Heat & Glo Everest Owner’s Manual

Model: Everest

Owner’s Manual

Installation and Operation

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• DO NOT store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- DO NOT try to light any appliance.

- DO NOT touch any electrical switch. DO

NOT use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency , or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,

Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

• Read, understand and follow these instructions for safe installation and operation.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ re- place.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter.

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heat & Glo • Everest • 750-900 Rev. P • 6/091

Safety and Warning Information

READ and UNDERSTAND all instructions carefully

before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible ﬁ re hazard and will void the warranty.

Prior to the ﬁ rst ﬁ ring of the ﬁ replace, READ the Using

Your Fireplace section of the Owners Guide. DO NOT USE this appliance if any part has been

under water. Immediately CALL a qualiﬁ ed service

technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualiﬁ ed service person. The appliance and venting

system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

combustible materials, gasoline, and other ﬂ ammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and

ventilation air. Keep the front of the appliance of all obstacles and materials for servicing and proper operations.

CLEAR

These units MUST use one of the vent systems

described in the Installing the Fireplace section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.

This gas ﬁ replace and vent assembly MUST be vented

directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.

INSPECT the external vent cap on a regular basis to

make sure that no debris is interfering with the air ﬂ ow.

The glass door assembly MUST be in place and

sealed, and the trim door assembly MUST be in place on the ﬁ replace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door removed, cracked, or broken. Broken glass may

be sharp to the touch, use caution when removing. Replacement of the glass door should be performed by a licensed or qualiﬁ ed service person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be replaced

as a complete unit, as supplied by the gas ﬁ replace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door

assembly. DO NOT ATTEMPT to clean the glass door when it is hot.

Due to the high temperature, the appliance should be

LOCATED out of trafﬁ c areas and away from furniture and draperies. Clothing or ﬂ ammable material SHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the hazards

of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.

Turn off the gas before servicing this appliance. It

is recommended that a qualiﬁ ed service technician perform an appliance check-up at the beginning of each heating season.

Any safety screen or guard removed for servicing must

be replaced before operating this appliance.

DO NOT place furniture or any other combustible

household objects within 36 inches of the ﬁ replace front.

Heat & Glo • Everest • 750-900 Rev. P • 6/09 2

Table of Contents

Safety and Warning Information. ....................................2

Service Parts Lists. ..........................................................4

Section 1: Approvals and Codes. ...................................7

Appliance Certiﬁ cation ........................................................7

Installation Codes ...............................................................7

High Altitude Installations ...................................................7

Section 2: Getting Started ...............................................8

Introducing the Heat & Glo Gas Fireplaces ........................8

Pre-installation Preparation ................................................8

Section 3: Installing the Fireplace. ...............................10

Step 1 Locating the Fireplace .......................................10

Step 2 Framing the Fireplace ........................................10

Step 3 Installing the Vent System .................................11

A. Vent System Approvals ................................11

B. Installing Vent Components ..........................16

C. Vent Termination ..........................................19

Step 4 Positioning, Leveling, and

Securing the Fireplace .......................................22

Step 5 The Gas Control Systems ..................................22

Step 6 The Gas Supply Line .........................................23

Step 7 Gas Pressure Requirements .............................23

Step 8 Wiring the Fireplace ...........................................24

Step 9 Finishing ............................................................25

Step 10 Installing Trim, Logs, and Ember Material .........26

Installing the Trim ...............................................26

Positioning the Logs ..........................................26

Placing the Ember Material ................................26

Step 11 Before Lighting the Fireplace .............................27

Step 12 Lighting the Fireplace ........................................27

After the Installation .........................................................27

Battery Backup .................................................................27

Section 4: Maintaining and Servicing

Your Fireplace. .............................................28

Limited Lifetime Warranty ..............................29

Contact Information ........................................31

Î = Contains updated information.

Heat & Glo • Everest • 750-900 Rev. P • 6/093

Î Î

Service Parts

EVEREST

Service Parts Diagram

Beginning Manufacturing Date: Aug. 2000

Ending Manufacturing Date: ______

Part number list on following page.

Log Set Assembly

Heat & Glo • Everest • 750-900 Rev. P • 6/09 4

Service Parts List

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS PART NUMBER

Log Set Assembly 1 Log 1 (Back Log Not Shown) 2 Log 2 3 Log 3 4 Log 4 5 Log 5 6 Log 6 7 Burner NG, LP 750-175A 8 Refractory, Back 9 Refractory, Left Side

10 Surround 11 Trim Door Mesh

12 Glass Door Assembly 13 Decorative Front 14 Refractory, Base 15 Refractory, Right Side

Exhaust Bafﬂ e

Glass Latch Assembly

Lava Rock

Mineral Wool

Touch Up Paint

STANDING PILOT CONVERSION KITS Pre 5000

Thermocouple 446-511

Thermopile 2103-512

Pilot Tube SRV485-301

Conversion Kit NG NGK-EVEREST

Conversion Kit LP LPK-EVEREST

Pilot Oriﬁ ce NG 446-505 Pilot Oriﬁ ce LP 446-517 Regulator NG 060-518 Regulator LP 060-519

IPI CONVERSION KITS Post 5000

Conversion Kit NG

Conversion Kit LP

Pilot Oriﬁ ce NG 593-528 Pilot Oriﬁ ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV

Additional service part numbers appear on following page.

Pre July 2003

Post July 2003

LOGS-EVEREST SRV750-703 SRV750-701A SRV750-702A SRV750-705 SRV750-706 SRV750-704

SRV750-732 SRV750-730

750-130

750-132 MESH-EVEREST GLA-EVEREST DF-EVEREST SRV750-733 SRV750-731 750-153 386-122A 705-420 050-721 TUP-GBK-12

NGKP-EVEREST LPKP-EVEREST

EVEREST

Stocked at Depot

Y Y

Y Y Y Y Y Y Y Y Y

Y Y Y Y Y Y

Heat & Glo • Everest • 750-900 Rev. P • 6/095

Service Parts

EVEREST

Standing Pilot Valve Assembly Pre Serial #5000

Valve Assembly Parts List

IPI Valve Assembly Post Serial #5000

Beginning Manufacturing Date: Aug. 2000

Ending Manufacturing Date: ______

ITEM DESCRIPTION (SP) Pre 5000 (IPI) Post 5000

1 Manifold Assembly

Pilot Assembly NG 485-510A

Pilot Assembly LP 485-51 1A Log Oriﬁ ce NG (#53A) 060-801

Log Oriﬁ ce LP (#64A) 750-800 Oriﬁ ce NG (#45A) 062-801

Oriﬁ ce LP (#56) 045-802 5 Grate Assembly 6 On/Off Rocker Switch 7 Rocker Switch Assembly N/A 8 Flame Control Knob 571-531 9 Flex Ball Valve Assembly

Valve NG

Valve LP

11 Flexible Gas Connector 12 Battery Pack 14 Junction Box 100-250A 13 3 Volt Transformer 15 Module Wire Assembly 16 Module 17 Wire Harness 18 Wire Harness 19 Piezo Ignitor

N/A

750-310A Y 593-512A Y 593-513A Y 582-853 Y 582-864 Y 582-545 Y

582-856 Y 750-360A 750-360A 060-521A 060-521A

750-556A

571-531 302-320A 060-522 060-523 567-301A N/A

302-320A Y

750-500 Y

750-501 Y

567-301A Y

593-594A Y

4021-013 N/A N/A N/A 049-552A 049-551A 219-513

593-593A Y

593-590A Y

593-592 Y

N/A Y

Stocked at Depot

Y Y Y

Heat & Glo • Everest • 750-900 Rev. P • 6/09 6

Approvals and Codes

Appliance Certiﬁ cation

The Heat & Glo ﬁ replace model discussed in this Installers Guide have been tested to certiﬁ cation standards and listed

by the applicable laboratories.

Certiﬁ cation

MODEL: EVEREST LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater STANDARD: ANSIZ21.88-1998/CSA2.33 M98 • UL307B

Installation Codes

The ﬁ replace installation must conform to local codes. Before installing the ﬁ replace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the ﬁ replace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Heat & Glo • Everest • 750-900 Rev. P • 6/097

Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat & Glo direct vent gas ﬁ replaces are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas ﬁ replace diagrams, including the dimensions, are shown in this section.

Pre-install Preparation

This gas ﬁ replace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any

unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be ﬁ eld installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t. Failure to follow these instructions will void the owner’s warranty and may present a ﬁ re hazard.

When planning a ﬁ replace installation, it’s necessary to determine:

• Where the unit is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring.

• Framing and ﬁ nishing details.

• Whether optional accessories devices such as a fan, wall switch, or remote control are desired.

If the ﬁ replace is to be installed on carpeting or tile, or on any combustible material other than wood ﬂ ooring, the ﬁ replace should be installed on a metal or wood panel that extends the full width and depth of the ﬁ replace.

Warranty

The Heat & Glo Warranty will be voided by , and Heat & Glo disclaims any responsibility for, the following actions:

• Installation of any damaged ﬁ replace or vent system component.

• Modiﬁ cation of the ﬁ replace or direct vent system.

• Installation other than as instructed by Heat & Glo.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

Heat & Glo • Everest • 750-900 Rev. P • 6/09 8

54-1/2

(1384 mm)

8-15/16

(227 mm)

20-7/8

(531 mm)

Ø8

(203.1)

(203 mm)

45-7/16

(1154 mm)

(55 mm)

2-18

GAS LINE

ACCESS

47-7/16

(1205 mm)

(139 mm)

5-12

36-1/8

(918 mm)

23-3/8

(593 mm)

28-13/16

(732 mm)

34-1/8

(866 mm)

TOP VENT COLLARS

TOP STANDOFFS

(1266 mm)

4-11/16

(118 mm)

49-7/8

2-5/16

(59 mm)

ELECTRICAL

ACCESS

4-11/16

(119 mm)

GAS LINE

ACCESS

Figure 1. Diagram of the Everest

GAS CONTROLS

Heat & Glo • Everest • 750-900 Rev. P • 6/099

TRIM DOOR

RATING PLATE

AND LABELS

ELECTRICAL

ACCESS

Installing the Fireplace

Step 1. Locating the Fireplace

The diagram below shows space and clearance requirements for locating a ﬁ replace within a room.

4” (102 mm)

1/2” (13 mm)

A B C D E

35 1/2” 21 3/4” 30 1/2” 43 1/4” 61 3/16” (902 mm) (552 mm) (775 mm) (1099 mm) (1554 mm)

Figure 2. Fireplace Dimensions, Locations, and

Space Requirements

Minimum Clearances

from the Vent Pipe to Combustible Materials

Inches mm

Vertical Sections. ..............1 ................25

Horizontal Sections

Top ......................................3 .................75

Bottom ................................1 .................25

Sides...................................1 .................25

At Wall Firestops

Top ......................................3 .................76

Bottom ................................1 .................25

Sides...................................1 .................25

For minimum clearances, see the direct vent termination clearance diagrams on pages 20 and 21 in this manual.

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the ﬁ replace is set in place. Framing should be positioned to accommodate wall coverings and ﬁ replace facing material. The diagram below shows framing reference dimensions.

CAUTION: MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING.

Shows center of

10” x 12” vent framing

holes for venting.

Clearance Requirements

The top, back, and sides of the ﬁ replace are deﬁ ned by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the ﬁ replace is 4 inches (102 mm). The back of the ﬁ replace may be recessed 23 (584 mm) inches (546 mm) into combustible construction.

Minimum Clearances

from the Fireplace to Combustible Materials

Inches mm

Glass Front .........................36 ..............914

Floor .............................0 ..................0

Rear ...........................1/2 ................13

Sides ........................... 1/2 ................13

Top ..........................4 1/2 .............114

Ceiling* ............................31 ...............787

* The clearance to the ceiling is measured from the

top of the unit, excluding the stand-offs and collar. See Figure 24 for further details.

Heat & Glo • Everest • 750-900 Rev. P • 6/09 10

Framing should be constructed of 2 X 4 lumber or heavier.

A. ..... 35-1/8” (892 mm)

B. ..... 50-1/2” (1283 mm)

C. ..... 21-3/8” (542 mm)

D. ..... 55-1/2” (1372 mm)

(Center of 12 x 10)

Figure 3. Framing Dimensions

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