing Pilot Ignition
• Use low resistance thermostat wire for wiring from igni­tion system to the wall switch and thermostat.
• Keep wire lengths short as possible by removing any excess wire length.
• Low voltage and 110 VAC voltage cannot be shared within the same wall box.
C. Intellifi re Ignition System Wiring
This appliance requires a 1 10 V AC supply to the appliance junction box for operation. A wiring diagram is shown in Figure 10.2.
This appliance is equipped with an Intellifi re control valve which operates on a 3 volt system.
This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the sup­plied junction box. It is highly recommended that the junc­tion box be installed at this time to avoid reconstruction.
The battery pack requires two D cell batteries (not included).
NOTE: Batteries cannot be placed in the battery pack while using the 3 volt AC transformer. The transformer must be unplugged if the battery pack is used or battery life will be reduced.
NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest
edition or the Canadian Electric Code, CSA C221.1.
B. Connecting to the Appliance
WARNING
Wire 110V to electrical junction box. Do NOT wire 110V to valve. Do NOT wire 110V to wall switch.
• Incorrect wiring will damage millivolt valves.
• Incorrect wiring will override IPI safety lockout and may cause explosion.
• This appliance MUST be used with a wall switch or a remote control.
• If using thermostat use one compatible with a millivolt gas valve system.
• Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.
CAUTION
Battery polarity must be correct or module damage will occur.
Optional Accessories Requirements
Wiring for optional accessories should be done now to avoid reconstruction.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
WARNING
Shock hazard.
• Replace damaged wire with type 105º C rated wire.
• Wire must have high temperature insulation.
21Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 22
IGNITION
R
MODULE 3 VAC
I
S
INTERMITTENT
PILOT IGNITOR
REMOTE RECEIVER
IGNITION MODULE 3 VAC
INTERMITTENT PILOT IGNITOR
WHITE
ORG
GROUND TO FIREPLACE CHASSIS
ORG
VALVE
GREEN
BATTERY PACK
TEMP SENSOR
TRANSFORMER 3V
PLUG-IN
RED
BLACK
BROWN
BROWN
THERMOSTAT WIRE ASSEMBLY
Figure 10.2 Intellifi re Pilot Ignition (IPI) Wiring Diagram
D. Standing Pilot Ignition System Wiring
This standing pilot ignition system wiring does not require a 110 VAC supply to operate.
BATTERY PACK
TRANSFORMER
3 VAC
PLUG-IN
BLACK
RED
TEMP SENSOR
JUMPER WIRE
WHITE
ORG
GROUND TO FIREPLACE CHASSIS
TO BROWN
ORG
VALVE
NOTE: 1. Ignition module, valve, pilot, and wall switch operate on
3 volts. 120 VAC is required at junction box unless equipped with battery back-up.
It is recommended that a 1 10 V AC junction box be installed for use with a fan or remote control. (See Figure 10.4 for junction box wiring).
GREEN
WHITE
PILOT
THERMOCOUPLE
VALVE
RED
THERMOSTAT WIRE ASSEMBLY
PIEZO
Figure 10.3 Standing Pilot Ignition Wiring Diagram
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0722
TEMP SENSOR
PILOT
THERMOCOUPLE
VALVE
WHITE
RED
TEMP SENSOR
REMOTE
RECEIVE
Page 23
S
E. Junction Box Installation
If the box is being wired from the OUTSIDE of the appliance:
• Remove the cover plate located on the outer shell right side (see Figure 10.4).
• Install the supplied Romex plate.
• Feed the necessary length of wire through the connector.
• Make all necessary wire connections and reattach the cover plate to the outer shell.
connector in the cover
Romex Connector
14/2WG
Cover Plate outside firebox
WHT
BLK
If the box is being wired from the INSIDE of the appliance:
• Remove the screw attaching the junction box/recep­tacle to the outer shell, rotate the junction box/recep­tacle inward to disengage it from the outer shell (see Figure 10.4).
• Pull the electrical wires from outside the appliance through this opening into the valve compartment.
• Feed the necessary length of wire through the connector.
• Make all necessary wire connections to the junction box/receptacle and reassemble the junction box/ receptacle to the outer shell.
F. Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use with a fan (See Figure 10.5):
• The power supply for the appliance must be brought into a switch box.
• The power can then be supplied from the switch box to the appliance using a mini­mum of 14-3 with ground wire.
• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.
• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.
WHT
BLK
Figure 10.4 Junction Box Detail
MINIMUM 14-3 AWG
WITH GROUND
JUNCTION BOX
Red
Green
White
Black
GRN wire inside box
Red
Black
White
Green
Copper ground attached to GRN screw with GRN wire
NOTE: Do NOT wire
110VAC to wall switch.
SWITCH
Black
White
Green
POWER
SUPPLY WIRE
SWITCH BOX
• Add a 1/4 inch insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 inch male) as shown.
Red
Figure 10.5 Fan Control Switch Wiring
23Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 24
11
S
Finishing
A. Mantel Projections
Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.
12 INCHES
(305mm)
NON-COMBUSTIBLE
MATERIAL ONLY
1/2 INCH
(13mm)
TOP FRONT EDGE OF FIREPLACE
Figure 11.1 Clearances to Mantels or other Combustibles above Appliance
12 INCHE
(305mm)
B. Facing Material
WARNING
Fire Risk. Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.
Modifying or covering grilles could cause temperature rise and fi re hazard.
Finishing materials must not interfere with:
• Air fl ow through grilles or louvers.
Operation of louvers or doors.
Access for service.
TOP SEAL
JOINT
SIDE SEAL
JOINT
1/2 INCH
(13mm)
FINISH WALL MATERIAL
MAY BE COMBUSTIBLE
- TOP AND SIDES
1/2 INCH
(13mm)
Figure 11.3 Noncombustible Facing Diagram
WARNING
Fire Risk. Finish all edges and fronts to clearances and
specifi cations listed in manual.
• Black metal appliance front may be covered with non­combustible material only.
• Do NOT overlap combustible materials onto appliance
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0724
front.
• Install combustible materials up to specifi ed clearances on top front and side edges.
• Seal joints between the fi nished wall and appliance top and sides using only a 300º F minimum sealant.
Page 25
12
Appliance Setup
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the rebox.
B. Remove Grate Shipping Support
• Remove the log pack and hood, if applicable.
• Bend top retaining tab of grate shipping support into vertical position (see Figure 12.1).
• Lift grate slightly upward with one hand so that the grate clears the support.
• Slide shipping support to side, remove and discard.
• Lower grate onto refractory.
Figure 12.1
C. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.
E. Install the Refractory
F. Lava Rock, Vermiculite, Rockwool/
Ember Placement
WARNING
Explosion Risk.
• Follow ember placement instructions in manual.
• Do NOT place embers directly over burner ports.
• Replace ember material annually.
Improperly placed embers interferes with proper burner operation.
Placing the Ember Material
Ember material is shipped with this gas appliance. T o place the ember material:
• When placing Glowing Embers should be taken so that the ports are not covered. Place the dime-size ember pieces about 1/2 inch apart near port holes in burner top, but not on or in between the ports. For best performance do NOT place embers on ports at rear of burner (see Figure 12.2). Failure to follow this procedure will likely cause lighting and sooting problems.
• Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.
®
onto the burner care
D. Accessories
Install approved accessories per instructions included with accessories. See Service Parts List for appropriate acces­sories. Refer to Section 16.
WARNING
Shock or fi re risk. Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty .
• Using non-listed accessories may result in a safety hazard.
• Only Hearth & Home Technologies approved accessories may be used safely.
Figure 12.2 Placement of Embers
25Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 26
If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.
2
4
Log Set Assembly: LOGS-SL550-DG. Positioning the Logs Models: SL-550TV-D
Carefully remove the logs from the packaging.
CAUTION: Logs are fragile!
TABS
1
LOG #1 (SRV2044-700): Place log #1 onto the grate bars so that the notches in the bottom of the log fi t
onto the grate bars. Slide the log to the front tab for NG, slide to the rear tab for LP.
3
NOTCHES
METAL TABS
1
5
NOTCH
2
LOG #2 (SRV550-717): Place log #2 on the right two grate bars using the notch on the bottom of log #2.
Slide the right edge of log #2 forward until it touches the grate.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0726
Page 27
NOTCH
3
LOG #3 (SRV2044-703): Place log #3 on the left two grate bars using the notch on the bottom of log #3.
Slide the left edge of log #3 forward until it touches the grate.
4
TAB LOCATOR
LOG #4 (SRV2044-701): Place log #4 into the tab on log #1. The bottom notch of log #4 should sit on the
grate as shown.
TAB LOCATOR
5
LOG #5 (SRV2044-702): Place log #5 into the tab in log #1. The “Y” end of log #6 should fi t around the
grate as shown.
27Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 28
If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.
Log Set Assembly: LOGS-SL750-D Models: SL-750TV-D, SL-950TV-D
Carefully remove the logs from the packaging. CAUTION: Logs are fragile!
1
2
3
4
6
5
METAL TABS
1
NOTCHES
LOG #1 (SRV2045-700): Place log #1 on the grate using the notches in the bottom of the log. Slide log
#1 up to the front tabs for NG. Slide it back until top of log touches the back of the fi replace for LP.
2
NOTCHES
LOG #2 (SRV530-719): Place log #2 on the right two grate bars using the notches in the bottom of the log.
Slide the log backward until the back edge is in contact with the tab and parallel to log #1.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0728
Page 29
3
RAISED FLAT SPOTS
NOTCHES
RAISED FLAT SPOTS
LOG #3 (SRV530-718): Place log #3 on the left two grate bars using the notches in the bottom of the log.
Position log parallel to log #1 and on the same line as log #2. Left edge of log should rest between grate bar and second tab.
4
TAB LOCATOR
LOG #4 (SRV2045-703): Place log #4 on top of log #1 and log #2 so that the cutouts on the bottom of log
#4 fi t on the tab on log #1 and will fi t in the fl at spot on log #2.
5
TAB LOCATOR
LOG #5 (SRV2045-702): Place log #5 on the tab on log #1 so that the cutouts on the bottom of log #5 t
onto the raised fl at spots on log #2.
29Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 30
(
6
TAB LOCATOR
LOG #6 (SRV2045-701): Place log #6 so that the right edge ts into the notch on log #5, the middle goes
into the tab on log #1, and the left edge rests on log #3.
H. Glass Assembly
I. Screen Mesh
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is undamaged.
• Inspect the glass for cracks, chips or scratches.
• Any scratch in glass, requires replacement.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
• Replace glass door assembly as a complete appliance.
Removing Glass Assembly
Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 12.17).
The screen mesh is a protective barrier and must be attached.
J. Grilles and Trim
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock and the appliance.
Do not obstruct or modify the air inlet/outlet grilles or hood. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed.
K. Hood
Hood is included with the front and required in all installations.
Replacing Glass Assembly
Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.
LATCHES
BOTH BOTTOM
AND TOP)
GLASS
ASSEMBLY
Figure 12.17 Glass Assembly
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0730
L. Shutter Settings
Models NG LP
SL-550TV-D 1/4 in. 3/8 in. SL-750TV-D 1/4 in. 3/8 in. SL-950TV-D 3/8 in. Full open
Page 31
Operating Instructions
13
A. Before Lighting Appliance
Before lighting this appliance determine if it has a Standing Pilot or Intellifi re ignition system by opening the control access panel to view wiring system and gas valve. If this appliance has a red or black ignitor button (see Figure
10.1) this appliance has a Standing Pilot ignition system. If there is no red or black ignitor button, this appliance has an Intellifi re ignition system.
CAUTION
If installing Intellifi re ignition battery backup:
• Do not install batteries if the backup mode may not be used for extended time.
• Batteries may leak.
• Install batteries only when needed for power outage.
Before operating this appliance have a qualified technician:
• Remove all shipping materials from inside and/or underneath the fi rebox.
• Review proper placement of logs, rockwool, lava rock, and vermiculite.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position.
• Ensure that the fl ow of combustion and ventilation air is not obstructed (front grilles and vent caps).
WARNING
Glass door must be in place when appliance is operating. Risk of:
• Combustion Fumes
• Fire
Do NOT operate appliance with glass door removed.
• Open viewing glass for servicing only.
• Glass door MUST be in place and sealed before operating appliance.
• Only use glass door certifi ed for use with appliance.
• Glass replacement should be done by qualified technician.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or re­moved.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the protective barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
B. Check Appliance Draft
Check draft of appliance to verify proper venting condi­tions.
• Close all windows and doors, turn on all exhaust fans in home.
• Appliance is to be com­pletely assembled to nor­mal operating condition.
• Turn on appliance and al­low to operate for at least 10 minutes.
• Check draft as shown in Figure 13.1. This can be done using a smoke or ame producing match.
• Hold lit match at bottom edge of draft hood opening and observe fl ame/smoke per the fi gure.
Figure 13.1
DRAFT HOOD
FLAME UP
- ACCEPTABLE -
FLAME IN
- GOOD -
FLAME OUT
- BAD -
31Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 32
C. Lighting Appliance
Intellifi re Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fi re or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance is equipped with
an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to the owner’s infor­mation manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compart­ment clean. See installation and operating instructions accompanying appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. Do not use this appliance if any part
has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or bro­ken. Replacement of the panel(s) should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and pro­pane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the al­ternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional infor­mation, consult a qualifi ed installer, service agency or the gas supplier.
LIGHTING
INSTRUCTIONS
(IPI)
1. Turn off all electric power to the appli-
ance.
2. This appliance is equipped with an igni­tion device which automatically lights the burner. Do not try to light the burner by hand.
GAS
VALVE
3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.
4. Turn on all electric power to the appli­ance.
5. To light the burner, flip the ON/OFF switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).
6. If the appliance will not operate, follow the instructions “T o T urn Off Gas to Appliance” and call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. T urn off all electric power to the appliance
if service is to be performed.
2. Flip ON/OFF switch to the “OFF” posi­tion.
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final Inspection by _____________________________
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0732
593-913D
Page 33
Standing Pilot Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fi re or explosion may result causing property
A. This appliance has a pilot which
must be lighted by hand. When light­ing the pilot, follow these instructions exactly .
B.BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual pro­vided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the manufac­turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
damage, personal injury or loss of life.
• If you cannot reach your gas sup­plier, call the fi re department.
C. Use only your hand to push in or
turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualifi ed service technician. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, service agency or the gas supplier.
For additional information on operating your
LIGHTING
INSTRUCTIONS
1. Turn off all electric power to the appliance.
2. Push in gas control knob
slightly and turn clockwise
NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.
4. Find the pilot. The pilot is inside combustion chamber next to the main burner.
5. Turn knob on gas control counter clockwise
to “PILOT”.
6. Push in control knob all the way and hold in. Im-
mediately depress red or black piezo button. It may require several depressions of the red or black piezo button until PILOT lights. If PILOT light does not light after 10 seconds, return to step 3. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 3 through 6.
If k nob does not pop up when released, stop and im-
mediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn
the gas control knob to “OFF” and call your service technician or gas supplier.
7. Turn gas control knob counterclockwise to
8. T o light Burner , ip the on/off switch to the “ON” posi-
tion, and close access grille.
9. Turn on all electric power to the appliance.
to “OFF”.
“ON”.
TO TURN OFF
GAS TO APPLIANCE
1. Turn of f all electric power to the appliance if service
is to be performed.
2. Open control access panel.
3. Move switch to “OFF” position.
4. Push in gas control knob slightly and turn clock-
wise to OFF”. Do not force.
5. Close control access panel.
464-903G
33Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 34
D. After Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it pro­duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.
NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.
WARNING
Fire Risk. High Temperatures.
Keep combustible household items away from appliance.
Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or in front of appliance.
• Keep furniture, draperies away from appliance.
CAUTION
• Prevent accidental appliance operation when not attended.
• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.
• Property damage possible from elevated temperatures.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive individuals.
WARNING
Fire Hazard. Keep combustible materials, gasoline and
other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids in this appliance.
• Combustible materials may ignite.
E. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appli- ance is allowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhe- sives used around the appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not af­fect the operation or longevity of the appliance.
In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0734
Page 35
Troubleshooting
14
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
A. Standing Pilot Ignition System
Symptom Possible Causes Corrective Actions
1. After repeated
triggering of the red or black piezo ignitor button, the spark ignitor will not light the pilot.
2. The pilot will not stay lit after care­fully following the lighting instructions.
a. Defective ignitor. Check the spark at the electrode and pilot. If no spark and electrode wire
is properly connected, replace the ignitor.
b. Defective pilot or misaligned electrode (spark at electrode).
c. No gas or low gas pressure.
d. No LP in tank. Check the LP (propane) tank. You may be out of fuel. a. Defective ther-
mocouple.
b. Defective valve. If the thermocouple is producing more than 15 millivolts, replace faulty
Using match, light the pilot. If the pilot lights, turn off the pilot and trigger the red piezo ignitor button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recom­mended. If the pilot will not light, ensure the gap at the electrode and pilot is one-eighth (1/8) inch to have a strong spark. If the gap is OK, replace the pilot.
Check the remote shut-off valves from the fi replace. Usually, there is a valve near the gas main. There can be more than one (1) valve between the fi replace and the main.
Check that the pilot fl ame impinges on the thermocouple. Clean and/or adjust the pilot for maximum fl ame impingement.
Ensure that the thermocouple connection at the gas valve is fully inserted and tight (hand tighten plus 1/4 turn).
Disconnect the thermocouple from the valve, place one millivolt meter lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15mV, replace the thermocouple.
valve.
3. The pilot is burning, there is no burner fl ame, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.
a. ON/OFF switch or wires defective.
b. Thermopile may not be generating suffi cient millivolt- age.
Check the ON/OFF switch and wires for proper connections. Place the jumper wires across the terminals at the switch. If the burner comes on, replace the defective switch. If the switch is OK, place the jumper wires across the switch wires at the gas valve. If the burner comes on, the wires are faulty or connections are bad.
If the pilot fl ame is not close enough physically to the thermopile, adjust the pilot fl ame.
Be sure the wire connections from the thermopile at the gas valve termi­nals are tight and that the thermopile is fully inserted into the pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at TH­TP&TP terminals of the gas valve. The meter should read 325 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the ON/OFF switch in the OFF position. Replace the faulty thermopile if the reading is below the specifi ed minimum.
With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum.
35Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 36
Troubleshooting (continued)
Symptom Possible Cause Corrective Action
3. ...Continued c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF
switch in the ON position. Check the millivolt meter a the ther­mopile terminals. The millivolt meter should read greater than 125mV. If the reading is acceptable, and if the burner does not come on, replace the gas valve.
d. Plugged burner orifi ce. Check the burner orifi ce for stoppage. Remove stoppage.
4. Frequent pilot outage problem.
5. The pilot and main burner ex­tinguish while in operation.
e. Wall switch or wires are defective.
a. Pilot fl ame may be too high or too low, or blowing out (high pressure), causing pilot safety to drop out.
a. No LP in tank. Check the LP (propane) tank. Refi ll the fuel tank.
b. Inner vent pipe leaking exhaust gases back into the system.
c. Glass too loose and air tight packet leaks in corners after usage.
d. Bad thermopile or thermo­couple.
e. Improper vent cap instal­lation.
Follow the corrective action in Symptom and Possible Cause 1.a above. Check the switch and wiring. Replace where defective.
Clean thermocouple and adjust the pilot fl ame for maximum ame impingement. Follow lighting instructions carefully.
Check venting system for damage. Replace/repair improperly assembled pipe sections.
Replace glass panel assembly.
Replace if necessary.
Check for proper installation and freedom from debris or block­age.
6. Glass soots. a. Flame impingement. Adjust the log set so that the fl ame does not excessively impinge on it.
7. Flame burns
blue and lifts off burner.
b. Improper air shutter set­ting.
c. Debris around air shutter. Inspect the opening at the base of the burner. NO MATERIAL
a. Insuffi cient oxygen being supplied.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0736
Adjust the air shutter located on the control panel.
SHOULD BE PLACED IN THIS OPENING.
Ensure that the vent cap is installed properly and free of debris. Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.
Ensure that the glass is tightened properly on the unit, particu­larly on top corners.
Page 37
B. Intellifi re Ignition System
Symptom Possible Causes Corrective Actions
1. The ignitor/
module makes noise, but no spark.
2. Pilot won’t light, there is no noise or spark.
a. Incorrect wir­ing.
b. Loose connec­tions or electri­cal shorts in the wiring.
c. Ignitor gap is too large.
d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor
a. Transformer installed correctly .
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are con­nected to correct terminals on module and pilot assembly. Reversed wires at the module may cause system to make sparking noise, but spark may not be present at pilot hood.
Verify no loose connections or electrical shorts in wiring from module to pi­lot assembly. Rod closest to pilot hood is ignitor. Verify connections under­neath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
Verify gap of igniter to pilot hood. The gap should be approximately .17 inch or 1/8 inch.
wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on mod­ule. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
Verify that transformer is installed and plugged into module. Check volt­age of transformer under load at spade connection on module with ON/ OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.
3. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.)
b. A shorted or loose connection in wiring confi gu- ration or wiring harness.
c. Improper wall switch wiring.
d. Module not grounded.
e. Faulty mod­ule.
a. A shorted or loose connection in sensor rod.
b. Poor fl ame rectifi cation or contaminated sensor rod.
Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness.
Verify that 110 VAC power is “ON” to junction box.
Verify black ground wire from module wire harness is grounded fi rmly to metal chassis of appliance.
Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on mod­ule. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.
Verify that fl ame is engulfi ng sensor rod. If the pilot assembly does not have a ground strap, consider installing one to increase fl ame rectifi cation. Verify correct pilot orifi ce is installed and inlet gas specifi cations. Flame carries rec- tifi cation current, not the gas. If fl ame lifts from pilot hood, the circuit is bro- ken. A wrong orifi ce or too high an inlet pressure can cause pilot fl ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth.
c. Module is not grounded.
Verify that module is securely grounded to metal chassis of appliance. Verify that wire harness is fi rmly connected to module.
37Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 38
Intellifi re Ignition System - (continued)
Symptom Possible Causes Corrective Actions
3. ...continued d. Damaged pilot
assembly or dirty sensor rod.
e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor
4. Pilot sparks, but Pilot will not light.
a. Correct gas supply . Verify that incoming gas line ball valve is “open”. Verify that inlet pressure
b. Ignitor gap is too large.
c. Module is not grounded.
d. Module voltage output / Valve/Pi­lot solenoid ohms readings.
Verify that ceramic insulator around the sensor rod is not cracked, dam­aged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multimeter with ohms set at lowest range.
wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON po­sition. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.
Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in.
Verify module is securely grounded to metal chassis of appliance.
Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0738
Page 39
Maintaining and Servicing Appliance
15
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season.
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Disable remote control, if one is present.
• Ensure appliance is completely cooled.
After servicing:
• Replace any screen or barrier that was removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of doors, surrounds and fronts.
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Condition of logs.
• Condition of fi rebox.
• Burner ignition and operation.
• Burner air shutter adjustment
• Gas connections and fi ttings.
• Obstructions of termination cap.
Clean:
• Glass
• Air passageways, grilles, control compartment
• Burner, burner ports
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care.
NOTE: Clean glass after initial 3-4 hours operation. Longer operation without
cleaning glass may cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for additional 12 hours.
Refer to maintenance instructions.
WARNING
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
39Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 40
Inspect Maintenance Tasks
Doors, Surrounds and Fronts
1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.
2. Inspect for scratches, dents or other damage and repair as necessary.
3. Verify no obstructions to air ow through the louvers.
4. Verify maintenance of proper clearance to combustible household objects.
Gasket Seal, Glass As­sembly and Glass
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.
3. Con rm there is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are
intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
Valve Compartment and Firebox Top
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
2. Verify correct log placement and no ame impingement causing sooting. Correct as necessary.
Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.
2. Replace appliance if rebox has been perforated.
Burner Ignition and Operation
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting
paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other ame problems.
6. Verify air shutter is clear of dust and debris.
7. Inspect ori ce for soot, dirt or corrosion.
8. Verify manifold and inlet pressures. Adjust regulator as required.
9. Inspect pilot ame strength. Clean or replace ori ce as necessary.
10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with
emery cloth or replace as required.
11. Verify millivolt output. Replace as necessary.
Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
2. Con rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or
sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and
ashing remains intact.
6. Inspect draft shield to verify it is not bent, damaged or missing.
Remote controls 1. Verify operation of remote.
2. Replace batteries in remote transmitters and battery-powered receivers.
3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery
failure or leaking.
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0740
Page 41
Reference Materials
16
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
GAS LINE
ACCESS
L
M
N
O
R
Q
K
I
J
D
F
E
G
ELECTRICAL
ACCESS
P
Figure 16.1 Appliance Dimensions
Appliance Dimensions Table
ABCDEFGH I JKLMNOPQR
SL-550TV-D
SL-750TV-D
SL-950TV-D
Inches 36 31 32-1/2 17 28-1/2 31 8 15-3/4 25-3/4 1/2 1/2 8-1/8 16-1/4 5 5-1/16 2-1/4 1 28-1/2
Millimeters 913 790 827 438 723 789 198 402 327 653 14 206 415 127 129 55 25 726
Inches 41 36 37-3/4 20-1/2 32 34-1/2 8 - 15-3/8 30-3/4 - - - 5 - - - 32
Millimeters 1040 917 960 526 810 878 198 - 390 780 - - - 127 - - - 815
Inches 48 43 41-3/4 22 - 38-1/2 - - 18-7/8 37-3/4 - - - 6 6 - - 36
Millimeters 1218 1095 1062 559 - 979 - - 479 958 - - - 153 153 - - 917
B
A
C
H
41Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 42
C. Limited Lifetime Warranty
LIMITED LIFETIME WARRANTY
HEAT & GLO GAS APPLIANCE PRODUCTS
BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakeville, MN 55044, (“HEAT & GLO”) warrants to the original owner that your new HEA T & GLO Gas Appliance (the “Product”) will be free from defects in materials and workmanship for a period of one year from the date of installation. During the fi rst year, HEAT & GLO will replace or repair, at its discretion, any defective components at its sole cost and expense, including payment of all reasonable labor costs incurred in replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below.
EXTENDED LIFETIME COVERAGE. HEAT & GLO warrants that the fi rebox, heat exchanger, log(s), and burner will not be defective in material or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and limitations described below.
CONDITIONS, EXCLUSIONS AND LIMITATIONS:
1. This warranty applies to the original owner only and is nontransferable.
2. This warranty applies only to Products installed in the United States of America or Canada.
3. This warranty is limited to the replacement or repair of defective components or workmanship and HEAT & GLO may fully discharge all obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable under this warranty is limited to the purchase price of the Product and, if HEAT & GLO is unable to provide replacement or repair in an expedient and cost-effective manner, HEAT & GLO may discharge all obligations under this warranty by refunding the purchase price of the Product. IN NO EVENT SHALL HEAT & GLO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT.
4. Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One-Year Warranty.
5. Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this warranty unless expressly authorized and approved by HEAT & GLO in writing.
6. Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty.
7. This warranty will be void if:
a) The Product is not installed, operated and maintained in compliance with local building codes and with the instructions in the
Installer’s Guide, Owner’s Guide and Listing Agent Identifi cation Label furnished with the Product.
b) Any parts or components made by other manufacturers are added or used in the Product, unless expressly authorized and ap-
proved by HEAT & GLO in writing. c) Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative. d) The Product is damaged due to shipping, improper handling, accident, abuse or misuse. e) Fuels other than those specifi ed in the Installer’s Guide and Owner’s Guide are used. f)
EXCEPT TO THE EXTENT PROVIDED BY LA W, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE W ARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED T O THE DURATION OF THE W ARRANTY SPECI­FIED ABOVE.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or conse­quential damages, so those limitations may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from State to State.
If warranty service is needed you should contact your installing dealer and if the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HEAT & GLO dealer or supplier.
NOTES TO CUSTOMER:
1. In order to insure proper installation, operation and maintenance HEAT & GLO strongly recommends annual
2. Please complete this information and retain this warranty in a safe place for future reference: Installation Date:______ Model #:_________________ Serial #:______________ Installing Contractor:_________________________
3. HEA T & GLO reserves the right to make changes at any time, without notice, in design, material, specifi cations
Modifi cation was made to the Product which was not expressly authorized and approved by HEAT & GLO in writing.
servicing by an authorized HEAT & GLO dealer.
and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products.
© 2005 Hearth & Home Technologies Inc.
060-981D 3/05
53Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/07
Page 43
D. Contact Information
Heat & Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
www.heatnglo.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
please visit www.heatnglo.com
- NOTES -
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2006
Heat & Glo • SL-550 / 750 / 950TV-D • 2053-985 Rev. J • 4/0754
Loading...