Heat & Glo ESC-42ST User Manual

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Page 1

Model: ESC-42ST

Owner’s Manual

Installation and Operation

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• DO NOT store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- DO NOT try to light any appliance.

- DO NOT touch any electrical switch. DO

NOT use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency , or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,

Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

• Read, understand and follow these instructions for safe installation and operation.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter.

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 1

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Not Not for for use use with with solid solid fuel.fuel. ((Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide).solide).

This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1Z223.1 in in the the USA USA or or CAN/CGA CAN/CG A B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglementsreglements

locaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.)CAN/CGA-B149.)

Type Type of of Gas Gas (Sorte (Sorte De De Gaz)Gaz)::

NNAATURALTURAL GASGAS

MADE MADE IN IN USAUSA

Minimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment. Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau)

Model:Model:

(Modele):(Modele):

SerialSerial

(Serie):(Serie):

ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX

XXXXXXXXXXXXXXXX

IN IN CANADACANADA ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX

XXXXXXXXXXXXXXXX

Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 AmperesAmperes

Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas ﬁ replace, an elegant and clean alternative to wood burning ﬁ replaces. The Heat & Glo gas ﬁ replace you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new ﬁ replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

Homeowner Reference Information

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of ﬁ replace products!

We recommend that you record the following pertinent information about your ﬁ replace.

Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on ﬁ replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________

Listing Label Information/Location

Type of Gas

Gas and Electric Information

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate usually located in the control area of the ﬁ replace.

Model Number

Serial Number

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/132

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Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

B. Glass Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

C. BTU Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7

E. Non-Combustible Materials Speciﬁ cation. . . . . . . . . . . . . . 7

F. Combustible Materials Speciﬁ cation . . . . . . . . . . . . . . . . . 7

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

H. Requirements for the Commonwealth of Massachusetts . . 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10

E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

F. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

G. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 11

H. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11

I. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11

J. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12

K. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

L. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14

B. Maintenance Tasks-Qualiﬁ ed Service Technician . . . . . . 15

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 17

B. Design and Installation Considerations . . . . . . . . . . . . . . 18

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 18

D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 18

5 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 19

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 20

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 21

E. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23

7 Vent Information and Diagrams

A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 31

B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 31

C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 32

D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 33

9 Appliance Preparation

A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 35

10 Installing Vent Pipe

A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 36

B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 37

C. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 37

D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 38

E. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 39

F. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 39

G. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 40

H. Heat Shield Requirements for Horizontal Termination . . . 40

I. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 40

11 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 41

12 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

B. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 42

C. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 42

D. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 42

13 Finishing

A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 44

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

C. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

D. Elevated Hearth Systems . . . . . . . . . . . . . . . . . . . . . . . . . 46



Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 3

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14 Appliance Setup

A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 48

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

E. Installing the Optional Heat-Zone

F. Install Light Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49



G. Install Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

H. Install Teco-Sil (Glass Ember Rock) . . . . . . . . . . . . . . . . . 51

I. Mystic Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . 51

J. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 52

K. Ember/Mineral Wool Placement . . . . . . . . . . . . . . . . . . . . 55

L. Install Outer Refractory Panels . . . . . . . . . . . . . . . . . . . . 55



M. Install Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

N. Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 56

O. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Gas Kit . . . . . . . . . . . . . 48

15 Troubleshooting

A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 57

16 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 59

B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 60

C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

 = Contains updated information.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/134

Page 5

B. Limited Lifetime Warranty

Parts Labor Gas Wood Pellet

EPA

Wood

Coal Electric Venting

XXXXXXX

All parts and material except as

covered by Conditions,

Exclusions, and Limitations

listed

XXX

Igniters, electronic components,

and glass

XXXXX Factory-installed blowers

X Molded refractory panels

X Firepots and burnpots

5 years 1 year X X Castings and baffles

7 years 3 years X X X

Manifold tubes,

HHT chimney and termination

years

1 year X Burners, logs and refractory

Limited

Lifetime

3 yearsXXXXX Firebox and heat exchanger

XXXXXXX

All replacement parts

beyond warranty period

Warranty Period

HHT Manufactured Appliances and Venting

1 Year

Components Covered

3 years

2 years

90 Days

Hearth & Home Technologies

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

See conditions, exclusions, and limitations on next page.

4021-645F 02-18-13 Page 1 of 2

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 5

Page 6

B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the HHT appliance remains at the site of original installation.

• This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides.

• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.

• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.

• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.

This warranty is void if:

• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

• The appliance is subjected to prolonged periods of dampness or condensation.

• There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.

4021-645F 02-18-13 Page 2 of 2

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/136

Page 7

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: ESC-42ST, ESC-42STLP LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI-Z21.88a-2007 • CSA 2.33a-2007

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Speciﬁ cations

This appliance is equipped with 5 mm ceramic glass. Replace glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.

C. BTU Speciﬁ cations

Models

(U.S. or Canada)

ESC-42ST (NG)

ESC-42ST (LP)

(0-2000 FT)

(0-610 m)

CANADA

(2000-4500 FT)

(610-1372 m)

(0-2000 FT)

(0-610 m)

CANADA

(2000-4500 FT)

(610-1372 m)

Maximum

Input

BTU/h

57,500 43,500 #24

52,800 38,350 #25

56,500 41,000 #44

50,000 37,800 #45

Minimum

Input

BTU/h

Oriﬁ ce

Size

(DMS)

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet (610 m) elevation:

• In the USA: Reduce input rate 4% for each 1000 feet (305 m) above 2000 feet (610 m).

• In CANADA: Reduce input rate 10% for elevations between 2000 feet (610 m) and 4500 feet (1372 m). Above 4500 feet (1372 m), consult local gas utility.

Check with your local gas utility to determine proper oriﬁ ce size.

E. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered

non-combustible materials.

F. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ignite and burn, whether ﬂ ame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA

70-latest edition or the Canadian Electric Code CSA C22.1.

• A 110-120 VAC circuit for this product must be protected

with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 7

Page 8

Note: The following requirements reference various Massachuset ts and national codes not contain ed in this document.

H. Requirements for the Commonwealth of

Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁ nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisﬁ ed:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁ tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂ oor level where the gas equipment is to be installed. In addition, the installing plumber or gas ﬁ tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁ ed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂ oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR

5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment

Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas fu-

eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting

system design or the venting system components; and

• A complete parts list for the venting system design or

venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂ ue gases, but identiﬁ es “special venting systems”, the following requirements shall be satisﬁ ed by the manufacturer:

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁ ed.

Signage

A metal or plastic identiﬁ cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/138

• The referenced “special venting system” instructions

shall be included with the appliance or equipment installation instructions; and

• The “special venting systems” shall be Product Ap-

proved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Page 9

Operating Instructions

User Guide

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

• Never leave children alone near a hot ﬁ replace, whether operating or cooling down.

• Teach children to NEVER touch the ﬁ replace.

• Consider not using the ﬁ replace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/safety-information.

T o prevent unintended operation when not using your ﬁ re- place for an extended period of time (summer months, vacations, trips, etc):

• Unplug 6 volt adapter plug and remove batteries on IPI models.

When lighting the pilot light on ﬁ replaces with a standing pilot, remove the ﬁ xed glass assembly so you can de- tect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.

If you expect that small children or vulnerable adults may come into contact with this ﬁ replace, the following precau- tions are recommended:

• Install a physical barrier such as:

- A decorative ﬁ rescreen.

- Adjustable safety gate.

• Install a switch lock or a wall/remote control with child protection lockout feature.

DECORATIVE DOORS

(NOT SHOWN)

SECTION 2.D.

FIXED GLASS ASSEMBLY

(NOT SHOWN)

SECTION 14.A.

HEARTH

SECTION 5.E.

B. Your Fireplace

WARNING! DO NOT operate ﬁ replace before read- ing and understanding operating instructions. Failure

to operate ﬁ replace according to operating instructions could cause ﬁ re or injury.

MANTEL

Figure 2.1 General Operating Parts

CLEAR SPACE

SECTION 2.C.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 9

Page 10

C. Clear Space

WARNING! DO NOT place combustible objects in front of the ﬁ replace or block louvers. High temperatures may start a ﬁ re. See Figure 2.2.

A void placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

CLEAR SPACE

3 FT. IN FRONT OF FIREPLACE

E. Fixed Glass Assembly

See Section 14.A.

F. Remote Control

Follow the instructions supplied with the control installed to operate your ﬁ replace. See your dealer if you have questions.

Figure 2.2 Clear Space

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause ﬁ replace to overheat.

This fireplace has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the ﬁ replace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information, refer to the instructions supplied with your decorative door or front.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1310

Page 11

G. IPI Battery Tray/Battery Installation

The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance.

NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.

H. Control Module Operation

1. The control module has an ON/OFF/REMOTE selector

switch that must be set. See Figure 2.3.

OFF Position: Appliance will ignore all power inputs and

will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code.

ON Position: Appliance will ignite and run continuously

in the HI ﬂ ame setting, with no adjustment in ﬂ ame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.

REMOTE Position: Appliance will initiate commands

from an optional wired wall switch and/or the wireless remote (RC300).

2. If using a wired wall switch with the module in REMOTE

mode, the ﬂ ame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the ﬂ ame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the ﬁ replace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the ﬂ ame output will automatically drop to the lowest setting after the ﬂ ame has been established for 10 sec. After this 10 second period, the ﬂ ame can be adjusted from HI to LO with the switch.

3. The control module has safety feature that automatically

shuts down the ﬁ replace after 9 hours of continuous operation without receiving a command from the RC300 remote.

4. If you intend to use both an optional wired wall switch

and the RC300 remote control to operate your ﬁ replace, the wall switch will override any commands given by the remote.

5. Module Reset

This module may lock-out under certain conditions.

When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying an error code at its status indicator LED.

• Check battery tray. Remove batteries if installed.

Batteries should only be installed for use during power outages. See Section G.

MODULE

SELECTOR

SWITCH

WIRE LEAD FROM REGULATOR CONNECTS HERE

Figure 2.3 Control Module

LP/NG GAS-TYPE SELECTOR SWITCH

• Locate the module selector switch. (See Figure 2.3).

• Set the module selector switch to the OFF position.

• Wait ﬁ ve (5) minutes to allow possible accumulated gas to clear.

• Set the module selector switch to ON or REMOTE position.

• Start the appliance.

WARNING! Risk of Explosion! DO NOT press the module reset switch more than one time within a ﬁ ve minute time period. Gas may accumulate in ﬁ rebox. Call a quali- ﬁ ed service technician.

Nine Hour Safety Shutdown Feature

The appliance has a safety feature that automatically shuts down the ﬁ replace after nine hours of continuous operation without receiving a command from the RC300 remote.

I. Before Lighting Fireplace

Before operating this ﬁ replace for the ﬁ rst time, have a qualiﬁ ed service technician:

• Verify all shipping materials have been removed from

inside and/or underneath the ﬁ rebox.

• Review proper placement of logs, ember material and/or

other decorative materials.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position

and that the integral barrier is in place.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate ﬁ replace with ﬁ xed glass assembly removed.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 11

Page 12

J. Lighting Instructions (IPI)

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a ﬁ re or explosion

may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an

intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B. BEFORE LIGHTING, smell all around

the appliance area for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHA T TO DO IF YOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electric switch; do not use any phone in your building.

WARNING:

DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 V AC) TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. DO NOT use this appliance if any

part has been under water. Immediately call a qualiﬁ ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

CAUTION:

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having ﬂ ammable vapors away.

DO NOT operate the appliance with ﬁ xed glass assembly removed, cracked or broken. Replacement of the ﬁ xed glass assembly should be done by a licensed or qualiﬁ ed service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certiﬁ ed for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualiﬁ ed installer, ser- vice agency or the gas supplier.

LIGHTING

INSTRUCTIONS (IPI)

1. This appliance is equipped with an ignition

device which automatically lights the burner.

DO NOT try to light the burner by hand.

GAS

VALVE

2. Wait ﬁ ve (5) minutes to clear out any gas.

Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

3. To light the burner: Equipped with wall switch: Turn ON/OFF switch

to ON.

Equipped with remote or wall control: Press

ON or FLAME button.

Equipped with thermostat: Set temperature to

desired setting.

4. If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Equipped with wall switch: Turn ON/OFF switch

to OFF.

Equipped with remote or wall control: Press

OFF button.

Equipped with thermostat: Set temperature to

lowest setting.

2. Service technician should turn off electric power to the control when performing service.

593-913G

Hearth & Home Technologies ﬁ replace, please refer to www.ﬁ replaces.com.

For additional information on operating your

Final inspection by

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1312

Page 13

K. After Fireplace is Lit

Initial Break-in Procedure

• The fireplace should be run three to four hours continuously on high.

• Turn the ﬁ replace off and allow it to completely cool.

• Remove ﬁ xed glass assembly. See Section 14.A.

• Clean ﬁ xed glass assembly. See Section 3.

• Replace the ﬁ xed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the ﬁ re- place.

NOTICE! Open windows for air circulation during ﬁ re- place break-in.

• Some people may be sensitive to smoke and odors.

• Smoke detectors may activate.

L. Frequently Asked Questions

ISSUE SOLUTIONS

Condensation on the glass

Blue ﬂ ames

Odor from ﬁ replace

Film on the glass

Metallic noise

This is a result of gas combustion and temperature variations. As the ﬁ replace warms, this condensation will disappear.

This is a result of normal operation and the ﬂ ames will begin to yellow as the ﬁ replace is al- lowed to burn for 20 to 40 minutes.

When ﬁ rst operated, this ﬁ replace may release an odor for the ﬁ rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from ﬁ nishing materials and adhesives used near the ﬁ replace. These circumstances may require additional curing related to the installation environment.

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the ﬁ replace.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 13

Page 14

Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

When properly maintained, your ﬁ replace will give you many years of trouble-free service. We recommend annual service by a qualiﬁ ed service technician.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualiﬁ ed service technician only. The ﬁ replace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the ﬁ replace must be kept clean.

CAUTION! Risk of Burns! The ﬁ replace should be turned off and cooled before servicing.

Doors, Surrounds, Fronts

Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

• Inspect for scratches, dents or other damage and repair as necessary.

• Check that louvers are not blocked.

• Vacuum and dust surfaces.

Glass Cleaning (Exterior of Installed Glass Only)

Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop

cloth and a stable work surface.

WARNING! Risk of Injury! Glass installation and removal should be performed only by a qualiﬁ ed service technician.

• Homeowner may only clean outsides of glass.

• Call your dealer for a service appointment to have inside of glass cleaned.

CAUTION! Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Clean glass with a non-abrasive commercially available cleaner.

- Light deposits: Use a soft cloth with soap and water

- Heavy deposits: Use commercial fireplace glass

cleaner (consult with your dealer)

Venting

Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.

• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

• Inspect for corrosion or separation.

• Verify weather stripping, sealing and ﬂ ashing remains intact.

• Inspect draft shield to verify it is not damaged or missing.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1314

Page 15

B. Maintenance Tasks-Qualiﬁ ed Service

Technician

The following tasks must be performed by a qualiﬁ ed ser- vice technician.

Glass Cleaning (Exterior and Interior of Installed Glass)

Frequency: Seasonally By: Qualiﬁ ed Service Technician Tools Needed: Protective gloves, glass cleaner, drop

cloth and a stable work surface.

WARNING! Risk of Injury! Glass installation and removal should be performed only by a qualiﬁ ed service technician.

CAUTION! Handle ﬁ xed glass assembly with care.

Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Prepare a work area large enough to accommodate ﬁ xed glass assembly and door frame by placing a drop cloth on a ﬂ at, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or ﬂ oor surfaces.

• Remove door or decorative front from ﬁ replace and set aside on work surface.

• See Section 14.A for instructions to remove ﬁ xed glass assembly.

• Clean glass with a non-abrasive commercially available cleaner.

- Light deposits: Use a soft cloth with soap and water

- Heavy deposits: Use commercial fireplace glass

cleaner (consult with your dealer)

• Carefully set ﬁ xed glass assembly in place on ﬁ replace. Hold glass in place with one hand and secure glass latches with the other hand.

• Reinstall door or decorative front.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually By: Qualiﬁ ed Service Technician T ools needed: Protective gloves, drop cloth and a stable

work surface.

• Inspect gasket seal and its condition.

• Inspect ﬁ xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

• Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

• Verify that ﬁ xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves.

• Inspect for damaged or missing logs. Replace as necessary . Refer to Section 14 for log placement instructions.

• Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,

cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace ﬁ replace if ﬁ rebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust

cloths

• V acuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

Burner Ignition and Operation

Frequency: Annually By: Qualiﬁ ed Service Technician T ools needed: Protective gloves, vacuum cleaner, whisk

broom, ﬂ ashlight, voltmeter, indexed drill bit set, and a manometer.

• Verify burner is properly secured and aligned with pilot or igniter.

• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

• Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.

• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

• Inspect for lifting or other ﬂ ame problems.

• Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 15

Page 16

• Inspect oriﬁ ce for soot, dirt and corrosion. Verify oriﬁ ce size is correct. See Service Parts List for proper oriﬁ ce sizing.

• Verify manifold and inlet pressures. Adjust regulator as required.

• Inspect pilot ﬂ ame pattern and strength. See Figure 3.1 for proper pilot ﬂ ame pattern. Clean or replace ori ﬁ ce spud as necessary.

• Inspect IPI ﬂ ame-sensing rod for soot, corrosion and deterioration. Polish with ﬁ ne steel wool or replace as required.

• Verify that there is not a short in ﬂ ame sense circuit by checking continuity between pilot hood and ﬂ ame- sensing rod. Replace pilot as necessary.

Figure 3.1 IPI Pilot Flame Patterns

Light Bulb Maintenance

Frequency: As needed By: Qualiﬁ ed Service Technician T ools needed: Protective gloves, replacement light bulbs.

• See Section 14.F.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1316

Page 17

Installer Guide

A. Typical Appliance System

NOTICE: Illustrations and photos reﬂ ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Getting Started

HORIZONTAL TERMINATION CAP

(SECTION 10.J).

VERTICAL TERMINATION CAP

(SECTION 10.H)

STORM COLLAR (SECTION 10.F)

NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.E.)

VENT PIPE (SECTIONS 7 and 8)

CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)

FRAMING/HEADER (SECTION 5)

VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.B)

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D)

FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.B AND 8.C)

MANTEL AND MANTEL LEG (SECTION 5.D)

GAS LINE

(SECTION 11)

Figure 4.1 Typical System

HEARTH EXTENSION (SECTION 5.)

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 17

Page 18

B. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, ﬁ re ofﬁ cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the appliance is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping requirements.

• Electrical wiring requirements.

• Framing and ﬁ nishing details.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁ ed service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure

rating) One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

• Carefully remove the appliance and components from the packaging.

• The vent system components and decorative doors and fronts may be shipped in separate packages.

• If packaged separately, the log set and appliance grate must be installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the instal-

lation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.

Hearth & Home T echnologies disclaims any responsibility for , and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent

system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home

Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved

by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under

water. Call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1318

Page 19

Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

36 IN.

13 IN. TO FIREPLACE OPENING

NOTICE: Illustrations reﬂ ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

NOTICE: This See-Through appliance is NOT designed or approved for an indoor/outdoor application.

13 IN.

Figure 5.1 Appliance Locations

NOTE: 1/2 IN. THICK FACTORY-

36 IN.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 19

SUPPLIED NON-COMBUSTIBLE BOARD NOT SHOWN ATTACHED TO APPLIANCE.

Page 20

B. Constructing the Appliance Chase

A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.

NOTICE: Treatment of ceiling ﬁ restops and wall shield ﬁ restops and construction of the chase may vary with the

type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air inﬁ ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling ﬁ re- stops should be caulked with caulk with a minimum of 300º F continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300 ºF co ntinuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain speciﬁ ed air space clearances to appliance and vent pipe:

• Insulation and other materials must be secured to prevent accidental contact.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with ﬁ replace or chimney.

• Failure to maintain airspace may cause overheating and a ﬁ re.

E=43 IN.

E=33 IN.

MINIMUM FRAMING DIMENSIONS*

A B** C* D E F** G** H I

Rough

Opening

(Vent Pipe)

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(Width)

Clearance

to ceiling

from opening

Clearance

to ceiling

from top of

appliance

Combustible

Floor

Combustible

Flooring

Sides of

Appliance

Front of

Appliance

Inches 10 46-1/2 30 60-1/4 43 33 0 See Note Below 1 36

Millime-

ters

254 1181 762 1530 1092 838 0 See Note Below 25 914

* Adjust framing dimensions for interior sheathing (such as sheetrock) ** Fireplace may need to be elevated from the ﬂ oor affecting framing height B, depending on hearth construction. See Section 5.E for hearth and combustible ﬂ oor requirements.

Figure 5.2 Clearances to Combustibles

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1320

Page 21

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances as speciﬁ ed. Framing or ﬁ nishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Failure to comply could cause ﬁ re.

Combustible Mantels

12 IN. MAX.

10 IN. MIN.

FIREPLACE OPENING

Combustible Mantel Legs or Wall Projections

FIREPLACE

OPENING

6 IN. MAX.

6 IN. MIN. FROM

OPENING

13 IN. MIN.

FROM OPENING

7 IN.

COMBUSTIBLE WALL OR

1 IN. MIN.

COMBUSTIBLE

MATERIAL

MANTEL LEG

Figure 5.3 Clearances to mantels or other combustibles above appliance

Non-combustible Mantels

12 IN. MAX.

10 IN. MIN.

4 IN. MAX.

NON-COMBUSTIBLE MATERIAL

FIREPLACE OPENING

Figure 5.4 Clearances to Mantels or other Non-Combustibles Above Appliance

Figure 5.5 Clearances to Combustible Mantel Legs or Wall

Projections.

Non-Combustible Mantel Legs or Wall Projections

FIREPLACE OPENING

4 IN. MAX.

NON-COMBUSTIBLE

MANTEL LEG

13 IN. MIN.

1 IN. MIN.

NON-COMBUSTIBLE WALL

Figure 5.6 Clearances to Non-Combustible Mantel Legs or

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 21

Wall Projections.

Page 22

E. Hearth Extension

WARNING! Risk of Fire! Hearth extension required to protect combustible ﬂ oors in front of appliance.

WARNING! Risk of Fire! DO NOT block ventilation slots. A minimum 1/4 in. space between the bottom of

hearth refractory and top of ﬁ eld installed hearth exten- sion (marble, tile, granite, etc) is required across full width of ﬁ replace.

If the appliance is to be placed directly on the ﬂ oor, the non-combustible hearth material will be limited to 3/4 in. thick, including the ﬂ oor adhesive. If the hearth mate- rial will exceed 3/4 in. thick, the appliance will need to be shimmed from the ﬂ oor appropriately to maintain 1/4 in. minimum space between the ﬂ oor hearth and hearth refractory.

The base of the ﬁ replace may sit on a combustible surface. The area in front of the ﬁ replace must be protected by a noncombustible hearth extension, unless the ﬁ replace is raised a minimum of three inches above the combustible ﬂ oor or hearth. See Figures 5.7, 5.8 and 5.10.

NON-COMBUSTIBLE

MATERIAL ON SIDES

(PROFILE VIEW)

MARBLE, GRANITE, TILE OR OTHER NON-COMBUSTIBLE

HEARTH EXTENSION

3/4 IN. MAX

MINIMUM

1/4 INCH SPACE

REQUIRED

23 IN.

3-1/2 IN.

NO COMBUSTIBLES

IN THIS AREA

39 IN.

4 IN.

Figure 5.9 Non-Combustible Zone

1/2 IN. BUILDING MATERIAL

(MAY BE COMBUSTIBLE)

COMBUSTIBLE

FRAMING

FACTORY-

SUPPLIED 1/2 IN.

NON-

COMBUSTIBLE

BOARD

12 IN.

WOOD OR OTHER

COMBUSTIBLE FLOOR

OR PLATFORM

HEARTH

REFRACTORY

BOTTOM OF

FIREPLACE

Figure 5.7 Fireplace Positioned on Combustible Surface

MINIMUM

1/4 INCH SPACE

REQUIRED

3-3/4 IN.

WOOD OR OTHER

COMBUSTIBLE

FLOOR OR PLATFORM

BOTTOM OF FIREPLACE

COMBUSTIBLE MATERIAL

1 IN. MAX THICKNESS

ALLOWED UNDER

FIREPLACE

3 IN. MIN.

Figure 5.8 Fireplace Raised A Minimum of 3 Inches Above

Combustible Surface

in. 60-1/4 12

mm 1530 305

Figure 5.10 Non-Combustible Hearth Extension Minimum

Dimensions (Fireplace Positioned on Combustible Surface)

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1322

Page 23

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and ﬁ re.

HORIZONTAL

OVERHANG

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

VERTICAL

WALL

IS X/ 12

6 in. (minimum) up to 20 in.

152 mm/508 mm

20 in. and over 0 in. minimum

18 in. minimum

457 mm

Gas, Wood or Fuel Oil

Termination Cap

A *

Gas

Termination

Cap **

If using decorative cap cover(s), this distance may need to be

increased. Refer to the installation instructions supplied with the decorative cap cover.

In a staggered installation with both gas and wood or fuel oil

terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12 .................................................1.25*

Over 7/12 to 8/12 .................................................1.5*

Over 8/12 to 9/12 .................................................2.0*

Over 9/12 to 10/12 ...............................................2.5

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12 .............................................5.0

Over 14/12 to 16/12 .............................................6.0

Over 16/12 to 18/12 .............................................7.0

Over 18/12 to 20/12 .............................................7.5

Over 20/12 to 21/12 .............................................8.0

* 3 foot minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening

Figure 6.2 Staggered Termination Caps

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 23

Page 24

= VENT TERMINAL

= AIR SUPPLY INLET

= AREA WHERE TERMINAL IS NOT PERMITTED

A = 12 inches.................clearances above grade, veranda,

porch, deck or balcony

12 inches.................clearance to window or door that may

B =

be opened, or to permanently closed

window

C = 18 inches.................clearance below unventilated sofﬁ t

18 inches.................clearance below ventilated sofﬁ t

inches .................clearance below vinyl soffits and

electrical service

D = 9 inches...................clearance to outside corner

E = 6 inches...................clearance to inside corner

F = 3 ft. (Canada) ..........not to be installed above a gas me-

ter/regulator assembly within 3 feet

horizontally from the center-line of the

regulator

G = 3 ft ...........................clearance to gas service regulator

vent outlet H = 9 inches (U.S.A)

12 inches (Canada) clearance to non-mechanical (unpow-

ered) air supply inlet, combustion air

inlet or direct-vent termination i = 3 ft. (U.S.A.)

6 ft. (Canada) ...........clearance to a mechanical (powered)

air supply inlet All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination.

J = 7 ft. ......................... On public property: clearance above

paved sidewalk or a paved driveway. A vent shall not terminate directly above a sidewalk or paved

driveway which is located between two single family dwellings and serves both dwellings.

K = 6 inches................. clearance from sides of electrical

service

L = 12 inches................ clearance above electrical service

Location of the vent termination must not interfere with access to the electrical service.

M = 18 inches ....................clearance under veranda, porch, deck,

balcony or overhang 42

inches ................vinyl or composite overhang

Permitted when veranda, porch, deck or balcony is fully open

on a minimum of 2 sides beneath the ﬂ oor.

Figure 6.3 Minimum Clearances for Termination

H or i

Electrical

Service

Covered Alcove Applications

(Spaces open only on one side and with an overhang)

N = 6 inches ........... non-vinyl sidewalls

12 inches ......... vinyl sidewalls

O = 18 inches ......... non-vinyl sofﬁ t and overhang

42 inches ......... vinyl sofﬁ t and overhang

P = 8 ft.

MIN

1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q

= # termination caps x 3 R

MIN

Measure vertical clearances from this surface.

Measure horizontal clearances from this surface.

= (2 / # termination caps) x Q

MAX

ACTUAL

CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, trafﬁ c areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.

• Local codes or regulations may require different clearances.

• Vent system termination is NOT permitted in screened porches.

• Vent system termination is permitted in porch areas with two or more sides open.

• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

• Vinyl protection kits are suggested for use with vinyl siding.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1324

Page 25

Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section

16.B for vent component information. DO NOT mix pipe, ﬁ ttings or joining methods from differ-

ent manufacturers. The pipe is tested to be run inside an enclosed wall.

There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.

Vertical

12 in.

8-1/2 in.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

V V H H

First section (closest to appliance) of vertical length

Second section of vertical length

First section (closest to appliance) of horizontal length

Subsequent sections of horizontal length

C. Use of Elbows

WARNING! Risk of Fire. This appliance requires a minimum of 24 inches of vertical venting before attaching any elbow to the appliance. DO NOT attach elbow directly to the appliance.

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

Horizontal

Figure 7.1

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

• Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

• Horizontal terminations are measured to the outside mounting surface (ﬂ ange of termination cap) (see Figure

6.4).

• Vertical terminations are measured to bottom of termination cap.

• Horizontal pipe installed level with no rise.

Effective Length

Inches Millimeters

Effective

Height/Length

Pipe

DVP4 4 102

DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152

DVP12A 3 to 12 76 to 305

Figure 7.2 DVP Pipe Effective Length

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 25

Page 26

E. Vent Diagrams

WARNING! Risk of Fire. This appliance requires a minimum of 24 inches of vertical venting before attaching any elbow to the appliance. DO NOT attach elbow directly to the appliance.

General Rules:

• This appliance is approved for use with Hearth & Home Technologies DVP venting systems ONLY.

• When penetrating a combustible wall, a wall shield ﬁ restop must be installed.

• When penetrating a combustible ceiling, a ceiling ﬁ restop must be installed.

• This appliance requires a minimum of 24 inches of vertical pipe attached directly to the appliance starting collar before attaching a 90 degree or 45 degree elbow.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1326

Page 27

1. Top Vent - Horizontal Termination

Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling ﬁ restops.

• ALWAYS maintain speciﬁ ed clearances around venting and ﬁ restop systems.

• Install wall shield and ceiling ﬁ restops as speciﬁ ed. Failure to keep insulation or other material away from vent pipe may cause ﬁ re.

1. Top Vent - Horizontal Termination

WARNING

One Elbow

Note: Flue restrictor is permit-

ted ONLY on 30 ft. minimum vertical runs with no elbows.

Figure 7.3

Two Elbows

Note: Flue restrictor is permit-

ted ONLY on 30 ft. minimum vertical runs with no elbows.

Note: Must have a 2 4 inches minimum vertical vent before attaching any elbow to the appliance.

V1 Minimum H1 Maximum

2 ft 610 mm 7 in* 178 mm 3 ft 914 mm 2 ft 610 mm 4 ft 1.2 m 4 ft 1.2 m 5 ft 1.5 m 9 ft 2.7 m 6 ft 1.8 m 12 ft 3.7 m

7 ft 2.1 m 14 ft 4.3 m 10 ft 3.0 m 20 ft 6.1 m 20 ft 6.1 m 40 ft 12.2 m

After V

= 6 ft then H1 = 2 x V ft Maximum

V1 + H1 = 60 ft Maximum

*when used with approved termination caps

V1 Minimum

H1+ H

3 ft 914 mm 18 in 457 mm

4 ft 1.2 m 3 ft 914 mm

5 ft 1.5 m 7 ft 2.1 m

6 ft 1.8 m 10 ft 3.0 m

7 ft 2.1 m 12 ft 3.7 m 10 ft 3.0 m 18 ft 5.5 m 20 ft 6.1 m 20 ft 6.1 m

After V

= 6 ft then H1 = 2 x V1 ft Maximum

V1 + H1 + H2= 60 ft Maximum

H1 + H2= 20 ft Maximum

Figure 7.4

INSTALLED

HORIZONTALLY

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 27

Page 28

1. Top Vent - Horizontal Termination - (continued)

Three Elbows

Note: Must have a 2 4 inches minimum

vertical vent before attaching any elbow to the appliance.

Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows.

2 ft 610 mm 7 in 178 mm * H 3 ft 914 mm 2 ft 610 mm * H2 Max = 2 X V 4 ft 1.2 m 4 ft 1.2 m * H2 Max = 2 X V 5 ft 1.5 m 9 ft 2.7 m * H2 Max = 2 X V 6 ft 1.8 m 12 ft 3.7 m * H2 Max = 2 X V 7 ft 2.1 m 14 ft 4.3 m * H2 Max = 2 X V

10 ft 3.0 m 20 ft 6.1 m * H2 Max = 2 X V

V2 H

Max = 2 X V

V1 + H1 must be adhered to.

* V2 has no speciﬁ c restrictions EXCEPT,

= 2 x Vt and V

t max

total

+ H

cannot exceed 60 ft Maximum

total

Figure 7.5

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1328

Page 29

2. Top Vent - Vertical Termination No Elbow

Note: Flue restrictor is permit-

ted ONLY on 30 ft. minimum vertical runs with no elbows.

Note: Must have a 2 4 inches minimum vertical vent before attaching any elbow to the appliance.

Figure 7.6

V1 = 50 ft. Max. (15.2 m)

= 3 ft. Min. (914 mm)

FLUE RESTRICTOR

NOTE: Flue Restrictor ships in manual bag assembly.

Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows.

Note: Must have a 2 4 inches minimum vertical vent before attaching any elbow to the appliance.

2 ft 610 mm 1 ft 305 mm * 3 ft 914 mm 3 ft 914 mm * 4 ft 1.2 m 4 ft 1.2 m * 5 ft 1.5 m 9 ft 2.7 m * 6 ft 1.8 m 12 ft 3.7 m *

+ V2 + H1 = 50 ft (15.2 m) Max.

*No speciﬁ c restrictions on this value EXCEPT

V1 + V2 + H1 cannot exceed 60 ft (18.3 m).

After V1 = 6 ft, then H1 Max.= V1 x 2

Figure 7.7

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 29

Page 30

Three Elbows

Note: Flue restrictor is permit-

ted ONLY on 30 ft. minimum vertical runs with no elbows.

Note: Must have a 2 4 inches minimum vertical vent before attaching any elbow to the appliance.

Ht Max.

2 ft 610 mm * * ** 7 in 178 mm 3 ft 914 mm * * ** 2 ft 610 mm 4 ft 1.2 m * * ** 4 ft 1.2 m 5 ft 1.5 m * * ** 8 ft 2.4 m 6 ft 1.8 m * * ** 12 ft 3.7 m 7 ft 2.1 m * * ** 14 ft 4.3 m

10 ft 3.0 m * * ** 20 ft 6.1 m

and H2 has no speciﬁ c restrictions EXCEPT,

after V1 = 6 ft, then Ht Max = 2 x V

**V

= 60 ft Max.

T + HT

Figure 7.8

INSTALLED

HORIZONTALLY

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1330

Page 31

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:

• Between ceiling ﬁ restops

• Between wall shield ﬁ restops

• Around vent system Failure to keep insulation or other material away from

vent pipe may cause over heating and ﬁ re.

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).

• DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick.

• If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be required.

• If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed. If wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be required.

(DVP Pipe Shown)

3 in. (76 mm) top clearance *

3 in. (76 mm)

top clearance

Heat Shield

• DVP pipe - A wall shield ﬁ restop is required on one side only on interior walls. If your local inspector requires a wall shield ﬁ restop on both sides, then both wall shield ﬁ restops must have a heat shield (refer to Section 16.B.) attached to them.

• See Section 10.J. for information for regarding the installation of a horizontal termination cap.

Non-Combustible Wall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustible wall is penetrated, the wall shield ﬁ restop is only required on one side and no heat shield is necessary.

1 in. (25 mm) clearance around vertical sections

Figure 8.1 Horizontal Venting Clearances To Combustible Materials

1 in. (25 mm) clearance bottom & sides

Firestop

Wall

Shield

WALL

1 in. (25 mm) clearance bottom & sides

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield ﬁ restop(s). The wall shield ﬁ restop maintains minimum clearances and prevents cold air inﬁ ltration.

• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

• SLP pipe - A wall shield ﬁ restop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained.

DO NOT PACK WITH INSULATION OR OTHER MATERIAL

A* B

Inches 75 74

Millimeters 1905 1880

* Shows center of vent framing hole for top or rear venting. The center of the

hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.

Figure 8.2 Wall Penetration

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 31

Page 32

C. Install the Ceiling Firestop

A ceiling ﬁ restop MUST be used between ﬂ oors and attics.

• DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/ﬂ oor (see Figure 8.3).

WARNING! Risk of Fire! DO NOT pack insu-

lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

ATTIC ABOVE

PIPE DVP

Figure 8.3 Installing Ceiling Firestop (Generic Fireplace Model Shown)

INSTALL ATTIC INSULATION SHIELDS

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

10 in. (254 mm)

3 FASTENERS

PER SIDE

CEILING FIRESTOP

INSTALLED BELOW CEILING

Figure 8.4 Installing the Attic Shield

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1332

CEILING FIRESTOP

INSTALLED ABOVE CEILING

Page 33

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet speciﬁ ed clearance and be se- cured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling ﬁ restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling ﬁ restop and attach to the ﬁ restop.

• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE

INSERT 3 SCREWS

Figure 8.5 Attic Insulation Shield

BEND 3 TABS OUTWARD TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN CLEARANCE

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

• Cut the attic insulation shield (if application is for vaulted ceiling) to ﬁ t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling ﬁ restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling ﬁ restop and attach to the ﬁ restop.

• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 33

Page 34

NON-COMBUSTIBLE ASSEMBLY

AND FINISHING STRIPS

SHIPPING BRACKET SCREWS

FINISHING STRIPS

SPLATTER GUARD

OUTER HEARTH

REFRACTORY

MESH RODS (2)

SEAL CAP

Appliance Preparation

A. Top Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: This appliance is top vented ONLY.

1. Remove shrink wrap from appliance.

NON-COMBUSTIBLE ASSEMBL Y

AND FINISHING STRIPS

Figure 9.1 Packaged Appliance.

4. Six sheet metal ﬁ nishing strips are included with the appliance. The shipping location of the ﬁ nishing strips is shown in Figure 9.3. Remove 1/4 in. screws that attach the strips to the appliance. Strips may be used during the ﬁ nal ﬁ nishing steps of appliance setup. See Figure 9.7. Strips should be removed when ﬁ nishing is completed.

SHIPPING BRACKET SCREWS

FINISHING STRIPS

Figure 9.3 Shipping Brackets and Finishing Strip Locations.

4. Once the appliance is ﬁ nished into the wall and is ready for ﬁ nal installation, remove the rest of the com- ponents.

2. The seal cap, shown in Figure 9.2, is included to prevent construction material from getting into appliance. Remove seal cap when pipe installation phase begins.

SEAL CAP

Figure 9.2 Seal Cap.

3. Remove the two non-combustible assemblies by removing the two 1/4 in. screws fastening the non-combustible assemblies to the appliance. See Figure 9.3.

SPLATTER GUARD

OUTER HEARTH

REFRACTORY

Figure 9.4.

MESH RODS (2)

Figure 9.5 Mesh Rod Location, Gas Valve Side of Appliance.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1334

Page 35

LOG PACKAGING

MESH ASSEMBLY

REFRACTORY ASSEMBLY

EMBER GLASS ROCK (TECO-SIL)

MANUAL BAG ASSEMBLY

EMBER GLASS ROCK (TECO-SIL)

MANUAL BAG ASSEMBLY

LOG PACKAGING

MESH ASSEMBL Y

B. Securing and Leveling the Appliance

WARNING! Risk of Fire! Prevent contact with:

• Sagging or loose insulation

• Insulation backing or plastic

• Framing and other combustible materials Block openings into the chase to prevent entry of blown-

in insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs.

Failure to maintain air space clearance may cause overheating and ﬁ re.

Figure 9.6 Appliance Package Identiﬁ cation.

Attach the non-combustible board to the appliance and wall framing with the screws supplied in the manual bag assembly. See Figure 9.7

NON-COMBUSTIBLE

BOARD

The diagram shows how to properly position and secure the appliance (see Figure 9.8). Nailing tabs are provided to secure the appliance to the framing members.

• Bend out nailing tabs on each side.

• Place the appliance into position.

• Keep nailing tabs ﬂ ush with the framing.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

• Secure the appliance to the ﬂ oor by inserting two screws through the pilot holes at the bottom of the appliance.

FINISHING STRIPS

Figure 9.7 Attaching Non-Combustible Board

Figure 9.8 Proper positioning, leveling and securing of an

appliance

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 35

Page 36

Lances

Installing Vent Pipe

A. Assemble Vent Sections

Attach Vent to the Firebox Assembly

Note: The end of the pipe sections with the lanced tabs will face

toward the appliance.

Attach the ﬁ rst pipe section to the starting collar:

• Lanced pipe end to the starting collar

• Inner pipe over inner collar

• Push the pipe section until all lanced tabs snap in place

• Lightly tug on pipe to conﬁ rm it has locked.

Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications

All outer pipe joints must be sealed with high temperature silicone (minimum of 300 ºF continuous exposure rating) , including the slip section that connects directly to the horizontal termination cap.

• Apply a bead of silicone sealant (minimum of 300ºF continuous exposure rating) inside the female outer pipe joint prior to joining sections. See Figure 10.1

• Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer ﬂ ues shall be sealed in this manner, unless otherwise stated.

Figure 10.1 High Temperature Silicone Sealant

Lances

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Assemble Pipe Sections

Per Figure 10.2:

• Start the inner pipe on the lanced end of Section A into the ﬂ ared end of Section B.

• Start the outer pipe of Section A over the outer pipe of Section B.

• Once both vents sections are started, push ﬁ rmly until all lanced tabs lock into place.

• Lightly tug on the pipe to conﬁ rm the tabs have locked.

It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer ﬂ ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.

Figure 10.2

Note: Make sure that the seams are not aligned to prevent

unintentional disconnection.

CORRECT

Figure 10.3

Figure 10.4 Seams

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1336

INCORRECT

Page 37

B. Assemble Slip Sections

Pilot hole

• Slide the inner ﬂ ue of the slip section into the inner ﬂ ue of the pipe section and the outer ﬂ ue of the slip section over the outer ﬂ ue of the pipe section. See Figure 10.6.

• Slide together to the desired length.

Pilot hole

Figure 10.6 Slip Section Pilot Holes

• Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section.

• Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.7.

C. Secure the Vent Sections

• Vertical runs originating off the top of the appliance, with no offsets, must be supported every 8 ft. (2.44 m) after the maximum allowed 25 ft. (7.62 m) of unsupported rise.

• Vertical runs originating off the rear of the appliance, or after any elbow, must be supported every 8 ft. (2.44 m).

• Horizontal runs must be supported every 5 feet (1.52 m).

• Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.8 and 10.9.

• Wall shield ﬁ restops may be used to provide horizontal support to vent sections.

• SLP ceiling ﬁ restops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

120º

Figure 10.7 Screws into Slip Section

• Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer ﬂ ues of the slip section can be cut to the desired length.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 37

Figure 10.8 Securing Vertical Pipe Sections

120º

Figure 10.9 Securing Horizontal Pipe Sections

Page 38

D. Disassemble Vent Sections

• Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure

10.11.

• Pull carefully to separate the pieces of pipe.

Figure 10.10 Rotate Seams for Disassembly

Figure 10.11 Align and Disassemble Vent Sections

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1338

Page 39

E. Install Metal Roof Flashing

Figure 10.16 Assembling the Storm Collar

Figure 10.17 Assembling the Storm Collar Around the Pipe

Figure 10.15

• See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof.

• Slide the roof ﬂ ashing over the pipe sections extending through the roof as shown in Figure 10.15.

HORIZONTAL

OVERHANG

CAULK

2 FT.

MIN.

GAS DIRECT VENT TERMINATION CAP

Roof Pitch H (Min.) Ft.

Flat to 6/12........................................1.0*

Over 6/12 to 7/12 ............................1.25*

Over 7/12 to 8/12 ..............................1.5*

Over 8/12 to 9/12 ..............................2.0*

Over 9/12 to 10/12 ............................. 2.5

Over 10/12 to 11/12 ......................... 3.25

Over 11/12 to 12/12 ........................... 4.0

Over 12/12 to 14/12 ........................... 5.0

Over 14/12 to 16/12 ........................... 6.0

Over 16/12 to 18/12 ........................... 7.0

Over 18/12 to 20/12 ........................... 7.5

Over 20/12 to 21/12 ........................... 8.0

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

ROOF PITCH

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

* 3 foot minimum in snow regions

VERTICAL

WALL

IS X/ 12

Figure 10.15

F. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

• Connect both halves of the storm collar with two screws (see Figure 10.16).

• Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly . Make sure the collar is tight against the pipe section.

• Slide the assembled storm collar down the pipe section until it rests on the roof ﬂ ashing (see Figure 10.17).

• Caulk around the top of the storm collar (see Figure 10.18).

Figure 10.14 Minimum Height From Roof To Lowest Discharge

Opening

NOTICE: Failure to properly caulk the roof ﬂ ashing and pipe seams may permit entry of water.

• Caulk the gap between the roof ﬂ ashing and the outside diameter of the pipe.

• Caulk the perimeter of the ﬂ ashing where it contacts the roof surface. See Figure 10.15.

• Caulk the overlap seam of any exposed pipe sections that are located above the roof line.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 39

Figure 10.16 Assembling the Storm Collar

Figure 10.17 Assembling the Storm Collar Around the Pipe

Page 40

Figure 10.18

G. Install Vertical Termination Cap

• Attach the vertical termination cap by sliding the inner collar of the cap into the inner ﬂ ue of the pipe section while placing the outer collar of the cap over the outer ﬂ ue of the pipe section.

• Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer ﬂ ue of the pipe (see Figure 10.18).

TERMINATION CAP

(1 of 3)

STORM COLLAR

SCREWS

CAULK

Figure 10.18

H. Heat Shield Requirements for Horizontal

Termination

WARNING! Risk of Fire! To prevent overheating and ﬁ re, heat shields must extend through the entire wall thickness.

• DO NOT remove the heat shields attached to the wall

shield ﬁ restop and the horizontal termination cap.

• Heat shields must overlap 1-1/2 in. (38 mm) mini-

mum.

There are two sections of the heat shield. One section is factory-attached to the wall shield ﬁ restop. The other section is factory-attached to the cap. See Figure 10.18.

If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

• If the wall thickness is less than 4 in./102 mm (DVP), the heat shields on the cap and wall shield ﬁ restop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.

• Use an extended heat shield if the ﬁ nished wall thickness is greater than 7-1/4 in. (184 mm).

• The extended heat shield may need to be cut to length maintaining sufﬁ cient length for a 1-1/2 in. (38 mm) overlap between heat shields.

• Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

• Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields may not be ﬁ eld constructed.

I. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping ﬂ ue section of the termination cap MUST be used when connecting vent.

• 1-1/2 (38 mm) minimum overlap of ﬂ ue telescoping

section is required.

Failure to maintain overlap may cause overheating and ﬁ re.

• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

• Flash and seal as appropriate for siding material at outside edges of cap.

• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a ﬂ ashing kit is available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield ﬁ restop is required on the exterior side of a combustible wall.

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Page 41

Gas Information

A. Fuel Conversion

• Make sure the appliance is compatible with available gas types.

• Conversions must be made by a qualified service technician using Hearth & Home T echnologies speciﬁ ed and approved parts.

B. Gas Pressure

• Optimum appliance performance requires proper input pressures.

• Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

• Pressure requirements are:

Gas Pressure Natural Gas Propane

Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c.



Manifold pressure 3.5 in. w.c. 10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

• Install regulator upstream of valve if line pressure is greater than 1/2 psig.

WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and ﬂ exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

C. Gas Connection

• Refer to Reference Section 16 for location of gas line access in appliance.

• Gas line may be run through knockout(s) provided.

• The gap bet ween supply piping and gas access hole may be caulked with caulk with a minimum of 300 ºF continuous exposure rating or stuffed with noncombustible, unfaced insulation to prevent cold air inﬁ ltration.

• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

• Pipe incoming gas line into valve compartment.

• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up dur ing line purge could ignite.

• Purge should be performed by qualified service

technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks

or open ﬂ ames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all ﬁ ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open ﬂ ame. Fittings and connections could have loos- ened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce burner oriﬁ ce 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce burner oriﬁ ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 41

Page 42

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intelliﬁ re ignition).

• A 1 10-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

• Low voltage and 110-120 V AC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 1 10V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. IntelliFire Plus™ Ignition System Wiring

• Wire the appliance junction box to 110-120 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

• Refer to Figure 12.2, IntelliFire PlusTM (IPI) Wiring Diagram.

• This appliance is equipped with an Intelliﬁ re control valve which operates on a 6 volt system.

C. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

D. Junction Box Installation

• Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.1.

• Make all necessary wire connections to the junction box/ receptacle and reattach the junction box/receptacle to the outer shell.

JUNCTION BOX

ELECTRICAL ACCESS HOLE

SCREWS

ELECTRICAL COMPONENT ACCESS PLATE

Figure 12.1 Junction Box Detail

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1342

Page 43

TO JUNCTION

BOX (110-120 VAC)

MODULE

FLAME SENSE

ORG WHT

IGNITER

AUX300 MODULE

FAN

AUX 2

AUX 1

RC300 4.5V DC (AAA X 3)

DO NOT USE AUX2 FOR LIGHT CONNECTION

PROTECTIVE COVER INCLUDED

TO JUNCTION BOX

110-120 VAC

ORANGE

LOT)

(PI

ACCENT LIGHT #1

Figure 12.2 IPI Wiring Diagram



GREEN

(MAIN)

BLACK

BROWN

RED

GROUND

EMBER BULBS (1-4)

ACCENT LIGHT #2

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 43

Page 44

Finishing

A. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances as speciﬁ ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause ﬁ re.

Combustible Mantels

12 IN. MAX.

10 IN. MIN.

FIREPLACE OPENING

Combustible Mantel Legs or Wall Projections

FIREPLACE

OPENING

6 IN. MAX.

6 IN. MIN. FROM

OPENING

13 IN. MIN.

FROM OPENING

7 IN.

1 IN. MIN.

COMBUSTIBLE

MATERIAL

Figure 13.1 Clearances to Mantels or Other Combustibles Above Appliance

Non-combustible Mantels

12 IN. MAX.

10 IN. MIN.

4 IN. MAX.

NON-COMBUSTIBLE MATERIAL

FIREPLACE OPENING

Figure 13.2 Clearances to Mantels or other Non-Combustibles

Above Appliance

COMBUSTIBLE WALL OR

MANTEL LEG

Figure 13.3 Clearances to Combustible Mantel Legs or Wall

Projections.

Non-Combustible Mantel Legs or Wall Projections

FIREPLACE OPENING

4 IN. MAX.

NON-COMBUSTIBLE

MANTEL LEG

13 IN. MIN.

1 IN. MIN.

NON-COMBUSTIBLE WALL

Figure 13.4 Clearances to Non-Combustible Mantel Legs or

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1344

Wall Projections.

Page 45

23 IN.

3-1/2 IN.

NO COMBUSTIBLES

IN THIS AREA

1/2 IN. BUILDING MATERIAL

(MAY BE COMBUSTIBLE)

C. Doors

Only doors certiﬁ ed for use with this appliance model may be used. Contact your dealer for a list of doors that may be used. Once you have determined what kind of door and ﬁ nishing material is going to be used on the ﬁ replace, you may use the table below which shows the door models and the ﬁ nishing material thickness allowed.

39 IN.

4 IN.

Figure 13.5

COMBUSTIBLE

FRAMING

FACTORY-

SUPPLIED 1/2 IN.

NON-

COMBUSTIBLE

BOARD

B. Facing Material

• Metal front faces may be covered with non-combustible materials only.

• Facing and/or ﬁ nishing materials must not interfere with air ﬂ ow through louvers, operation of louvers or doors, or access for service.

• Facing and/or ﬁ nishing materials must never overhang into the glass opening.

• Observe all clearances when applying combustible materials.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as speciﬁ ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

FS-E42-XX

COMBUSTIBLE MATERIAL

61-5/8 in.

0 in.

NON-COMBUSTIBLE

BOARD

Figure 13.6 Noncombustible Facing Diagram

FSA-ESC42ST-XX (REQUIRES ARCHKIT-ESC-42ST)

Figure 13.7 Approved Doors for ESC-42ST

Note: Optional ﬁ rescreen sits out 1-1/2 inches from the face

0 in.

47-1/8 in.

of the ﬁ replace. When using thin ﬁ nishing material, you may want to use thicker non-combustible backer board to bring the ﬁ nishing material ﬂ ush with the ﬁ rescreen. This is not required.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 45

Page 46

D. Elevated Hearth Systems

Use the table below to identify the hearth system that will be used. The table will also help identify effects on the various dimensions. Some hearth systems will elevate the appliance off the ﬂ oor at a given dimension. The dimension noted in the table below, in the Elevated Appliance Dimension Column, will also have to be added to the following: Extension Wall Hole referenced in Figure 8.2 (Exterior Wall Hole) and Rough Opening Height (header height) referenced in Figure 5.2. Note: Finished ﬂ oor thickness should also be considered when determining installation dimensions.

MODEL DESCRIPTION PART #

Avalon Cast Mantel AFANTC5244 1/2 in.

ESC-42ST

Note 1. Add dimensions to Exterior Wall Hole (Figure 8.2) and Rough Opening Height (Figure 5.2).

The above listed Hearth and Home Technologies manufactured hearth systems have been tested and certiﬁ ed for use with the ESC-42ST ﬁ replace. The dimensions of these Hearth and Home Technologies manufactured hearth systems may differ slightly from the mantel speciﬁ cations listed in Section 5.D and Section 13.A. The above listed Hearth and Home Technologies manufactured hearth systems are not required to meet the mantel speciﬁ cations listed in Section 5.D and Section 13.A.

Biltmore Cast Mantel AFBETC5244 1/2 in.

Hearst Cast Mantel AFHTTC5244 1/2 in.

ELEV ATED APPLIANCE DIMENSION

See Note 1

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Page 47

Appliance Setup

A. Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Glass installation and removal should be performed only by a qualiﬁ ed service technician. Handle ﬁ xed glass assembly with care. In- spect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

• DO NOT strike, slam or scratch glass.

• DO NOT operate ﬁ replace with glass removed, cracked, broken or scratched.

• Replace as a complete assembly.

Installing Fixed Glass Assembly

1. Identify the top and bottom of the glass assembly . The

top of the glass frame has three engagement grooves. The engagement groove is highlighted in Figure 14.1.

3. With the glass assembly resting (not engaged) on the bottom glass latch tabs, allow for the top of the glass assembly to tip away from the ﬁ replace. Lift up slightly and ensure the glass assembly bottom seal is tight to the bottom of the ﬁ rebox. See Figure 14.3.

Figure 14.1 Glass Top Tab Detail.

2. Start by tipping the top of the glass frame toward the

ﬁ replace. Center the glass between the left and right ﬁ rebox supports. Push “up” and “in” and set the glass

assembly on the bottom three glass latch tabs. See Figure 14.2 .

Figure 14. 2 Initial Positioning of Frame into Opening.

Figure 14.3 Second Position of Frame into Opening.

4. Engage the bottom glass latch tabs into the three slots in the bottom of the glass frame.

To engage the tabs into the frame slots, manipulate the glass clips by pulling out the glass latch handles. Figure

14.3 shows the middle glass latch tab engaged.

Engage an end latch ﬁ rst, then middle latch, and ﬁ nally the last end latches.

TAB

HANDLE

Figure 14.4 Glass Latch Engaged into Frame Latch.

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Page 48

5. Ensure all three bottom glass latch tabs are engaged and centered in the three slots in the glass frame. The glass latch tab should protrude through the slot in the glass frame about 1/4 in. See Figure 14.5

Figure 14.5 Bottom Glass Latch Tabs Installed in Glass Frame

6. Engage the three glass latches on top. Push the top of the glass toward the ﬁ replace. Use index ﬁ ngers to manipulate top glass latches and pull out and latch the three glass assembly latches into the engagement grooves. See Figure 14.6 and Figure 14.7.

Removing Fixed Glass Assembly

• Remove glass assembly by reversing these glass installation instructions.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

E. Installing the Optional Heat-Zone® Gas Kit

1. Remove the knockout from the side of the appliance

and discard it (see Figure 14.8).

2. Center the duct collar around the exposed hole and

attach it to the appliance with 3 screws. Note: Do this BEFORE ﬁ nal positioning of the appliance.

3. Determine the location for the air register/fan housing

assembly.

Reference the Heat-Zone® Gas Kit instructions for the remaining installations steps.

Figure 14.6 Top Glass Latch Access

Figure 14.7. Top Glass Latch Detail

GLASS FRAME

TAB

REFRACTORY

TAB

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1348

HEAT-ZONE® KNOCKOUTS

Figure 14.8 Heat-Zone® Gas Knockouts.

Page 49

F. Install Light Bulbs

SHEET METAL

REFRACTORY STANDOFF

Note: Light bulbs are shipped in the installation manual bag.

Ember Lights

1. Remove ember basket by lifting it from ﬁ replace. There is one metal tab on each end of the ember box that engages slots in the ember basket. See Figure 14.9.

Figure 14.9 Ember Basket

2. Install the two accent lights by removing (2) screws that hold the light housing to the ﬁ rebox bottom. Install bulb by inserting the 2 pins on the bulb base into the 2 holes in the socket. See Figure 14.11 and Figure

14.12.

SCREWS

Figure 14.11 Light Housing Removal

2. Install two 20 watt halogen bulbs per side. See Figure

14.10.

NOTICE: Grip bulb by the porcelain base only. DO NOT TOUCH glass bulb. Touching the bulbs with ﬁ ngers will greatly reduce the operating life of these bulbs.

Figure 14.10 Ember Light Bulb Installed

Figure 14.12 Light Housing Removed, Bulb Installed

3. Reinstall accent light cover to light socket assembly and install with two screws to ﬁ rebox bottom.

4. Reinstall the two bottom sheet metal refractory standoffs with one screw each. See Figure 14.13.

SHEET METAL

REFRACTORY STANDOFF

3. Reinstall ember basket over the ember box by inserting the tabs on the ember box in the slots on the ember basket. See Figure 14.9.

Accent Lights

1. Remove the screw that secures the two bottom sheet metal refractory standoffs that are installed around the left and right accent light assemblies. See Figure

14.13.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 49

Figure 14.13 Accent Light Bulb Installation Completed

Page 50

G. Install Refractory

NOTCH

OUTER FIREBOX

FLANGE

REFRACTORY

CLIPS

FLANGE

LOCATION OF HAND BEND

FEATURE (NOT SHOWN)

CAUTION: Refractory pieces are fragile! Carefully

remove the refractory pieces from the packaging.



1. Side refractory panels are held in place by either four pre-installed clips or four hand bend refractory retainers formed from the top heat shield. Install side refractory with the notched end of the refactory on the bottom. See Figure 14.14 and Figure 14.15. Ensure that side refractory panels are centered left to right and do not extend past the outer ﬁ rebox ﬂ ange. Either secure refractory with refractory clip and screw, or bend down hadnd bend feature from the top heat shield.

Figure 14.16 Positioning Inner Bottom Refractory

NOTCH

Figure 14.14 Notched End of Side Refractory

2. Install the left and right refractory middle base refractory pieces on top of the left and right bottom refractory standoffs. See Figure 14.16 and 14.17. Position so that the edge is ﬂ ush with the ember light housing.

LOCATION OF HAND BEND

FEATURE (NOT SHOWN)

OUTER FIREBOX

FLANGE

REFRACTORY

CLIPS

FLANGE

Figure 14.17 Positioning Left and Right Middle Base Refractory



Figure 14.15 Refractory Clip Installation

Figure 14.18 Positioning Outer Bottom Refractory.

5. Install two outer bottom refractory pieces as shown in Figure 14.18. Ensure that outer bottom refractory pieces do not extend past the outer ﬁ rebox ﬂ ange.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1350

Page 51

H. Install Teco-Sil (Glass Ember Rock)

1. Install the glass ember rock (Teco-Sil) that is shipped with this ﬁ replace into the left and right ember light trays. See Figure 14.19.

Figure 14.19 Glass Ember Bed

2. Using TUP-GBK-12 spray paint, dust the glass ember rock to create a more natural looking ash bed. Care should be taken to avoid overspray onto refractory and stainless steel back plate. See Figure 14.20 and Figure 14.21.

I. Mystic Ember Placement

WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually . Improperly placed embers interfere with proper burner operation.

Ember material is shipped with this gas appliance. Use this material to give the appliance a realistic ash bed. To place the ember material:

1. Place Mystic Embers in a random pattern around the base refractory away from port holes as shown in Figure

14.22.

2. Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

Figure 14.20 Ember Bed Painting

Figure 14.22 Ember Placement on Base Refractory

Figure 14.21 Finished Ember Bed

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 51

Page 52

J. Install the Log Assembly

Log Set Assembly: LOGS-ESC42ST For Model: ESC-42ST

CAUTION: Logs are fragile! Carefully remove

the logs from the packaging.

Figure 1

LOG PLACEMENT

INSTRUCTIONS

3 5

2 4 6

PILOT

Figure 2

GRATE:

each photo. For the purpose of placing logs according to this instruction, begin with the pilot on the left side. Position grate

by locating the four indentations on the bottom refractory. Place grate legs in the indentations as shown in Figure 3.

Locate the pilot assembly. The pilot assembly is denoted in this instruction by a black or white arrow () on

LOG ENGAGES



GRATE TINE

Figure 3



Figure 4

LOG NUMBER 1 (SRV2146-701): Locate the pilot assembly. It should be on the left side of the ﬁ replace. Place log

#1 onto the grate and pull forward so that the indentation on the front of the log engages the left grate tine. The “burnt” tip of Log #1 should rest on the burner. The log must NOT block any burner ports. See Figure 4.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1352

Figure 5 Reverse View

2146-936C

Page 53

GRATE

BAR



LOG NUMBER 2 (SRV2146-702): Place Log #2 as shown. The groove on the bottom of Log #2 engages with the

grate bar. Pull log forward so it engages the far right grate tine as shown in Figure 6. The “burnt” end of the log rests on the burner. The log must NOT block any burner ports.



Figure 7 Reverse ViewFigure 6

GRATE TINE



Figure 9 Reverse ViewFigure 8

LOG NUMBER 3 (SRV2146-703): Place Log #3 so that groove on bottom of log engages the grate bar. Push log

back so that it rests against grate tine as shown in Figure 9. The “burnt” end of the log rests on the burner. The log must

NOT block any burner ports.



LOG NUMBER 4 (SRV2146-704): Place Log #4 so that the groove on bottom of log rests on the grate bar as show in

Figure 10. Push log so that it rests against the grate tine shown in Figure 1 1. The “burnt” end of the log rests on the burner. The log must NOT block any burner ports.

Figure 11 Reverse ViewFigure 10

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 53

GRATE TINE



Page 54

FRONT LOG NOTCH



Figure 12

LOG NUMBER 5 (SRV2146-705): Place Log #5

from side of unit where pilot is located on your right side. Place log so the front log notch engages the center grate tine as shown in Figure 12 and the right side of log rests on the notch in Log #4. See Figure 1 1. The notch is visible in Figure 11. The log must NOT block or sit directly over any burner ports.



Figure 14

LOG NUMBER 6 (SRV2146-706): Place Log #6

onto grate and log #1. The groove on the bottom of the log will engage the center grate bar and the other end of the log will rest on Log #1, with the tip touching Log #7. The points of contact are indicated by the circles located on Log #6 and Log #7 in Figure 14. The log must NOT block or sit directly over any burner ports.

Figure 13

LOG NUMBER 7 (SRV2146-707): Log #7 rests

on the notch on top of log #1 and the notch on top of log #4. See Figure 13. The points of contact on Log #1 and Log #4 where Log #7 rests are indicated by the circles in Figure 10.



Figure 15

LOG NUMBER 8 (SRV2146-708): Locate notch

on Log #2 and notch on Log #3 indicated by the circles on Figure 14. Place Log #8 so that it rests in these notches. See Figure 15.

BURNT AREA



Figure 16.

LOG NUMBER 9 (SRV582-707): Place log #9 onto

Log #2 and Log #5. The “burnt area” of log 9 will face the pilot side of the log assembly.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1354

Page 55

K. Ember/Mineral Wool Placement

WARNING! Risk of Explosion! DO NOT place embers directly over burner ports. Improperly placed embers interfere with proper burner operation. See instructions.

Ember material is shipped with this gas appliance. T o place the ember material:

• Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports See Figure 14.23. Embers are to be placed adjacent to burner port holes. Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.

• Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).

NO EMBERS IN THIS AREA

BACK SUPPORT TAB

Figure 14.25 Back Support Tab Bent Into Position

Figure 14.23 Ember Placement

L. Install Outer Refractory Panels

1. Install glass assembly. Refer to Section 14.A for glass

installation.

2. The refractory brackets are shipped wire-tied to the

right side support opposite the valve. See Figure 14.24. Bend the back support of the refractory tab down. See Figure 14.25. Install the two refractory brackets to the glass frame and secure, but do not tighten. One screw per bracket is required. See Figure 14.26.

3. Install both outer refractory panels and install refrac-

tory bracket to secure refractory panels in place. See Figure 14.26.

4. Install Outer Hearth. See Figure 14.27.

Figure 14.26 Side Refractory Brackets

Figure 14.27 Outer Hearth Installation



Figure 14.24 Shipping Location of Refractory Brackets

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 55

Page 56

M. Install Mesh

Two hanging mesh assemblies ship standard with this appliance. If using an optional mesh door, do not install the standard hanging mesh assemblies.

1. Insert the mesh rod into all the rings attached to the

mesh assembly.

2. The mesh rod is supported by 3 tabs located in the

top outer surround. These tabs are located on the left and right sides and one in the middle. Tabs are bent in at the factory. Figure 14.28 shows these tabs ﬂ at for visual purposes.

SHUTTER STOP

SHUTTER ADJUSTMENT ROD

Figure 14.29 Shutter Adjustment Rod and Shutter Stop

Figure 14.28 Mesh Rod Support Tabs

N. Install Trim and/or Surround

• Install optional trim kits and/or surrounds using the instructions included with the accessory.

• Use non-combustible materials to cover the gap between the sheet rock and the appliance (if desired).

O. Air Shutter Setting

Air shutter settings should be adjusted by a qualiﬁ ed service technician at the time of installation. The shutter adjustment rod is located adjacent to the gas valve. The shutter setting is preset at the factory for either NG or LP. These are tested settings that work well for most venting applications. Units with increased vertical venting may require a shutter setting that is more closed. Installations with extended horizontal venting may require a more open shutter setting. The measurement is taken from the face of the appliance to the end of the silicone cap.

See Figure 14.29.

• Push the air handle in to close the air shutter.

• Pull the air handle out to open the air shutter.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

Air Shutter Settings

NG LP

ESC-42ST 1-1/2 in. Fully Open

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1356

Page 57

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician. Contact your dealer to arrange a service call by a qualiﬁ ed service technician.

Troubleshooting

A. IntelliFire Plus™ Ignition System

Symptom Possible Cause Corrective Action

1. Pilot won’t light. The ignitor/module makes noise, but no spark.

2. Pilot won’t light, there is no noise or spark.

3. Pilot sparks, but Pilot will not light.

A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

connected to correct terminals on module and pilot assembly.

B. Loose connections or electrical

shorts in the wiring.

C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be

A. No power, transformer installed

incorrectly, or depleted batteries.

B. A shorted or loose connection in

wiring conﬁ guration or wiring har- ness.

C. Improper wall switch wiring. Verify that 110-120 VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to

A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and ﬂ ame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

approximately .17 in. or 1/8 in. (3 mm). Verify that transformer is installed and plugged into module. Check

voltage of transformer at connection to module. Acceptable readings of a good transformer are between 6.4 and 6.6 volts AC. Battery power supply voltage must be at least 4 volts. If less than 4 volts, replace batteries.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Re- move and verify continuity of each wire in wiring harness. Replace any damaged components.

metal chassis of appliance.

pressure reading is within acceptable limits.

B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be

approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.

If below 1.5 volts, replace module. If 1.5 volts or greater, replace

valve.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 57

Page 58

Troubleshooting (continued)

Symptom Possible Cause Corrective Action

4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

A. A shorted or loose connection in ﬂ ame

sensing rod.

B. Poor ﬂ ame rectiﬁ cation or contaminated

ﬂ ame sensing rod.

C. Module is not grounded. Verify module is securely grounded to metal chassis of ap-

D. Damaged pilot assembly or contami-

nated ﬂ ame sensing rod.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify ﬂ ame sense or igniter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

With ﬁ xed glass assembly in place, verify that ﬂ ame is en- gulﬁ ng ﬂ ame sensing rod on left side of pilot hood. Flame sensing rod meter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot oriﬁ ce is installed and gas inlet is set to pressure speciﬁ - cations. Polish ﬂ ame sensing rod with ﬁ ne steel wool to remove any contaminants that may have accumulated on ﬂ ame sensing rod.

pliance. Verify that wire harness is ﬁ rmly connected to the module.

Verify that ceramic insulator around the ﬂ ame sensing rod is not cracked, damaged, or loose. Verify connection from ﬂ ame sensing rod to white sensor wire. Polish ﬂ ame sens- ing rod with ﬁ ne steel wool to remove any contaminants that may have accumulated on ﬂ ame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected.

should glow shortly after ignition. With a multi-

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1358

Page 59

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

LEFT VIEW

TOP VIEW

C B A

FRONT VIEW

ELECTRICAL

ACCESS

GAS LINE

ACCESS

RIGHT VIEW

Appliance Dimensions Table

Location Inches Millimeters

A 58-1/8 1476 B 42 1067 C 39-7/16 1002 D 35-1/8 892 E 45-3/8 1 153

F 60 1524 G1 25 H 46-3/8 1178

Figure 16.1 Appliance Dimensions

Location Inches Millimeters

I 9-1/8 232 J 12 305 K 15 381 L 12-3/4 324

M 8 dia. 203 N 30 762 O 30-3/8 772

P 14 356

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 59

Page 60

B. Vent Components Diagrams

10-1/2 in. (267 mm)

10-7/8 in. (276 mm)

7-3/8 in.

(187 mm)

11-3/8 in. (289 mm)

1-1/4 in. (32 mm)

9-1/4 in.

(235 mm)

13-1/4 in. (337 mm)

1/2 in.

TYP

DVP90ST (90° Elbow)

10 in.

(254 mm)

10 in.

(254 mm)

1 in.

(25 mm)

12 in.

(305 mm)

14 in.

(356 mm)

1 in. (25 mm)

8 in.

(203 mm)

6 in.

(152 mm)

10 in.

(254 mm)

1- 1/2 in.

(38 mm)

5 in.

(127 mm)

12 in.

(305 mm)

DVP-HVS (Vent Support)

DVP-WS (Wall Shield Firestop)

DVP-FS (Ceiling Firestop)

DVP45 (45 Elbow)

DVP Pipe (see chart)

Effective

Height/Length

4-7/8 in.

(124 mm)

(13 mm)

Assembled

Height: 24 in./610 mm

Diameter: 10 in./254 mm

DVP-AS2

Pipe

DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305

Effective Length

Inches Millimeters

Figure 16.2 DVP vent components

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1360

Page 61

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the

existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

15-1/8 in. (384 mm)

12 in.

(305 mm)

DVP-TRAP

Horizontal Termination Cap

8 in.

(203 mm)

Max

Effective

Length

Heat

Shield

Term Cap

Trap1

Trap2

Minimum

Effective Length

3-1/8 in. 4-5/8 in.

79 mm 117 mm 5-3/8 in. 9-3/8 in. 137 mm 238 mm

Effective Length

Maximum

DVP-TRAP1

DVP-TRAPK1

Figure 16.3 DVP vent components

DVP-TRAP2

DVP-TRAPK2

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 61

Page 62

B. Vent Components Diagrams (continued)

13-1/4 in.

(337 mm)

31 in.

(787 mm)

24-5/8 in.

(625 mm)

24-5/8 in.

(625 mm)

13-3/4 in. (349 mm)

Roof Flashing Multi-pak

RF6M

13-3/4 in. (349 mm)

BEK

Trap Cap Brick Extension

27-1/2 in.

(699 mm)

5 in.

(127 mm)

13-7/8 in. (352 mm)

13-1/4 in.

(337 mm)

RF12M

Roof Flashing Multi-pak

11-7/8 in.

(302 mm)

DVP-BEK2

DVP-HPC Cap Brick Extension

5 in.

(127 mm)

DVP-TRAPFL

Flashing

26 in.

660 mm

DVP-HSM-B Extended Heat Shield

Figure 16.4 DVP vent components

7-1/8 in.

(181 mm)

11-5/8 in.

(295 mm)

5-3/4 in.

(146 mm)

14 in.

(356 mm)

12-1/8 in.

(308 mm)

COOL-ADDM

Cap Shield

13-7/8 in.

(352 mm)

DRC-RADIUS

9-1/2 in.

(241 mm)

Cap Shield

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1362

Page 63

B. Vent Components Diagrams (continued)

12 in.

305 mm

7-1/4 in.

(184 mm)

5-1/4 in.

(133 mm)

DVP-TVHW

VerticalTermination Cap (Highwind)

12-1/2 in.

(318 mm)

EFFECTIVE LENGTH 32 IN. (813 mm) MIN. 35 IN. (889 mm) MAX.

Power Vent Inline

PVI-SLP

20-3/4 IN. 527 mm

13-5/8 IN. 346 mm

9-3/16 IN. (233 mm)

12-1/2 IN. 318 mm

16 IN.

406 mm

Optional Wire Harness

DESCRIPTION PART NUMBER

10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100

Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order.

4-1/2 IN. 114 mm

15 IN.

(381 mm)

12-1/2 IN. (318 mm)

Figure 16.5 Vent Components

13-5/8 IN. (346 mm)

16-11/16 IN.

424 mm

16-11/16 IN.

(424 mm)

SLP-LPC

SLP Low Proﬁ le Cap

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 63

Page 64

Service Parts

C. Service Parts

ESC-42ST

42” See-thru Gas Fireplace - DV

Beginning Manufacturing Date: Dec 2008

Ending Manufacturing Date: Active

Refractory Assembly

Log Set Assembly

Part number list on following page.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1364

04/13

Page 65

Service Parts

Beginning Manufacturing Date: Dec 2008

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS PART NUMBER

Log Set Assembly 1 Log 1 2 Log 2 3 Log 3 4 Log 4 5 Log 5 6 Log 6 7 Log 7 8 Log 8 9 Light Box Mesh Assembly

10 Non-combustible Board 11 Finishing Strips 12 Glass Door Assembly 13 Mesh Assembly 14 Log Grate 15 Light Assembly Accent 16 Light Assembly Accent 17 Light Assembly , Ember 18 19 Refractory Support 20 Light Wire Connectors 21 Refractory Panel - Outside Left 22 Refractory Panel- Inside Side 23 Refractory Panel- Outside Right 24 Refractory Panel-Outside Bottom 25 Refractory Panel-Inside Front 26 Refractory Panel-Inside Middle

Burner

Qty 2 req 2146-016 Qty 2 req 2146-051 Qty 6 req 2146-129 Qty 2 req GLA-ESC42ST Qty 2 req 2146-031

35" 2146-013 17" 2146-014

Qty 2 req 2146-152

Qty 2 req SRV2146-315 Qty 2 req SRV2146-311 Qty 2 req SRV2146-314 Qty 2 req SRV2146-316 Qty 2 req SRV2146-312 Qty 2 req SRV2146-313

LOGS-ESC42ST SRV2146-701 SRV2146-702 SRV2146-703 SRV2146-704 SRV2146-705 SRV2146-706 SRV2146-707 SRV2146-708

2146-015

2146-404 2146-007

2146-407

ESC-42ST

Stocked at Depot

Y Y

Access Plate, Junction Box

Fiberglass Rope

Flue Restrictor 2146-158

Mineral Wool

Teco-Sil, 5lb. Bag White Ember Bed Rock

Touch Up Paint

Twig Center SRV582-707

Vermiculite Embers MYSTIC-EMBERS

Additional service part numbers appear on following page.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 65

2146-169 060-455

050-721 700-790 TUP-GBK-12

Page 66

Service Parts

ESC-42ST

Beginning Manufacturing Date: Dec 2008

Ending Manufacturing Date: Active

#27 Valve Assembly Pre SN 0022120860

27.1

27.12

27.11

27.10

27.9

27.8

302-320A 750-500 750-501 2146-020 2146-021 582-824 582-844 2101-029

2095-550 2005-009 593-590A 593-592 2101-025 2101-027 4021-013

NGK-ESC42ST LPK-ESC42ST

27.7

27.6

27.2

27.3

27.4

27.5

27.14

27.13

ITEM DESCRIPTION COMMENTS PART NUMBER

27.1

27.2

27.3

27.4

27.5

27.6

27.7

27.8

27.9

27.10

27.11

27.12

27.13

27.14

Additional service part numbers appear on following page.

Flex Ball Valve Assembly Valve NG Valve LP Pilot Assembly NG Pilot Assembly LP Burner Oriﬁ ce (#24C) NG Burner Oriﬁ ce (#44C) LP Solenoid No longer available Bulb, Halogen, Accent Bulb, Halogen, Ember

Qty 2 req 2088-136

Qty 4 req 2146-540 Wire, Wall Switch Flexible Gas Connector Wire Assembly Module Remote No longer available Cable Assembly No longer available Junction Box Wall Control Assembly Upgrade WSK-MLT-GLX Y Conversion Kit NG Conversion Kit LP

Pilot Oriﬁ ce (NG) 593-528 Y Pilot Oriﬁ ce (LP) 593-527 Y Regulator (NG) NGK-DXV Y Regulator (LP) LPK-DXV Y

Stocked

at Depot

Y Y Y Y Y Y Y

Y Y Y Y Y Y

Y Y

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1366

Page 67

Service Parts

I#28 Valve Assembly Post SN 0022120860

28.3

28.5

ESC-42ST

Beginning Manufacturing Date: Dec 2008

Ending Manufacturing Date: Active

28.1

28.11

28.12

28.2

28.10

28.9

28.8

28.4

28.7

28.6

ITEM DESCRIPTION COMMENTS PART NUMBER

28.1

28.2

28.3

28.4

28.5

28.6

28.7

28.8

28.9

28.10

28.11

28.12

Flex Ball Valve Assembly Valve NG Valve LP Wire Harness Side Panel Bracket Pilot Assembly NG Pilot Assembly LP Burner Oriﬁ ce (#24C) NG Burner Oriﬁ ce (#44C) LP Flexible Gas Connector Aux RC300 DC Regulator Junction Box Module Valve Bracket Remote Conversion Kit NG Conversion Kit LP

Pilot Oriﬁ ce (NG) 593-528 Y Pilot Oriﬁ ce (LP) 593-527 Y Regulator (NG) NGK-DXV-50 Y Regulator (LP) LPK-DXV-50 Y

302-320A 2166-302 2166-303 2166-304 2146-150 2146-020 2146-021 582-824 582-844 2005-009 2166-335 2166-305 4021-013 2166-306 2146-192 2166-330 NGK-ESC42ST-B LPK-ESC42ST-B

Stocked at Depot

Y Y Y Y

Y Y Y Y Y Y Y Y Y

Y Y Y

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/13 67

Page 68

D. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies

7571 215

Street West, Lakeville, MN 55044

www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns.

For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

This product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340, 5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending.

• Read, understand and follow these instructions for safe installation and operation.

Heat & Glo • ESC-42ST • 2146-900 Rev. Q • 4/1368

• Leave this manual with party responsible for use and operation.

2000-945B

Heat & Glo ESC-42ST User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual