Heat & Glo Olympus,Titan Installers Guide

Models:
780-900L 10/04
Olympus Titan
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJUR Y OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MA TION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2004 Hearth & Home Technologies, Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302, 6715724, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).
Please contact your Hearth & Home Technologies dealer with any questions or concerns. For the number of your nearest Hearth & Home Technologies dealer, please call (Olympus) 1-888-427-3973 or (Titan) 1-800-927-6841.
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Lighting the Fireplace section of the Installer’s Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a qualified service
!
technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERA TE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should ST AY AWAY to avoid burns or clothing ignition. Young children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace
!
front.
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TABLE OF CONTENTS

Safety and Warning Information ................................................. 2
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Service Parts Lists ...................................................................... 4
Section 1: Approvals and Codes.............................................. 10
Appliance Certification.................................................................. 10
Installation Codes ......................................................................... 10
High Altitude Installations .............................................................. 10
Section 2: Getting Started .........................................................11
Introducing the Hearth & Home Technologies Gas Fireplaces.....11
Pre-installation Preparation ...........................................................11
Section 3: Installing the Fireplace ........................................... 14
Step 1 Locating the Fireplace .................................................. 14
Step 2 Framing the Fireplace................................................... 13
Step 3 Installing the Vent System............................................. 17
A. Vent System Approvals............................................ 17
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B. Installing Vent Components..................................... 21
C. Vent Termination...................................................... 22
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Step 4 Positioning, Leveling, and
Securing the Fireplace.................................................. 25
Step 5 The Gas Control Systems............................................ 25
Step 6 The Gas Supply Line .................................................... 26
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Step 7 Gas Pressure Requirements ....................................... 26
Step 8 Wiring the Fireplace...................................................... 28
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Step 9 Finishing........................................................................ 28
Step 10 Installing Trim, Refractory, Logs and
Ember Material.............................................................. 28
Installing the Trim .......................................................... 28
Positioning the Refractory .............................................. 28
Positioning the Logs ..................................................... 28
Placing the Ember Material........................................... 28
Glass Replacement ....................................................... 29
Step 11 Before Lighting the Fireplace........................................ 29
Step 12 Lighting the Fireplace.................................................... 30
After the Installation ...................................................................... 30
Section 4: Maintaining and Servicing Your Fireplace ......... 31
Section 5: Troubleshooting ..................................................... 32
u = Contains updated information.
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Service Parts
TIT AN
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(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
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1
Beginning Manufacturing Date: 10-03-02
Ending Manufacturing Date: 2-01-05
4
11
12
24
25
13
23
22
6
8
10
7
5
14
2
9
15 Log Set Assembly
19
20
26
16
21
18
Part number list on following page.
*
La liste des numéros de pièce se trouve à la page
*
suivante.
17
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(NG, LP) Service Parts List / (GN, PL) Liste des pièces de rechange
TITAN
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM /
PIÈCE
1
Burner NG / Brûleur GN 781-175A
1 Burner LP / Brûleur PL 781-176A
2
Ember Mesh Screen / Écran 780-382
3 Refractory, Left Side / Réfractairecôté gauche SRV781-735 4
Refractory, Back / Réfractaire arrière SRV781-730
5
Refractory, Right Side / Réfractairecôté droit SRV781-731
6 Refractory, Back Left / Réfractaire arrière gauche SRV781-733 7
Refractory, Back Right / Réfractairearrière droit SRV781-734
8 Refractory, Left Base / Réfractaire Basegauche SRV781-732 9
Refractory, Right Base / Réfractaire Base droit SRV781-736
10 Refractory, Middle Base / Réfractaire Base SRV781-737
11 Hood / Hotte SRV570-143
12
Glass Door Assembly / Porte en verre GLA-780
13 Decorative Front / Avant décoratif DF-TITAN 14
Electric Ember Box / La Boîte Electrique de Braise 780-197A
15 Log Set Assembly / Jeu de Bûches LOGS-TITAN 16
Log 1 / Bûche 1 SRV781-701
17
Log 2 / Bûche 2 SRV781-702
18 Log 3 / Bûche 3 SRV781-703 19
Log 4 / Bûche 4 SRV781-704
20 Log 5 / Bûche 5 SRV781-706
21
Log 6 / Bûche 6 SRV781-705
22 Log Grate / Grille de Bûche 781-360A 23 Side Panel (Order as custom overlay, reference: 780-130) N/A 24
Black Handles Assembly / L'Assemblée noire de Poignées 060-024A-BK
25 Louver / Louvre 781-144 26
Junction Box - IPI / Boîtier de raccordement - IPI 383-250A
IPI IGNITION / ALLUMAGE IPI
SERIAL #
/ N° DE SÉRIE
PART NUMBER
/ N° DE PIÈCE
Lava Rock Bag / Le Sac de Rocher de lave 705-420 Light Socket Assembly / L'Assemblée légère de Douille 700-108A Refractory Bracket / Crochet réfractaire 780-198
51 inch Wire Harness / Harnais de fil 065-577A Wire Assembly / Module de fil 505-501A
Ember Reflector / Réflecteur de braise 430-602
Cord Assembly / Assemblée de corde 700-550A
Mineral Wool / Laine minérale 050-721
T-Handle / T-Poignée 567-313
ACCESSORIES / ACCESSOIRES
Remote Control Kit / Module de commande à distance RC-SMART-HTL Remote Control Kit / Module de commande à distance SMART-STAT-HTL Remote Control Kit / Module de commande à distance RCT-MLT-HTL
Wall Switch Kit / Interrupteur mural WSK-MLT Wall Switch Kit, Off-white / Interrupteur mural, blanc crème WSK-21 Wall Switch Kit, White / Interrupteur mural, blanc WSK-21-W Conversion Kit NG / Module de conversion GN NGK-TITAN Conversion Kit LP / Module de conversion PL LPK-TITAN
Fan Kit* / Module de ventilateur* GFK-160A
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Also see following pages for additional valve assembly service part numbers.
NOTE: Replacement bulbs to be supplied by homeowner. Recommended replacements: Sylvania Mini Candelabra 75 watts. See Section 4: Maintaining and Servicing your Fireplace for instructions. * In order to operate the fan kit, the fireplace must have either the WSK-MLT wall switch or RCT-MLT-HTL remote kit.
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Service Parts
TIT AN
(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
Intermittent Pilot Ignition
Valve Assembly
5
7
3
12
1
10
Beginning Manufacturing Date: 10/02
Ending Manufacturing Date: 2/1/04
4
14
13
15
9
2
8
11
6
ITEM /
PIÈCE
1 Pilot Bracket / Parenthèse Pilote 781-164 2 ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-521A 3 ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-511 4 Pilot Assembly NG / Module de veilleuse GN 385-510A 4 Pilot Assembly LP / Module de veilleuse PL 385-511A
5 Valve Bracket / Parenthèse de Valve 780-145 6 Battery Pack / Paquet de Batterie(Pile) 593-594A 7 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A
8 Valve NG / Valve GN 750-500 8 Valve LP / Valve PL 750-501 9 Flexible Gas Connector / Tuyau à gaz flexible 570-302A
10 Module / Module 593-592
11 Wire Assembly / Module de fil 593-590A 12 Valve Plate Gasket / Joint de Plat de Valve 780-431 13 Orifice Assembly NG (#26C) / Assemblée d'Orifice GN (#26C) 582-826 13 Orifice Assembly LP (#45C) / Assemblée d'Orifice PL (#45C) 582-845 14 Pilot Assembly Support / Appui d'Assemblée Pilote 397-121 15 Orifice Bracket / Parenthèse d'Orifice 781-165
Ground Strap / Courroie de Raison(Terre) 385-512 3 Volt Transformer / 3 Transformateur de Volt 593-593A
DESCRIPTION
SERIAL #
/ N° DE SÉRIE
PART NUMBER
/ N° DE PIÈCE
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Service Parts
OLYMPUS
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1
20
(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
3
2
3
21
Beginning Manufacturing Date: 10-02
Ending Manufacturing Date: _______
7
4
9
8
Part number list on following page.
*
La liste des numéros de pièce se trouve à la page
*
suivante.
4
6
3
3
4
10 Log Set Assembly
12
13
16
3
5
18
15
22
19
17
11
14
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(NG, LP) Service Parts List / (GN, PL) Liste des pièces de rechange
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OLYMPUS
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM /
PIÈCE
1 Burner LP / Brûleur PL 780-175A 1 Burner NG / Brûleur GN 780-176A
2 Ember Mesh Screen / Écran 780-382
3
Sides and Back Refractory / Réfractairecôté et arrière SRV780-730A
4 Base Refractory Assembly / Model de réfractaire Base SRV780-732A
5 Electric Ember Box / La Boîte Electrique de Braise 780-197A
6
Log Grate / Grille de Bûche 780-360A
7 Hood / Hotte SRV570-143
8 Glass Door Assembly / Porte en verre GLA-780
9
Side Panel (Order as custom overlay, reference: 780-130) N/A
10 Log Set Assembly / Jeu de Bûches LOGS-OLY
11 Log 1 / Bûche 1 SRV780-701
12
Log 2 / Bûche 2 SRV780-702
13 Log 3 / Bûche 3 SRV780-703 14 Log 4 / Bûche 4 SRV780-704 15
Log 5 / Bûche 5 SRV780-705
16 Log 6 / Bûche 6 SRV780-706 17 Log 7 / Bûche 7 SRV780-707 18
Log 8 / Bûche 8 SRV780-708
19 Log 9 / Bûche 9 SRV780-709 20 Left NG Burner Tube / Tube de brûleur gauche GN 780-300A 20 Left LP Burner Tube / Tube de brûleur gauche PL 780-302A
21 Right NG Burner Tube / Tube de brûleur droite GN 780-301A 21
Right LP Burner Tube / Tube de brûleur droite PL 780-303A
22
Junction Box - IPI / Boîtier de raccordement - IPI 383-250A
IPI IGNITION / ALLUMAGE IPI
SERIAL #
/ N° DE SÉRIE
PART NUMBER
/ N° DE PIÈCE
Lava Rock Bag / Le Sac de Rocher de lave 705-420 Light Socket Assembly / L'Assemblée légère de Douille 700-108A Refractory Bracket / Crochet réfractaire 780-198
51 inch Wire Harness / Harnais de fil 065-577A Wire Assembly / Module de fil 505-501A
Ember Reflector / Réflecteur de braise 430-602
Cord Assembly / Assemblée de corde 700-550A
Mineral Wool / Laine minérale 050-721
T-Handle / T-Poignée 567-313 Golden Embers / Braises dorées GE-93
ACCESSORIES / ACCESSOIRES
Remote Control Kit / Module de commande à distance RC-SMART-HNG Remote Control Kit / Module de commande à distance SMART-STAT-HNG Remote Control Kit / Module de commande à distance RCT-MLT-HNG
Wall Switch Kit / Interrupteur mural, WSK-MLT Wall Switch Kit, Off-white / Interrupteur mural, blanc crème WSK-21 Wall Switch Kit, White / Interrupteur mural, blanc WSK-21-W Conversion Kit NG / Module de conversion GN NGK-OLY Conversion Kit LP / Module de conversion PL LPK-OLY
Fan Kit * / Module de ventilateur* GFK-160A
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Also see following pages for additional valve assembly service part numbers. NOTE: Replacement bulbs to be supplied by homeowner. Recommended replacements: Sylvania Mini Candelabra 75 watts. See Section 4: Maintaining and Servicing your Fireplace for instructions. * In order to operate the fan kit, the fireplace must have either the WSK-MLT wall switch or RCT-MLT-HNG remote kit.
8
Service Parts
OLYMPUS
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Intermittent Pilot Ignition
Valve Assembly
7
3
2
1
(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
21
17
14
5
11
8
6
Beginning Manufacturing Date: 10/02 Ending Manufacturing Date: _______
4
19
18
13
15
10
12
16
9
20
ITEM /
PIÈCE
1 Switch Assembly, Solenoid / Changer l'Assemblée, le Solénoïde 386-520A 2 ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-521A 3 ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-511 4 Pilot Assembly NG / Module de veilleuse GN 385-510A 4 Pilot Assembly LP / Module de veilleuse PL 385-511A
5 Valve Bracket / Parenthèse de Valve 780-145 6 Battery Pack / Paquet de Batterie(Pile) 593-594A 7 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A
8 Valve NG / Valve GN 593-500 8 Valve LP / Valve PL 593-501 9 Flexible Gas Connector / Tuyau à gaz flexible 570-302A
10 Module / Module 593-592
11 Wire Assembly / Module de fil 593-590A 12 Manifold Assembly / L'Assemblée diverse 386-301A 13 Manifold Gasket /Joint Diversifié(Varié) 385-410 14 Valve Plate Gasket / Joint de Plat de Valve 780-431 15 Orifice Assembly NG (#46C) (Requires 2) / Assemblée d'Orifice GN (#46C) 582-846 15 Orifice Assembly LP (#62C) (Requires 2) / Assemblée d'Orifice PL (#62C) 582-862 16 Orifice Assembly NG (#35C) / Assemblée d'Orifice GN (#35C) 582-835 16 Orifice Assembly LP (#51C) / Assemblée d'Orifice PL (#51C) 582-851 17 Pilot Bracket / Parenthèse Pilote 780-164 18 Burner Tube Bracket / Le Crochet de Tube de brûleur 780-149 19 Burner Tube Bracket / Le Crochet de Tube de brûleur 780-147 20 9 Volt Battery Holder / 9 Porte-Pile de Volt 386-511
21 Pilot Assembly Support / Appui d'Assemblée Pilote 397-121
3 Volt Transformer / 3 Transformateur de Volt 593-593A
DESCRIPTION
SERIAL #
/ N° DE SÉRIE
PART NUMBER
/ N° DE PIÈCE
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Approvals and Codes
Appliance Certification
The Hearth & Home Technologies fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: Olympus, Titan LABORATORY: Underwriters Laboratories TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88•CGA2.22•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
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