Heat & Glo PIER-HVB-CE, ST-HVB-CE, LCOR-HVB-CE, RCOR-HVB-CE Installers Guide

Models: PIER-HVB-CE ST-HVB-CE LCOR-HVB-CE RCOR-HVB-CE
Installers Guide
0087
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer , service agency , or the gas supplier.
This is a room sealed appliance and no other ventilation is required than what is provided.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
These instructions are only valid if the following country symbol is on the appliance. If this symbol is not present on the appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the modifi cation of the appliance to the conditions of use for the country.
These instructions are valid for the following countries: GB, IE
Printed in U.S.A. Copyright 2009
Î
Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
th
Street West, Lakeville, MN 55044, USA
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 1
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please visit www.heatnglo.com.
Safety and Warning Information
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the Using
!
Your Fireplace section of the Owners Guide. DO NOT USE this appliance if any part has been
under water. Immediately CALL a qualifi ed service
!
technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualifi ed service person. The appliance and fl ueing
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
!
combustible materials, petrol, and other fl ammable vapors and liquids.
These units MUST use one of the flue systems
!
described in the Installing the Fireplace section of the Installers Guide. NO OTHER flue systems or components MAY BE USED.
This gas fi replace and fl ue assembly MUST fl ue directly
!
to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate fl ue system. Common fl ue systems are PROHIBITED.
INSPECT the external fl ue cap on a regular basis to
!
make sure that no debris is interfering with the air fl ow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fi replace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken. Replacement of
!
the glass door should be performed by a licensed or qualifi ed service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced
!
as a complete unit, as supplied by the gas fi replace manufacturer. NO SUBSTITUTE material may be used.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be
!
LOCATED out of traf and draperies. Clothing or fl ammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards
!
of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
c areas and away from furniture
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It
!
is recommended that a qualifi ed service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing must
!
be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fi replace front.
This appliance is intended for use on a gas installation
!
with a governed meter.
2
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
Table of Contents
Safety and Warning Information ..................................................2
Service Parts List ..........................................................................4
Section 1: Approvals and Regulations .....................................13
Appliance Certifi cation .................................................................................13
Installation Regulations ................................................................................ 13
Section 2: Getting Started .........................................................13
Introducing the Heat & Glo Gas Fireplaces .................................................13
Pre-install Preparation .................................................................................13
Section 3: Installing the Fireplace ............................................17
Step 1. Locating the Fireplace ....................................................................17
Step 2. Framing the Fireplace .....................................................................17
Step 3. Installing the Flue System ..............................................................20
A. Flue System Approvals .......................................................... 20
B. Installing Flue Components ................................................... 27
C. Flue Termination .................................................................... 29
Step 4. Positioning, Leveling, and Securing the Fireplace ..........................32
Step 5. The Gas Control System ................................................................32
Step 6. The Gas Supply Line ...................................................................... 33
Step 7. Gas Pressure Requirements ..........................................................33
Step 8. Wiring the Fireplace ........................................................................34
Step 9. Finishing .........................................................................................34
Step 10. Installing Trim, Logs & Ember Material .......................................... 35
Installing the Trim ..........................................................................35
Positioning the Logs ...................................................................... 35
Attachment of Lower Door Assembly ............................................ 35
Placing the Ember Material ........................................................... 40
Step 11. Before Lighting the Fireplace ....................................................... 41
Step 12. Lighting the Fireplace ...................................................................41
After the Installation .....................................................................................41
Section 4: Maintaining and Servicing Your Fireplace .............42
Section 5: Troubleshooting .......................................................43
Limited Lifetime Warranty ............................................................................46
Î
Î = Contains updated information
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 3
Service Parts List
PIER-HVB-CE
Service Parts Diagram
1
2
3
4
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date:______
5
6
7
8
Log Set Assembly
* Part number list on following page.
4
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
Service parts list PIER-HVB-CE
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Set Assembly 1 Refractory (Side) 2 Grate Assembly 3 Glass Assembly (Side) 4 Dress Guard Assembly 2068-040 5 Lower Door 2068-041
Burner N 6
Burner P & B 7 Glass Assembly (End) 8 End Panel Assembly 2069-042
Orifi ce N (#33DMS)
Orifi ce P (#51DMS)
Orifi ce B (#53DMS)
Non-combustible Board (Side)
Non-combustible Board (Back)
Junction Box
Bracket Junction Box
Mesh Assembly (End)
Mesh Assembly (Side)
Door Stop
Glass Latch Assembly
Fiber Glass Rope
Hood, Side, Black
Hood, End, Black
Fan Kit
Wall Thermostat Kit
Wall Switch kit, Off White
Wall Switch Kit, White
Mineral Wool
Lava Rock
Touch Up Paint
Conversion Kit N NGK-ST-CE
Conversion Kit P LPK-ST-CE
Conversion Kit B BGK-ST-CE
Pilot Orifi ce N 529-512 Pilot Orifi ce P 200-2630 Regulator N 230-1570 Regulator P & B 230-1520
Additional service part numbers appear on following page.
LOGS-ST-CE SRV2005-730 2068-020 GLA-6TROC
2068-011 2068-013 GLA-MS
582-833 582-851 582-853 2006-136 2006-137 546-250A 2068-106 561-330A 537-300 2068-144 386-122A 060-455 SRV2005-190 SRV2006-194 GFK-240V MV-STAT WSK-21 WSK-21-W 050-721 2005-790 TUP-GBK-12
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 5
Service Parts List
ST-HVB-CE
Service Parts Diagram
1
2
3
4
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date:______
5
* Part number list on following page.
6
Log Set Assembly
6
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
Service parts list ST-HVB-CE
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION SERIAL # PART NUMBER
Log Set Assembly 1 Refractory 2 Grate Assembly 3 Glass Assembly (Side) 4 Dress Guard Assembly 2068-040 5 Lower Door 2068-041
Burner N 6
Burner P & B
Orifi ce N (#33DMS)
Orifi ce P (#51DMS)
Orifi ce B (#53DMS)
Non-combustible Board
Junction Box
Bracket Junction Box
Mesh Assembly
Door Stop
Glass Latch Assembly
Fiber Glass Rope
Hood, End, Black
Fan Kit
Wall Thermostat Kit
Wall Switch kit, Off White
Wall Switch Kit, White
Mineral Wool
Lava Rock
Touch Up Paint
LOGS-ST-CE SRV2005-730 2068-020 GLA-6TROC
2068-011 2068-013 582-833 582-851 582-853 2006-136 546-250A 2068-106 537-300 2068-144 386-122A 060-455 SRV2006-194 GFK-240V MV-STAT WSK-21 WSK-21-W 050-721 2005-790 TUP-GBK-12
Conversion Kit N NGK-ST-CE
Conversion Kit P LPK-ST-CE
Conversion Kit B BGK-ST-CE
Pilot Orifi ce N 529-512 Pilot Orifi ce P 200-2630 Regulator N 230-1570 Regulator P & B 230-1520
Additional service part numbers appear on following page.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 7
Service Parts List
LCOR-HVB-CE
Service Parts Diagram
2
4
5
3
1
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date:______
6
* Part number list on following page.
8
7
Log Set Assembly
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
Service parts list LCOR-HVB-CE
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Set Assembly 1 Glass Assembly (End) 2 End Panel Assembly 2069-042 3 Grate Assembly 4 Glass Assembly (Side) 5 Dress Guard Assembly 2068-040 6 Lower Door 2068-041
Burner N 7
Burner P & B
Orifi ce N (#33DMS)
Orifi ce P (#51DMS)
Orifi ce B (#53DMS)
Refractory (Side)
Refractory (End)
Non-combustible Board (Side)
Non-combustible Board (Back)
Junction Box
Bracket Junction Box
Mesh Assembly (End)
Mesh Assembly (Side)
Door Stop
Glass Latch Assembly
Fiber Glass Rope
Hood, Side, Black
Hood, End, Black
Fan Kit
Wall Thermostat Kit
Wall Switch kit, Off White
Wall Switch Kit, White
Mineral Wool
Lava Rock
Touch Up Paint
Conversion Kit N NGK-ST-CE
Conversion Kit P LPK-ST-CE
Conversion Kit B BGK-ST-CE
Pilot Orifi ce N 529-512 Pilot Orifi ce P 200-2630 Regulator N 230-1570 Regulator P & B 230-1520
Additional service part numbers appear on following page.
LOGS-ST-CE GLA-MS
2068-020 GLA-6TROC
2068-011 2068-013 582-833 582-851 582-853 SRV2005-730 SRV7005-731 2006-136 2006-137 546-250A 2068-106 561-330A 537-300 2068-144 386-122A 060-455 SRV2005-190 SRV2006-194 GFK-240V MV-STAT WSK-21 WSK-21-W 050-721 2005-790 TUP-GBK-12
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 9
Service Parts List
RCOR-HVB-CE
Service Parts Diagram
1
2
3
4
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date:______
9
5
6
7
8
Log Set Assembly
10
* Part number list on following page.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
Service parts list RCOR-HVB-CE
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Set Assembly 1 Refractory (End) 2 Grate Assembly 3 Glass Assembly (Side) 4 Dress Guard Assembly 2068-040 5 Lower Door 2068-041
Burner N 6
Burner P & B 7 Glass Assembly (End) 8 End Panel Assembly 2069-042 9 Refractory (Side)
Orifi ce N (#33DMS)
Orifi ce P (#51DMS)
Orifi ce B (#53DMS)
Non-combustible Board (Side)
Non-combustible Board (Back)
Junction Box
Bracket Junction Box
Mesh Assembly (End)
Mesh Assembly (Side)
Door Stop
Glass Latch Assembly
Fiber Glass Rope
Hood, Side, Black
Hood, End, Black
Fan Kit
Wall Thermostat Kit
Wall Switch kit, Off White
Wall Switch Kit, White
Mineral Wool
Lava Rock
Touch Up Paint
Conversion Kit N NGK-ST-CE
Conversion Kit P LPK-ST-CE
Conversion Kit B BGK-ST-CE
Pilot Orifi ce N 529-512 Pilot Orifi ce P 200-2630 Regulator N 230-1570 Regulator P & B 230-1520
Additional service part numbers appear on following page.
LOGS-ST-CE SRV7005-731 2068-020 GLA-6TROC
2068-011 2068-013 GLA-MS
SRV2005-730 582-833 582-851 582-853 2006-136 2006-137 546-250A 2068-106 561-330A 537-300 2068-144 386-122A 060-455 SRV2005-190 SRV2006-194 GFK-240V MV-STAT WSK-21 WSK-21-W 050-721 2005-790 TUP-GBK-12
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 11
Service Parts List
PIER-HVB-CE, ST-HVB-CE, L&RCOR-HVB-CE
Valve Assembly
Standing Pilot Valve Assembly
8
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date: ______
1
2
3
4
11
5
6
7
10
9
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Pilot Assembly N 529-540A
1
Pilot Assembly P 529-541A 2 Pilot Bracket 2068-114 3 Flexible Gas Connector 4 Burner Leg, Pilot Support 2068-112 5 Universal Bracket 2068-111 6 Valve Bracket 2068-115 7 Piezo Ignitor 8 Flex Ball Valve Assembly
Valve N 060-524 9
Valve P 060-526
10 On/ Off Wire Assembly 11 Burner Leg 2068-113
20" Wire Harness
530-302A
291-513 302-330A
060-521A
107-559A
12
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
1
Approvals and Regulations
Appliance Certifi cation
The Heat & Glo replace models discussed in this Installers Guide have been tested to certi cation standards and listed
by the applicable laboratories.
Certifi cation
MODELS: PIER-HVB-CE, ST-HVB-CE,
LCOR-HVB-CE, RCOR-HVB-CE
LABORATORY: Advantica TYPE: Gas Fireplace STANDARD: BS EN 613:2001 DIRECTIVE: GAD90/396/EEC
Getting Started
2
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct fl ue gas fi replaces are designed to oper- ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fi replace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fi replace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The fl ue system components are shipped in separate pack- ages. The gas logs are packaged separately and must be eld installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Fail- ure to follow these instructions will void the owner’s warranty and may present a fi re hazard.
Installation Regulations
Before installation check that local distribution conditions, nature of gas and pressure, and adjustment of the appliance are compatible.
This appliance must be installed with the rules in force, and used only in a suffi ciently ventilated space. Consult instructions before installation and use of this appliance.
The Heat & Glo Warranty will be voided by , and Heat & Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fi replace or fl ue system component.
• Modifi cation of the fi replace or direct fl ue system.
• Installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party ap­proval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fi replace installation, it’s necessary to determine:
• Where the unit is to be installed.
• The fl ue system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
If the fi replace is to be installed on carpeting, tile or any combustible material other than wood fl ooring, it should be installed on a metal or wood panel that extends the full width and depth of the fi replace.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09 13
882 mm
305 mm
Ø 204 mm
Ø 204 mm
ELECTRICAL
ACCESS
GAS LINE
ACCESS
306 mm
1067 mm
133 mm
13 mm
1082 mm
456 mm
451 mm
451 mm
102 mm
114 mm
TOP FLUE COLLARS
58 mm
121 mm
TOP STANDOFFS
816 mm
950 mm
245 mm
245 mm
610 mm
REAR FLUE
COLLARS
GAS CONTROLS
AND LABELS
Figure 1. Diagram of the PIER-HVB-CE
14
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. K • 6/09
GAS LINE
ACCESS
ELECTRICAL
ACCESS
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