Heat & Glo NORTH STAR Installation & Operating Instructions Manual

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Page 1

Tested and

Listed by

Beaverton

Oregon USA

OMNI- Test Laboratories, Inc .

NORTH STAR

EPA CERTIFIED

WOODBURNING FIREPLACE

INSTALLATION & OPERATING INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, bodily injury or even death. Please read entire manual before you install and use your ﬁreplace.

10-05 1 480-1081B

WARNING!

Page 2

North Star

EPA Certiﬁed Fireplace

TABLE OF CONTENTS

Installation and Draft Considerations ...................4

A. Listings and Code Approvals ............................... 3

B. Description of the Fireplace System ................... 3

C. Fireplace Dimesions, Clearances & Outside Air . 5

D. Chimney Components ......................................... 6

E. Pre-Installation Preparation ................................. 9

F. Chimney Requirements ..................................... 10

G. Installation of Fireplace ..................................... 13

H. Constructing a Chase ........................................ 19

I. Operating Instructions ....................................... 21

J. Maintenance Instructions .................................. 27

Exploded View .................................................. 32

Replacement Parts ............................................ 33

Index ................................................................. 34

Warranty ............................................................ 35

SAFETY PRECAUTIONS

1. Please read these installation instructions completely before

beginning installation procedures. Failure to follow them could cause a ﬁreplace malfunction resulting in serious injury and/or property damage.

2. Contact local building or ﬁre ofﬁcials or authorized authority about restrictions, installation inspection and permit require ments in your area. The ﬁreplace installation must comply with all local, regional, state and national codes and regulations.

3. An adequate supply of replacement combustion air from outside the house must be available to the ﬁre for the ﬁreplace to operate properly.

In the event of negative pressure in the home when running

several appliances simultaneously caused by an unusually tightly sealed home, the combustion air kit supplied with your ﬁreplace may not provide all the air required to support combustion. Hearth & Home Technologies is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the ﬁreplace.

4. This fireplace must be installed with the HTI SL Series Chimney System.

The chimney system must always terminate outside the

building. Be sure to follow all chimney speciﬁcations given in these installation instructions.

5. NEVER leave children unattended when there is a ﬁre burning in the ﬁreplace.

6. This woodburning ﬁreplace is built for solid wood fuel only. NEVER use gasoline, gasoline type lantern fuel, kerosene,

charcoal lighter ﬂuid, or similar liquids in this ﬁreplace. Keep any flammable liquids a safe distance from the fireplace while it is in use.

DO NOT use chimney cleaners or ﬂame colorants in your ﬁreplace.

8. While servicing this ﬁreplace, always shut off any electricity

to the ﬁreplace. This will prevent possible electric shock. Also, make sure the ﬁreplace is completely cooled before

servicing.

9. To ensure a safe ﬁreplace system and to prevent the build up of soot and creosote, inspect and clean the ﬁreplace and chimney prior to use and periodically during the burning season. See page 27 for cleaning instructions.

10. DO NOT BURN GARBAGE OR FLAMMABLE FUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not burn treated wood, or wood with salt (driftwood, etc.) Burning materials other than wood (including charcoal) under adverse conditions may generate carbon monoxide in the home, resulting inillness or possible death.

11. Do not connect this unit to a chimney ﬂue already serving another appliance.

12. Comply with all minimum clearances to combustibles as shown in this manual for this appliance.

13. Build ﬁre on brick ﬁrebox ﬂoor. Do not use grates, andirons or other methods to support fuel.

14. For further information refer to NFPA 211 (US) or CAN/CSA-

B365 (Canada).

WARNING!

HOT WHILE IN OPERATION AND WHEN COOLING DOWN, DO NOT TOUCH. SEVERE BURNS MAY RESULT. KEEP CHILDREN AWAY. KEEP COMBUSTI-

BLE MATERIALS AND LIQUIDS HAVING FLAMMABLE VAPORS AWAY. A SAFETY BARRIER SHOULD BE INSTALLED IF CHILDREN ARE PRESENT.

WARNING!

o not operate without fully assembling all components.

WARNING!

Do not store wood within fireplace installation clearances or within the space required for re-fueling and ash removal.

WARNING!

Burning wet unseasoned wood can cause excessive creosote accumulation. When ignited it can cause a chimney ﬁre that may result in a serious house ﬁre.

CAUTION:

Do not expose the ﬁreplace to the elements (i.e. rain, etc.) and keep the ﬁreplace dry at all times. Wet insulation will produce an odor when the ﬁreplace is used.

480-1081B 2 10-05

Page 3

North Star

EPA Certiﬁed Fireplace

A. LISTINGS AND CODE APPROVALS

This firepla ce system ha s been tested and listed in accordance with UL127 and ULC-S610-M87 standards, and has been listed by OMNI Test Laboratories, Inc., for installation and operation in the United States and Canada as described in this manual. The North Star Fireplace is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home ﬂoor, ceiling, and walls must be maintained. The ﬁreplace must be properly grounded to the frame of the mobile home. Outside Air must be installed in a mobile home installation.

This ﬁreplace has been tested and listed for use with the SL-300 Series chimney and ﬁreplace components listed on page 7.

Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections. Be sure local building codes do not supersede UL speciﬁcations and always obtain a building permit so that insurance protection beneﬁts cannot be unexpectedly cancelled.

If you need assistance during installation, please contact your local dealer. For the number of your nearest Heat-N-Glo dealer, please call 1-888-427-3973.

B. DESCRIPTION OF THE FIREPLACE

SYSTEM

1. The ﬁreplace system consists of the following:

a. Fireplace b. Firebrick c. Chimney Termination Cap d. Chimney System e. Hearth Extension f. Outside Air g. Chimney Air Kit

2. Optional Components Include:

a. Fire Screen

b. Lintel Bar c. Heat Zone Kit

NOTE: Illustrations used throughout these instructions reﬂect “typical installations” and are for design purposes only. Actual installation may vary slightly due to individual design preferences. However, minimum clearances must be maintained at all times.

The illustrations and diagrams used throughout these installation instructions are not drawn to scale.

Heat-N-Glo® is a registered trademark of Hearth & Home Technologies, Division of HON INDUSTRIES.

WARNING!

This ﬁreplace and its components are designed to be installed and operated as a system. Any alteration to or substitution for items in this system, unless allowed by these installation instructions, will void the OMNI Test Laboratories, Inc., listing and may void the product warranty. It may also create a hazardous installation. Read through these instructions thoroughly before starting your installation and follow them carefully throughout your project.

10-05 3 480-1081B

Figure 3A - Typical Fireplace System

Page 4

North Star

Recommended

Location

Marginal Location

Location

Not

Recommended

Location

Location NOT

Recommended

thedral Ceiling Construction

2nd Floor

Balcony

1st Floor

M ulti-level Roofs

Termination Cap

supplied with

fireplace

6" rigid or flex pipe

Open/Close

Knob for

outside air

OPEN

EPA Certiﬁed Fireplace

INSTALLATION AND DRAFT CONSIDERATIONS

The North Star Fireplace requires a minimum ﬂue draft of -0.10 inches of water column on High, and -0.04 inches of water column on Low, as measured with a draft meter. Most dealers have draft meters available to measure your ﬂue draft if you suspect a problem.

If the ﬁre is difﬁcult to start, and smoke spills out of the door, or you ﬁnd it hard to establish and maintain a moderately high burn rate, then the ﬂue draft is too low and corrective measures must be taken.

OUTSIDE AIR KIT INSTALLATION

The outside air kit is installed on the right hand side of the ﬁreplace.

Cut a 6” hole in outside wall to accommodate outside air piping.

2. Use 6” metal ﬂex or rigid piping (not supplied) to directly connect outside air to ﬁreplace intake. Secure with hose clamp.

3. Use the supplied termination cap with a rodent screen.

4. Seal between the wall and the pipe with silicone to prevent moisture penetration.

NOTE: A control knob allows you control of the outside air inlet. Use of outside air for combustion is required to conserve heated air within the structure and to provide make up air to keep the ﬁreplace venting properly.

480-1081B 4 10-05

IMPORTANT!! OUTSIDE AIR MUST BE IN OPEN POSITION TO OPERATE FIREPLACE PROPERLY

Page 5

North Star

23-1/8"

11-1/8"

9-11/16"

6-1/2"

5-7/8"

Fan Electrical Access, (right side of fireplace)

See Page 10

NONCOMBUSTIBLE DECORATIVE MATERIAL

(2) HX4 MICORE FACTORY BUILT HEARTH EXTENSION (Each HX4 = 1/2" (13mm) thick)

HEARTH METAL STRIPS

GAP (SEAL WITH NONCOMBUSTIBLE SEALANT)

UP TO BOTTOM OF FASCIA

6" (152mm)

1" (51mm)

40-5/16"

31-1/8

37"

3-1/2"

40"

43-13/16"

EPA Certiﬁed Fireplace

FRONT VIEW

C. FIREPLACE DIMENSIONS

MINIMUM CLEARANCES TO COMBUSTIBLES

WITHIN ENCLOSURE AREA: Appliance to backwall 1” (25mm)

Appliance to sidewall 1” (25mm) Duct boots to framing 0” (0mm) Top standoffs to header 0” (0mm”)

EXPOSED SURFACES Faceplate to sidewall 16” (406mm)

Heat Zone air grills to ceiling 12”(305mm)

SIDE VIEW

TOP VIEW

MANTEL Mantel from base of ﬁreplace 60” (1524mm)

Maximum mantel width 12” (305mm

CHIMNEY SECTIONS

Chimney sections at any level require a 2” (51mm) minimum air space clearance between the framing and chimney section.

HEARTH EXTENSION / FLOOR PROTECTION

1. Fireplace and Hearth Extension are ﬂush on the ﬂoor:

Combustible ﬂooring 20” (508mm) in front of and 8” (203mm) to either side of the fuel opening; must be insulated with non-combustible ﬂoor protection with a minimum thickness of 1” (25mm) and (“k” value = 0.43).

2. Fireplace is ﬂush on the ﬂoor and Hearth Extension is raised to the bottom of the fascia:

Raised hearth must be constructed of non-combustible materials such as cement block or equivalent material Decorative combustible ﬂooring on the raised hearth must be 20” (508mm) in front of and 8” (203mm) to either side of the fuel opening must be insulated with non-combustible ﬂoor protection with a minimum thickness of 1-1/2” (38mm) and (“k” value = 0.43).

3. Fireplace is recessed in the ﬂoor to the bottom of the fascia:

Combustible ﬂooring 30” (762mm) in front of and 8” (203mm) to either side of the fuel opening ;must be insulated with non-combustible ﬂoor protection with a minimum thickness of 1” (25mm) and (“k” value = 0.43).

