Heat & Glo Cosmo-SXT-IPI, Cosmo-GXT-IPI Owner’s Manual

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Page 1

Models: Cosmo-SXT-IPI

Cosmo-GXT-IPI

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance

- Do not touch any electrical switch. Do not

use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency , or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title

24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

• Read, understand and follow these instructions for safe installation and operation.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas ﬁ tter;

• a CO detector shall be installed in the room where the appliance is installed.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 2

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

Homeowner Reference Information

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!

We recommend that you record the following pertinent information about your appliance.

Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________

Listing Label Information/Location

This product may be coveredby one or more ofthe following patents: (Nos produitssont couverts par un ouplusieurs des brevets suivants): (United States) 4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495, 5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652,D445174, D462436; (Canada)1297749, 2195264, 2225408;or other U.S. and foreignpatents pending (ou autresbrevetsamericainsetetrangersenattente).

Type of Gas

NotNot for for use use withwith solid solid fuel.fuel. ((NeNe doitdoit pas pas entre entre utilise utilise avecavec un un combustible combustible solide).solide).

Type Typ e o fof Gas Gas (Sorte(Sorte DeDe Gaz)Gaz)::

NNAATURALTURAL GASGAS

Gas and Electric Information

Minimum Minimum Permissible Permissible Gas Gas SupplySupply for for PurposesPurposesofof Input Input Adjustment.Adjustment. ApprovedApproved Minimum Minimum (De (De Gaz)Gaz)AcceptableAcceptable 0.00.0 ininw.c.w.c. (Po.(Po. Col.Col.d’eau)d’eau) Maximum Maximum PressurePressure(Pression)(Pression) 0.00.0 inin w.c.w.c. (Po.(Po. Col.Col.d’eau)d’eau) Maximum Maximum ManifoldManifold PressurePressure(Pression)(Pression) 0.00.0 inin w.c.w.c. (Po.(Po. Col.Col.d’eau)d’eau) Minimum Minimum ManifoldManifold PressurePressure(Pression)(Pression) 0.00.0 inin w.c.w.c. (Po.(Po.Col.Col.d’eau)d’eau) Total Total ElectricalElectricalRequirements: Requirements: 000Vac, 000Vac, 00Hz.,00Hz., lessless thanthan 0000 AmperesAmperes

ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX.MAX.INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN.MIN.INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX

The model information regarding your speciﬁ c appliance can be found on the rating plate usually located in the control area of the appliance.

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044

ThisThis appliance appliance mustmust bebe installed installed inin accordanceaccordance withwith local local codes,codes, ifif any;any;ififnot,not, follow follow ANSIANSI Z223.1Z223.1 ininthe the USA USA oror CAN/CGA CAN/CGA B149 B149 installation installation codes.codes.(Installer (Installer l’appareill’appareil selon selon leslescodes codes ououreglementsreglements

locauxlocaux ou,ou, enen l’absencel’absence dede telstels reglements, reglements, selon selon les les codescodes d’installationd’installation CAN/CGA-B149.)CAN/CGA-B149.)

ANSIANSIZ21XX-XXXXZ21XX-XXXX · · CSA CSA 2.XX-MXX2.XX-MXX · · UL307BUL307B

ININCANADACANADA

Model:Model:

(Modele):(Modele):

SerialSerial

(Serie):(Serie):

XXXXXXXXXXXXXXXX

MADEMADE ININ USAUSA

Model Number

Serial Number

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/092

Page 3

Table of Contents

1 Listing and Code Approvals

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. BTU Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. Non-Combustible Materials Speciﬁ cation. . . . . . . . . . . . . . 4

E. Combustible Materials Speciﬁ cation . . . . . . . . . . . . . . . . . 4

F. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . . 5

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 5

C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 5

3 Fireplace Size Requirements

A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . . 6

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . . 8

5 Vent Information and Diagrams

A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

B. Horizontal Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6 Installation Preparation

A. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Hearth or Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . 10

E. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 10

F. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8 Gas Information

A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

9 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

B. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 16

C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 16

D. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 17

10 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

11 Appliance Setup

A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 20

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D. Glass Panel Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 20

E. Glass Media Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 20

F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

G. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

12 Operating Instructions

A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 22

B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

C. Check Pilot Flame Appearance . . . . . . . . . . . . . . . . . . . . 24

D. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

E. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 25

13 Troubleshooting

A. IntelliFire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 Installing Vent Pipe and Appliance

A. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

B. Connecting Vent Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

C. Placing, Securing and Leveling the Appliance . . . . . . . . . 12

D. Installing Adaptor and Termination Cap . . . . . . . . . . . . . . 13

Î = Contains updated information.

14 Maintaining and Servicing Appliance

A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

15 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 30

B. Vent Kits Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 37

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 4

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: Cosmo-SXT-IPI, Cosmo-GXT-IPI LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Appliance Heaters STANDARD: ANSI Z21.88B-2009 • CSA 2.33A - 2008

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOT INTENDED FOR USE AS A PRIMAR Y HEA T SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

Note: To assure top performance, safety and efﬁ ciency , inserts must be installed with an approved ﬂ ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions.

Note: This installation must conform with local codes. In the absence of local c odes you must comply w ith the National Fuel Gas Code, ANSI Z223.1 -latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

B. BTU Speciﬁ cations

C. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

D. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750º C, shall be considered

non-combustible materials.

Models

(U.S. or Canada)

Cosmo-SXT-IPI (NG)

Cosmo-GXT-IPI (NG)

Cosmo-SXT-IPI (LP)

Cosmo-GXT-IPI (LP)

(0-2000 FT.)

CANADA

(2000-4500 FT.)

(0-2000 FT.)

CANADA

(2000-4500 FT.)

(0-2000 FT.)

CANADA

(2000-4500 FT.)

(0-2000 FT.)

CANADA

(2000-4500 FT.)

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/094

Maximum

24,000 18,000 42

21,600 16,200 43

29,000 20,000 38

26,100 18,000 39

24,000 18,000 53

21,600 16,200 54

29,000 21,000 52

26,100 18,900 53

Input

BTU/h

Minimum

Input

BTU/h

Oriﬁ ce

Size

(DMS)

E. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ig- nite and burn, whether ﬂ ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

F. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA

70-latest edition or the Canadian Electric Code CSA C22.1.

• A 110-120 VAC circuit for this product must be protected

with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Page 5

Getting Started

A. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, ﬁ re ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

Heat & Glo gas inserts are designed for recessed installations into solid fuel masonry or factory built non-combustible ﬁ replaces that have been installed in accordance with the National, Provincial, State and local building codes.

Prior to installing the gas insert:

• Have the chimney and adjacent structure inspected and cleaned by qualiﬁ ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certiﬁ ed professionals, or technicians under the direction of certiﬁ ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.

• Replace component parts of the chimney and ﬁ replace as speciﬁ ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

When planning an appliance installation, it’s necessary to determine the following information before installing:

• Minimum ﬁ replace size. See Section 3.A.

• Gas supply piping.

• Electrical wiring.

• Finishing details.

• Existing mantel, mantel legs and wall projection locations. See Section 3.B.

• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Pliers Hi temp caulking material Hammer Flat blade screwdriver Voltmeter Framing square Gloves Variable speed drill 1/4 Hex drive Safety glasses Manometer Phillips screwdriver Tape measure Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components. Report damaged parts to dealer.

• Carefully remove the appliance and components from the packaging.

• The vent system components, surrounds and fronts are shipped in separate packages.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 6

Fireplace Size Requirements

A. Minimum Fireplace Opening

Minimum ﬁ replace opening requirements are shown in Figure 3.1.

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• The ﬁ rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built ﬁ rebox in order to gain minimum gas insert opening requirements.

• Any smoke shelves, shields and bafﬂ es may be removed from the factory built ﬁ rebox if attached with mechanical fasteners.

• The metal ﬂ oor of the solid fuel ﬁ rebox may be removed to facilitate the installation of the insert. The appliance may not be placed directly on the base of the outer wrap, a 1/4 inch airspace must be provided between the insert and the ﬂ oor of the outer wrap. Use the levelling legs to raise the insert a minimum of 1/4 inch. The original ﬁ replace may never be returned to solid fuel in this condition. The sidewalls and top structure of the ﬁ rebox may not be altered with the exception of removable bafﬂ es and dampers.

• Cutting of any sheet metal parts of the ﬁ replace in which the gas ﬁ replace insert is to be installed is prohibited, except the ﬂ oor as tested for and as noted above.

TOP VIEW

Minimum Appliance Size

Location Cosmo-GXT-IPI Cosmo-SXT-IPI

Inches Millimeters Inches Millimeters A Front Width 33-1/4 845 29-1/4 743 B Rear Width 24-1/4 616 20-1/4 515 C Depth 13-5/8 346 13-5/8 346

* Height 22-3/4 578 20-1/4 515

* NOTE: If exhaust collar on insert and ﬁ replace damper do not line up, add 4 inches (102 mm) to minimum ﬁ replace

height for bends in vent pipe.

Figure 3.1 Fireplace Opening

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/096

Page 7

B. Clearances

Fire Risk. Odor Risk.

• Clearance to combustible material under the insert is 1/4 inch (0.6 cm).

• Use leveling legs to raise insert minimum 1/4 inch above combustible material or outer wrap of factory built ﬁ rebox.

Fire Risk.

• Locate and install appliance to all clearance speciﬁ cations in manual.

WARNING

EXHAUST

VENT PIPE

INLET AIR

VENT PIPE

12 in. MAX.

MANTEL

12 in. MIN.

MEASUREMENTS FROM

TOP EDGE OF UNIT

Figure 3.2 Clearances to Mantels or other Combustibles above Appliance

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 8

Termination Locations

A. Vent Termination Minimum Clearances

Figure 4.1 speciﬁ es minimum vent heights for various pitched roofs.

HORIZONTAL

OVERHANG

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12 .................................................1.25*

Over 7/12 to 8/12 .................................................1.5*

Over 8/12 to 9/12 .................................................2.0*

Over 9/12 to 10/12 ...............................................2.5*

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12 .............................................5.0

Over 14/12 to 16/12 .............................................6.0

Over 16/12 to 18/12 .............................................7.0

Over 18/12 to 20/12 .............................................7.5

Over 20/12 to 21/12 .............................................8.0

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

IS X/ 12

VERTICAL

WALL

* 3 foot minimum in snow regions

Figure 4.1 Minimum height from roof to lowest discharge opening

WARNING

Fire Risk. Asphyxiation Risk.

• Terminations MUST meet minimum clearances.

• Exhaust gases are hot.

• Nearby vents may draw fumes into house.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/098

Page 9

Vent Information and Diagrams

A. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

MIN

Minimum Vertical Run Length 14 ft.

Maximum Vertical Run Length 50 ft.

B. Horizontal Venting

Horizontal venting is NOT allowed.

C. Measuring Standards

Vertical measurements listed in the vent diagram (Figure

5.1) were made using the following standard:

• Vertical terminations are measured to top of chimney.

WARNING

Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a

chimney ﬂ ue serving a separate solid fuel or gas burning appliance.

• May impair safe operation of this appliance or other appliances connected to the ﬂ ue.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

CAUTION

ALL vent speciﬁ cations MUST be followed.

• This product is tested and listed to these speciﬁ cations.

• Appliance performance will suffer if speciﬁ cations are not followed.

TERMINATION CAP

ADAPTOR

EXHAUST VENT PIPE

INSULATION SEAL

V = 14 ft. MIN. 50 ft. MAX.

Figure 5.1

INLET VENT AIR PIPE

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 10

Installation Preparation

Prepare the existing solid fuel masonry or factory built non-combustible ﬁ rebox for installation.

A. Flue Damper

Fully lock the solid fuel ﬁ replace’s ﬂ ue damper in the open position, OR completely remove it.

B. Chimney

• Ensure chimney is constructed of non-combustible materials.

• Ensure chimney is clean and in good working order.

• Ensure that all chimney cleanouts ﬁ t properly to prevent air leakage into chimney.

C. Gas Line

Note: If the factor y built ﬁ replace has no gas acces s hole

provided, an acces s hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the ﬁ rebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

• Install gas line into ﬁ rebox cavity.

• Check local codes and gas line sizing requirements following NFPA54. See Section 8.

E. Fireplace Conversion Notice

Permanently attach the label with the following warning to the inside lower back of the ﬁ replace ﬁ rebox into which the insert is being installed. Silicone may be required to properly secure the label.

WARNING

Fire Risk. This ﬁ replace has been converted for use with

a gas ﬁ replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the ﬁ replace re- approved by the authority having jurisdiction.

Prior to installing the gas insert:

• Replace component parts of the chimney and ﬁ replace as speciﬁ ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

D. Hearth or Hearth Extension

WARNING

Fire Risk. A hearth or hearth extension (if present) must

comply with either of the following:

• The solid fuel burning ﬁ replace manufacturer’s speciﬁ cation.

• Local building codes required by authority having jurisdiction.

• NFPA 211

F. Remote Control

The receiver for the remotes must be installed BETWEEN the base pan of the insert and the ﬁ rebox of the wood- burning ﬁ replace (see photo below).

EXISTING SIDE

REFRACTORY

REMOTE

RECEIVER

UNIT

EXISTING BOTTOM OF

FIREPLACE

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0910

Page 11

Installing Vent Pipe and Appliance

A. Venting Components

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

The vertical vent termination system installed on this model includes:

• One length of 3-inch ﬂ exible vent pipe for combustion air (included with vent kit). Pipe will be either a 4-foot or 30-foot section depending on which kit is being used in the application.

• Flexible vent pipe for exhaust air (included with vent kit).

• One pipe-to-cap adaptor (included with vent kit).

• One vertical termination cap (included with vent kit).

B. Connecting Vent Pipe

Reference instructions in the termination kit.

• Install the 3-inch ﬂ exible vent pipe(s) down through the chimney.

• Use three screws to secure the exhaust ﬂ exible vent pipe to the exhaust starting collar on top of appliance with three screws (see Figure 7.1).

• Use 3 screws to attach either a 4 foot or 30 foot section of inlet air vent to the inlet collar on the collar slide plate (see Figure 7.1).

NOTE: The collar slide plate may be removed from appliance

to aid installation.

• Seal opening between ﬂ ex vent and chimney just above insert. Non-combustible, unfaced ﬁ berglass insulation may be used for this purpose.

EXHAUST

AIR

VENT PIPE

TERMINATION

CAP

INLET AIR STARTING COLLAR

LOCKING TAB

STARTING COLLAR BRACKET

EXHAUST STARTING COLLAR

INLET AIR VENT PIPE

INLET AIR STARTING COLLAR

STARTING COLLAR BRACKET

Figure 7.1

EXHAUST STARTING COLLAR

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 12

CUT AND BEND

FLASHING AS NEEDED

TO FIT CHIMNEY

SEALANT

ADHESIVE

WARNING

Fire Risk. Only an approved Hearth & Home Technologies

surround may be used to cover integral grills on solid fuel burning ﬁ replaces.

• No other components such as shrouds, sheetmetal plates, etc., may be used to seal off vents.

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

Figure 7.2

• T rim chimney top plate to minimize excess overhang or bend over ﬂ ue tile (see Figure 7.2).

• Place 3/8 inch bead of 300º F silicone on ﬂ ue tile top.

C. Placing, Securing and Leveling the

Appliance

• Install insert (without surround attached) into existing ﬁ replace while pulling collar slide plate forward.

• Install gas line into hole provided on insert side.

• If applicable install remote control wires into insert side (see Section 6, F.).

• Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 7.1) and secure with #8 screw.

• Level the appliance from side to side and front to back. If necessary , use the leveling legs included with the manual bag to set each corner of the base.

• Position any excess ﬂ exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten.

• Non-combustible, unfaced ﬁ berglass insulation may be installed between the back of the decorative surround and the face of the existing ﬁ replace surround to which the insert is being installed. This insulation is not required, but can assist in the prevention of inﬁ ltration of cold air and odors from the chimney.

• Attach surround. Follow instructions accompanying surround.

• Push insert so that surround becomes tight against face of ﬁ replace.

WARNING

Explosion Risk. Combustion Fume Risk.

• Connect vent sections per installation instructions.

• Connect exhaust vent pipe ONL Y to exhaust starting collar and termination cap center collar.

• Connect inlet air vent ONLY to inlet air collar on appliance and either the termination cap inlet air collar OR terminate within chimney.

• Do NOT allow vent to sag below connection point to appliance.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0912

Page 13

D. Installing Adaptor and Termination Cap

For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.2) .

To install adaptor see Figure 7.3.

HORIZONTAL

OVERHANG

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Damper Flashing Kit (Optional)

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

Roof Pitch H (Min.) Ft.

Flat to 6/12....................1.0*

Over 6/12 to 7/12 ........1.25*

Over 7/12 to 8/12 ..........1.5*

Over 8/12 to 9/12 ..........2.0*

Over 9/12 to 10/12 ........2.5*

Over 10/12 to 11/12 .....3.25

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

IS X/ 12

VERTICAL

WALL

Roof Pitch H (Min.) Ft.

Over 11/12 to 12/12 .......4.0

Over 12/12 to 14/12 .......5.0

Over 14/12 to 16/12 .......6.0

Over 16/12 to 18/12 .......7.0

Over 18/12 to 20/12 .......7.5

Over 20/12 to 21/12 .......8.0

* 3 foot minimum in snow regions

Figure 7.2 Minimum Height from Roof to Lowest Discharge Opening

For use with LINK-DV4-30B Liner Kit. Note: Damper may have to be removed to use this kit.

• Run ﬂ ex liners through 3” holes in damper ﬂ ashing.

• Attach damper ﬂ ashing to ﬁ rebox roof with self tapping screws included in kit.

CLASS A PIPE

Figure 7.3

To help eliminate cold air drafts, it may be necessary to place noncombustible insulation around the ﬂ ues as they go though the damper.

Masonry

EXHAUST

VENT PIPE

Figure 7.4

AIR

LINK-DV30B

Installation

TERMINATION

CAP

ÍORÎ

INLET AIR VENT PIPE

LINK-DV4-30B

Installation

WARNING: DO NOT BLOCK THIS PIPE END!

Note: Untwist the pipe while extending it, to achieve full 30’ length.

Note: The LINK-DV4-30B

system REQUIRES this insulation.

Factory Built

Wood Burning

OPTIONAL LINK-ZC-ADPB

FOR USE WITH CLASS A

WOODBURNING PIPE

Remove 18 inch x 18 inch ﬂ ashing on cap by removing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 14

Gas Information

A. Fuel Conversions

Before making gas connections ensure that appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualiﬁ ed technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressures

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA54.

WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

C. Gas Connection

Note: Have the gas supply line installed in accordanc e

with local building codes, if any. If not, follow ANSI

223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter).

NOTE: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-of f valve and ﬂ exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

Refer to Reference Section 15 for location of gas line access in appliance.

NOTE: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2-1/2 inches in diameter and does not penetrate the ﬁ rebox.

WARNING

Verify inlet pressures.

• High pressure may cause overﬁ re condition.

• Low pressure may cause explosion.

• Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating.

Gas Pressure Natural Gas Propane

Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c.

Gas Leak Risk

• Support control when attaching pipe to prevent bending gas line.

NOTE: The gap bet ween supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to pre ven t cold air inﬁ ltration.

• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

• Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve.

• Check all ﬁ ttings and connections of appliance which may have loosened during shipping.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0914

Page 15

WARNING

Fire or Explosion Hazard

• Gas buildup during line purge may ignite.

• Purge should be performed by qualiﬁ ed technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

• A small amount of air will be in the gas supply lines. When ﬁ rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk

• Check all ﬁ ttings and connections.

• Do not use open ﬂ ame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

HIGH AL TITUDE INST ALLATIONS

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Fire hazard. Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in ﬁ re hazard or bodily injury.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 16

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• Wire the appliance junction box to 110-120 V AC. This is required for proper operation of the appliance.

• A 110-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. IntelliFire Ignition System Wiring

• Wire the appliance junction box to 110 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

• Refer to Figure 9.1, IntelliFire Pilot Ignition (IPI) Wiring Diagram.

• This appliance is equipped with an IntelliFire control valve which operates on a 3 volt system.

• Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.

NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.

C. Optional Accessories Requirements

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & Home T echnologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

ON/OFF Switch

• An ON/OFF switch is included with appliance and should attached to surround/facing. The location of the ON/OFF switch varies depending on model. It may be installed on the valve cover plate or included with the decorative surround. (See Installation instructions for remote control).

• If desired, an additional wall switch or thermostat may be added to system as shown in Figure 9.1). Follow directions included with the optional wall switch.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0916

Page 17

Note: Appliance will not operate unless properly grounded.

IGNITION MODULE 3 VAC

GROUND TO

FIREPLACE

CHASSIS*

BLK

RED

BRN

ORG

INTERMIT TENT PILOT IGNITOR

ORG

WHT

VALVE

GRN

TRANSFOR ME R

3 VAC

PLUG-IN

Figure 9.1 Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram

D. Junction Box Installation

JUNCTION BOX ACCESS

JUNCTION

BOX

SCREW

PROVIDED

SIDEWALL

REMOTE

JUMPER WIRE

Optional Accessories

Wiring for optional accessories should be done now to avoid reconstruction.

Connecting the electrical junction box is required if using a blower or remote.

• Plug the cord into a convenient outlet.

• An electrician may install an outlet box inside the

• Must use cord supplied.

• Avoid sharp corners.

OFF

ON/OFF SWITCH

ﬁ replace. Place the outlet in the lower, back corner of the ﬁ replace.

CAUTION

Figure 9.2 Junction box installation

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING

Shock hazard.

• Replace damaged wire with type 105º C rated wire.

• Wire must have high temperature insulation.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 18

VARIABLE SPEED CONTROL

BLK

TEMPERATURE

SENSOR SWITCH

BLK

JUNCTION BOX

BLK

110-120 VAC

BLK

GROUND

GRN

FAN

WHT

BLOWER RECEPTACLE

BLK

WHT

BLOWER

WHT

JUNCTION

BOX

NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE

C RATED WIRE.

105

Figure 9.3 Fan/Rheostat Wire Diagram

BEND

UP TABS

TEMPERATURE

SENSOR SWITCH

SPEED CONTROL

(RHEOSTAT)

GROUND WIRE

(ATTACH TO ANY

METAL SURFACE)

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0918

Page 19

Finishing

A. Mantel Projections

Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround.

EXHAUST

VENT PIPE

INLET AIR

VENT PIPE

12 in. MAX.

MANTEL

12 in. MIN.

MEASUREMENTS FROM

TOP EDGE OF UNIT

Figure 10.1 Clearances to Mantels or other Combustibles above Appliance

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 20

Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

C. Accessories

Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to Section 16.

WARNING

Shock or ﬁ re risk. Use ONLY optional accessories approved for

this appliance.

• Using non-listed accessories voids warranty.

• Using non-listed accessories may result in a safety hazard.

• Only Hearth & Home Technologies approved accessories may be used safely.

D. Glass Panel Instructions

A. Install back glass panel (see Figure 11.1). Bend retain-

ing tab down to hold back glass panel in position (see Figure 11.2).

B. Install left glass panel (see Figure 11.1). Install retain-

ing bracket with the screw provided to hold the left glass panel in position (see Figure 11.2).

C. Install right glass panel (see Figure 11.1). Install re-

taining bracket with the screw provided to hold the right glass panel in position (see Figure 11.2).

RETAINING BRACKET

SCREW

RETAINING TAB

Figure 11.2 Bend Retaining Tab Down

E. Glass Media Instructions

Cover base pan with one layer of glass media as shown in Figure 11.3. Do not place glass media directly over burner opening.

SMOOTH SURFACE MUST FACE OUT

Figure 11.1 Placement of Glass Panels

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0920

Figure 11.3 Placement of Glass Media

WARNING

Delayed Ignition Risk

• Place stones according to instructions.

• Do NOT place stones in area in front of pilot or between burner tracks.

• Do NOT use any media other than the stones supplied with this ﬁ replace.

Fireplace will not function properly. Delayed ignition may occur.

Page 21

F. Glass Assembly

WARNING

Handle glass doors with care.

• Inspect the gasket to ensure it is undamaged.

• Inspect the glass for cracks, chips or scratches.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass door removed, cracked, broken or scratched.

• Replace glass door assembly as a complete appliance.

Removing Glass Assembly

The glass assembly fastens to the ﬁ replace in four places.

Two or four of the fastening mechanisms will be springloaded glass latches, depending on the model. An example of the glass latch is shown in Figure 11.5.

Cosmo-SXT-IPI

To release glass assembly, pull the two bottom springloaded latches forward and allow them to retract away from the glass assembly . Remove glass assembly by carefully pulling the bottom side of the glass assembly out ﬁ rst. Carefully slide the glass assembly outward and downward until the top tabs are disengaged from the slots.

Cosmo-GXT-IPI

To release glass assembly, pull the two bottom springloaded latches forward and allow them to retract away from the glass assembly . Slide the glass assembly outward and downward until the top latches disengage.

GLASS ASSEMBLY

BOTTOM LATCH

Figure 11.4 Glass Assembly

G. Air Shutter Setting

Optimal ﬂ ame appearance is dependent on the air shutter setting. Adjustments should be made by a qualified technician.

Model NG LP

Cosmo-GXT-IPI 1/8 in. 1/4 in. Cosmo-SXT-IPI 1/8 in. 1/4 in.

Replacing Glass Assembly Cosmo-SXT-IPI

Tilt glass assembly toward fireplace and slide glass assembly up to engage top two tabs with the corresponding slots. Fasten the two bottom latches.

Cosmo-GXT-IPI

Tilt glass assembly toward ﬁ replace and slide glass as- sembly upward to engage top latches. Verify top latches are fully engaged and then fasten the two bottom latches.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 22

Operating Instructions

A. Before Lighting Appliance

WARNING

CAUTION

If installing Intelliﬁ re ignition battery backup:

• Do not install batteries if the backup mode may not be used for extended time.

• Batteries may leak.

• Install batteries only when needed for power outage.

Before operating this appliance have a qualiﬁ ed tech- nician:

• Remove all shipping materials from inside and/or underneath the ﬁ rebox.

• Review proper placement of glass media.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position.

• Ensure that the ﬂ ow of combustion and ventilation air is not obstructed (front grilles and vent caps).

HOT SURFACES! Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING

Glass door must be in place when appliance is operating.

Risk of:

• Combustion Fumes

• Fire Do NOT operate appliance with glass

door removed.

• Open viewing glass for servicing only.

• Glass door MUST be in place and sealed before operating appliance.

• Only use glass door certiﬁ ed for use with appliance.

• Glass replacement should be done by qualiﬁ ed technician.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualiﬁ ed installer, service agency or the gas supplier.

WARNING

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0922

Page 23

B. Lighting Appliance IPI Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exact ly, a ﬁ re or explosion may result causing proper ty damage, personal injury or loss of life.

A. This appliance is equipped with

an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE LIGHTING, smell all

around the appliance area for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

WARNING:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. Do not use this appliance if any

part has been under water. Immediately call a qualiﬁ ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

CAUTION:

Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ﬂ ammable vapors away.

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualiﬁ ed service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certiﬁ ed for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualiﬁ ed installer, ser- vice agency or the gas supplier.

LIGHTING

INSTRUCTIONS

(IPI)

1. Turn off all electric power to the appliance.

2. This appliance is equipped with an ignition

device which automatically lights the burner. Do not try to light the burner by hand.

GAS

VALVE

3. Wait ﬁ ve (5) minutes to clear out any gas.

Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.

4. Turn on all electric power to the appliance.

5. To light the burner, ﬂ ip the ON/OFF switch to

the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6. If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Turn off all electric power to the appliance if

service is to be performed.

2. Flip ON/OFF switch to the “OFF” position.

593-913D

Hearth & Home Technologies ﬁ replace, please refer to www.ﬁ replaces.com.

For additional information on operating your

Final inspection by

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 24

C. Check Pilot Flame Appearance

Pilot ﬂ ame must contact the igniter and sensor for reliable appliance operation.

• Pilot ﬂ ame should be as shown in Figure 12.1.

Figure 12.1 IPI Pilot Flame Patterns

D. After Appliance is Lit

WARNING

Glass door must be in place when appliance is operating.

Risk of:

• Combustion Fumes

• Fire Do NOT operate appliance with glass

door removed.

• Open viewing glass for servicing only.

• Glass door MUST be in place and sealed before operating appliance.

• Only use glass door certiﬁ ed for use with appliance.

• Glass replacement should be done by qualiﬁ ed technician.

Initial Break-in Procedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.

Note: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.

During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0924

Page 25

WARNING

CAUTION

Fire Risk. High Temperatures. Keep combustible household items away from

appliance. Do NOT obstruct combustion and ventilation air.

• Do NOT place combustible items on top of or in front of appliance.

• Keep furniture, draperies away from appliance.

CAUTION

• Prevent accidental appliance operation when not attended.

• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

• Property damage possible from elevated temperatures.

E. Frequently Asked Questions

Smoke and odors released during initial operation.

• Open windows for air circulation.

• Leave room during initial operation.

• Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Hazard. Keep combustible materials, gasoline and

other ﬂ ammable vapors and liquids clear of appliance.

• Do NOT store ﬂ ammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter ﬂ uid or similar liquids in this appliance.

• Combustible materials may ignite.

ISSUE SOLUTIONS

Condensation on the glass

Blue ﬂ ames

Odor from appliance

Film on the glass

Metallic noise

Is it normal to see the pilot ﬂ ame burn continually?

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.

This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.

When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing and might set off home smoke detectors.

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas ﬁ replace glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

In an intermittent pilot ignition system (IPI), the pilot ﬂ ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot ﬂ ame to remain lit.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 26

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician.

A. IntelliFire Ignition System

Symptom Possible Cause Corrective Action

1. Pilot won’t light. The ignitor/module makes noise, but no spark.

2. Pilot won’t light, there is no noise or spark.

A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

connected to correct terminals on module and pilot assembly.

B. Loose connections or electrical

shorts in the wiring.

C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be

D. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

A. No power or transformer installed

incorrectly.

B. A shorted or loose connection in

wiring conﬁ guration or wiring har- ness.

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

approximately .17 in. or 1/8 in. (3 mm).

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary .

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Re- move and verify continuity of each wire in wiring harness. Replace any damaged components.

3. Pilot sparks, but Pilot will not light.

C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to

metal chassis of appliance.

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet

pressure reading is within acceptable limits.

B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be

approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Module voltage output / Valve/Pilot

solenoid ohms readings.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0926

Verify battery voltage is at least 2.7 volts. Replace batteries if volt-

age is below 2.7.

Page 27

IntelliFire Ignition System - (continued)

Symptom Possible Cause Corrective Action

4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

A. A shorted or loose connection in ﬂ ame

sensing rod.

B. Poor ﬂ ame rectiﬁ cation or contaminated

ﬂ ame sensing rod.

C. Module is not grounded. Verify module is securely grounded to metal chassis of ap-

D. Damaged pilot assembly or contami-

nated ﬂ ame sensing rod.

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

With ﬁ xed glass assembly in place, verify that ﬂ ame is en- gulﬁ ng ﬂ ame sensing rod on left side of pilot hood. Flame sensing rod rect pilot oriﬁ ce is installed and gas inlet is set to pressure speciﬁ cations. Clean ﬂ ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂ ame sensing rod.

pliance. Verify that wire harness is ﬁ rmly connected to the module.

Verify that ceramic insulator around the ﬂ ame sensing rod is not cracked, damaged, or loose. Verify connection from ﬂ ame sensing rod to white sensor wire. Clean ﬂ ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂ ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.

Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne.

should glow shortly after ignition. Verify cor-

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 28

Maintaining and Servicing Appliance

A. Maintenance Tasks

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualiﬁ ed service technician should perform an appliance checkup at the beginning of each heating season.

WARNING

Risk of injury or property damage.

Before servicing:

• Turn off gas.

• Turn off electricity to appliance.

• Disable remote control, if one is present.

• Ensure appliance is completely cooled.

After servicing:

• Replace any screen or barrier that was removed.

• Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualiﬁ ed technician recommended.

Check:

• Condition of doors, surrounds and fronts.

• Condition of glass, glass assembly and glass seal.

• Obstructions of combustion and ventilation air.

• Condition of logs.

• Condition of ﬁ rebox.

• Burner ignition and operation.

• Burner air shutter adjustment

• Gas connections and ﬁ ttings.

• Obstructions of termination cap.

Clean:

• Glass

• Air passageways, grilles, control compartment

• Burner, burner ports

Risk of:

• Fire

• Delayed ignition or explosion

• Exposure to combustion fumes

• Odors

CAUTION

Handle glass assembly with care.

NOTE: Clean glass after initial 3-4 hours operation. Longer operation without cleaning glass may cause a permanent white ﬁ lm on glass.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white ﬁ lm.

• Do NOT clean glass when hot.

• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.

• Remove and clean glass assembly.

• Replace glass assembly and operate appliance for additional 12 hours.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air ﬂ ow affects burner operation.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0928

Page 29

Inspect Maintenance Tasks

Doors, Surrounds and Fronts

Gasket Seal, Glass Assembly and Glass

Valve Compartment and Firebox Top

Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.

Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

Burner Ignition and Operation

Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

Remote controls 1. Verify operation of remote.

1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.

2. Inspect for scratches, dents or other damage and repair as necessary.

3. Verify no obstructions to airﬂ ow through the louvers.

4. Verify maintenance of proper clearance to combustible household objects.

1. Inspect gasket seal and its condition.

2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

3. Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.

5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

2. Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

2. Replace appliance if ﬁ rebox has been perforated.

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting or other ﬂ ame problems.

6. Verify air shutter is clear of dust and debris.

7. Inspect oriﬁ ce for soot, dirt or corrosion.

8. Verify manifold and inlet pressures. Adjust regulator as required.

9. Inspect pilot ﬂ ame strength. Clean or replace oriﬁ ce as necessary.

10. Inspect IPI ﬂ ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

11. Verify that there is not a short in ﬂ ame sense circuit by checking continuity between pilot hood and ﬂ ame

sensing rod. Replace pilot as necessary.

2. Conﬁ rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and ﬂ ashing remains intact.

6. Inspect draft shield to verify it is not bent, damaged or missing.

2. Replace batteries in remote transmitters and battery-powered receivers.

3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 30

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

GAS INLET

MODEL DIMENSIONS

LOCATION

A 33-1/32 839 29-1/32 737 B 24-1/4 616 20-5/32 512 C 12-1/8 308 10-3/32 256 D 36-7/8 937 32-5/16 821 E 32 813 27-25/32 706 F 14-3/4 375 12-7/16 316 G 27 686 22-23/32 577 H 22-3/4 578 20-1/4 514

I 23-11/16 602 21-5/32 537

J 8-7/16 REF 215 8-7/16 REF 215

Cosmo-GXT-IPI Cosmo-SXT-IPI

Inches Millimeters Inches Millimeters

ELECTRICAL

ACCESS

MODEL DIMENSIONS

LOCATION

K 2-5/16 58 2-5/16 58

L 4-7/16 112 4-7/16 112 M 5-5/32 131 5-5/32 131 N 2-5/32 55 2-5/32 55 O 13-23/32 348 13-23/32 348 P 2-17/32 64 2-17/32 64 Q 5-9/32 135 5-9/32 135 R 8-29/32 227 8-29/32 227 S 14-11/16 373 14-11/16 373

T 2-19/32 66 2-19/32 66 U 6-1/16 154 6-1/16 154

Cosmo-GXT-IPI Cosmo-SXT-IPI

Inches Millimeters Inches Millimeters

Figure 15.1 Appliance Dimensions

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0930

Page 31

B. Vent Kits Components

Direct Vent Flex Liner Kits (see Figure 15.2) LINK-DV-30B or (LINK-DV-30): Masonry 3 inch ﬂ ex liner

kit. Expands to 30 feet. Includes: two liners, termination cap, ﬂ ashing, and link adapter.

LINK-DV4-30B or (LINK-DV4-30): Masonry 3 inch ﬂ ex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap, ﬂ ashing, and link adapter.

FLASH-DAMP

EXHAUST

AIR

VENT PIPE

LINK-DV30B

Installation

TERMINATION

CAP

INLET AIR

VENT PIPE

OPTIONAL LINK-ZC-ADPB

FOR USE WITH CLASS A

WOODBURNING PIPE

LINK-DV4-30B

Installation

WARNING: DO NOT BLOCK THIS PIPE END!

LINK-ZC-ADP

SVRLINK-ADP

Figure 15.2 Direct Vent Flex Liner Kits

Direct Vent Flex Liner Accessory Kits (see Figure 15.3) Flash-Damp: Zero clearance damper ﬂ ashing kit for use

with LINK-DV-30B or LINK-DV4-30B liner kits.

LINK-ZC-ADP: Zero clearance chimney adapter SVRLINK-ADP: Adapter kit (colinear to coaxial 3 inches

included in above kits).

FLEX3-30: One 3 inch ﬂ exible liner expands to 30 feet. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner,

one connector per kit.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

FLEX3-30

FLEX3-CNCT

Figure 15.3 Direct Vent Flex Liner Accessory Kits

Page 32

C. Service Parts

COSMO-SXT-IPI

Service Parts Diagram

Beginning Manufacturing Date: Sep. 2009

Ending Manufacturing Date: ______

Part number list on following page.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0932

Page 33

Service Parts

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS PART NUMBER

1 Base Pan 2 3 Burner Leg 4 On/Off Rheostat 5 Control Panel 6 Rheostat Knob 7 Glass Door Assembly 8 Junction Box Assembly 9 Blower

10 Cover Plate

Burner 2203-007

2203-100

2203-103 319-510A 2203-110 100-512 GLA-349 2203-300 GFK-160A 060-219

COSMO-SXT-IPI

Stocked at Depot

Y Y Y

Beads, Black Qty 2 req Fireplace Termination Assembly 319-213A Flex Pipe Handle Gasket, Valve Plate Glass Latch Assembly Qty 2 req Glass Refractory, Back Glass Refractory, Side Qty 2 req Oriﬁ ce NG (#42C) 582-842 Oriﬁ ce LP (#53C) 582-853 Touch Up Paint

MEDIA-GEMS-BK

438-351 319-401 386-122A SRV2203-200 SRV2203-201

TUP-GBK-12

Y Y

Conversion Kit NG N/A Conversion Kit LP LPKI-SXT

Pilot Oriﬁ ce NG 593-528 Pilot Oriﬁ ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV

Additional service part numbers appear on following page.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Y Y Y Y Y

Page 34

Service Parts

COSMO-GXT-IPI

Service Parts Diagram

Beginning Manufacturing Date: Sep. 2009

Ending Manufacturing Date: ______

Part number list on following page.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0934

Page 35

COSMO-GXT-IPIService Parts

ITEM DESCRIPTION COMMENTS PART NUMBER

1 Base Pan 2 3 Burner Leg 4 On/Off Rheostat 5 Control Panel 6 Rheostat Knob 7 Glass Door Assembly 8 Junction Box Assembly 9 Blower

10 Cover Plate

Burner 2204-007

2204-100

2204-103 319-510A 2203-110 100-512 GLA-339 2203-300 GFK-160A 060-219

Stocked at Depot

Y Y Y

Beads, Black Qty 2 req Fireplace Termination Assembly 319-213A Flex Pipe Handle Gasket, Valve Plate Glass Latch Assembly Qty 2 req Glass Refractory, Back Glass Refractory, Side Qty 2 req Oriﬁ ce NG (#38C) 582-838 Oriﬁ ce LP (#52C) 582-852 Touch Up Paint

MEDIA-GEMS-BK

438-351 319-401 386-122A SRV2204-200 SRV2204-201

TUP-GBK-12

Y Y

Conversion Kit NG N/A Conversion Kit LP LPKI-GXT

Pilot Oriﬁ ce NG 593-528 Pilot Oriﬁ ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV

Additional service part numbers appear on following page.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Y Y Y Y Y

Page 36

Service Parts

COSMO-SXT-IPI, COSMO-GXT-IPI

IPI Pilot Valve Assembly

Service Parts Diagram

Beginning Manufacturing Date: Sep. 2009

Ending Manufacturing Date: ______

910

ITEM DESCRIPTION COMMENTS PART NUMBER

Pilot Assembly NG 2198-012 Y

2 Pilot Bracket 2203-112 3 Wire Assembly 593-590A Y 4 Control Module 593-592 Y 5 Bracket 319-120 6 Flex Ball Valve Assembly 302-320A Y 7 Transformer 593-593A Y 8 Battery Pack 593-594A Y

10 Brass Connector PKG of 5 303-315/5 Y 11 Flexible Gas Connector 7000-156 Y 12 Valve Bracket 319-146 13 Temp Sensor Switch 046-018A Y

Pilot Assembly LP

Valve NG 750-500 Y Valve LP 750-501 Y

Remote Wire Assembly 2103-013 Y Wire Assembly 2020-069 Y

Convert NG pilot assembly to LP pilot assembly using 593-527 LP pilot oriﬁ ce

Stocked at Depot

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0936

Page 37

D. Limited Lifetime Warranty

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Page 38

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/0938

Page 39

E. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc.

7571 215th Street West, Lakeville, MN 55044

www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns.

For the location of your nearest Heat & Glo dealer,

please visit www.quadraﬁ re.com.

- NOTES -

________________________________________________________________________________

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heat & Glo • Cosmo-SXT-IPI, Cosmo-GXT-IPI • 2203-900 Rev. B • 9/09

Heat & Glo Cosmo-SXT-IPI, Cosmo-GXT-IPI Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual