Heat & Glo SL-350TRSI-AUE INSTALLATION AND OPERATION INSTRUCTIONS

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INSTALLATION AND OPERATION INSTRUCTIONS
MODEL: SL-350TRSI-AUE
AUSTRALIAN GAS ASSOCIATION CERTIFIED
CERTIFICATE NUMBER 7060
BY HOMEOWNER FOR OPERATION AND MAINTENANCE.
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HEAT & GLO, a brand of Hearth & Home Technologies Inc.
7571 215th Street West, Lakeville, MN 55044, USA, www.heatnglo.com
THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408; (Australia) 543790;586383; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
1
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PLEASE READ THIS MANUAL BEFORE INSTALLING
AND USING THIS APPLIANCE.
MODEL SL-350TRSI-AUE IS AUSTRALIAN GAS ASSOCIATION
APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER.
Refer to the appliance data plates for gas consumptions and pressures.
Installation of this appliance should only be carried out by an authorized person in ac­cordance with the manufacturer's instruc­tions. Appliance is to be installed in full compliance with the National Gas Installa­tion Standard AS5601, the manufacturer's instructions, and any local authorities' re­quirements for gas, electrical and building regulations.
This appliance and its components are tested and safe when installed in accor­dance with this Installation Manual. Report to your dealer any parts damaged in ship­ment, specifi cally check glass condition. The gas logs and fl ue system components are in separate packages. Read all in­structions before starting installation and
follow these instructions carefully during installation to ensure maximum benefi t and safety . Failure to follow them will void your warranty and may present a fi re hazard.
The Heat & Glo, a brand of Hearth & Home Technologies Inc. warranty will be voided by, and Heat & Glo, a brand of Hearth & Home Technologies Inc. disclaims any re­sponsibility for the following actions:
• Installation of any damaged heater or ue system component
• Modifi cation of the heater or balanced ue system installation other than as instructed by Heat & Glo, a brand of Hearth & Home Technologies Inc.
• Improper positioning of the gas logs or the glass door
• Installation and/or use of any component part not manufactured or approved by Heat & Glo, brand of Hearth & Home T echnologies Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory.
IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fi re hazard and will void the warranty. Save this manual for future reference.
Heat & Glo, a brand of Hearth & Home Technologies, Inc.
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7571 215th Street West, Lakeville, MN 55044 Copyright 2009 • Printed in U.S.A.
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Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
TABLE OF CONTENTS
1.0 Installation Instructions .......................................................................................5
1.1 Introduction ...................................................................................................6
1.2 Flue System Approvals and Installation ........................................................8
1.3 Connecting the Gas Supply ........................................................................23
1.4 Ignition System Wiring ................................................................................24
1.5 Blower ........................................................................................................25
1.6 Finishing .....................................................................................................26
1.7 Installer Testing ...........................................................................................27
1.8 Log Placement ............................................................................................28
2.0 Operating Instructions .......................................................................................31
2.1 Safety and Lighting Information ..................................................................32
2.2 Power Outage............................................................................................33
2.3 Fan Operation .............................................................................................33
3.0 Servicing and Maintenance ...............................................................................33
3.1 Removal of Covers for Servicing ................................................................34
3.2 Removal of Components for Service ..........................................................34
3.3 Parts Replacement .....................................................................................34
3.4 Adjustments and Replacement Parts .........................................................34
3.5 Maintenance Tasks .....................................................................................35
3.6 Troubleshooting ..........................................................................................36
4.0 Replacement Parts ...........................................................................................37
Limited Lifetime Warranty .................................................................................40
Î = Contains updated information.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
3
577 mm
289 mm
984 mm
541 mm
GAS LINE
ACCESS
414 mm
153 mm
223 mm
55 mm
741 mm
610 mm
714 mm
837 mm
167 mm
384 mm
TOP STANDOFFS
402 mm
90 mm
827 mm
203 mm
ELECTRICAL ACCESS
174 mm
FLUE COLLAR COVER PLATE
GAS ACCESS
GAS CONTROLS (BEHIND DOOR)
Figure 1. Diagram of SL-350TRSI-AUE
HOOD
DATA BADGE/LABELS (BEHIND DOOR)
BOTTOM ACCESS DOOR
ELECTRICAL ACCESS
4
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
Top Flue
25 mm Min.
A
E
12.5 mm Min.
AB C D E
Millimeter 864 419 705 1023 1423
Clearance Requirements
The top and back of heater are defi ned by stand- offs.
The heat shield must be attached as shown if com-
B
bustible materials are placed directly on top standoffs (Figure 3).
The minimum clearance to a perpendicular wall extend­ing past the face of the heater is 25 mm.
The back of the heaters may be recessed into com­bustible construction, as shown above.
TOP STANDOFFS
D
C
INSTALLED HEAT SHIELD
Rear Flue
3 in. MIN. (76 mm)
B
A
E
C
3 in. MIN. (76 mm)
AB C D E
Millimeter 864 419 883 1194 1765
D
Figure 2. Heater Dimensions, Locations, and
Space Requirements
HEAT SHIELD
Figure 3. Heat Shield
1.0 INSTALLATION INSTRUCTIONS
NOTE: Not intended for heater insert.
In planning the installation for the heater it is neces­sary to determine where the unit is to be installed, the type of fl ue system to be used (straight out, corner, or elevated), and whether optional accessories (wall switch or remote control) are desired. Gas supply piping should also be planned. Refer to the appliance data plate on the base pan of the heater for all gas pressures and input rate information.
The heater can be mounted on any of the following surface:
1. A fl at surface (minimum 6 mm base).
2. Four (4) corner supports. (Example: Four (4) concrete masonry blocks). These
supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.
Heater framing can be built before or after the heater is set in place. Framing should be positioned to accom­modate wall covering and heater facing material. The heater framing should be constructed of 2" X 4" (51 x 102 mm) lumber or heavier. The framing headers may rest on the heater standoffs. Refer to Figure 2 and Fig­ure 4 for heater and framing reference dimensions.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
5
Minimum Clearances
from the Heater to Combustible Materials
Glass Front .................................914 mm
Floor ..............................................0 mm
Rear ..............................................13 mm
Sides.............................................13 mm
Top ...............................................86 mm
Ceiling* ........................................787 mm
*The clearance to ceiling is measured from the top of the unit, excluding the standoffs (see Figure 44).
Minimum Clearances
from the Vent Pipe to Combustible Materials
Vertical Sections. .........25 mm
Horizontal Sections
Top ................................. 75 mm
Bottom ........................... 25 mm
Sides.............................. 25 mm
At Wall Firestops
Top ................................. 75 mm
Bottom ........................... 25 mm
Sides.............................. 25 mm
For minimum clearances, see the balanced fl ue termi- nation clearance in Figure 5.
Framing should be constructed of 2 X 4 lumber or heavier.
VENT
FRAMING
HOLE
E
*NOTE: The center of the framing hole MUST
BE 25.4 mm above the center of the
horizontal fl ue pipe.
Figure 4. Framing Dimensions
may rest on the heater
B
A
D
A B C D* E*
864 mm 832 mm 419 mm 984 mm 541 mm
The framing headers
stand-offs.
C
CAUTION: Measure heater dimensions, and verify
framing methods and wall covering details before fram­ing construction begins.
1.1 INTRODUCTION
This model is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building.
WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
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Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
These units MUST use the fl ue termination described in the fl ueing section of the manual.
The control system for this model is an electronic ig­nition type. It consists of a gas control valve/variable regulator, a pilot/sensor/electrode and an ON/OFF switch. The controls are located behind the access door. Rotate the door down to open. See Figure 1.
Minimum inlet gas supply pressure for purpose of input adjustment is 1.13 kPa for natural gas and 2.75 kPa for propane. Manifold (outlet) pressures should be set at .8 kPa for natural gas models and 2.36 kPa for propane models.
a
h
T
g
T
ee
P
d
See note 2
c
d
M
b
See note 3
g
j
openable window
n
f
c
I
door
k
k
h
jj
h
T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter or fuse box areas for fl ue terminals
a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)
Appliances to 50 MJ/h input ...................................................................................................300
Appliances over 50 MJ/h input ...............................................................................................500
b - From the ground or above a balcony .........................................................................................300
c - From a return wall or external corner .........................................................................................500
d - From a gas meter (M) ..............................................................................................................1000
e - From an electricity meter or fuse box (P) ...................................................................................500
f - From a drain or soil pipe ............................................................................................................150
g - Horizontally from any building structure (unless appliance approved
for closer installation) or obstruction facing a terminal ...............................................................500
h - From any other fl ue terminal, cowl, or combustion air intake ....................................................500
j - Horizontally from an openable window, door, non-mechanical air inlet, or any other opening into a building, with the exception of sub-fl oor ventilation:
Appliances up to 150 MJ/h input ............................................................................................500
Appliances over 150 MJ/h input ...........................................................................................1500
k - From a mechanical air inlet, including a spa blower ...............................................................1500
n - Vertically below an openable window, non-mechanical air
inlet or any other opening into a building, with the exception of ...................................... See table
sub-fl oor ventilation ................................................................................................................ below
T
CLEARANCE 'n' (mm)
Space Heaters All other appliances
Up to 50 MJ/h input Up to 50 MJ/h input
Over 50 MJ/h input and
Up to 150 MJ/h input
150 500 1000 1500
NOTES: 1. All distances are measured vertically or horizontally along the wall to a point
in line with the nearest part of the terminal.
2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a fl ue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a fl ue terminal to a LP Gas cylinder. A fl ue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
Figure 5.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
Over 50 MJ/h input
7
TABLE 1
MODEL
SL-350TRSI-AUE
DVP-TRAP2 & SLP-TRAP2 HORIZONTAL TERMINATION CAP
DVP-TVHW & SLP-TVHW VERTICAL TERMINATION CAP
1.2 FLUE SYSTEM APPROVALS
These models have fl ue starting collars on both the top and the back of the unit. Depending upon the instal­lation, decide which ONE set of starting collars will be used to attach the fl ue system. The starting collar seal- ing cap must remain on the starting collar NOT used.
These models use SL-P series direct fl ue components when using the TOP fl ue collars and DVP-series direct
ue components when using the REAR ue collars. WARNING: YOU MUST NOT MIX DVP-SERIES AND
SLP SERIES COMPONENTS IN ANY FLUE SYSTEM CONFIGURATION.
Approved fl ue system components are labeled for identifi cation. NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each fl ue termination kit and should be used in conjunction with this manual. Figure 5 below shows fl ue system components and terminations.
Identifying Flue Components
The fl ue systems installed on this gas heater may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in fl ue confi gurations using 90° elbows MUST BE strictly
FLUE TERMINATION APPROVALS
adhered to. The rise to run relationships are shown in the fl ueing drawings and tables on the next few pages.
WARNING: THIS GAS APPLIANCE AND FLUE AS­SEMBL Y MUST FLUE DIRECTL Y TO THE OUTSIDE AND MUST NEVER BE ATT ACHED T O A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEP ARA TE FLUE SYSTEM-COMMON FLUE SYS­TEMS ARE PROHIBITED.
CAUTION: UNDER NO CONDITION SHOULD COM­BUSTIBLE MA TERIAL BE CLOSER THAN 76 mm A T WALL FIRE-STOPS FROM THE T OP OF THE PIPE OR 25 mm TO THE SIDES AND THE BOTT OM FOR HORIZONT AL SECTIONS OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF THIS SYSTEM REQUIRE A MINIMUM OF 25 mm CLEARANCE TO COMBUS­TIBLE MATERIALS ALL AROUND THE PIPE.
For alternative installations, other than depicted, con­tact your dealer for further information.
Refer to Figure 5 for required clearances to fl ue terminals.
VERTICAL TERMINATION
HORIZONTAL TERMINATION
WALL FIRESTOP
Flue systemtermination kits
SLP SERIES
SLP-TRAP2
SLP-TVHW
Figure 6. Flue Components and Terminations
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Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
90 DEGREE
ELBOW
DVP-SERIES
DVP-TVHW
DVP-TRAP2
CEILING FIRESTOP
STORM COLLAR
ROOF FLASHING
HORIZONTAL PIPE SUPPORT
PIPE LENGTH
WALL BRACKET
310 mm
MAX
DVP12
305 mm
51 mm
MIN
152 mm
102 mm
DVP4
DVP6
362 mm
610 mm
251 mm
DVP12A
260 mm
DVP45
45º
319 mm
P
V
D
9
217 mm
0
T
S
DVP24
13 mm TYP
184 mm
286 mm
32 mm TYP
914 mm
1219 mm
DVP36
DVP48
NOTE: PIPES OVERLAP32 mmA TEACH JOINT
Figure 7. DVP-Series Balanced Flue Component Specifi cations (127 mm inner pipe / 203 mm outer pipe)
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
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152 mm
168 mm
248 mm
165 mm
SLP90
167 mm
235 mm
184 mm
SLP6A
337 mm
SLP12A
133 mm
184 mm
SLP6
SLP4
1251 mm
946 mm
641 mm
337 mm
SLP12
SLP24
SLP36
Note: Pipes overlap 34.93 mm at each joint.
Figure 8. SLP Series Balanced Flue Component Specifi cations (102 mm inner pipe / 168 mm outer pipe)
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Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
SLP48
Vertical Flue Restrictor
If the heater installation requires a vertical fl ue exceeding 4.5 m above the unit with no horizontal ue or elbows, a vertical fl ue restrictor must be installed (see Figure 9).
RESTRICTOR
PLATE
Figure 9.
VERTICAL FLUEING
V
FT. (M)
36' MAXIMUM (10.97 m)
USE SLP SERIES
COMPONENTS ONLY.
CAP
V
1
STRAIGHT OUT HORIZONTAL
FLUEING
H
Max. Run
24" (610mm)
Figure 10.
H
Figure 11.
USE DVP-SERIES COMPONENTS ONLY.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
11
NOTE: A 184 mm section of straight ue must be attached to the heater before a 90º elbow.
USE SLP SERIES
COMPONENTS
ONLY.
FLUEING WITH ONE (1) 90° ELBOW
V H FT. (M) FT. (M)
1' MIN. (0.30 M) 2' MAX. (0.61 M) 2' MIN. (0.61 M) 4' MAX. (1.22 M) 3' MIN. (0.91 M) 8' MAX. (2.44 M) 4' MIN. (1.22 M) 10' MAX. (3.05 M) V + H = 30' (9.14 M)
Figure 12.
H
V
FLUEING WITH ONE (1) 90º ELBOW V (FT.) H (FT.)
1' MIN. (0.30 M) 3' MAX. (0.91 M) 2' MIN. (0.61 M) 6' MAX. (1.83 M) 3' MIN. (0.91 M) 9' MAX. (2.74 M) 4' MIN. (1.22 M) 12' MAX. (3.66 M)
V+H =36' MAX.(10.97 M) H= 12' MAX. (3.66 M)
USE DVP-SERIES
COMPONENTS
ONLY.
Figure 13.
V
H
12
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
FLUEING WITH TWO (2) 90° ELBOWS
V H + H
1
FT. (M) FT. (M)
1' MIN.(0.30 M) 2' MAX.(0.61 M) 2' MIN.(0.61 M) 4' MAX.(1.22 M) 3' MIN.(0.91 M) 6' MAX.(1.83 M) 4' MIN.(1.22 M) 8' MAX.(2.44 M) 5' MIN.(1.52 M) 10' MAX. (3.05 M)
30' MAX.(9.14 M) 10' MAX. (3.05 M)
H
1
USE SLP SERIES COMPONENTS ONLY.
H
V
H
V
11
Figure 14.
V
FLUEING WITH TWO (2) 90° ELBOWS
V H FT. (M) FT. (M)
1' MIN.(0.30 M) 2' MAX.(0.61 M) 2' MIN.(0.61 M) 4' MAX. (1.22 M) 3' MIN.(0.91 M) 6' MAX. (1.83 M) 4' MIN.(1.22 M) 8' MAX. (2.44 M) 5' MIN.(1.52 M) 12' MAX. (3.66 M) 12' MAX.(3.66 M)
NOTE: V + V1 MAX 33' (10.06 M)
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. L • 6/09
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