10-05 5 480-1081B

Figure 5A - Factory Built Hearth Extension

Page 6

North Star

42"

ID4

INSULATED DUCT

42"

UD4

UNINSULATED DUCT

EPA Certiﬁed Fireplace

D. CHIMNEY COMPONENTS

The following pictures show the SL-300 Series chimney and ﬁreplace components which may be safely used with this ﬁreplace.

Catalog No. Description

CAK4A Chimney Air Kit ID4 Insulated Duct/Outside Air UD4 Uninsulated Duct/Outside Air SL306 Chimney Section - 6” long SL312 Chimney Section - 12” long SL318 Chimney Section - 18” long SL324 Chimney Section - 24” long SL336 Chimney Seciton - 36” long SL348 Chimney Section - 48” long SL3 Chimney Stabilizer SL315 Chimney Offset/Return - 15° SL330 Chimney Offset/Return - 30° FS338 Firestop - Straight FS339 Firestop - 15° FS340 Firestop - 30° AS8 Straight Attic Insulation Shield JB877 Chimney Joint Band CB876 Chimney Bracket RF370 Roof Flashing - Flat to 6/12 Pitch RF371 Roof Flashing - 6/12 to 12/12 Pitch TR344 Round Termination Cap TR342 Round Telescoping Termination Cap ST375 Square Termination Cap TS345 Square Termination Cap CT35M Chase Top (sold in packs of 10_ MH842 Mobile Home Thimble MH841 Mobile Home Thimble Extension, 20” HX4 MICORE Hearth Extension, 20” wide Mesh-HHT Fire Screen HHT-Template Metal Face Template HeatZone-Wood Heat Zone Kit LintelBar-HHT Lintel Bar

480-1081B 6 10-05

Page 7

Chimney Sections

24"

8" 101/2"

Inside

Diameter

Outside

Diameter

10½"

14-1/2"

10-1/2"

12"

24-5/8"

27-3/8"

12"

31"

24-5/8"

Inside

Diameter

Outside

Diameter

10½"

20-3/4"

Catalog No. A B

SL306 6” 4-3/4” SL312 12” 10-3/4” SL318 18” 16-3/4” SL324 24” 22-3/4” SL336 36” 34-3/4” SL348 48” 46-3/4”

A = Actual Length B = Effective length (length of

chimney part after it has been snapped to another)

SL3 - Chimney Stabilizer

North Star

EPA Certiﬁed Fireplace

SL315-330 - Offset/Return

Firestop Spacer

Catalog No. A B

FS338 0° 14-1/2” FS339 15° 18-3/8” FS340 30° 16-3/4”

10-05 7 480-1081B

CB876

Chimney Bracket

RF370 - Roof Flashing

Flat to 6/12 Pitch

JB877

Joint Band

RF371 - Roof Flashing

6/12 to 12/12 Pitch

AS8

Straight Attic

Insulation Shield

Page 8

North Star

10-1/2"

12"

5-1/4"

TR342

TERMINATION CAP

TOP OF

UPPERMOST

CHIMNEY

SECTION

14-1/2"

MAX.

DISTANCE

CHASE TOP

23"

14-3/4"

17-3/4"

(8" Flue)

(10-1/2" Outer)

16-1/2"

13-1/4"

22-1/4"

23-1/2"

72" 36"

10-7/8"

24-5/8"

16-5/8"

29"

EPA Certiﬁed Fireplace

TS345/TS345P

Square Termination Cap

ST375

Square Termination Cap

MH841

Mobile Home Thimble

Extension 20”

TR344

Round Termination Cap

480-1081B 8 10-05

Chase Top

CT35M

MH842

Mobile Home Thimble

TR342

Round Telescoping

Termination Cap

CAK4A

Chimney Air Kit

Page 9

North Star

88-7/8"

44-7/16"

23-5/8"

62-13/16"

42"

51"

24”

10"

As a room

divider

long a wall

In an exterior chase or

projecting into a garage

Across a corner

EPA Certiﬁed Fireplace

E. PRE-INSTALLATION PREPARATION

1. Fireplace Locations and Space Requirements

Several options are available to you when choosing a location for your ﬁreplace. This ﬁreplace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 9A.

Locating the ﬁreplace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the ﬁreplace when no outside air is used. Outside air is required for combustion. (see page 21). The North Star Fireplace comes equipped with an outside air inlet to feed combustion air from outside the home, along with an outside air termination cap. Consideration should be given to these factors before deciding on a location.

CLEARANCES!

A minimum 1” air clearance must be maintained at the back and sides of the ﬁreplace assembly.

Chimney sections at any level require a 2” minimum air space clearance between the framing and chimney section.

Figure 9A - Fireplace Locations

Figures 9B and 9C show two typical installations for the outside air kit. Allowances must be made for 90° bends. Less space is required when ducting goes directly outside without forming elbows.

These are

rough

framing

dimensions

only.

Figure 9B

Installation Along a Wall or an Exterior Chase

Figure 9C

Corner Installation

WARNING! Do not draw outside air from garage spaces. Exhaust products of gasoline engines are hazardous.

Do not install outside air ducts such that the air may be drawn from attic spaces, basements or above the rooﬁng where other heating appliances or fans and chimneys exhaust or utilize air. These precautions will reduce the possibility of ﬁreplace smoking or air ﬂow reversal. The outside air inlet must remain clear of leaves, debris ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a ﬁre. Smoke spillage can also set off smoke alarms.

WARNING! To prevent contact with sagging or loose insulation, the ﬁreplace must not be installed against vapor barriers

or exposed insulation. Localized overheating could occur and a ﬁre could result.

10-05 9 480-1081B

Page 10

North Star

43-7/8"

42"

24"

14-2 w/ground

Standard wall mount with Junction Box

14-3 w/ground

WIRE NUT

WHITE

GREEN

BLACK

RED

WHITE

Match colors to wire harness (red to red, white to white, etc) and secure with a wire nut

EPA Certiﬁed Fireplace

2. Framing the Fireplace

The North Star Fireplace will ﬁt the framed opening height of 43-7/8” tall. The ﬁnished cavity depth must be no less than 24”. Framing must extend straight up all the way to the ceiling.

Figure 10A shows a typical framing (using 2 x 4 lumber) of the ﬁreplace, assuming combustible materials are used. All required clearances to combustibles around the ﬁreplace must be adhered to. Any framing across the top of the ﬁreplace must be above the level of the top standoffs.

A minimum 1” air clearance must be maintained at the back and sides of the ﬁreplace assembly.

Chimney sections at any level require a 2” minimum air space clearance between the framing and chimney section.

WARNING!

Do not apply combustible ﬁnishing materials over any part of the front of this ﬁreplace or a structure ﬁre may result. The metal ﬁreplace face may only be covered with noncombustible materials such as ceramic tile, brick, or stone. Do not cover or block any cooling air slots.

CLEARANCES!

Position mantel 60” from base of the ﬁreplace

Figure 10A- Framing the Fireplace

3. Electrical Access and Wiring Diagram

NOTE: The manual override switch, rheostat speed control and cover plate are supplied. You will need to supply: 14-3 wire with ground; 14-2 wire with ground; standard wall mount junction box; wire nuts.

1. Remove junction box plate on the bottom right side of the ﬁreplace.

2. Thread the 14-3 with ground wire through the opening with the strain relief on the cover plate.

3. Match colors to wire harness, (red to red, white to white, etc) and secure with wire nuts.

NOTE: Wiring for blowers must be done before framed enclosure is completed. If using a Heat Zone kit, it also must be installed before enclosure is complete.

When planning your ﬁreplace location, the chimney construction and necessary clearances must be considered. The ﬁreplace system and chimney components have been tested to provide ﬂexibility in construction. The following ﬁgures are the minimum distances from the base of the ﬁreplace.

1. Min overall straight height 13 ft.

2. Min height with offset/return 14.5 ft.

3. Max height 50 ft.

4. Max chimney length between an offset and return

480-1081B 10 10-05

Figure 10B- Fan Wiring Diagram

F. CHIMNEY REQUIREMENTS

5. Maximum distance between chimney stabilizers 35 ft.

6. Double offset/return minimum height 20 ft.

12 ft.

Maximum unsupported chimney length between the offset and return

Maximum straight unsupported chimney height above the ﬁreplace

6 ft.

35 ft.

Page 11

North Star

1-1/4" OVERLAP

EPA Certiﬁed Fireplace

1. Using Offsets and Returns

a. To bypass any overhead obstructions, the chimney may be offset using a 15° or a 30° offset/return. Perform the following steps

to determine the correct chimney component combination for your particular installation.

b. An offset and return may be attached together or a chimney section(s) may be used between an offset and return.

1) Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 11A, dimension

“A” to determine chimney sections required to achieve the needed shift.

2) After determining the offset dimension, refer to Table 1 and ﬁnd the “A” dimension closest to but not less than the distance of shift needed for your installation.

3) The “B” dimension that coincides with the “A” dimension represents the required vertical clearance that is needed to complete the offset and return.

4) Read across the chart and ﬁnd the number of chimney sections required and the model number of those particular chimney parts.

5) Whenever the chimney penetrates a ﬂoor/ceiling, a ﬁrestop spacer must be installed.

6) The effective height of the ﬁreplace assembly is measured from the base of ﬁreplace to top of starter collar.

WARNING!

Do not combine offsets to create an offset greater than 30° from vertical. This may create a ﬁre hazard since the natural draft may be restricted.

Table 1 Offset Chart*

15° 30°

A B A B

1-5/8” 13-3/8” 3-7/8” 14-1/2” - - - - - --

2-7/8” 17-3/4” 6-1/4” 18-5/8” 1 - - - - --

- - 8-5/8” 22-3/4” 2 - - - - --

4-1/2” 23-5/8” 9-1/4” 23-3/4” - 1 - - - --

- - 11-5/8” 27-7/8” 1 1 - - - --

6” 29-3/8” 12-1/4” 29” - - 1 - - --

7-1/4” 34” 14-5/8” 33” - 2 - - - --

- - 15-1/4” 34-1/8” - - 1 - --

- - 17-5/8” 38-1/4” 1 - - 1 - -

- - 20-5/8” 43-1/2” - - - - - --

10-5/8” 46-3/4” 21-1/4” 44-5/8” - - - - 1 -

11-7/8” 51-3/8” 23-5/8” 48-3/8” 1 - - - 1 -

- - 26-5/8” 53-7/8” - - - 2 - -

13-3/4” 58-3/8” 27-1/4” 55-3/4” - - - - - -

15” 63” 29-5/8” 59” 1 - - - - 1

16-1/2” 68-3/4” 32-5/8” 64-1/4” - 1 - - - 1

18” 74-5/8” 35-5/8” 69-1/2” - - 1 - - 1

- - 38-5/8” 74-5/8” - - - 1 - 1

- - 41” 78-3/4” 1 - - 1 - 1

22-3/4” 91-7/8” 44-5/8” 85” - - - - 1 1

24” 96-1/2” 47” 89-1/8” 1 - - - 1 1

25” 103-1/2” 50-5/8” 95-1/2” - - - - - 2

SL306 SL312 SL318 SL324 SL336 SL348

Figure 11A - Chimney Offset/

Return

Example: Your “A” dimension

from Figure 11A is 14-1/2”. Using Table 1 the dimension closest to, but not less than 14-1/2” is 14-5//8” using a 30° offset/return. It is then deter mined from the table that you would need 33” (Dimension “B”) between the offset and return. The chimney components that best fit your application are two SL312s.

*Proper assembly of air cooled chimney parts result in an overlap at

chimney joints of 1-1/4”. Effective length is built into this chart.

10-05 11 480-1081B

Page 12

North Star

THEN

BUT

MUST BE AT

LEAST 2 FEET

NEVER LESS THAN 3 FEET

IF 10

FEET OR

LESS

EPA Certiﬁed Fireplace

2. Chimney Height Requirements (above roof line)

a. Major building codes specify a minimum chimney

height above the roof top. These speciﬁcations are summarized in what is known as the Ten Foot Rule. This rule states:

If the horizontal distance from the side of the

chimney to the peak of the roof is 10 feet or less, the top of the chimney must be at least 2 feet above the peak of the roof, but never less than 3 feet in overall height above the highest point where it passes through the roof.

If the horizontal distance from the side of the

chimney to the peak of the roof is more than 10 feet, a chimney height reference point is established on the surface of the roof a distance of 10 feet from the side of the chimney in a horizontal plane. The top of the chimney must be at least 2 feet above this reference point, but never less than 3 feet in height above the highest point where it passes through the roof. See Figure 12A.

b. These chimney heights are necessary in the interest

of safety but do not ensure smoke-free operation. Trees, buildings, adjoining roof lines, adverse wind conditions, etc. may create a need for a taller chimney should smoking occur.

Figure 12A- Chimney Height

3. Number of Sections Required

To determine the chimney components needed to complete your particular installation, follow the steps below:

a. Determine the total vertical height of the ﬁreplace

installation. This dimension is measured from the base of the ﬁreplace assembly to the point where the smoke exits the termination cap.

b. Subtract the effective height of the ﬁreplace assembly

from the overall height of the ﬁreplace installation (measured from the base of the ﬁreplace to the bottom of the termination cap).

c. Refer to Table 2 to determine what components must

be selected to complete the ﬁreplace installation.

d. Determine the number of ﬁrestop spacers, stabiliz-

ers, roof ﬂashing, etc. required to complete the ﬁreplace installation.

Table 2

HEIGHT OF CHIMNEY COMPONENTS

Chimney Stabilizer SL3 4-3/4” Firestop Spacers

FS338 0” FS339 0” FS340 0”

Offsets/Returns

SL315 13-3/8” SL330 14-1/2”

Roof Flashing

RF370 0 RF371 0

Chimney Sections*

SL306 4-3/4” SL312 10-3/4” SL318 16-3/4” SL324 22-3/4” SL336 34-3/4” SL348 46-3/4”

*Dimensions reﬂect effective height.

480-1081B 12 10-05

Page 13

North Star

1" OVERLAP

Metal strips 2" under edge of Fireplace and Hearth Extension and 2" on both side of fireplace opening

EPA Certiﬁed Fireplace

G. INSTALLATION OF FIREPLACE

WARNING!

Before starting, do the following:

1. Wear gloves and safety glasses for protection.

2. Keep hand tools in good condition. Sharpen cutting edges and make sure tool handles are secure.

3. Always maintain the minimum air space required to the enclosure to prevent ﬁre.

1. Positioning the Fireplace

This fireplace may be placed on either a combustible or noncombustible continuous ﬂat surface, depending on the type of installation. Follow the instructions for framing on pages 9-10 and Hearth Extension/Floor Protection Requirements under Minimum Clearances to Combustibles on page 5. Slide the ﬁreplace into position. Be sure to provide the

minimum 1” air clearance at the sides and back of the ﬁreplace assembly.

2. Placing the Protective Metal Hearth Strips

Included with your ﬁreplace you will ﬁnd two metal hearth strips measuring approximately 23” x 4”. These strips are used to provide added protection where the ﬁreplace and the hearth extension meet.

Slide each metal strip 2” under the front edge of the ﬁreplace. The individual pieces must overlap each other by 1” minimum in the middle of the ﬁreplace to provide continuous coverage of the ﬂoor. See Figure 13A. These metal strips should extend from the front and sides of the ﬁreplace opening by 2”.

3. Leveling the Fireplace

evel the ﬁreplace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary. Secure the ﬁreplace (using the pallet mounting brackets located on either side of the ﬁreplace) to the ﬂoor.

Figure 13A - Positioning the Metal Strips

4. Assembling Chimney Sections

Attach either a straight chimney section or an offset to the top of the ﬁreplace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section.

The inner ﬂue is placed to the inside of the ﬂue section below it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 13B.

NOTE: Chimney Air Kit, Part CAK4A is required. Follow instructions supplied with the kit.

WARNING!

Carefully follow the instructions for assembly of the pipe and other parts needed to install this fireplace system. Failure to do so may result in a ﬁre, especially if combustibles are too close to the ﬁreplace or chimney and air spaces are blocked, preventing the free movement of cooling air.

10-05 13 480-1081B

Figure 13B-Assembling Chimney Sections

CAUTION:

Inner ﬂue and outer liner sections cannot be disassembled once locked together. Plan ahead to ensure the proper installation height is achieved with the selected chimney components.

Page 14

North Star

ROOM ABOVE

TTIC ABOVE

24"

AS8 ATTIC INSULATION SHIELD

FS338 FIRESTOP SPACER

CHIMNEY

INSULATION

10-1/2"

14-1/2"

EPA Certiﬁed Fireplace

5. Installing Firestop Spacers

Mark and cut out an opening in the ceiling for the ﬁrestop spacer being utilized (14-1/2” x 14-1/2” for an FS338, 14-1/2” x 18-3/8” for an FS339 and 14-1/2” x 23” for an FS340). Frame the opening with the same dimension lumber used in the ceiling joists.

Install the ﬁrestop spacer.

These ﬁrestop spacers are designed to provide the minimum 2” air space required around the chimney. In all situations, the ﬁrestop spacers are to be nailed to the ceiling joists from the bottom or ﬁreplace side, an insulated ceiling or attic space. In this situation, the ﬁrestop spacer must be nailed from the top side to prevent loose insulation from falling into the required 2” air space around the chimney. See Figure 14A.

EXCEPT when the space above is

CAUTION:

Firestop spacers must be used whenever the chimney penetrates a ceiling/ﬂoor area.

6. Attic Insulation Shield

An insulation shield should be installed when there is a possibility of insulation coming into contact with the factory built chimney system. The insulation shield is installed by positioning it over the vertical chimney section where it penetrates a ﬁrestop spacer. The ﬁrestop spacer will support the insulation shield. See Figure 14B.

7. Double-checking the Chimney Assembly

Continue assembling the chimney sections up through the ﬁrestop spacers as needed. While doing so, be aware of the height and unsupported chimney length limitations that are given on page 10 under “Chimney Requirements”.

Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested.

Figure 14A

Installing the Firestop Spacer

Figure 14B

Installing an Attic Insulation Shield

NOTE: Wiring for blowers must be done before framed enclosure is completed. If using a Heat Zone kit, it also must be installed before enclosure is complete.

480-1081B 14 10-05

Page 15

North Star

CHIMNEY

FLASHING PLATE

JOISTS

NAIL

THIMBLE

FLASHING

CHIMNEY

FLASHING PLATE

NAIL

THIMBLE

SCREW

THIMBLE EXTENSION

EPA Certiﬁed Fireplace

8. Mobile home installation

You must use the outside air termnination cap supplied with your North Star Fireplace for installation in a mobile home. If you use an alternative material it must be designed to prevent material from dropping into the area beneath the mobile home, and to prevent rodents from enterting from the outside.

1. An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a ﬁre. Smoke spillage can also set off smoke alarms.

2. The ﬁreplace is to be secured to the mobile home structure.

Use same holes that attached the ﬁreplace to the pallet to secure it to the ﬂoor use 1/4” x 2” lag bolts or equivalent.

3. Unit must be grounded with #8 solid copper grounding wire or

equivalent and terminated at each end with N.E.C. approved grounding device.

Refer to Minimum Clearances to Combustibles on page 5 and chimney components on pages 6-8.

5. Floor protections requirements on page 17 must be followed

precisely.

6. Use silicone to create an effective vapor barrier at the location

where the chimney or other component penetrates to the exterior of the structure.

Follow the chimney and chimney connector manufacturer’s instructions when installing the ﬂue system for use in a mobile home.

9. SL-300 Series MH842 Celing/Roof Thimble

1. Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Lay out, cut and frame a 14-1/2” square opening (measured on the horizontal) through the ceiling and roof structure. See Chapter 25 of the

Uniform Building Code for Framing Details.

2. The thimble must extend completely through the roof structure shielding combustible materials. Five location holes have been provided to allow for a variety of ceiling/roof thicknesses. The MH841 Thimble Extension is required when the ceiling/roof thickness exceeds 12-1/2”. The extension should overlap the thimble one inch.

3. To attach the extension to the thimble, drill 1/8” holes through the outer shield of the thimble using the predrilled holes in the extension as guides. Attach the extension to the thimble using the screws provided with the extension.

4. Install the thimble assembly and nail it securely to the framing members.

5. Center the ﬂashing over the chimney and nail it to the roof using the Stormguard nails provided. Keep gaps between the ﬂashing plate and the roof to a minimum.

6. Caulk the ﬂashing plate and roof junction as well as the vertical seam on the ﬂashing. All nail heads must be caulked with a rooﬁng sealant.

7. Finish assembling the chimney storm collar and termination cap following the installation instructions provided with them.

NOTE: Top sections of chimney must be removable to allow

maximum clearance of 13.5’ (411cm) from ground level for transportation purposes.

8. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

WARNING!

NEVER DRAW COMBUSTION AIR FROM A WALL, FLOO R O R CEIL I NG CAVIT Y OR FRO M ANY ENCLOSED SPACE SUCH AS AN ATTIC OR GARAGE.

WARNING!

DO NOT INSTALL IN SLEEPING ROOM.

The structural integrity of the mobile home ﬂoor, wall and ceiling/roof must be maintaned. (i.e., Do not cut through ﬂoor joist, wall stud, ceiling truss, etc.)

CAUTION:

Figure 15A - Installing an MH842, Conﬁguration 1

Figure 15A - Installing an MH842, Conﬁguration 2

10-05 15 480-1081B

Page 16

North Star

FIRESTOP

JOINT BAND (OPTIONAL)

STRAPS

OPTIONAL ADDITIONAL SUPPORT

NAIL

FLASHING PLATE

CHIMNEY

THIMBLE EXTENSION

SCREW

FLASHING

THIMBLE

DJUSTABLE EXTENSION HOLES

EPA Certiﬁed Fireplace

9. SL-300 MH842 Celing/Roof Thimble (Cont’d)

Figure 16A - Installing an MH842 Conﬁguration 3

10 Securing the Chimney System

When offsets and returns are joined to straight pipe sections, they must be locked into position with the screws provided (outer only), using the predrilled holes. To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have straps for securing these parts to joists or rafters. See Figure 16B.

11. Marking the Exit Point of the Roof

Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 16C.

12. Cutting out the Hole in the Roof

Measure to either side of the nail 7-1/4” and mark the 14-1/2” x 14-1/2” opening required. This is measured on the horizontal; actual length may be larger depending on the pitch of the roof. Cut out and frame the opening. See Chapter 25 of the Uniform Building Code for Roof Framing Details.

Be sure to maintain a 2” minimum air space between the chimney section and the roof.

13. Assembling the Chimney Sections Through the Roof

Continue to add chimney sections through the roof opening, maintaining at least a 2” air space.

NOTE: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the ﬁreplace or at any chimney joint.

Figure 16B - Offset/Return with Stabilizer

Maintain a minimum of 2” air clearance to all parts of the chimney system at all times! Failure to maintain this 2” air

clearance will cause a structure ﬁre.

WARNING!

480-1081B 16 10-05

Figure 16C - Ceiling/Attic Construction

WARNING!

When chimney sections exceeding six feet in length are installed between an offset and return, structural support must be provided to reduce off-center loading and prevent chimney sections from separating at the chimney joints.

Page 17

North Star

NONCOMBUSTIBLE DECORATIVE MATERIAL

(2) HX4 MICORE FACTORY BUILT HEARTH EXTENSION (Each HX4 = 1/2" (13mm) thick)

HEARTH METAL STRIPS

GAP (SEAL WITH NONCOMBUSTIBLE SEALANT)

UP TO BOTTOM OF FASCIA

6" (152mm)

1" (51mm)

20"

8" from each side of fuel loading door

41"

EPA Certiﬁed Fireplace

14. Installing the Roof Flashing

If a roof ﬂashing is to be used, install the roof ﬂashing

appropriate to the roof pitch and install a round termination

A minimum 1” air clearance must be maintained at the back and sides of the ﬁreplace assembly.

CLEARANCES!

cap following the instructions shipped with the cap.

For chase installations you can use a round termination cap (TR344), a round telescoping termination cap (TR342) or a square termination cap (ST375). A chase installation

Chimney sections at any level require a 2” minimum air space clearance between the framing and chimney section.

must use a chase top. Chase tops are available from your dealer. See page 19 for building a chase.

NOTE: Use only a noncombustible material to ﬁnish the face of the ﬁreplace below the level of the front standoffs.

15. Completion of the Enclosure

Complete the fireplace enclosure, allowing space for outside air ducts. Electrical wiring should not come in

A noncombustible material such as USG MICORE CV230 Mineral Fiber Board, or USG DUROCK Cement Board is recommended for this purpose.

contact with the ﬁreplace. A minimum clearance of 1”

must be maintained between the ﬁreplace sides and back and the enclosure. See pages 9-10 for framing

details.

16. Hearth Extension

A hearth extension must be installed with all ﬁreplaces to protect the combustible ﬂoor in front of the ﬁreplace from both radiant heat and sparks.

The construction of, and materials used for a hearth extension are shown in Figures 17A and 17B. A hearth extension of this construction may be covered with any noncombustible decorative material and may have a maximum thickness as per the illustration. Seal gaps between the hearth extension and the front of the ﬁreplace with a bead of noncombustible sealant.

Figure 17A-Field Construction Hearth Extensions

1. Hearth Extension & Floor Protection ﬂush on the ﬂoor.

Combustible ﬂooring 20” in front of and 8” to either side of the fuel opening; must be insulated with non-combustible ﬂoor protection with a minimum thickness of 1” (“k” value = 0.43). Use Alternate Material Worksheet on page 18 to determine the “k” value of the alternative material..

2. Fireplace is ﬂush on the ﬂoor and Hearth Extension is raised to the bottom of the fascia:

3. Fireplace is recessed in the ﬂoor to the bottom of the fascia:

Combustible ﬂooring 30” (762mm) in front of and 8” (203mm) to either side of the fuel opening; must be insulated with non-combustible ﬂoor protection with a minimum thickness of 1” (25mm) and (“k” value = 0.43).

10-05 17 480-1081B

Figure 17B - Factory Built Hearth Extension

Page 18

North Star

Seal with non-combustible

R =

x T

x 0.75 = 0.893

.84

brick

= 0.2 x 4 = 0.431

4" brick of r = 0.2, therefore:

1/8" mineral board of k = 0.29, therefore:

mineral board

0.29

x 0.125 = 0.431

total

= R

brick

+ R

mineral board

= 0.8 + 0.431 = 1.231

(ft2)(hr)(oF)

Btu

Btu(in)

ft2(hr)(oF)

= K x 12

k =

r =

(ft

)(hr)(oF)

(Btu)(in

)

K =

Btu(ft

)

(hr)(oF)

R =

x T

1 k

R =

x T

K x 12

EPA Certiﬁed Fireplace

17. Alternate materials worksheet

How to determine if alternate ﬂoor protection materials are acceptable:

All ﬂoor protection must be non-combustible (i.e., metals, brick, stone, mineral ﬁber boards, etc.). Any organic materials (i.e., plastics, wood paper products, etc.) are combustible and must not be used. The ﬂoor protection speciﬁed includes some form of thermal designation such as R-value (thermal resistance) or k-factor (thermal conductivity).

PROCEDURE:

1. Convert speciﬁcation to R-value:

R-value given - no conversion needed.

k-factor is given with a required thickness (T) in inches:

2. Determine the R-value of the proposed alternate ﬂoor protector.

i. Use the formula in step (1) to convert values not expressed as “R”.

ii. For multiple layers, add R-values of each layer to determine overall R-value.

3. If the overall R-value of the system is greater than the R-value of the speciﬁed ﬂoor protector, the alternate is acceptable.

EXAMPLE: The speciﬁed ﬂoor protector should be 3/4 inch thick material with a k-factor of 0.84. The proposed alternate is 4” brick with an r-factor

Step (a): Use formula above to convert speciﬁcation to R-value.

Step (b): Calculate R of proposed system.

Step (c): Compare proposed system R

DEFINITIONS

of 0.2 over 1/8” mineral board with a k-factor of 0.29.

of 1.231 to speciﬁed R of 0.893. Since proposed system R

total

K-factor is given with a required thickness (T) in inches:

r-factor is given with a required thickness (T) in inches: R = r x T

is greater than required, the system is acceptable.

total

18. Position the Hearth Extension

Position and secure the hearth extension over the protective metal strips that have been placed partially under the fireplace front. These strips should be protruding approximately 2” from under the ﬁreplace front and 2” on both sides of the ﬁreplace opening. See Figure 13A on page 13. Seal the crack between

the hearth extension and ﬁreplace with a bead of noncombustible sealant. See Figure 18A. Apply a

noncombustible ﬁnishing material of your choice to the hearth extension.

NOTE: BUSTILES, HEARTH EXTENSIONS / FLOOR PROTECTION” FOR CLEARANCES REQUIRED FOR DIFFERENT HEARTH EXTENSION INSTALLATIONS. THE CLEARANCES MUST BE STRICTLY ADHERED TO.

SEE PAGE 5 “CLEARANCES TO COM-

WARNING!

Hearth extensions are to be installed only as illustrated to prevent high temperatures from occurring on concealed combustible materials. Hearth sealing strips prevent burning or hot particles from inadvertently falling directly on combustible surfaces in the event the building should settle and disturb the original construction.

480-1081B 18 10-05

Figure 18A - Position the Hearth Extension

Page 19

North Star

1 2 3

EPA Certiﬁed Fireplace

19. Finishing Material

Do not install combustible materials over the front of the ﬁreplace! This poses a safety hazard and may start a ﬁre. You may only use noncombustible material

over the front of the ﬁreplace.

a. Combustible Material

Material which is made of or surfaced with wood,

compressed paper, plant ﬁbers, plastics, or any material capable of igniting and burning, whether ﬂame proofed or not, plastered or unplastered.

b. Noncombustible Material

Material which will not ignite and burn. Such

materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

c. Noncombustible Sealant Material

Sealants which will not ignite and burn; General

Electric RTV103 Black (or equivalent), Rutland, Inc. Fireplace Mortar #63 (or equivalent).

After completing the framing and applying the facing

material (dry wall) over the framing, a 1/2” wide (maximum) bead of noncombustible sealant must be used to close off any gaps at the top and sides between the ﬁreplace and facing to prevent cold air leaks.

Only noncombustible materials may be used to

cover the metal ﬁreplace front.

d. Cardboard OR Metal Template

A cardboard template of the front is printed on the

outside of the shipping box. It measures 1/8” bigger all the way around than the actual front. Cut out the template for use in your installation.

A metal template is also available for more durable

continued use remaining accurate over time. The part number for this metal template is HHTTemplate.

21. Mantel

A combustible mantel may be positioned no lower than 60” from base of the ﬁreplace. The combustible mantel may have a maximum depth of 12”. Combustible trim pieces that project no more than 1-1/2” from the face of the ﬁreplace can be placed no closer than 6” from the side of the ﬁreplace decorative front. Combustible trim must not cover the metal surfaces of the ﬁreplace. This mantel clearance is in accordance with Section 7-3.3.3

of ANSI/NFPA211.

H. CONSTRUCTING A CHASE

A chase is a vertical boxlike enclosure built around the chimney and ﬁreplace. A chase may be constructed for the ﬁreplace and chimney or for the chimney only. It is most commonly constructed on an outside wall.

In cold climates, it is recommended that the chase ﬂoor be insulated using batt type insulation between the ﬂoor joists.

Three examples of chase applications are shown in Figure 19A.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in chase.

3. Chase constructed on roof.

Figure 19A - Chase Constructions

1. Materials

a. The chase is constructed using framing materials

much the same as the walls in your home. A variety of siding materials may be used including brick, stone, veneer brick, or standard siding materials.

b. In constructing the chase, several factors must

be considered:

1) Maintain a 2” air space around the chimney.

2) The chase top must be constructed of noncom-

bustible material.

3) In cold climates, a ﬁrestop spacer should be installed in an insulated false ceiling at the 8’ level above the ﬁreplace assembly. This reduces heat loss through the chase.

4) In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 20A on page 20. This will help reduce heat loss from the home around the ﬁreplace.

10-05 19 480-1081B

Page 20

North Star

Storm Collar

Chase Flashing

6" min

2" min

Storm Collar

Chase Flashing

2" min

14-1/2" max

p of uppermost

chimney section

Cap standoff

p of pipe

2" min from chase top to top of chase flashing

4-1/2" max

Chase

Chase flashing

p of pipe

2" min from chase top to top of chase flashing

3" max

FIRESTOP

SPACER

METAL CHASE TOP

ROUND TERMINATION CAP

(TR342/TR344)

FALSE

CEILING

EPA Certiﬁed Fireplace

2. Chase Top

Construct a chase of desired materials maintaining a minimum 2” air space around the chimney.

3. Termination Cap

a. Install the chimney sections up through

the chase enclosure. When using a TR344 round termination cap, the uppermost top section of pipe must extend 6” above the top of the chase collar to allow installation of the storm collar and termination cap. See Figure 20B.

b. For installations utilizing a TR342 telescop-

ing round termination cap, the uppermost chimney section must be below the top of the chase top, but not more than 14-1/2” below the top of the chase top ﬂashing collar. See Figure 20C.

c. For installations utilizing an ST375 square

termination cap the last chimney section must not be more than 4-1/2” below the chase top. See Figure 20D.

d. For installation utilizing a TS345/TS345P

Square Termination Cap, the uppermost chimney section must not be more than 3” below the chase top. See Figure 20E.

e. Attach the chase top (CT35) to the top of

the chase.

f. Install the termination cap, following the

instructions provided with it.

NEED NEW DRAWING

Figure 20B - Installing a

TR344 Round Termination

Cap

Figure 20D - Installing an

ST375 Square Termination

Cap

Figure 20C - Installing a

TR342 Round Telescoping

Termination Cap

Figure 20E - Installing

a TS345/TS345P Square

Termination Cap

480-1081B 20 10-05

Figure 20A - Chase Assembly

WARNING!

Never install a single wall slip section or smokepipe in a chase structure. The higher temperature of this single wall pipe may radiate sufﬁcient heat to combustible chase materials to cause a ﬁre.

WARNING!

Detailed instructions for installation of the chase top, storm collar and termination cap are packaged with these parts. To avoid danger of ﬁre, all instructions must be strictly followed, including the provision of air space clearance between chimney system and enclosure. To protect against the effects of corrosion on those parts exposed to the weather, we recommend that the chase top be painted with a rust-resistant paint.

Page 21

North Star

EPA Certiﬁed Fireplace

I. OPERATING INSTRUCTIONS

IMPORTANT! PLEASE READ BEFORE USING FIREPLACE

NOTE: Save and pass this instruction manual to subsequent home owners. The information provided is intended

to notify and warn them about making unsafe future modiﬁcations such as the addition of shelves or the use of unauthorized parts and repairs.

1. General Information

In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating. These ﬁreplaces, like any other appliances, must be properly operated in order to ensure that they perform the way they are designed to perform.

Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the ﬁreplace. Make certain that installation and operation of the ﬁreplace system is in accordance with these instructions.

It is recommended that an annual inspection be performed on the ﬁreplace system to determine if the ﬂue system needs to be cleaned, or as in the case of any appliance, if minor repairs are required to maintain the system in top operating condition before the heating season begins.

This factory-built ﬁreplace is intended for use with solid fuel (ﬁrewood).

2. Outside Air

A source of air (oxygen) is required in order for combustion to take place. Whatever air is consumed by the ﬁre must be replaced through cracks around windows, under doors, etc. Most newly constructed houses or existing homes ﬁtted with tightly sealed doors and windows are relatively air tight. The North Star Fireplace comes equipped with an outside air intake to feed combustion air from outside the home, along with an outside air termination cap. The 6” solid/ﬂex pipe is not supplied.

Outside air is required to minimize the effects of negative pressure within the structure. It is recommended to utilize the shortest duct run to optimize the performance of the Outside Air Kit. The outside air inlet thimble should be positioned above the ground level, and must remain clear of leaves, debris, ice and/or snow. If you live in an area that experiences deep snow levels, this must be taken into consideration when determining the height placement above ground level. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a ﬁre. Smoke spillage can also set off smoke alarms.

WARNING!

THIS FIREPLACE HAS NOT BEEN TESTED WITH ANY VENTED OR UNVENTED GAS LOT SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL A VENTED OR UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING!

ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START-UP AND RE-FUELING OR WHEN USING THE FIRESCREEN.

WARNING!

DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED OR WHEN USING THE FIRESCREEN. UNSTABLE FIREWOOD COULD FALL OUT OF THE FIRE BOX CREATING A FIRE HAZARD TO YOUR HOME.

10-05 21 480-1081B

This ﬁreplace will operate correctly only if adequate ventilation is provided to allow proper draft to the ﬁreplace system. Hearth & Home Technologies assumes no responsibility for the improper performance of the ﬁreplace system caused by inadequate draft due to environmental conditions, down drafts, tight sealing construction of the structure, or mechanical exhausting devices which create a negative air pressure within the structure where the ﬁreplace is located.

IMPORTANT!

OUTSIDE AIR MUST BE IN OPEN

POSITION TO OPERATE FIREPLACE

PROPERLY.

Page 22

North Star

Slide Air Control

Left-Close Right-Open

OPEN

Outside Air Knob

Low

Position

Meet

Resistance

ACC Fully

Engaged

EPA Certiﬁed Fireplace

3. Burning Process

Fire requires three things to burn: fuel, air and heat. So, if heat is robbed from the ﬁreplace during the drying stage, the new load of wood has reduced the chances for a good clean burn. For this reason, it is always best to burn dry, seasoned ﬁrewood. We do not advise burning unseasoned wood, however if it happens, you must open the Slide Air Control and burn the ﬁreplace at a high burn setting for a longer time to start it burning.

Kindling or 1st stage:

It helps to know a little about the actual process of burning in order to understand what goes on inside a ﬁreplace. The ﬁrst stage of burning is called the kindling stage. In this stage, the wood is heated to a temperature high enough to evaporate the moisture which is present in all wood. The wood will reach the boiling point of water (212°F) and will not get any hotter until the water is evaporated. This process takes heat from the coals and tends to cool the ﬁreplace.

2nd stage:

The next stage of burning, the secondary stage, is the period when the wood gives off ﬂammable gases which burn above the fuel with bright ﬂames. During this stage of burning it is very important that the ﬂames be maintained and not allowed to go out. This will ensure the cleanest possible ﬁre. If you are adjusting your ﬁreplace for a low burn rate, you should close down the air to the point where you can still maintain some ﬂame. If the ﬂames tend to go out, the ﬁreplace is set too low for your burning conditions.

CAUTION:

Fireplace operation does require air. Do not take air from other fuel burning appliances which can result in improper venting (smoking) or air dilution. Always provide adequate makeup air.

4. Air Control

The air enters at the upper front of the ﬁrebox, near the top of the glass door. This preheated air supplies the necessary fresh oxygen to mix with the unburned gases. This air is regulated by the Slide Air Control. For more air - slide the control to the right, for less air

- slide the control to the left.

5. Automatic Combustion Control

Typically, when you build a fire, you need to open

the controls to give the ﬁre more air so the wood will get going. You then have to go back to the unit and shut it down so it doesn’t overﬁre and burn up your wood too quickly.

With the Automatic Combustion Control system, you can set the ﬁreplace to high (all the way to the right), start your ﬁre, and then move the Slide Air Control to their desired burn level. The ﬁreplace will automatically go to that level after the ﬁre is fully established. This allows for less interaction with the ﬁre by the homeowner and more efﬁcient use of fuel while maintaining the desired heat output.

IMPORTANT! As you move the control rod to the

right, about three-fourths of the way you will feel some resistance. You must move past that resistance approximately 3/4” to fully engage the Automatic Combustion Control (ACC) sytstem

Final stage:

The ﬁnal stage of burning is the charcoal stage. This occurs when the ﬂammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue ﬂames.

It is very important to reload your ﬁreplace while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood. It is best to open the air control for a short while before reloading. This livens up the coalbed. Open door slowly so that ash or smoke does not exit ﬁreplace through opening. You should also break up any large chunks and distribute the coals so that the new wood is laid evenly on hot coals.

480-1081B 22 10-05

Page 23

North Star

EPA Certiﬁed Fireplace

6. Burning Guidelines

For maximum operating efﬁciency with the lowest emissions, follow these operating procedures:

1. Regardless of desired heat output, when loading the ﬁreplace, burn your ﬁreplace with the Slide Air Control wide open (fully to the right) for a minimum of 5 to 15 minutes.

2. Regulate burn rate (heat output) by using the Slide Air Control. See page 22.

3. Heat output settings: Following 5 to 15 minutes of burning with the control wide open (see #1

above):

BTU / Hr

Below 10,000 10,000 - 15,000 15,000 - 30,000 Maximum Heat

*These are approximate settings, and will vary with

type of wood or chimney draft.

NOTE: BURN DRY, WELL-SEASONED WOOD.

*Slide Control

Slide LEFT to Stop Stop to 1/8” -1/2” open 1/2” - 1-1/2” open Fully open

7. Fan Operating Instructions

Instructions with override switch in manual position.

8. Heat Zone Operating Instructions

The Heat-Zone accessory kit conveys warm air from the ﬁreplace through air duct(s) to remote locations in the same room or other rooms of the building. One or two Heat-Zone kits can be installed on the ﬁreplace. Follow the instructions that is supplied with the kit. Installation of this kit MUST be performed by a qualiﬁed service technician. If any parts are missing or damaged, contact your local Dealer before starting installation. DO NOT install a damaged kit.

The Heat-Zone kit is carefully engineered and must be installed only as speciﬁed. If you modify it or any of its components, you will void the warranty and you may possibly cause a ﬁre hazard. Installation must be done according to applicable local, state, provincial, and/or national codes.

9. Operation of Fireplace with Optional Fire Screen Instructions

CAUTION:

THE FIRESCREEN MAY BECOME EXTREMELY HOT WHILE IN USE. ALWAYS WEAR GLOVES TO PREVENT INJURY.

1. Initial (cold) startup: Leave fan off until your ﬁreplace is hot and a good coal bed is established, approximately 30 minutes after fuel is lit.

2. High Burn Setting: The fan may be left on through-

out the burn.

3. Medium or Medium High Burn Setting: The fan

should be left off until a good burn is established, then turned on a medium or high rate.

4. Low Burn Setting: The fan tends to cool the ﬁreplace. Leave fan off until the burn is well established; then, if you wish, turn the fan on at a low rate.

NOTE: The Fan is equipped with a snap disc that will turn the blower on and off depending on the temperature of the ﬁreplace. If the fan is not coming on at the desired time, ﬂip the override switch to manual and operate the fan as described above.

The override switch and the fan speed control are hard wired at time of installation and installed in a standard wall mount with junction box on the wall.

Alway wear gloves when installing or removing the screen as the screen may become extremely hot while in use. Use both hands to stablize the screen. Ensure that the screen is fully attached. Be careful not to stack wood close to the front or too high that logs could roll out the front. Start with a small ﬁre and adjust your heat to desired setting. If smoke spillage occurs, put on gloves and then remove the screen and close the doors. Refer to Flue Draft Troubleshooting on page 4.

CAUTION:

NEVER LEAVE THE FIRE UNATTENDED WHILE USING THE FIRESCREEN. NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURNING IN THE FIREPLACE.

CAUTION:

ALL wiring should be done by a qualiﬁed electrician and shall be in compliance with local codes and with the National Electric Code ANSI/NF No. 70-current (in the United States), or with the current CSC22.1 Canadian Electric Code (inCanada).

10-05 23 480-1081B

Page 24

North Star

EPA Certiﬁed Fireplace

10. Starting A Fire

Before lighting your first fire in the fireplace, make certain that the bafﬂe and ceramic blanket are correctly positioned. It should be resting against the rear channel. Also refer to care and cleaning of gold

plated surfaces on page 28 before lighting your ﬁrst ﬁre.

There are many ways to build a ﬁre. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning ﬁrewood. Here is one method that works well:

1. Place several wads of crushed paper on the ﬁrebox floor. Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.

2. Lay small dry sticks of kindling on top of the paper.

3. Fully open the Slide Air Control by moving it completely to the right.

4. Make sure that no matches or other combustibles are in the immediate area of the fireplace. Be sure the room is adequately ventilated and the ﬂue unobstructed.

5. Light the paper in the ﬁreplace. NEVER light or

rekindle ﬁreplace with kerosene, gasoline, or charcoal lighter ﬂuid; the results can be fatal.

6. Once the kindling is burning quickly, add several full-length logs 3” or 4” in diameter. Be careful not to smother the ﬁre. Stack the pieces of wood carefully: near enough to keep each other hot, but far enough away from each other to allow adequate air ﬂow between them.

7. When ready to reload the ﬁreplace, add more logs. Large logs burn slowly, holding a ﬁre longer. Small logs burn fast and hot, giving quick heat.

8. Adjust the Slide Air Control; the more you close down the Control, (sliding left) the lower and slower the ﬁre will burn. The more you open the Air Control, (sliding right) the more heat will be produced and teh faster the wood will burn..

As long as there are hot coals, repeating steps 7 and 8 will maintain a continuous ﬁre throughout the season.

NOTE: The special high temperature paint that your ﬁreplace is ﬁnished with will cure as your ﬁreplace heats. You will notice an odor and perhaps see some vapor rise from the ﬁreplace surface; this is normal. We recommend that you open a window until the odor dissipates and paint is cured.

NOTE: Fireplace should be run full open for a minimum of 15 minutes a day to keep air passages clean.

11. Burn Rates

HIGH: Open (slide right) Slide Air Control fully. It

is important to do this when reloading the ﬁreplace. Failure to do this could result in excessive emissions (smoke).

MEDIUM HIGH BURN RATE: After a wood load has been burning on high for 5 to 15 minutes, close the Slide Air Control to 1/2” - 1-1/2” distance open. (Move the handle to left to stop and then to right for the proper setting).

MEDIUM: After a wood load has been burning on high for 5 to 15 minutes (longer for very large pieces or wet wood), slide Slide Air Control left to 1/8”- 1/2” distance open. (Move the handle to left to stop and then to right for the proper setting).

LOW: After a wood load has been burning on high for 5 to 15 minutes (longer for very large pieces or wet wood), gradually slide the Air Control left to close down the air, making sure to maintain ﬂames in the ﬁreplace. It is very important to maintain ﬂames in your ﬁreplace during the ﬁrst few hours of a low burn, to avoid excessive air pollution.

12. Opacity

his is the measure of how cleanly your ﬁreplace is burning. Opacity is measured in percent; 100% opacity is when an object is totally obscured by the smoke column from a chimney, and 0% opacity means that no smoke column can be seen. As you become familiar with your ﬁreplace, you should periodically check the opacity. This will allow you to know how to burn your ﬁreplace as nearly smoke-free as possible (goal of 0% opacity).

CAUTION:

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter ﬂuid, or similar liquids to start or “freshen up” a ﬁre in this ﬁreplace. Keep all such liquids well away from the ﬁreplace.

WARNING!

Do not store fuel within the clearances to combustibles, or in the space required for refueling and ash removal. See maintenance instructions, “Clear Space Near the Fireplace”.

WARNING!

Burning wet, unseasoned wood can cause excessive creosote accumulation. When ignited it can cause a chimney ﬁre that may result in a serious house ﬁre.

480-1081B 24 10-05

Page 25

North Star

EPA Certiﬁed Fireplace

13. Wood Fuel

Hardwood vs. Softwood

Your ﬁreplace’s performance depends a great deal on the quality of the ﬁrewood you use. Contrary to popular belief, one species of wood varies very little to the other in terms of energy content. All seasoned wood, regardless of species, contains about 8,000 BTU’s per pound. The important factor is that hardwoods have a greater density than softwoods. therefore, a piece of hardwood will contain about 60% more BTU’s than an equal size piece of softwood. Since firewood is commonly sold by the cord (128 cu. ft) a volume measurement, a cord of seasoned oak (hardwood) would contain about 60% more potential energy than a cord of seasoned pine (softwood).

There are many deﬁnitions of hardwood and softwood. Although not true in every case, one of the most reliable is to classify them as coniferous or deciduous. Softwoods are considered coniferous. These are trees with needlelike leaves that stay green all year and carry their seeds exposed in a cone. Examples of softwood trees are Douglas ﬁr, pine, spruce and cedar. Softwoods, being more porous, require less time to dry, burn faster and are easier to ignite than hardwoods. Deciduous trees are broadleaf trees that lose their leaves in the fall. Their seeds are usually found within a protective pod or enclosure. Hardwoods fall into this category. Some examples of deciduous trees are oak, maple, apple, and birch. However, it should be noted that there are some deciduous trees that are deﬁnitely not considered hardwoods such as poplar, aspen and alder. Hardwoods require more time to season, burn slower and are usually harder to ignite than softwoods. Obviously, you will use the type of wood that is most readily available in your area. However, if at all possible the best arrangement is to have a mix of softwood and hardwood. This way you can use the softwood for starting the ﬁre giving off quick heat to bring the appliance up to operating temperature. Then add the hardwood for slow, even heat

and longer burn time.

Fill it with a gallon of water, put it in the ﬁrebox and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood. Dead wood lying on the forest ﬂoor should be considered wet, and requires full seasoning time. Standing dead wood can be considered to be about two-thirds seasoned.

The problems with burning wet, unseasoned wood are two fold. First, you will receive less heat output from wet wood because it requires energy in the form of heat to evaporate the water trapped inside. This is wasted energy that should be used for heating your home. Secondly, this moisture evaporates in the form of steam which has a cooling effect in your ﬁrebox and chimney system. When combined with tar and other organic vapors from burning wood it will form creosote which condenses in the relatively cool ﬁrebox and chimney. See the maintenance section of this manual for more information regarding creosote formation and need for removal.

Even dry wood contains at least 15% moisture by weight, and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out

- about one hour. To tell if wood is dry enough to burn, check the ends of the logs. If there are cracks radiating in all directions from the center, it is dry. If your wood sizzles in the ﬁre, even though the surface is dry, it may not be fully cured.

Seasoning

Seasoned ﬁrewood is nothing more than wood that is cut to size, split and air dried to a moisture content of around 20%. The time it takes to season wood varies from around nine months for soft woods to as long as eighteen months for hardwoods. The key to seasoning wood is to be sure it has been split, exposing the wet interior and increasing the surface area of each piece. A tree that was cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

Moisture content

Regardless of which species of wood you burn, the single most important factor that affects the way your fireplace operates is the amount of moisture in the wood. The majority of the problems ﬁreplace owners experience are caused by trying to burn wet, unseasoned wood. Freshly cut wood can be as much water as it is wood, having a moisture content of around 50%. Imagine a wooden bucket that weighs about 8 pounds.

10-05 25 480-1081B

Page 26

North Star

EPA Certiﬁed Fireplace

Storing Wood

Splitting wood before it is stored reduces drying time. The following guideline will ensure properly seasoned wood:

a. Stack the wood to allow air to circulate freely around

and through the woodpile.

b. Elevate the woodpile off the ground to allow air

circulation underneath.

c. The smaller the pieces, the faster the drying

process. Any piece over six inches in diameter should be split.

c. Wood should be stacked so that both ends of each

piece are exposed to air, since more drying occurs through the cut ends than the sides. This is true even with wood that has been split.

d. Store wood under cover, such as in a shed, or

covered with a tarp, plastic, tar paper, sheets of scrap plywood, etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process. Avoid covering the sides and ends completely. Doing so may trap moisture from the ground and impede air circulation.

14. Draft Problems

NOTE: When ﬁrst lighting your ﬁreplace, it may be

necessary to pre-warm the ﬂue to establish a draft. This is done by holding a rolled up piece of burning newspaper under the ﬂue for a few moments. This will help reduce smoke spillage during start-up.

This ﬁreplace will operate correctly only if adequate ventilation is provided to allow proper draft to the ﬁreplace system. Hearth & Home Technologies assumes no responsibility for the improper performance of the ﬁreplace system caused by inadequate draft due to environmental conditions, windy conditions, down drafts, tight sealing construction of the structure, or mechanical exhausting devices which will create a negative air pressure within the structure where the ﬁreplace is located.

Flue draft is measured as negative pressure in the chimney. The amount of negative pressure determines how strong the draft is. The draft is important because it draws the combustion air into the ﬁreplace and pulls the smoke out of the chimney.

There are three basic criteria essential in establishing and maintaining ﬂue draft:

• Availability of combustion air.

• Heat generated from the ﬁre.

• Diameter and height of the ﬂue system.

These three factors work together as a system to create the ﬂue draft. Increasing or decreasing any one of them will affect the other two and thus change the amount of draft in the entire system.

If the ﬁre is hard to start and smoke spills out of the ﬁreplace, or you ﬁnd it difﬁcult to establish and maintain a moderately high burn rate, then the ﬂue draft is too low and corrective measures must be taken.

Be sure you have air available for combustion and that your ﬁrewood is dry and well seasoned. Build your ﬁres properly and according to the instructions given in operating instructions, “Starting a Fire”. Be sure your ﬂue system is installed correctly and that it is the proper diameter and height. Check for the following:

• All chimney sections are properly installed.

• The chimney is clean and free of creosote or soot

buildup.

• Make sure overhanging trees and branches are cut

back within ten feet of the top of the chimney.

• Ensure the chimney cap is clean and free of any

buildup of soot or creosote.

If you still suspect you have a low draft problem it may be necessary to increase the volume of air in your ﬂue system. Since the diameter of your ﬂue system is matched with the size of the ﬂue collar and should not be changed, then the height of the system must be increased. Add chimney sections a little at a time until the draft improves.

In some cases, regardless of what you do, it can still be difﬁcult to establish the proper ﬂue draft. This is especially evident when using an exterior factory-built chimney or exterior masonry chimney. Try placing several sheets of crumpled paper on top of your kindling as close to the ﬂue outlet of the ﬁreplace as possible. Light this paper ﬁrst then the paper under the kindling. The heat generated from the rapidly burning paper on top of the kindling should help get the draft established.

Still other factors can affect how well your ﬂue system performs. Neighboring structures, high winds, tall trees, even hillsides can affect air currents around the chimney. Well designed chimney caps are available that can help. Your ﬁreplace dealer is the local expert in your area. He can usually make suggestions or discover problems that can be easily corrected allowing your ﬁreplace to operate correctly as it has been designed, providing safe and economical heat for your home.

480-1081B 26 10-05

Page 27

EPA Certiﬁed Fireplace

SCREW

REMOVE (4) SCREWS AND LIFT TOP PA

N OFF.

CAP

SLIP SECTION

TR342, TR344

ROUND TERMINATION CAPS

ST375

SQUARE

TERMINATION CAP

LIFT UP TO REMOVE.

SCREW

CHASE

CAP

1. REMOVE THE 4 SCREWS.

2. REMOVE SCREEN.

3. REMOVE BAFFLE.

TS345

SQUARE

TERMINATION CAP

J. MAINTENANCE INSTRUCTIONS

North Star

1. Creosote and Soot

a. Formation and need for removal: When wood

is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney ﬂue of a newly-started or a slow-burning ﬁre. As a result, creosote residue accumulates on the ﬂue lining. When ignited, this creosote creates an extremely hot ﬁre which may damage the chimney or even destroy the home. The chimney connector and chimney should be inspected once every two months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated, it should be removed to reduce the risk of a chimney ﬁre.

b. Inspection: Inspect the system at the ﬁreplace

connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.

c. Removal: The creosote or soot should be removed

with a brush speciﬁcally designed for the type of chimney in use. A chimney sweep can perform this service. It is also recommended that before each heating season the entire system be professionally inspected, and cleaned and repaired if necessary.

3. Disposal of Ashes

Ashes should be placed in a metal container with a tight-ﬁtting lid. The closed container of ashes should be placed on a noncombustible ﬂoor or on the ground, well away from all combustible materials, pending ﬁnal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all embers have thoroughly cooled.

4. Clear Space Near the Fireplace

Combustible materials must not be stored on the hearth extension. Room furnishings such as drapes, curtains, chairs, or other combustibles must be at least four feet from the open front of the ﬁreplace.

5. Overﬁring:

Do not overﬁre. Using ﬂammable liquids or too much

wood, burning trash in the stove, or allowing too much air into the ﬁreplace, may result in overﬁring. If the ﬁreplace glows red or even worse, white, the ﬁreplace is overﬁred. This condition may ignite creosote in the chimney, which can be dangerous, possibly causing a house ﬁre. If you overﬁre, immediately close the air controls and door, if open, to reduce the air supply to the ﬁre. Overﬁring will void the ﬁreplace warranty.

2. Chimney Cleaning

If you do detect a buildup of creosote, contact a qualiﬁed chimney sweep or clean it yourself. To do this, perform the following steps:

a. Remove the ﬁrst manifold tube and bafﬂe. If you

do not remove the bafﬂe, residue can pile up on top of the bafﬂe, and the ﬁreplace will not work properly.

b. Keep doors shut to prevent dirt and soot from

entering the room.

c. Remove the termination cap or housing top.

d. Clean with a stiff nylon brush attached to a pole OR

tie a small burlap bag ﬁlled with straw and several small stones or sand. Work up and down the ﬂue until the ﬂue is clean.

e. Replace the termination cap or housing top.

f. Reinstall bafﬂe and manifold tube after cleaning.

10-05 27 480-1081B

Figure 27A

Chimney & Termination Cap Cleaning

WARNING!

A chimney ﬁre can permanently damage your chimney system. This damage can only be repaired by replacing the damaged component parts. Chimney ﬁres are not covered by the Limited Lifetime Warranty.

Page 28

North Star

EPA Certiﬁed Fireplace

6. Care and Cleaning of Glass

Your ﬁreplace is equipped with ceramic super heatresistant glass, which can only be broken by impact or misuse. Do not slam doors or impact the glass. When closing doors, make sure that logs do not protrude against the glass. Clean glass with a nonabrasive glass cleaner, such as Windex. Abrasive cleaners may scratch and cause glass to crack. Inspect glass regularly. If you ﬁnd a crack or break, immediately put the ﬁre out and return the door to your dealer for replacement of glass before further use.

IMPORTANT! REMOVE ALL LABELS FROM GLASS BEFORE LIGHTING THE FIRST FIRE IN YOUR FIREPLACE.

IMPORTANT!

Replace with 5mm ceramic glass only

8. Glass Replacement

1. Ensure that the ﬁre is out and the appliance is cool to the touch.

2. Protect a table or counter top with padding or towels.

3. Remove door with broken glass from the appliance by lifting door up and off of the hinges.

4. Lay door face down on a table or counter making sure handle and handle attachment knob hang over the edge of the table top so door lays ﬂat, on a soft surface.

5. Remove the screws from the glass frame using a #2 Phillips Head screwdriver.

HINT: Soak screws in penetrating oil for easy

removal.

6. Remove the glass.

7. Use only 5mm ceramic Glass, Part GLA-480.

7. Care and Cleaning of Plated Surfaces

Clean plated surfaces with vinegar or a glass cleaner before lighting your ﬁrst ﬁre.

CAUTION:

Do not use polishes with abrasives as it will scratch

the surface.

WARNING!

When the appliance is equipped with a 24 karat gold-plated door, you must clean all the ﬁngerprints and oils from the gold surface before ﬁring the appliance for the ﬁrst time. Use a glass cleaner or vinegar and towel to remove the oils. If not cleaned properly before lighting your ﬁrst ﬁre, the oils can cause permanent markings on the gold plating. After the gold plating iis cured, the oils will not affect the ﬁnish and little maintenance is required: just wipe clean as needed.

8. Position the glass with edges evenly overlapping the opening in the front door.

9. Replace the glass frame. Be careful not to cross thread the screws.

10. Tighten each screw just a few turns until each is secured. Then continue to tighten each screw alternately, a few turns at a time, until the glass panel is tightened snugly, but not over tightened.

11. Replace the door on the appliance.

12. After the ﬁrst burn, recheck the tighness of the screws.

480-1081B 28 10-05

Page 29

9. Firebrick Replacement

1 1

4 4

The ﬁrebox of your ﬁreplace is lined with high quality ﬁrebrick, which has exceptional insulating properties. There is no need to use a grate; simply build a ﬁre on the ﬁrebox ﬂoor. Do not operate the ﬁreplace without ﬁrebrick.

IMPORTANT: The bricks are very similar in size. Be certain you have the proper brick in the correct location. Measue the brick size for accuracy.

After the coals are completely cooled, remove all old brick and ash from unit and vacuum out ﬁrebox.

1. Remove new brick set from box and lay out to diagram as shown in Figure 29B.

2. Lay bottom bricks in unit.

3. Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of ﬁrebox wall and push bottom of brick back.

4. Install side bricks. Slide top of brick under clips on side of ﬁrebox and push the bottom of the brick until it is ﬂush with the side of the unit.

North Star

EPA Certiﬁed Fireplace

Figure 29A-Brick Pattern

Use Part SRV28111 when ordering individual brick. Provide brick dimension or copy this page, mark the desired brick and take it to your authroized dealer.

10-05 29 480-1081B

Nbr Brick Size Qty in Set

1 13-1/2” x 4-1/2” x 1-1/4” 5

2 13-1/2” x 4-1/2” x 1-1/4” w/ 1-1/2” chamfer 2

3 12 x 4-1/2” x 1-1/4” 8

4 12-1/2” x 4-1/2” x 1-1/4” 2

Figure 29B-Brick Pattern

Page 30

North Star

Screwdriver Slot

Screws

Remove 2 screws and pull

panel forward

(Before fireplace installation)

After

fireplace

installation

Unplug wire harness

before removing fan

EPA Certiﬁed Fireplace

10. Fan Replacement

Fan Cord Location

The North Star Fireplace comes standard equipped with two fans, installed at the factory with electric access on the right side of ﬁreplace (as you face it).

Fan Replacement Instructions

Power must be OFF prior to servicing!

The fan assembly may be accessed before or after the ﬁreplace has been installed.

Before Fireplace Installation:

1. Remove the 2 screws located at the outside edge of the bottom panel as show in Figure 30A.

2. Pull panel forward and remove from ﬁreplace.

After Fireplace Installation:

1. Remove the ﬁrebrick from the bottom of the ﬁreplace.

2. Remove the 2 screws from the access panel in the ﬁrebox ﬂoor.

3. Pry up the access panel using the screwdrive slot and completely remove the panel.

Removing the Fan Assembly

1. Unplug the wire harness.

2. Lift fan off of studs and remove. Repeat for second fan if necessary. See Figure 30B.

3. Inspect the gasket and ensure it is in good condition.

4. Replace with new fan.

5. Reinstall bottom panel or ﬁrebox access

panel in reverse order as descibed above.

Figure 30-A Accessing Fan Motor

480-1081B 30 10-05

Figure 30B-Fan Motor

Page 31

North Star

Locknut

Door Cross Section (example)

Latch Cam

Spacing Washers

Square Key

Handle

flon Washer

DO NOT REMOVE

EPA Certiﬁed Fireplace

11. Bafﬂe Removal & Installation

NOTE: The bafﬂe in the North Star Fireplace is 2700° Fiber Board. Removing hardware exposed to combustion processes

can be frustrating. If your reason for removing the bafﬂe is simply to clean the chimney, you have alternatives which will save time and effort. Call a qualiﬁed chimney sweep or an authorized Heat-n-Glo dealer for details.

1. Remove all ash from ﬁrebox, and extinguish all hot embers before disposal into a metal container.

2. Remove ceramic blanket from above the bafﬂe.

3. With a 3/16” Allen wrench, remove the front manifold tube retainer bolt on the air channel under the end of the front tube. NOTE: Soak the bolt with penetrating oil for at least 15 minutes before trying to remove it. See Figure 31A below.

4. To remove manifold tube, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the ﬁber board bafﬂe, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the ﬁrst tube in order to remove the bafﬂe.

5. Slide ﬁber board bafﬂe forward to front of ﬁreplace and straight out through door. See Figure 31B below.

6. To install the ﬁber board bafﬂe, repeat steps 2 through 4 in reverse. Be sure the ﬁber board bafﬂe and ceramic blanket are pushed back fully and blanket is down and ﬂat.

Figure 31A-Removing Manifold Tube

12. Door & Door Gasket

Periodically check the door gasket for proper seal. As the gasket compresses or “seats” during use, it may become necessary to adjust or tighten the door latch.

To Adjust or Tighten Door Latch Remove spacing washers shown in Figure 31C. At least one spacing washer must be left in place. OR Replace the gasket material. Wear or damage to the gasket material can cause air leakage into the ﬁrebox resulting in overﬁring and loss of efﬁciency.

A replacement gasket, Part 834-1460 is available from your dealer.

10-05 31 480-1081B

Figure 31B-Removing Bafﬂe

shown without ceramic blanket

Figure 31C-Door Handle Assembly

Page 32

27-1/2"

12-3/8"

24"

2.0"

Ceramic Blanket

Service Parts

EXPLODED VIEW

North Star

EPA Certiﬁed Fireplace

Beginning Manufacturing Date: 02-17-03 Ending Manufacturing Date: __________

Door Assembly

Part number list on following page.

480-1081B 32 10-05

Fascia Assembly

Page 33

Service Parts List

North Star

EPA Certiﬁed Fireplace

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers

VIP site. When ordering, supply serial and model numbers to ensure correct service parts.

ITEM

DESCRIPTION

Air Control Rod Assembly

Brick, Individual

Gasketing, Glass, 1/4 inch, 10 feet

Gasketing, Door (door required 8 feet)

Manual Bay Assembly, includes owner’s manual, (2) spring handles1/2 inch, (1) spring handle -1/4 inch, paint, fan switches & cover plate, warranty card

Snap Disc, F220-160F

Speed Control

Spring Handle, 1/4 inch, Gold, Air Control

Touch up Paint, Black

Washers, 1/4 inch FW SAE (one under each door hinge pin)

8 inch Starter Section

Bafﬂe, Fiberboard

Brick, Set

Ceramic Blanket, 1 inch thick, cut to ﬁt (see drawing on page 32)

Door Assembly, Black

Door Handle Assembly (includes 2 door handles, securing bracket, lock nut, latch cam key and cam latch)

Fan Replacement, Convection

Fascia (does not include doors or louvers)

Glass Assembly for Doors, 2 piece with gasketing

Knob, Black, Outside Air

Louver, Bottom, Cast, Black

Louver, Bottom, Cast, Gold Trim

Louver, Top, Cast, Black

Louver, Top, Cast, Gold Trim

Manifold Tube, Set of 3

Spring Handle, 1/2 inch, Gold, Doors

Timer Only

Wiring Harness

SERIAL # PART NUMBER

480-5410

SRV28111

834-1460

834-4170

SRV480-1140

480-1730

SRV480-1250

832-0630

812-0910

28758

SL1

SRV480-0510

BRICK-480

832-3401

480-5010

HANDLES-480

812-4900

FASCIA-NS

GLA-480

844-2640

SRV480-7090

SRV480-7070

SRV480-7100

SRV480-7080

TUBES-480

832-0620

SRV480-1940

SRV480-0990

10-05 33 480-1081B

Page 34

North Star

EPA Certiﬁed Fireplace

Accessories 6 Air Clearance 10, 17 Air Kit Knob Location 5 Ashes, Disposal of 27 Attic Insulation Shield 14 Air Controls 22-23 Automatic Combustion Control 23

Bafﬂe 24, 31 Building Codes 2, 3 Burning

Guidelines 23 Process 22 Rates 24

Ceramic Blanket 24, 32 Chase 19 Chase Top 8, 20 Chimney

Assembling Sections Through the

Roof 16 Checking the Assembly 14 Cleaning 27 Creosote 27 Exit Point Through the Roof 16 Height Requirements 12 Inspection 2 Requirements 12 Securing the System 16

Chimney Air Kit 8 Chimney Bracket 7 Chimney Components 6-8 Chimney Requirements 10 Chimney Sections

Clearances 5 Assembling 13 Number Required 12

Chimney Stabilizer 6, 16 Clearances

Combustible Material 5

Combustion Air 2, 21 Construction 13-17 Creosote 13, 27

Description of the Fireplace System 3 Dimensions 5 Door & Door Gasket 31 Draft 4, 26

Index

Exploded Views

Door Assembly 33

Fascia 33 Fireplace 32

Exhaust Products 9

Fan Replacement 30 Fan Wiring Diagram 10 Firebrick 29 Fireplace

Enclosure 16-17 Locations 9

Firestop Spacer 7

Installation 14 Firewood 25, 26 Floor Protection 5 Flue 26 Framing 9, 10 Fuel 2, 25, 26

General Information 21 Glass Cleaning 28 Glass Replacement 28 Gold Plated Surfaces 28

Hearth Extension 17

Positioning 19

Heat Zone Kit 14, 23

Installation

Fireplace 13 Installation Along a Wall 9 Installation, Corner 9 Insulation Shield 7, 14

Joint Band 7

Leveling the Fireplace 13 Locations 9

Maintenance 27 Mantel 5, 10 Material, Sealant 19 Metal Hearth Strips 13 Mobile Home Installation 15

Moisture Content of Wood 25, 26

Negative Air Pressure 27 Noncombustible Material 16-18 Noncombustible SealantMaterial 18

Offsets/Returns 6, 11, 16 Outside Air 5, 22 Opacity 24 Overhead Obstructions 12

Positioning 13 Pre-Installation Preparation 9

Replacement Parts 33 Roof Flashing 7, 14

Safety 2, 13 Seasoning the Wood 25 Sidewalls/Surrounds 9 Slide Air Controls 22 Smoke 24 Soot 27 Space Requirements 9 Starting a Fire 24

Ten Foot Rule 12 Termination Cap 8, 20 Typical Fireplace System 3

UL 127 Standards 3 Uniform Building Code for Roof Framing Details 16

Ventilation 4

Wet Insulation 2 Wiring Diagram for Fans 10 Wood

Moisture of 25 Seasoning of 25 Storing of 26

Wood Fuel 25, 26

480-1081B 34 10-05

Page 35

LIMITED LIFETIMEWARRANTY

The Hearth & Home Technologieslimited LifetimeWarranty guarantees that the followingcomponentswill work as designed for the lifetimeof the stove or Hearth& Home Technologieswill repairor replace them. These itemsincludebut are not limited to steel and cast iron components,all gas burners, gas logs, combustion chambers,heat exchanger systems, stainlesssteel firebox components,plating, doors, glass damagedby thermal breakage,steel baffle supports,steel and ceramic baffles and manifold tubes. Labor is for the first five years.

THREE YEAR

WARRANTY

Our EZ Clean firepots are covered under Hearth & Home

Technologies three-year warranty program. Labor is for 3 years.

TWO YEAR

WARRANTY

l electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes,

thermodisc

switches, igniters, pilot assembly, gas valves, thermostats and remotes are covered under Hearth & Home Technologiestwo-yearwarranty program. EffectiveApril, 2005 ignitersare also coveredunder the two year warranty. Labor is for two years.

ONE YEAR

WARRANTY

Porcelainfinishesare warranted against manufacturerdefects for one year. Labor to repair or replace these parts is covered for one yea

r, reimbursed per our warranty service fee schedule.

CONDITIONS

This warranty is non-transferableand is made to the original retail purchaser only provided that the purchase was made throughan authorizeddealerof Hearth & HomeTechnologies.It must be installedand operatedat all timesin accordancewith the Installationand OperatingInstructionsfurnished with this product,as well as any applicablelocal and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warrant

Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetimeof the applianceup to a maximumof ten (10) years after Hearth& Home Technologiesdiscontinuesthe model and two (2) years for optional accessories. Adjustments, regular maintenance,cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.

This limited Lifetime Warranty does not extend to or include surface finish on the appliance,door gasketing, glass gasketing, glass, firebrick, pellet logs, kaowool or other ceramic insulatingmaterials. It does not cover installation or operational-related problems such as overfiring, use of corrosive driftwood, downdrafts or spillage caused by environmentalconditions,nearby trees, buildings, hilltops, mountains, inadequateventingor ventilation,excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.

y installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair,

replacement,

etc., will not be coveredby this warranty, nor will Hearth & Home Technologies assume responsibilityfor them. Further, Hearth & Home Technologieswill not be responsiblefor any incidental,indirect,or consequentialdamages,exceptas results in damage to the interior or exterior of the building in which this applianceis installed. This limited Lifetime Warranty does not apply to the venting components,hearth componentsor other accessoriesused in conjunctionwith the installationof this product not manufactured by Hearth & Home

Technologies

This warranty is void if the stove has been overfired or operated in atmospherescontaminatedby chlorine, fluorine, or other damagingchemicals, the stove is subjected to prolongedperiods of dampnessor condensation,or there is any damageto the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth & Home Technologies may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).

This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in existence.

Policy 250-8620 Rev H

Lifetime Warranty

10-05 35 480-1081B

Page 36

Heat & Glo. a brand of Hearth & Home Technologies, Inc.

20802 Kensington Boulevard

Lakeville, MN 55044

www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns.

For the number of your nearest Heat & Glo dealer,

please call 1-888-427-3973

CAUTION

Do NOT discard this manual.

• I mp or t a n t o p e r a t ing a n d m a in t e n a n c e instructions i n c l u d e d .

• Read, understand and follow these instruc tions for safe installation and operation.

• L eav e t h i s m an u a l w i t h p a r t y re sp onsible for use a nd operation.

Your Records for Model:

NORTH STAR EPA FIREPLACE

DEALERSHIP WHERE PURCHASED:

SERIAL NUMBER:

DATE PURCHASED:

DATE INSTALLED:

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

__________________

______________________________________

_______________________________________

DEALER TELEPHONE:

__________________

10-05 36 480-1081B

Heat & Glo NORTH STAR Installation & Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual