Heat Glo COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual

Page 1
Installation Manual
Installation and Appliance Setup
CAUTION! Risk of Fire! DO NOT store instruction manuals inside replace cavity. High temperatures could cause a re.
INSTALLER: Leave this manual with the appliance, not inside the appliance. CONSUMER: Retain this manual for future reference. Do not store inside the appliance.
Models:
COSMO32-IFT-B COSMO36-IFT-B COSMO42-IFT-B
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
DO NOT store or use gasoline or other am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions.
- If you cannot reach your gas supplier, call
the re department.
• Installation and service must be performed by a qualied installer, service agency, or the gas supplier.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals.
Decorative barrier front must be ordered separately at time of appliance purchase. See Section 3.A.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
1
Page 2
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury. Note: The term “recommend” or “recommended” does not indicate a requirement. It is a best practice suggested by
Hearth & Home Technologies®.
Table of Contents
Installation Standard Work Checklist ....................3
1 Product Specic and Important Safety Information
A. Appliance Certication ............................4
B. Glass Specications ..............................4
C. BTU Specications ...............................4
D. High Altitude Installations ..........................4
E. Non-Combustible Materials Specication. . . . . . . . . . . . . . 5
F. Combustible Materials Specication .................5
G. Electrical Codes .................................5
H. California ......................................5
I. Requirements for the Commonwealth of Massachusetts . . 6
2 Getting Started
A. Design and Installation Considerations ............... 7
B. Good Faith Wall Surface ..........................7
C. Tools and Supplies Needed ........................8
D. Inspect Appliance and Components ..................8
3 Framing and Clearances
A. Appliance/Decorative Barrier Front Dimension Diagrams . 9 B. Appliance Location and Clearances to Combustibles ... 14
C. Constructing the Appliance Chase ..................20
4 Termination Location and Vent Information
A. Approved Pipe .................................21
B. Vent Termination Minimum Clearances .............. 21
C. Vent Terminal Clearances ........................ 23
D. Use of Elbows .................................24
E. Use of Flex Vent (SLP-FLEX Series 6-5/8 Inch) .......25
F. Vent Diagrams .................................26
5 Vent Clearances and Vent Framing
A. Vent Clearances to Combustibles .................. 38
B. Wall Penetration Framing/Firestops .................38
C. Ceiling Firestop/Floor Penetration Framing ........... 39
D. Install Attic Insulation Shield .......................39
6 Appliance Preparation
A. Vent Collar Preparation ..........................40
B. Prepare For Heat Management ....................41
C. Securing and Leveling the Appliance ................42
D. Non-Combustible Material Installation ............... 43
E. Auxiliary Hanging Bracket Installation ............... 43
7 Venting
A . Assemble Vent Sections (SLP Only) ................44
B. Assemble Slip Sections ..........................45
C. Secure the Vent Sections ......................... 45
D. Disassemble Vent Sections ....................... 46
E. Vertical Termination Requirements ..................47
F. Horizontal Termination Requirements ............... 48
8 Electrical Information
A. General Information .............................49
B. Wiring Requirements ............................50
9 Gas Information
A. Fuel Conversion ................................ 55
B. Gas Pressure ..................................55
C. Gas Connection ................................ 57
D. High Altitude Installations .........................57
E. Air Shutter Setting ..............................58
10 Finishing
A. Facing Material .................................59
B. Non-Combustible Board and Drywall Installation .......60
C. Mantel and Wall Projections ....................... 62
D. Decorative Barrier Front Dimensions for Finishing. . . . . . 64
11 Appliance Setup
A. Remove the Shipping Materials ....................68
B. Clean the Appliance .............................68
C. Install the Glass Refractory (Optional) ..............68
D. Install LED Lights (Optional) ......................68
E. Install Stones (Optional) ......................... 68
F. Install Log Sets (Optional) ........................68
G. Install Media .................................. 68
H. IntelliFire Touch® Control System Setup .............. 69
I. Fixed Glass Assembly Removal and Replacement .....69
J. Install Decorative Barrier Front. . . . . . . . . . . . . . . . . . . . . 70
12 Reference Materials
A. Vent Components Diagrams ......................71
B. Accessories ................................... 79
= Contains updated information.
2
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 3
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this
installation manual.
Customer: Lot/Address:
Model (circle one): COSMO32-IFT-B COSMO36-IFT-B COSMO42-IFT-B
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could lead
to a re or explosion. Install ONLY components and accessories approved by Hearth & Home Technologies. Unapproved components and accessories could cause replace to overheat.
Appliance Install YES IF NO, WHY?
Veried that the chase is insulated and sealed. (Pg. 20) ___________________________ Required non-combustible board is installed. (Pg. 43) ___________________________ Veried clearances to combustibles. (Pg. 14-19) ___________________________ Fireplace is leveled and secured. (Pg. 42) ___________________________
Optional Heat Management System and/or Power Vent installed correctly. ___________________________
Venting/Chimney Sections 4, 5 and 7
Venting conguration complies to vent diagrams. (Pg 26-37) ___________________________ Venting installed, locked and secured in place with proper clearance.
(May need to order separately.) ___________________________
Firestops installed. (Section 5) ___________________________ Attic insulation shield installed. (Pg 39) ___________________________ Exterior wall/Roof ashing installed and sealed. ___________________________
Terminations installed and sealed. ___________________________
Electrical Section 8 (Pg 49-54)
Unswitched power (110-120 VAC) provided to the appliance. ___________________________ Switch wires properly installed. ___________________________
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone #
Serial #:
Gas Section 9 (Pg 55-58)
Proper appliance for fuel type. ___________________________
Was a conversion performed? ___________________________
Leak check performed and inlet pressure veried. ___________________________ Veried proper air shutter setting for installation type. ___________________________
Finishing Section 10 (Pg 59-67) Combustible materials not installed in non-combustible areas. ___________________________
Veried all clearances meet installation manual requirements. ___________________________
Mantels and wall projections comply with installation manual requirements. ___________________________
Appliance Setup Section 11 (Pg 68-70)
All packaging and protective materials removed (inside & outside of appliance). ___________________________ Refractories, logs, media and embers installed correctly. ___________________________
Glass assembly installed and secured. ___________________________ Accessories installed properly. ___________________________ Mesh, decorative barrier front properly installed. (May need to order separately.) __________________________
Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ___________________________ Started appliance and veried no gas leaks exist. ___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Comments Communicated to party responsible ____________________ by ______________________on ___________ (Builder / Gen. Contractor/) (Installer) (Date)
= Contains updated information.
2619-982 Rev. C 7/20
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
3
Page 4
1 1
Product Specic and Important Safety Information
A. Appliance Certication
MODELS: COSMO42-IFT-B, COSMO36-IFT-B,
COSMO32-IFT-B
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Heater
STANDARD: CSA / ANSI Z21.88-2019 • CSA 2.33-2019
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”. Also Certied for Installation in a Bedroom or a Bedsitting Room.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specications
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous lo­cations such as bathtub enclosures as dened by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certied to the re­quirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certication Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01
and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certication and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certicate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specications
Models
(U.S. or Canada)
COSMO42-IFT-B
(NG)
COSMO42-IFT-B
(PROPANE)
COSMO36-IFT-B
(NG)
COSMO36-IFT-B
(PROPANE)
COSMO32-IFT-B
(NG)
COSMO32-IFT-B
(PROPANE)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
Maximum
Input BTU/h
25,250 17,500 #42
23,500 17,500 .057
20,500 14,500 #44
19,000 14,000 #55
19,000 13,250 #45
16,500 12,750
Minimum
Input BTU/h
Orice
Size
(DMS)
1.25 mm
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Input ratings are certied without a reduction of input rate for elevations up to 4500 feet (1370 m) above sea level. Please consult provincial and/ or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orice size.
4
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 5
E. Non-Combustible Materials Specication
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specication
Materials made of or surfaced with wood, compressed pa­per, plant bers, plastics, or other material that can ignite and burn, whether ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
H. California
WARNING: This product and the fuels used to
operate this product (liquid propane or natural gas), and the products of combustion of such fuels, can expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm. For more information go to: www. P65Warnings.ca.gov.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
5
Page 6
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
I. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, in­cluding but not limited to decks and porches, the following requirements shall be satised:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2) (a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
Signage
A metal or plastic identication plate shall be permanent­ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
6
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
• The referenced “special venting system” instructions shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
Page 7
2 2
Getting Started
A. Design and Installation Considerations
WARNING! Risk of Fire or Explosion! Read all instruc­tions before starting the installation.
Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, re o󰀩cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system conguration to be used. If Passive Heat will be installed, consider location of discharge opening in relation to venting and other construction materials.
• Gas supply piping requirements.
• Provisions for optional heat management system.
• Electrical wiring requirements.
• Framing and nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
Installation and service of this appliance should be performed by qualied personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certied professionals.
B. Good Faith Wall Surface
TO CEILING
105°F
104°F
24 in.
101°F
30 in.
TO CEILIN G
95°F
98°F
42 in.
36 in.
95°F
36 in.
30 in.
FIREPL ACE
OPENIN G
110°F
119°F
24 in.
142°F
18 in.
194°F
12 in.
6 in.
MEASUR EMENTS FROM
TOP EDGE O F THE OPENING
APPLIAN CE FRONT
Figure 2.1 Good Faith Wall Surface Temperatures Above Appliance
OPTIONAL PASSIVE HEAT KIT OR
TM
SMART-WALL
TV KIT INSTALLED
FIREPL ACE
OPENI NG
120°F
145°F
6 in.
109°F
18 in.
12 in.
95°F
48 in.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualied service technician, service agency or your dealer.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
MEASU REMENTS FROM
TOP EDGE O F THE OPENIN G
Figure 2.2 Good Faith Wall Surface Temperatures Above Appliance with Passive Heat or Smart-WallTM Kit Installed
If installing a television (TV) above the appliance, see Section 3 of the appliance Owner’s Manual.
NOTICE: Surface temperatures listed above are taken with a temperature measuring probe as prescribed by the test standard used for appliance certication. Temperatures on walls or mantels taken with an infrared thermometer may yield increased temperatures of up to 30 °F (17 °C) or more depending on the thermometer settings and material characteristics being measured. Use appropriate nishing materials that are able to withstand these conditions. For additional nishing guidelines, see Section 10.
7
Page 8
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Hand Tools Tape measure Level Framing material Manometer Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses/Gloves Wrenches Reciprocating saw 1/4 in. nut driver Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300 ºF minimum continuous exposure
rating)
D. Inspect Appliance and Components
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualied service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
• Carefully remove the appliance and components from
the packaging.
• The vent system components and decorative barrier
fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate
must be installed.
• Report to your dealer any parts damaged in shipment.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modication of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the logs/media (as applicable) or the glass assembly.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
8
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 9
3 3
Framing and Clearances
A. Appliance/Decorative Barrier Front Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
O
GAS LINE
ACCESS
LEFT VIEW
Q
HEAT MANAGEMENT SYSTEMS ACCESS
R
M
Ø
U
V
S
P
X
TOP VIEW
L
N Ø
C
B A
T
FRONT VIEW
K
I
D
W
J
E
H
F
G
RIGHT VIEW
ELECTRICAL
ACCESS
Appliance Dimensions Table
Location Inches Millimeters
A 36 914
B 31 787
C 27-1/4 692
D 15-1/4 387
E 38-1/16 967
F 3-1/2 89
G 7 178
H 40-1/2 1029
I 9-13/16 249
J 17-3/4 451
K 1/2 13
L 25-3/4 654
Figure 3.1 Appliance Dimensions - COSMO32-IFT-B
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Location Inches Millimeters
M 16-3/4 425
N 6-5/8 168
O 34-3/8 873
P 2-3/16 56
Q 6 152
R 17-1/4 438
S 25-7/8 657
T 38-1/2 978
U 6-1/8 156
V 7-1/2 191
W 10-3/8 264
X 7-3/4 197
9
Page 10
HEAT MANAGEMENT SYSTEMS ACCESS
O
GAS LINE
ACCESS
TOP VIEW
K
L
R
M
Ø
U
V
N Ø
J
I
W
C
E
S
D
H
P
X
F
Q
B A
G
ELECTRICAL
ACCESS
T
Appliance Dimensions Table
Location Inches Millimeters
A 41 1041
B 36 914
C 32-1/4 819
D 15-1/4 387
E 33-11/16 856
F 3-1/2 89
G 7 178
H 46-1/2 1181
I 9-13/16 249
J 17-3/4 451
K 1/2 13
L 30-3/4 781
Figure 3.2 Appliance Dimensions - COSMO36-IFT-B
10
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Location Inches Millimeters
M 16-3/4 426
N 6-5/8 168
O 32-3/8 822
P 2-3/16 56
Q 6 152
R 17-1/4 438
S 25-7/8 657
T 43-1/2 1105
U 6-1/8 156
V 7-1/2 191
W 10-3/8 264
X 7-3/4 197
Page 11
O
GAS LINE
ACCESS
HEAT MANAGEMENT SYSTEMS ACCESS
R
Ø
U
S
P
X
Q
M
TOP VIEW
K
L
J
I
W
V
N Ø
C
H
E
D
F
B A
G
ELECTRICAL
ACCESS
T
LEFT VIEW
Appliance Dimensions Table
Location Inches Millimeters
A 48 1219
B 43 1092
C 39-1/16 993
D 15-1/4 387
E 33-11/16 856
F 3-1/2 89
G 7 178
H 46-1/2 1181
I 9-13/16 249
J 17-3/4 451
K 1/2 13
L 37-3/4 959
Figure 3.3 Appliance Dimensions - COSMO42-IFT-B
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
FRONT VIEW RIGHT VIEW
Location Inches Millimeters
M 16-3/4 425
N 6-5/8 168
O 32-3/8 822
P 2-3/16 56
Q 6 152
R 17-1/4 438
S 25-7/8 657
T 50-1/2 1283
U 6-1/8 156
V 7-1/2 191
W 10-3/8 264
X 7-3/4 197
11
Page 12
CFTF DECORATIVE BARRIER FRONTS
Dimensions are actual decorative barrier front dimensions. Use for reference only.
IMPORTANT! This replace requires an installed decorative barrier front to prevent direct contact with the hot viewing glass. DO NOT operate the replace with the barrier removed.
Decorative barrier front must be ordered at time of replace purchase. If decorative barrier front is not present, contact dealer.
Note: See Section 10 for hearth, mantel and nishing requirements.
Barrier Mesh: Integral to Decorative Barrier Front
G
H
A
B
F
E
D
COSMO32-IFT-B CFTF-32
COSMO36-IFT-B CFTF-36
COSMO42-IFT-B CFTF-42
C
A B C D E F G H
in. 28-3/16 14-1/8 33-1/8 6-7/8 9-13/16 19-7/8 26-7/8 25-1/8
mm 716 359 841 175 249 505 683 638
in. 33-3/16 14-1/8 38-1/8 6-7/8 9-13/16 19-7/8 26-7/8 25-3/16
mm 843 359 968 175 249 505 683 640
in. 40-3/16 14-1/8 45-1/8 6-7/8 9-13/16 19-7/8 26-7/8 25-3/16
mm 1021 359 1146 175 249 505 683 640
Figure 3.4 Decorative Barrier Front Dimensions - CFTF
12
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 13
MARTINI DECORATIVE BARRIER FRONTS
IMPORTANT! This replace requires an installed decorative barrier front to prevent direct contact with the hot viewing glass. DO NOT operate the replace with the barrier removed.
Decorative barrier front must be ordered at time of replace purchase. If decorative barrier front is not present, contact dealer.
Note: See Section 10 for hearth, mantel and nishing requirements.
Barrier Mesh: Integral to Decorative Barrier Front
G
H
E
D
COSMO32-IFT-B MAR-COSMO32
COSMO36-IFT-B MAR-COSMO36
COSMO42-IFT-B MAR-COSMO42
B
A
C
F
A B C D E F G H
in. 28-1/4 14-7/8 34-3/16 6-5/16 9-3/8 20-3/4 27-1/8 25-7/8
mm 718 377 867 160 239 527 689 657
in. 33-1/4 14-7/8 39-3/16 6-5/16 9-5/16 20-3/4 27-1/16 25-15/16
mm 845 377 995 160 237 527 687 658
in. 40-1/4 14-7/8 46-3/16 6-5/16 9-5/16 20-3/4 27-1/16 25-15/16
mm 1023 377 1172 160 237 527 688 658
Figure 3.5 Decorative Barrier Front Dimensions - MARTINI
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
13
Page 14
B. Appliance Location and Clearances to
Combustibles
When selecting a location for the appliance it is important to consider the required clearances to walls and allow suf­cient clearance for heat management systems venting. See Figure 3.5 and Figure 3.6.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be lo­cated out of trac and away from furniture and draperies.
NOTICE: Illustrations reect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
A
E
1/2 IN.
D*
A
C
TOP VENT
0
ELBOW
ONE 90
Refer to Section 10.C for mantel and wall projection information.
Consider the mantel or cabinet system to be installed and comply with the necessary requirements for elevated hearth. Refer to instructions included with cabinet system.
ALCOVE
INSTALLATION
TOP VENT
ONE 90° ELBOW
B
18 in. (457 mm) required when Passive Heat Side Discharge Kit is installed.
F
COSMO32-IFT-B
COSMO36-IFT-B
COSMO42-IFT-B
Figure 3.6 Appliance Locations
14
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Millimeters 1134 956 1603 383 438
Millimeters 1207 1067 1676 400 438
Millimeters 1283 1245 1816 495 438
A B C D E F
Inches 44-5/8 37-5/8 63-1/8
Inches 47-1/2 42 66 15-3/4 17-1/4
See Section 10.C for Alcove Installation
(Mantel and Wall Projection).
Inches 50-1/2 49 71-1/2 19-1/2 17-1/4
15-1/16 17-1/4
Page 15
Framing
This appliance is designed to be recessed into combus­tible framing with non-combustible material pre-installed on top and side. Drywall or combustible materials (mini­mum 1/2 inch thick) are designed to contact the non­combustible material/appliance as called out in Section 10 Finishing.
This appliance has been thoroughly tested to minimize drywall cracking and/or the protrusion of screws “screw pops" when framed as shown below.
Framing should be done in a manner similar to framing a window or door: Double-2x4/2x6 as a header for horizon­tal strength and utilizing Jack or Trimmer stud fastened to the King studs for vertical strength.
A
If elevating the appliance, the base of the appliance should also be constructed in a similar manner to prevent settling.
Refer to Figures 3.7, 3.8 and 3.9 for information regarding framing when the Passive Heat Kit is installed. Install the Passive Heat Kit per the instructions provided with the kit.
Note: Refer to Section 10 for important information related to facing, drywall specications and decorative barrier front information.
MEASURE FROM TOP
OF APPLIANCE OPENING
HEADER DEPTH: NOT TO EXCEED 3 INCHES
APPLIANCE MAY BE INSTALLED OFF OF FLOOR**
B
C
D
JACK (TRIMMER) STUD
KING STUD
A B C D E F G H I J K
Model
Size
32
36
42
mm 219 927 451 940 787 0 0 13 13 914 1445
mm 219 832 451 1067 787 0 0 13 13 914 1445
mm 219 832 451 1245 787 0 0 13 13 914 1445
Rough
Opening
(Vent Pipe)
in. 8-5/8 36-1/2 17-3/4 37 31 0 0 1/2 1/2 36 56-7/8
in. 8-5/8 32-3/4 17-3/4 42 31 0 0 1/2 1/2 36 56-7/8
in. 8-5/8 32-3/4 17-3/4 49 31 0 0 1/2 1/2 36 56-7/8
Rough
Opening
(Height)
Rough
Opening
(Depth)
F
G
NOTE: E & K dimensions will change if Passive Heat option is installed. Reference the instructions included with the Passive Heat Kit.
MINIMUM FRAMING DIMENSIONS*
Rough
Opening
(Width)
Clearance
to Room
Ceiling
Combustible
Floor
Minimum
Hearth
Required
J
Behind
Appliance
I
Sides of
Appliance
H
Front of
Appliance
E
K
Clearance
to Ceiling
* Adjust framing dimensions for interior chase sheathing (such as sheetrock) ** If appliance is installed o󰀨 of oor, maintain required clearances to combustibles. Construct platform in accordance with local building codes.
Figure 3.7 Clearances to Combustibles
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
15
Page 16
Framing Dimensions- Passive Heat Front Discharge (PH-FRT-LINEAR)
Front Discharge: Air conveyed into the room through one front discharge slot.
C
CHASE DETAIL
1-1/2 IN. (2 X 4 FRAMING)
0-3 IN.
2 IN. MIN.
1/2 IN. X 1/2 IN. WIRE MESH**
A
TV
WARNING! Risk of Fire! Wire mesh required on
bottom of discharge opening (Dimension A) when nished discharge opening is greater than 3 inch-
B
E
D
es. Secure mesh to top of framing.
ROOM CEILING
CHASE CEILING REQUIRED WITHIN 3 IN. OF TOP OF OPENING
WIRE MESH**
= PASSIVE HEAT DISCHARGE OPENING
= CHASE CEILING ZONE
APPLIANCE MAY BE INSTALLED OFF OF FLOOR
FRONT DISCHARGE MINIMUM FRAMING DIMENSIONS
COSMO32-IFT-B
COSMO36-IFT-B
COSMO42-IFT-B
Inches 3-1/2 2 48 31-1/8 73-7/8 71-7/8
millimeters 89 51 1219 791 1876 1826
Inches 3-1/2 2 48 36-1/2 73-7/8 71-7/8
millimeters 89 51 1219 927 1876 1826
Inches 3-1/2 2 48 48-1/2 73-7/8 71-7/8
millimeters 89 51 1219 1232 1876 1826
A
TRIM KIT*
INSTALLED
(PHTRIM-LINEAR)
Required Height of
Discharge Opening
NO TRIM
KIT**
Height of
Discharge
Opening
B C D E
Clearance to
Top of
Discharge
Opening
Width of
Discharge
Opening
Clearance to
Top of Discharge
Opening From
Bottom of Appliance
Clearance from
Bottom of Appliance
to Bottom of
Discharge Opening
* Measurement for Trim Kit = 3-1/2 in. + Additional Finishing Material Thickness. Figure 3.9 shows vent cover dimensions.
** Measurement without Trim Kit = 2 in. + Additional Finishing Material Thickness. If nished discharge opening height is
greater than 3 inches, wire mesh is required.
Figure 3.8 Passive Heat Front Discharge Framing Dimensions With and Without a Trim Kit
16
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 17
Passive Heat Front Discharge (PH-FRT-LINEAR) Trim Kit
Vent Cover Dimensions
C
PHTRIM-32LINEAR
PHTRIM-36LINEAR
PHTRIM-42LINEAR
A
B
D
FRONT DISCHARGE FRAMING DIMENSIONS
A
Inside Height Inside Width Outside Height Outside Width
Inches 2-9/16 31-1/16 5-5/8 33
millimeters 65 789 143 838
Inches 2-9/16 36-1/2 5-5/8 38-3/8
millimeters 65 927 143 975
Inches 2-9/16 48-1/2 5-5/8 50-3/8
millimeters
65 1232 143 1280
B C D
Figure 3.9 Passive Heat Front Discharge - Vent Cover Dimensions
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
17
Page 18
Framing Dimensions - Passive Heat Side Discharge (PH-SIDE-LINEAR)
Side Discharge: Air conveyed into the room through two discharge registers,
one on each side of appliance.
WARNING! Risk of Fire! DO NOT place combustible objects or combustible materials in non-combustible zone. Appliance and combustible materials will overheat.
B
CHASE DETAIL
1-1/2 IN. (2 X 4 FRAMING)
CHASE CEILING ZONE
0-3 IN.
ROOM CEILING
CHASE CEILING REQUIRED WITHIN 3 IN. OF TOP OF OPENING
DISCHARGE OPENING
E
A
D
= PASSIVE HEAT DISCHARGE OPENING
= CHASE CEILING ZONE
APPLIANCE MAY BE INSTALLED OFF OF FLOOR
Discharge
COSMO32-IFT-B COSMO36-IFT-B COSMO42-IFT-B
Inches 12-1/4 8-3/4 63-5/8 77-3/8 18
millimeters 311 222 1616 1965 457
C
SIDE DISCHARGE FRAMING DIMENSIONS
A B C D E
Height of
Opening
Width of
Discharge
Opening
Discharge Opening From
Minimum
Clearance to
Bottom of Appliance
Minimum
Clearance Bottom of
Appliance to Ceiling
Minimum Clearance to Combustible
Materials
Figure 3.10 Passive Heat Side Discharge Framing Dimensions
18
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 19
Framing Dimensions - Passive Heat Open Top Discharge (PH-FRT-LINEAR)
Open Top Discharge: Both sides and the top are open allowing air to be conveyed into the room.
WARNING! Risk of Fire! Mesh screen required on bottom of discharge opening when discharge opening is greater than 3 inches. Secure mesh to top of framing.
C
A
B
OPEN TOP DISCHARGE MINIMUM FRAMING DIMENSIONS
B C
Clearance to
Width of Discharge
COSMO32-IFT-B
COSMO36-IFT-B
COSMO42-IFT-B
A*
Height of Discharge
Opening
Inches 2 48 31-1/8
millimeters 51 1219 791
Inches 2 48 36-1/2
millimeters 51 1219 927
Inches 2 48 48-1/2
millimeters 51 1219 1232
Discharge Opening
* Mesh screen required for front discharge or open top discharge passive heat installations with discharge
opening of 3 inches or greater.
Figure 3.11 Passive Heat Minimum Framing Dimensions Open Top Discharge
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Opening
19
Page 20
C. Constructing the Appliance Chase
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specied air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and
making contact with replace or chimney.
• Failure to maintain airspace may cause overheating and a re.
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
NOTICE: Where required by code, install only sprinkler heads with a sprinkler activation temperature classied as Extra High.
Sprinklers inside of chase: Keep sprinkler head away from vent and chimney.
Heat Management applications: Maintain 36 inches of clearance to openings from which heat is discharged such as convection slots, passive heat registers, heat zone registers, etc. Refer to Section 6.B for Heat Management options allowed for this appliance.
Chases should be constructed and insulated in the same manner as the thermal envelope of the home based on the code requirements for that climate zone to prevent air leakage and draft problems. The chase is an extension of the building thermal envelope.
To further prevent drafts and air leakage, the wall shield and ceiling restops should be sealed with caulk with a minimum of 300 ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be sealed with caulk with a minimum of 300 ºF continu­ous exposure rating or stu󰀨ed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
Minimum height requirements for an exterior chase on a top­vented appliance are shown in Figure 3.12. Reference Fig­ure 4.5 for additional clearances.
A
3 IN. MIN.
COSMO32-IFT-B: 50-7/8 IN. COSMO36-IFT-B: 56-7/8 IN. COSMO42-IFT-B: 56-7/8 IN.
= REQUIRED MINIMUM VENTING OFF TOP COSMO32-IFT-B = 0 IN. COSMO36-IFT-B = 12 IN. COSMO42-IFT-B = 12 IN.
* NOTE: If overhang “A” is less than 2 inches, clearance from top of termination cap to bottom of overhang “B” MUST be a minimum of 4 inches. If A is two inches or greater, see Figure 4.5, “Minimum Clearances for Termination.”
Figure 3.12 Exterior Chase - Minimum Height Requirements
_B*
20
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 21
HORIZONTAL
4 4
Termination Location and Vent Information
A. Approved Pipe
WARNING! Risk of Fire, Delayed Ignition or Asphyxi-
ation. This appliance requires a separate vent. DO NOT
vent to a pipe serving any other appliance.
This appliance is only approved for use with the Hearth & Home Technologies SLP venting system. Refer to Sec­tion 12.A for vent component information and dimensions. Only use listed decorative termination caps/shrouds with Hearth & Home Technologies approved venting systems.
DO NOT mix pipe, ttings or joining methods from di󰀨er­ent manufacturers.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
Approved Pipe - Rigid
This appliance is approved for use with Hearth & Home Technologies SLP venting systems. Refer to Section
12.A for vent component information and dimensions.
DO NOT mix pipe, ttings or joining methods from di󰀨er­ent manufacturers.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli- ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Approved Pipe - Flex
This appliance is approved for use with Hearth & Home Technologies SLP-FLEX (6-5/8 inch) and SLP-FLEX7 (7 inch) venting systems.
DO NOT mix pipe, ttings or joining methods from di󰀨erent manufacturers. SLP-FLEX and SLP-FLEX7 venting cannot be interchanged.
SLP-FLEX (6-5/8 Inch): Venting may be used in any venting conguration shown in the venting tables pro­vided that the horizontal vent length is reduced by 25%.
B. Vent Termination Minimum Clearances
WARNING
Fire Risk. Maintain vent clearance to combustibles as
specied.
DO NOT pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe could cause overheating and re.
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT TERMINATION CAP
Roof Pitch H (Min.) Ft
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* H minimum may vary depending on regional snowfall.
Refer to local codes.
Figure 4.1 Minimum Height From Roof to Lowest Discharge Opening
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
SLP-FLEX7 (7 Inch-Canada Only): Venting requires adapter collars to transition from the 6-5/8 IN. appliance starting collar and to the 6-5/8 IN. termination cap. Refer to installation instructions included with the SLP-FLEX7 collar adapter (SLP-FLEX7-A). SLP-FLEX7 Series vent­ing is approved for use in Canada only.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli- ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
21
Page 22
A B
6 in. (minimum) up to 20 in.
152 mm/508 mm
457 mm
20 in. and over 0 in. minimum
18 in. minimum
Wood or Fuel Oil
Termination Cap
B
A *
**Gas
Termination
Cap
* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.
** If two gas terminations are present, they may be level (B = 0 inches) provided A is a minimum of 6 inches.
OVERHANG
X
WALL
Y
Figure 4.2 Staggered Termination Caps
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, trac areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different clearances.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
• Vinyl protection kits are suggested for use with vinyl siding.
• Measure horizontal and vertical termination cap clearances as noted in Figure 4.3 and Figure 4.4.
H=Measure Horizontal Distances from H V=Measure Vertical Distances from V
V
CLEARANCE
V
= 6 IN.
H
H
For X and Y dimensions, see Figure 4.4.
Figure 4.4 Measure Horizontal and Vertical Termination Clearance to Trapezoid Portion of Cap
Figure 4.3
22
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 23
C. Vent Terminal Clearances
C
V
B
J
V
B
D
V
V
F
B
V
A
G
M
= AREA WHERE TERMINAL IS NOT PERMITTED
X
= AIR SUPPLY INLET
V
= VENT TERMINAL
H or i
V
X
H
V
V
H
E
V
V
A
V
K
V
L
Electrical
Service
C
V
U.S.A. Installations: In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. Canadian Installations: In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
U.S.A. CANADA
A Clearance above grade,veranda, porch, deck, or balcony 12 in. (305 mm) 12 in. (305 mm)
K
V
B Clearance to window or door that may be opened, or to permanently closed window
9 in. min.
(229 mm min.)
12 in. min.
(305 mm min.)
clearance below unventilated so󰀩t 18 in. (457 mm) 18 in. (457 mm)
clearance below ventilated so󰀩t 18 in. (457 mm) 18 in. (457 mm)
C
clearance below any vinyl so󰀩ts and electrical service 30 in. (762 mm) 30 in. (762 mm)
D clearance to outside corner 6 in. (152 mm) 6 in. (152 mm)
E clearance to inside corner 6 in. (152 mm) 6 in. (152 mm)
not to be installed above a gas meter/regulator assembly within 3 feet horizontally from
F
the center-line of the regulator
3 ft (914 mm) 3 ft (914 mm)
G clearance to gas service regulator vent outlet 3 ft (914 mm) 3 ft (914 mm)
clearance to non-mechanical air supply inlet to building or the combustion air inlet to
H
any other appliance termination (mechanical or non-mechanical)
9 in. (229 mm) 12 in. (305 mm)
clearance to a mechanical (powered) air supply inlet
I
***(All mechanical air intakes within 10 feet of a horizontal termination cap must be
3 ft (914 mm)*** 6 ft (1.8 m)
a minimum of 3 feet below termination.)
On public property: clearance above paved sidewalk or a paved driveway.
7 ft (2.1 m) 7 ft (2.1 m)**
J
**(A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.)
clearance from sides of electrical service 6 in. (152 mm) 6 in. (152 mm)
K
Location of the vent termination must not interfere with access to the electrical service.
clearance above electrical service 12 in. (305 mm) 12 in. (305 mm)
L
Location of the vent termination must not interfere with access to the electrical service.
clearance under veranda, porch, deck, balcony or overhang *(Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of
M
two sides beneath the oor.)
vinyl or composite overhang 42 in. (1067 mm) 42 in. (1067 mm)
Figure 4.5 Minimum Clearances for Termination
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
18 in. (457 mm) 12 in. (305 mm)*
23
Page 24
D. Use of Elbows
Diagonal runs have both vertical and horizontal vent as­pects when calculating the e󰀨ects. Use the rise for the vertical aspect and the run for the horizontal aspect. See Figure 4.6.
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 inch (216 mm) horizontal run and 8-1/2 inch (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows. See Figure 4.6.
Figure 4.7 shows the vertical and horizontal o󰀨sets for SLP elbows.
Y
X
VERTICAL
EFFECTIVE
LENGTH
RUN
HORIZONTAL
SLP
Pipe
SLP4 4 102 2-3/4 70
SLP6 6 152 4-1/4 108
SLP12 12 305 8-1/2 216
SLP24 24 610 17 432
SLP36 36 914 25-1/2 648
SLP48 48 1219 34 864
SLP6A 3 to 6 76 to 152
SLP12A 3 to 12 76 to 305
E󰀨ective Length Rise/Run
Inches Millimeters Inches Millimeters
2-1/8-4-1/4 54-108
2-1/8-8-1/2 54-216
RISE
Vent
Type
SLP 5-1/4 133 11-3/8 289
Inches Millimeters Inches Millimeters
X Y
X
X
Vent Type
SLP 11-1/4 286
Figure 4.7 Vertical and Horizontal O󰀨set for DVP and SLP Elbows
Inches Millimeters
X
Figure 4.6
24
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 25
Measuring Standards:
Vertical and horizontal measurements listed in the vent diagrams and clearances for termination were made using the following standards:
• Pipe measurements are shown using the e󰀨ective length of pipe. See Section 12.A (Figure 12.1) for information on e󰀨ective length of pipe components.
• Horizontal terminations are measured to the outside mounting surface (flange of termination cap). See Figure 4.8.
• Vertical terminations are measured to top of last section of pipe. See Figure 4.9.
• Horizontal pipe installed level with no rise.
E. Use of Flex Vent (SLP-FLEX Series 6-5/8
Inch)
The ex vent must be supported with the spacing between support intervals not exceeding 4 feet, with no more than 1/2 inch sag between supports.
A support is required at each change in venting direc­tion, and in any location where it is necessary to maintain the necessary clearance to combustibles. A simple “up and out” installation (Figure 4.10) requires only enough support to maintain the necessary clearance to combusti­bles. However, the vent attachment point and the restop location are considered to be supports.
TERMINATION
3 in. CLEARANCE
FLEX-VENT
CAP
1 in.
CLEARANCE
MEASURE TO SHADED SURFACE (OUTSIDE MOUNTING SURFACE)
Figure 4.8 Measure to Outside Mounting Surface
Figure 4.10 Flex Vent Pipe - Generic Fireplace Shown
Figure 4.9 Measure to Top of Last Section of Pipe
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
25
Page 26
F. Vent Diagrams
General Rules:
• SUBTRACT 3 ft from the total H measurement for each
90º elbow installed horizontally.
• SUBTRACT 1-1/2 ft from the total H measurement for
each 45º elbow installed horizontally.
• A maximum of three 90º elbows (or six 45º elbows) may
be used in any vent conguration. Some elbows may be installed horizontally. See Figure 4.15.
• Elbows may be placed back to back anywhere in the
system.
Any 90º elbow may be replaced with two back to back
45º elbows.
• When penetrating a combustible wall, a wall shield
restop must be installed.
• When penetrating a combustible ceiling, a ceiling restop
must be installed.
• Horizontal runs of vent do not require vertical rise;
horizontal runs may be level.
• Horizontal termination cap should have a 1/4 inch
downward slant to allow any moisture in cap to be released. See Figure 4.11.
1/4 in. max.
(6 mm)
Figure 4.11 Vent Cap
26
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 27
Top Vent - Horizontal Termination
One Elbow
V Minimum
90° Elbow Not Allowed Not Allowed 1 ft. 305 mm
1 ft. 305 mm 1 ft. 305 mm 1 ft. 305 mm 2 ft. 610 mm
2 ft. 610 mm 5 ft. 1.5 m 5 ft. 1.5 m 5 ft. 1.5 m
3 ft. 914 mm 8 ft. 2.4 m 8 ft. 2.4 m 8 ft. 2.4 m
4 ft. 1.2 m 10 ft. 3.0 m 10 ft. 3.0 m 15 ft. 4.6 m
5 ft. 1.5 m 14 ft. 4.3 m 14 ft. 4.3 m
COSMO42-IFT-B COSMO36-IFT-B COSMO32-IFT-B
H MAX. =14 ft. (4.3 m)
V + H MAX. = 40 ft. (12.2 m)
CAUTION: The SLP-HRC-SS termination caps are not approved for use with these models. May lead to elevated glass temperature that may cause tempered glass breakage.
H1 Maximum
H MAX. =15 ft. (4.6 m)
V + H MAX. = 40 ft. (12.2 m)
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
Note: Use SLP Series components only.
Figure 4.12
H
V
1
1
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
27
Page 28
Top Vent - Horizontal Termination - (continued)
2
Two Elbows
Note: Use SLP Series
components only.
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
CAUTION: The SLP-HRC-SS termination caps are not approved for use with these models. May lead to elevated glass temperature that may cause tempered glass breakage.
V Minimum
90° Elbow Not Allowed Not Allowed 1 ft. 305 mm
1-1/2 ft. 457 mm 2 ft. 610 mm 2 ft. 610 mm 2 ft. 610 mm
2 ft. 610 mm 5 ft. 1.5 m 5 ft. 1.5 m 5 ft. 1.5 m
3 ft. 914 mm 8 ft. 2.4 m 8 ft. 2.4 m 8 ft. 2.4 m
4 ft. 1.2 m 10 ft. 3.0 m 10 ft. 3.0 m 15 ft. 4.6 m
5 ft. 1.5 m 15 ft. 4.6 m 15 ft. 4.6 m
H1 + H
Maximum
COSMO42-IFT-B COSMO36-IFT-B COSMO32-IFT-B
H1 + H2 MAX. =15 ft. (4.6 m)
V1 + H1 + H2 MAX. = 40 ft. (12.2 m)
H
V
2
H
1
1
INSTALLED
HORIZONTALLY
Figure 4.13
28
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 29
Top Vent - Horizontal Termination - (continued)
Three Elbows
COSMO32-IFT-B
V1 Minimum H1 + H2 Maximum V
90° Elbow 6 ft. 1.8 m * *
1 ft. 305 mm 10 ft. 3.0 m * *
2 ft. 610 mm 12 ft. 3.7 m * *
3 ft. 914 mm 14 ft. 4.3 m * *
H1 + H2 MAX. =14 ft. (4.3 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
*No specic restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot
exceed 40 ft. (12.2 m)
COSMO36-IFT-B / COSMO42-IFT-B
V1 Minimum H1 + H2 Maximum V
1-1/2 ft. 457 mm 6 ft. 1.8 m * *
2 ft. 610 mm 9 ft. 2.7 m * *
3 ft. 914 mm 14 ft. 4.3 m * *
H1 + H2 MAX. =14 ft. (4.3 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
*No specic restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot
exceed 40 ft. (12.2 m)
V1 + V2 Minimum
2
2
V1 + V2 Minimum
H
2
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
CAUTION: The SLP-HRC-SS termination caps are not approved for use with these models. May lead to elevated glass temperature that may cause tempered glass breakage.
V
2
V
H
1
1
Figure 4.14
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
29
Page 30
Top Vent - Horizontal Termination - (continued)
Three Elbows
WARNING
Risk of Fire! This vent conguration can ONLY be used for
COSMO36-IFT-B and COSMO42-IFT-B Natural Gas appliances.
H1 + H2 + H3 MAXIMUM
V Minimum
4 ft. 1.2 m 15 ft. 4.6 m
H1 + H2 + H3 MAX. = 15 ft. (4.6 m)
V1 MAX. = 7 ft (2.1 m)
COSMO42-IFT-B COSMO36-IFT-B
(NG ONLY)
Note: Use SLP Series
components only.
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
CAUTION: The SLP-HRC-SS termination caps are not approved for use with these models. May lead to elevated glass temperature that may cause tempered glass breakage.
INSTALLED
HORIZONTALLY
H
2
H
1
H
3
V
1
INSTALLED
HORIZONTALLY
Figure 4.15
30
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 31
Top Vent - Vertical Termination
No Elbow
V1 = 60 ft. Max. (18.3 m)
Note: Use SLP Series
components only.
Note: If installing a vertical vent/termination o󰀨 the top of the appliance, the optional exhaust restrictor may be needed.
V
1
Figure 4.16
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
31
Page 32
Top Vent - Vertical Termination - (continued)
Exhaust Restrictor Instructions
Exhaust restrictors are recommended for these verti-
cally terminated products which have excessive draft.
Exhaust restrictors will compensate for high draft, and
restore visual ame height. If the vent conguration has
a total vertical of 15-60 feet, an exhaust restrictor may
be needed. The exhaust restrictor can be located in the
appliance manual bag.
Exhaust Restrictor Installation
1. COSMO42-IFT-B/COSMO36-IFT-B Only: Remove inner heat shield by removing two wing nuts from top front of heat shield and two screws that secure the heat shield to back wall of replace. Retain heat shield and fasteners.
2. ALL SIZES: Center the exhaust restrictor in the open end of the exhaust outlet and secure through the slots on the exhaust restrictor with the two 1/4 in. self-tapping screws provided in the appliance manual bag. See Figure 4.17.
3. COSMO42-IFT-B/COSMO36-IFT-B Only: Reinstall shield by securing it with the two wing nuts and two screws previously removed in Step 1.
WING NUTS
SCREWS
HEAT SHIELD
EXHAUST RESTRICTOR
Note: Recommended air shutter settings are located in Section 9.E.
INSTALLED SCREWS
Figure 4.17 Installing Restrictor
32
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 33
Top Vent - Vertical Termination - (continued)
Two 90º Elbows
COSMO32-IFT-B
V1 Minimum H Maximum V
2
V1 + V2 Minimum
90° Elbow 2 ft. 610 mm * *
1 ft. 305 mm 3 ft. 914 mm * *
2 ft. 610 mm 5 ft. 1.5 m * *
3 ft. 914 mm 7 ft. 2.1 m * *
4 ft. 1.2 m 15 ft. 4.6 m * *
H MAX. =15 ft. (4.6 m)
V1 + V2 + H MAX. = 40 ft. (12.2 m)
* No specic restrictions on this value EXCEPT V1 + V2 + H cannot exceed 40 ft. (12.2 m)
COSMO36-IFT-B / COSMO42-IFT-B
V1 Minimum H Maximum V
2
V1 + V2 Minimum
1 ft. 305 mm 2 ft. 610 mm * *
2 ft. 610 mm 3 ft. 914 mm * *
3 ft. 914 mm 5 ft. 1.5 m * *
4 ft. 1.2 m 7 ft. 2.1 m * *
5 ft. 1.5 m 15 ft. 4.6 m * *
H MAX. =15 ft. (4.6 m)
V1 + V2 + H MAX. = 40 ft. (12.2 m)
* No specic restrictions on this value EXCEPT V1 + V2 + H cannot exceed 40 ft. (12.2 m)
V
2
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
Note: Use SLP Series components only.
V
1
H
1
Figure 4.18
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
33
Page 34
Top Vent - Vertical Termination - (continued)
Three 90º Elbows
Note: Use SLP Series
components only.
COSMO32-IFT-B
V1 Minimum H1 + H2 Maximum V
2
V1 + V2 Minimum
90° Elbow 1 ft. 305 mm * *
1 ft. 305 mm 2 ft. 610 mm * *
2 ft. 610 mm 4 ft. 1.2 m * *
3 ft. 914 mm 6 ft. 1.8 m * *
4 ft. 1.2 m 14 ft. 4.3 m * *
H MAX. =14 ft. (4.3 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
* No specic restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 40 ft. (12.2 m)
COSMO36-IFT-B
V1 Minimum H1 + H2 Maximum V
2
V1 + V2 Minimum
1 ft. 305 mm 1 ft. 305 mm * *
2 ft. 610 mm 2 ft. 610 mm * *
3 ft. 914 mm 4 ft. 1.2 m * *
4 ft. 1.2 m 6 ft. 1.8 m * *
5 ft. 1.5 m 14 ft. 4.3 m * *
H MAX. =14 ft. (4.3 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
* No specic restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 40 ft. (12.2 m)
COSMO42-IFT-B
V1 Minimum H1 + H2 Maximum V
2
V1 + V2 Minimum
1 ft. 305 mm 1 ft. 305 mm * *
V
2
2 ft. 610 mm 2 ft. 610 mm * *
3 ft. 914 mm 4 ft. 1.2 m * *
4 ft. 1.2 m 6 ft. 1.8 m * *
5 ft. 1.5 m 14 ft. 4.3 m * *
H MAX. =14 ft. (4.3 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
* No specic restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 40 ft. (12.2 m)
H
1
H
2
IN STAL LED
HORIZONTALLY
V
1
Figure 4.19
34
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 35
Top Vent - Vertical Termination - (continued)
Four 90º Elbows
Note: Use SLP Series
components only.
Note: There MUST be a 25% reduction in total H when using SLP-FLEX Series (6-5/8 inch) vent except when using the simple up and out installation. See Figure 4.10.
COSMO42-IFT-B, COSMO36-IFT-B & COSMO32-IFT-B
V1 MIN. H1 MAX. V2 MIN. H2 MAX. V3 MIN.
2-1/2 ft. 762 mm 4 ft. 1.2 m 4 ft. 1.2 m 4 ft. 1.2 m 3-1/2 ft. 1.0 m
V1 + V2 + V
V
3
H
2
+ H2 Maximum= 40 ft. (12.2 m)
3 + H1
V
2
H
1
V
1
Figure 4.20
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
35
Page 36
Coaxial to Colinear Venting
WARNING! Risk of Fire! Coaxial to colinear venting con­guration may only be used in existing non-combustible chimney. Installation in any other venting application could cause re.
The coaxial to colinear adapter (DV-46DVA-GCL) is ap­proved for installations into solid fuel masonry or factory built replaces that have been installed in accordance with the National, Provincial, State and local building codes. The coaxial to colinear vent components are shown in Section 12.A. The DV-46DVA-GCL must be recessed into existing masonry replace. See Table 1 and Figure
4.21.
OUTSIDE FACE OF
FIREPLACE
EXHAUST VENT PIPE
TOP OF FIREPLACE
OPENING
5 IN. MIN.
3 IN. MIN.
SHADED AREA DEFINED AS
“INSIDE EXISTING MASONRY
FIREPLACE”
INLET AIR VENT PIPE
Figure 4.21 Coaxial/Colinear Appliance Connector
EXHAUST VENT PIPE
Prior to installing the gas appliance:
• Have the chimney and adjacent structure inspected
and cleaned by qualied professionals. Hearth & Home Technologies recommends that NFI or CSIA certied professionals, or technicians under the direction of certi­ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.
• Replace component parts of the chimney and replace
as specied by the professionals.
• Ensure all joints are properly engaged and the chimney
is properly secured.
Stainless Steel Flex Requirement - COSMO32-IFT-B ONLY:
The COSMO32-IFT-B model requires the use of a 3 ft.
stainless steel ex liner (768-380A) to be installed directly to the exhaust collar on the DV-46DVA-GCL connector.
WARNING! Risk of Fire! Risk of Asphyxiation! Failure
to install the stainless steel ex could cause excessive ex vent temperatures.
• Aluminum material degradation could cause ex vent
system to fail.
• Installer MUST install the 3 ft. stainless steel ex on
COSMO32-IFT-B.
Figure 4.22 Existing Fireplace DV-46DVA-GCL
Clearance Requirements
Table 1
CLEARANCE TO COMBUSTIBLES REQUIREMENTS
DV-46DVA-GCL 3 IN.
Exhaust Vent Pipe 5 IN.
Clearances to Combustibles:
Refer to Section 3 for clearances to the appliance, man­tel, mantel legs and wall projection.
Refer to Section 5 for pipe clearances to combustibles.
Termination Cap
For installation of termination cap see minimum vent heights for various pitched roofs. See Section 4.A.
Flue Damper
Fully lock the solid fuel replace’s ue damper in the open position, OR completely remove it.
Venting Components
The LINK-DV30B is approved for use with the coaxial/co­linear venting application. The LINK-DV30B kit includes:
• Two 30 foot sections of exible vent pipe (3 inches Ø). One section is used to draw combustion air and the other section is used to expel exhaust gases.
• One vertical termination cap.
CAUTION! DO NOT use any ue restrictor when vent-
ing with the DV-46DVA-GCL adapter and LINK-DV30B
kit. This could result in poor ame appearance, sooting, pilot malfunction, or overheating.
36
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 37
V
Connecting the DV-46DVA-GCL Adapter to Appliance
WARNING! Risk of Fire, Explosion or Asphyxiation!
Do NOT connect this gas appliance to a chimney ue serving a separate solid fuel or gas burning appliance.
• Could impair safe operation of this appliance or other appliances connected to the ue.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
Top Vent
• Remove top seal cap and insulation if equipped. See Section 6, “Appliance Preparation.” Attach the DV-46DVA-GCL adapter to the appliance starting collar with 3-1/2 in. self-tapping screws. See Figure 4.23.
Connecting the LINK-DV30B to the DV-46DVA-GCL adapter
• Insert the two sections of exible vent pipe down the existing chimney.
• Attach one 3 ft section of ex pipe to the exhaust collar on top of the DV-46DVA-GCL adapter with three screws.
• Attach one section of exible vent pipe to the 3 ft ex pipe with three self-tapping screws.
• Attach one section of exible vent pipe to the inlet collar on top of the DV-46DVA-GCL adapter with three self­tapping screws.
• To minimize cold air drafts, seal around the ex vents at the damper inside the chimney with non-combustible unfaced berglass or rock wool insulation.
The DV-46DVA-GCL adapter must be recessed into existing masonry replace. This measurement is taken from the top of the replace opening. See Table 1 and Figure 4.22.
CAUTION! DO NOT use any ue restric­tor when venting with the DV-46DVA-GCL adapter and LINK-DV30B kit. This could
result in poor ame appearance, sooting, pilot malfunction, or overheating.
NOTICE: To achieve optimum performance of appliance, minimize or avoid bends in exhaust vent pipe.
EXISTING CHIMNEY
EXISTING CHIMNEY
COAXIAL/COLINEAR
APPLIANCE CONNECTOR
DIRECT VENT FIREPLACE
EXHAUST AIR
VENT PIPE
TERMINATION CAP
V
INLET AIR
VENT PIPE
3 FT Stainless steel flex pipe required on 32 inch model.
To minimize cold air drafts, seal with non-combustible insulation.
Figure 4.23
FLOOR
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
HEARTH
Minimum 10 ft 3.05 m
Maximum 40 ft 12.2 m
37
Page 38
5 5
Vent Clearances and Vent Framing
A. Vent Clearances to Combustibles
WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:
• Between ceiling restops
• Between wall shield restops
• Around vent system
Failure to keep insulation or other material away from vent pipe could cause overheating and re.
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).
• DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick.
• If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be required.
SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to 194 mm thick).
• If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed. If wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be required.
(DVP-SLP Pipe Shown)
Heat
3 in. (76 mm)
top clearance
1 in. (25 mm) clearance around vertical sections
* When using SLP pipe, minimum clearances from the vent pipe to combustible materi-
als at inside wall firestops are: Top: 2-1/2 in. (64 mm) Bottom: 1/2 in. (13 mm) Sides: 1 in. (25 mm)
Shield
Wall
Shield
Firestop
WALL
3 in. (76 mm) top clearance *
Heat Shield
1 in. (25 mm) clearance bottom & sides
B. Wall Penetration Framing/Firestops
Combustible Wall Penetration
Whenever a combustible wall is penetrated, you must frame a hole for the wall shield restop(s). The wall shield restop maintains minimum clearances and prevents cold air inltration.
• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.
• SLP pipe - A wall shield restop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained.
• See Section 7.F for information for regarding the instal­lation of a horizontal termination cap.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by non-com­bustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall shield restop is only required on one side and no heat shield is necessary.
DO NOT PACK VENT FRAMING HOLE WITH INSULATION OR OTHER MATERIAL.
10 in.
10 in.
B
Figure 5.1 Horizontal Venting Clearances To Combustible Materials
38
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
A
COSMO36-IFT-B Shown
A* B
COSMO32-IFT-B
COSMO36-IFT-B
COSMO42-IFT-B
* Shows center of vent framing hole for top venting. The center of the
hole is 1 in. (25 mm) above the center of the horizontal vent pipe.
Note: Center of the horizontal vent pipe to the vertical measuring
surface of a trap cap is 5 inches (127 mm)
Figure 5.2 Wall Penetration
41-1/2 in. 40-1/2 in. 1054 mm 1029 mm
47-1/2 46-1/2
1207 1181
47-1/2 46-1/2
1207 1181
Page 39
C. Ceiling Firestop/Floor Penetra-
INSTALLED BELOW CEILING
INSTALLED ABOVE CEILING
tion Framing
WARNING! Risk of Fire! DO NOT pack insu-
lation around the vent. Maintain clearances to vent to prevent overheating.
A ceiling restop MUST be used between oors and attics.
SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/oor (see Figure 5.3).
• Frame the area with the same sized lumber as used in ceiling/oor joist.
• The ceiling restop may be installed above or below the ceiling joists when installed with an attic insulation shield. It must be under joists between oors that are not insulated. Refer to Figure 5.4.
• Secure in place with nails or screws.
ATTIC ABOVE
A
A
D. Install Attic Insulation Shield
WARNING! Fire Risk. The use of an attic
shield is required to prevent loose materials or insulation from contacting the vent causing overheating and a re.
The International Fuel Gas Code requires an attic shield constructed of 26 gauge minimum steel that extends at least 2 in. (51 mm) above insulation.
• Attic insulation shields must meet specied clearances to combustible materials and be secured in place.
• An attic insulation shield kit is available from Hearth & Home Technologies. Contact your dealer to order. Install attic insulation shield according to instructions included with kit.
Figure 5.3 Installing Ceiling Firestop
INSTALL ATTIC INSULATION SHIELDS
BEFORE OR AFTER INSTALLATION OF VENT SYSTEM
PIPE
SLP
A
9 in. (229 mm)
CEILING FIRESTOP
Figure 5.4 Installing the Attic Shield
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
CEILING FIRESTOP
39
Page 40
6 6
Appliance Preparation
A. Vent Collar Preparation
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
Top Vent
WARNING! Risk of Fire! Do not remove heat shield. El­evated header temperatures may cause a re.
COSMO42-IFT-B and COSMO36-IFT-B
1. Remove two screws and discard. See Figure 6.1.
2. Fold up top heat shield to 90 degrees as shown in
Figure 6.2.
REMOVE SCREWS
COSMO32-IFT-B
1. Remove two screws to remove shipping support. Discard shipping support. See Figure 6.3.
2. Remove and discard seal cap. See Figure 6.4.
REMOVE 2 SCREWS
Figure 6.1 COSMO42-IFT-B / COSMO36-IFT-B
- Shipping Position
HEAT MANAGEMENT KNOCKOUT LOCATIONS
TOP HEAT SHIELD IN POSITION
Figure 6.3 COSMO32-IFT-B - Shipping Support in Shipping Position
Figure 6.2 COSMO42-IFT-B B / COSMO36-IFT-B
- Top Heat Shield in Position
40
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Figure 6.4 COSMO32-IFT-B - Shipping Support and Seal Cap Removed
Page 41
B. Prepare For Heat Management
Introduction
An optional heat management system allows the heat from the appliance to be redirected as desired.
An optional heat management system must be installed by a qualied service technician at the time of the appliance installation. Follow the instructions shipped with the kit for installation and operation.
Smart-Wall™ TV Kit
When a Smart-Wall™ TV Kit is installed, only one Heat­Zone® -Gas kit or one Heat-Out-Gas kit may be installed. The Smart-Wall™ TV Kit can not be used with a power vent option or optional fan.
WARNING! Risk of Fire! DO NOT block passive heat registers! Overheating of appliance and combustible materials will occur.
NOTICE: Additional clearances are required for heat
management systems installations. Provisions must be made in advance to ensure t within the framing.
• Determine the heat management system(s) that will be installed.
• Locate the two heat management ports on the top of the appliance. Either one or two Heat-Zone® -Gas Kits may be installed. See Figure 6.2. Remove the knockouts from the appliance with a tin snips.
• Center the duct collar or passive heat adapter around the exposed hole and attach it to the appliance. See Figure 6.5.
Note: Do this BEFORE nal positioning of the appliance.
• Determine the location for the air register/fan housing assembly.
Reference the Heat-Zone®-Gas Kit, Smart-Wall™ TV Kit, Heat-Out-Gas Kit or Passive Heat instructions for the remaining installation steps.
Heat Management System options are:
HEAT-ZONE®-GAS: The heat is diverted into an
adjacent room.
• HEAT-OUT-GAS: The heat is diverted outside the
home/building.
Smart-Wall™ TV Kit: The warm air from the appliance
is conveyed through an air duct to remote locations in the same room or other rooms of the building.
• Passive Heat (PH-FRT-LINEAR, PH-SIDE-LINEAR):
The heat is vented into the room in which the appliance is installed through a discharge opening(s).
WARNING! Risk of Fire! DO NOT remove a knockout unless a heat management system will be installed in its place. Appliance and combustible materials will overheat.
REMOVE KNOCKOUTS
Figure 6.5 Proper Positioning, Leveling And Securing Of
Appliance
The COSMO-B models may utilize two Heat Management Systems, but not all are compatible.
The HEAT-OUT-GAS kit may be used with either HEAT­ZONE®-GAS or one of the Passive Heat options.
Passive Heat may be used with HEAT-OUT-GAS or one HEAT-ZONE®-GAS. The dedicated knockouts, as shown in Figure 6.5, must be used only as indicated. Passive Heat cannot be used with the Smart-Wall TV Kit or optional fan.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
41
Page 42
C. Securing and Leveling the Appliance
WARNING
Risk of Fire!
Prevent contact with:
• Sagging or loose insulation
• Insulation backing or plastic
• Framing and other combustible materials
DO NOT remove standos or notch the framing
around the appliance standos.
Failure to maintain air space clearance could cause overheating and re.
Block openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.
The COSMO32-IFT-B, COSMO36-IFT-B and COSMO42­IFT-B models ship with factory-installed non-combustible board. This board must be used. Do NOT remove. See Figure 6.6.
Figure 6.6 shows how to properly position and secure the appliance. Nailing tabs are provided to secure the appli­ance to the framing members.
• Bend out nailing tabs on each side.
• Place the appliance into position.
• Keep nailing tabs ush with the framing.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.
• Secure the appliance to the framing by using nails or screws through the nailing tabs. Use a minimum of one fastener per nailing tab.
• Optional: Secure the appliance to the oor by inserting two screws through the pilot holes at the bottom of the appliance.
FACTORY-INSTALLED NON-COMBUSTIBLE BOARD DO NOT REMOVE
NAILING TABS BOTH SIDES
Figure 6.6 Proper Positioning, Leveling And Securing Of Appliance
42
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 43
AND HANGING BRACKETS
D. Non-Combustible Material Installation
WARNING! Risk of Fire! DO NOT remove factory­installed non-combustible material.
This model ships with the required top, left and right non­combustible board. The top non-combustible board has been pre-installed at the factory with three screws. The left and right side non-combustible boards are shipped next to the non-combustible board inside the cardboard splatter guard in front of the appliance. See Figure 6.7.
1. Remove the left and right non-combustible components from the shipping position and set aside.
2. Pivot the lower cover panel down by lifting the lower cover panel “up” and then rotating the top downward.
3. Locate the manual bag assembly inside the appliance and remove the small package containing the 1-1/2 inch Phillips screws.
Note: Care should be taken when installing screws into the non-combustible board. DO NOT overtighten screws. Screws should be set “ush” to the surface of the non­combustible board.
4. Further secure the top non-combustible board by installing screws into the pilot holes located in the upper left and right corners of the top non-combustible board as shown in Figure 6.8.
5. Install the left and right non-combustible components with four of the provided Phillips screws. See Figure 6.8. After all non-combustible material has been installed, remove the small package of sheet metal screws from the manual bag. Reinstall the lower cover panel. Be sure to “hook” it onto the appliance. Use two screws from the package to fasten the top sides of the cover panel to the appliance. The holes from the cover panel should align with the holes in the sides of the appliance. See Figure 6.7.
6. Install drywall screws (not provided) around the perimeter of the installed non-combustible components to secure it to the framing material. Refer to Section 10 for more information.
COVER PANEL SCREW LOCATIONS
E. Auxiliary Hanging Bracket Installation
The left and right auxiliary hanging brackets are shipped next to the non-combustible board in the cardboard splatter guard in front of the appliance. See Figure 6.7.
1. Remove the left and right auxiliary hanging brackets from the shipping position.
2. Bend the brackets as shown in Figure 6.9.
3. Using the shoulder screws included in the manual bag, attach the auxiliary hanging brackets onto the appliance as shown in Figure 6.8 using the mounting slots referenced in Figure 6.9. Pull the brackets away from the appliance to aid with nishing material installation.
INSTALL TWO OF THE PROVIDED SCREWS INTO THESE PILOT HOLES
INSTALL FOUR OF THE PROVIDED
SCREW LOCATIONS FOR AUXILIARY HANGING BRACKETS
Figure 6.8 Installation of the Side Non-Combustible Components
TOP FINISH TABS (X2)
MOUNTING SLOTS (2 PER BRACKET)
SCREWS INTO THESE PILOT HOLES
NOTE: BOTH LEFT & RIGHT SIDES
ARROW MUST POINT UP
NON-COMBUSTIBLE BOARD
Figure 6.7 Shipping Position - Non-Combustible Sides
and Auxiliary Hanging Brackets
SPLATTER GUARD
BOTTOM FINISH TABS (X2)
LEFT HAND BRACKET
Figure 6.9 Auxiliary Hanging Brackets - Bent For Installation
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
RIGHT HAND BRACKET
43
Page 44
7 7
Venting
A . Assemble Vent Sections (SLP Only)
WARNING! Risk of Fire or Explosion! Vent sections
MUST be installed correctly. Improperly installed vent sections could leak or cause appliance to overheat.
To attach the rst vent component to the starting collars of the appliance:
• Lock the vent components into place by sliding the pipe section onto the collar.
• Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 7.1.
• Slide the gasket over the rst vent section and place it ush to the appliance. This will prevent cold air inltration. Caulk with a minimum of 300 ºF continuous exposure rating may be used to hold the part in place.
• Continue adding vent components, locking each succeeding component into place.
• Ensure that each succeeding vent component is securely tted and locked into the preceding component.
Figure 7.1 High Temperature Silicone Sealant
WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when remov­ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent could leak.
It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes,
DO NOT penetrate inner pipe.
Requirement for Commercial, Multi-family (Multi-level ex­ceeding two stories), or High-Rise Applications
All outer pipe joints must be sealed using one of the meth­ods below, including the slip section that connects directly to the horizontal termination cap.
• Apply a bead of silicone sealant (300 ºF minimum con-
tinuous exposure rating) inside the female outer pipe joint prior to joining sections. See Figure 7.1 OR
Apply a bead of silicone sealant (300 ºF minimum con-
tinuous exposure rating) to the outside of connecting joint after joining sections OR
Apply aluminum foil tape (300 ºF minimum continuous
exposure rating) to the outside of connecting joint after joining sections. On horizontal pipe runs, it is recom­mended that the tape seam is positioned on the bottom side of the vent pipe.
• Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer ues shall be sealed in this manner, unless otherwise stated.
Note: Align seams to engage pipe, then rotate counterclockwise to lock
Figure 7.2 Adding Venting Components
44
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 45
B. Assemble Slip Sections
• Slide the inner ue of the slip section into the inner ue
of the pipe section and the outer ue of the slip section over the outer ue of the pipe section. See Figure 7.3.
• Slide together to the desired length.
Pilot holePilot hole
Figure 7.3 Slip Section Pilot Holes
• Maintain a 1-1/2 in. (38 mm) overlap between the slip
section and the pipe section.
• Secure the pipe and slip section with two screws no
longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 7.4.
C. Secure the Vent Sections
WARNING! Risk of Fire, Explosion or Asphyxiation!
Improper support could allow vent to sag and separate. Use vent run supports and connect vent sections per in­stallation instructions. DO NOT allow vent to sag below connection point to appliance.
• Vertical runs originating o󰀨 the top of the appliance, with no o󰀨sets, must be supported every 8 feet (2.44 m) after the maximum allowed 25 feet (7.62 m) of unsupported rise.
• Vertical runs originating o󰀨 the rear of the appliance, or after any elbow, must be supported every 8 feet (2.44 m).
• Horizontal runs must be supported every 5 feet (1.52 m).
• Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 7.5 and 7.6.
• Wall shield restops may be used to provide horizontal support to vent sections.
• SLP ceiling restops have tabs that may be used to provide vertical support.
Figure 7.4 Screws into Slip Section
• Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer ues of the slip section can be cut to the desired length.
120º
Figure 7.5 Securing Vertical Pipe Sections
120º
Figure 7.6 Securing Horizontal Pipe Sections
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
45
Page 46
D. Disassemble Vent Sections
• Rotate either section (see Figure 7.7) so the seams on both pipe sections are aligned as shown in Figure 7.8.
• Pull carefully to separate the pieces of pipe.
Figure 7.7 Rotate Seams for Disassembly
Figure 7.8 Align and Disassemble Vent Sections
46
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 47
E. Vertical Termination Requirements
Install and Seal Metal Roof Flashing
• See minimum vent heights for various pitched roofs (Section 4, Figure 4.1) to determine the length of pipe to extend through the roof.
• Slide the roof ashing over the pipe sections extending through the roof as shown in Figure 7.9.
Use an elastomeric or silicone sealant with a minimum of 150 ºF temperature rating to seal the metal roof ashing.
Note: When installing a silicone or EPDM pipe ashing boot on a metal roof, it is recommended to put a bead of 100% silicone sealant where the boot contacts the vent pipe to prevent the entry of water. Follow the manufacturer’s recom­mendations when installing the boot. Climate regions with frequent temperatures below - 50 °F (-45.6 °C) should use a silicone ashing boot.
NOTICE: Failure to properly seal the roof ashing and pipe seams could permit entry of water.
Seal the gap between the roof ashing and the outside diameter of the pipe.
Seal the perimeter of the ashing where it contacts the roof surface. See Figure 7.9.
Seal the exposed pipe section seams that are located above the roof.
SEAL
Figure 7.10 Insert Bolt into BracketsFigure 7.10 Insert Bolt into Brackets
• Slide the assembled storm collar down the pipe section until it rests on the roof ashing. See Figure 7.10.
• Tighten nut and make sure the collar is tight against the pipe section.
Seal around the top of the storm collar. See Figure 7.11.
Install Vertical Termination Cap
• Attach the vertical termination cap by sliding the inner collar of the cap into the inner ue of the pipe section while placing the outer collar of the cap over the outer ue of the pipe section.
• Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer ue of the pipe. See Figure 7.11.
TERMINATION CAP
Figure 7.9 Figure 7.9
Assemble and Install Storm Collar
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
• Slide the storm collar onto the exposed pipe section and align brackets.
• Insert a bolt (provided) through the brackets and install nut. Do not completely tighten.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
(1 OF 3) SCREWS
SEAL
Figure 7.11 Figure 7.11
STORM COLLAR
47
Page 48
F. Horizontal Termination Requirements
Heat Shield Requirements for Horizontal
Termination
WARNING! Risk of Fire! To prevent overheating and re, heat shields must extend through the entire wall thick­ness.
DO NOT remove the heat shields attached to the wall shield restop and the horizontal termination cap (shown in Figure 7.12).
• Heat shields must overlap 1-1/2 in. (38 mm) mini­mum.
There are two sections of the heat shield. One section is factory-attached to the wall shield restop. The other section is factory-attached to the cap. See Figure 7.12.
If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.
• If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap and wall shield restop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.
• Use an extended heat shield if the nished wall thickness is greater than 7-1/4 in. (184 mm).
• The extended heat shield may need to be cut to length maintaining su󰀩cient length for a 1-1/2 in. (38 mm) overlap between heat shields.
• Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.
• Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.
Install Horizontal Termination Cap (SLP Pipe)
WARNING! Risk of Fire! The telescoping ue section of the termination cap MUST be used when connecting vent.
• 1-1/2 (38 mm) minimum overlap of ue telescoping section is required.
Failure to maintain overlap could cause overheating and
re.
• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.
• Flash and seal as appropriate for siding material at outside edges of cap.
• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 4 of this manual.
CAUTION! Risk of Burns! Local codes may require in- stallation of a cap shield to prevent anything or anyone from touching the hot cap.
Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield restop is required on the exterior side of a combustible wall.
OUTER VENT
WALL SHIELD
FIRESTOP
INNER VENT
HEAT SHIELD OR
EXTENDED
HEAT SHIELD
SLIP SECTION
CAN BE EXTENDED
INTERIOR
HEAT SHIELD
1-1/2 IN. (38 MM) MIN.
OVERLAP
SHEATHING
EXTERIOR
Important Notice: Heat shields may not be eld constructed.
48
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
VENT DEPTH FROM BACK OF APPLIANCE TO
OUTSIDE SURFACE OF EXTERIOR WALL
(SEE CHART BELOW)
Figure 7.12 Venting Through the Wall
Page 49
8 8
Electrical Information
A. General Information
WARNING! Risk of Shock! DO NOT wire 110-120 VAC to the ignition module or to the appliance wall switch.
Incorrect wiring will damage controls.
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• Wire the appliance circuit using a minimum 14-2 AWG with ground to unswitched 110-120 VAC. This is required for proper operation of the appliance (IntelliFire® ignition).
• A 110-120 VAC circuit for this product must be protected with ground-fault circuit interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
• Low voltage and 110-120 VAC voltage cannot be shared within the same wall box.
• In some instances, the spark ignition of the replace may cause intermittent, non-damaging, interference during the lighting sequence with a TV plugged into the same circuit. It is recommended that the replace and TV use di󰀨erent circuits to mitigate the interference potential. If interference is occurring on the same circuit, the use of surge protectors may help alleviate the interference.
Valve/Control Access
Prior to installation of nishing material, the valve/con­trol cavity is accessible by lifting the lower access panel slightly to “unhook” it from the appliance and then rotating the top of the lower access panel downward.
Once the installation of the nishing material is complet­ed, the top sides of the access panel are to be fastened with sheet metal screws from the manual bag. See Fig­ure 8.1.
Once finishing material has been installed, access to the valve/con­trol cavity is limited to access through the firebox, see Section 9.B.
Junction Box Installation
If the box is being wired from the INSIDE of the appliance:
COSMO42-IFT-B/COSMO36-IFT-B: The junction box is
secured to a bracket. Remove one screw. See Figure 8.2.
COSMO32-IFT-B: The junction box is secured to the re-
place outer wrap. Remove one screw. See Figure 8.3.
• Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 8.4.
• Make all necessary wire connections to the junction box/ receptacle and reattach the junction box/receptacle to the outer shell (COSMO32-IFT-B) or bracket (COSMO42­IFT-B/COSMO36-IFT-B).
REMOVE ONE SCREW
FIREBOX LEG
BRACKET
Figure 8.2 Junction Box Detail - COSMO36-IFT-B, COSMO42-IFT-B
REMOVE ONE SCREW
Figure 8.3 Junction Box Detail - COSMO32-IFT-B
LOWER ACCESS PANEL
NOTE: Appliance shown without glass installed.
BOTTOM PANEL SCREW LOCATIONS
Figure 8.1 Remove Lower Access Panel
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
49
Page 50
NOTICE: DO NOT wire
110-120 VAC to wall switch.
WHT
BLK
WHT
BLK
GRN wire inside box
Romex Connector
14-2 AWG
Cover Plate outside firebox
Copper ground attached to GRN screw with GRN wire
B. Wiring Requirements
IntelliFire Touch® Ignition System Wiring
• Wire the appliance junction box to 110-120 VAC for proper operation of the appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire
IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.
• Refer to Figures 8.5, 8.6, and 8.7, IntelliFire Touch (IPI) Wiring Diagrams.
• This appliance is equipped with an IntelliFire Touch control valve which operates on a 6 volt/1.5 AMP system.
• Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries (not included) into the battery pack before use.
Figure 8.4 Junction Box Detail (Generic Model Shown)
Accessories Requirements
• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.
Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to dis­connection when servicing controls. Wiring errors could cause improper and dangerous operation. Verify proper operation after servicing.
WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation.
NOTICE: Batteries should only be used as a power source in the event of an emergency power outage. Batteries should not be used as a primary long-term power source. Batteries tend to corrode over time. When using batteries as a power source, the 6 volt transformer must be unplugged from the receptacle.
Do not store batteries in the battery pack when the appliance is powered by the 6 volt transformer connected to permanent electrical service
50
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 51
PILOT IGNITER (NG)
WHITE
IFT CONTROL MODULE 2326-130
INTERMITTENT
2106-169
ORANGE
I
JUNCTION BOX
110-120 VAC
NEUTRAL
HOT
6 VAC TRANSFORMER 2326-131
RESET SWITCH 2206-298
RESET SWITCH WIRE 2550-135
S
WIRE ASSEMBLY
2118-170
VALVE (NG)
2166-302
RED
WHITE
ORANGE
GREEN
WIRE HARNESS 2326-132
ORANGE
GROUND TO
FIREPLACE
CHASSIS
GREEN
BRN
BLK
RED
JUMPER 2187-198
Note: Battery Pack located in control cavity
RED
of appliance as shown in DETAIL A below.
BLACK
6V BATTERY PACK
2326-134
DETAIL A
BATTERY PACK
Figure 8.5 Intellire Touch Wiring Diagram - Standard
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
51
Page 52
INTERMITTENT
PILOT IGNITER (NG)
2106-169
6 VAC TRANSFORMER 2326-131
JUNCTION BOX
110-120 VAC
AC MODULE CABLE 2326-152
NEUTRAL
HOT
IFT CONTROL MODULE
2326-130
RF MODULE 2326-120
RESET SWITCH WIRE 2550-135
IFT AUX 2326-150
OUTLET
FAN
RESET SWITCH 2206-298
OPTIONS
FAN GFK-160A
IFT-RC400
REMOTE
CONTROL
IFT-AUX
2326-150
RF MODULE
2326-120
LED CONTROL
ORANGE (PILOT)
GREEN (MAIN)
RED
NOT USED
WIRE HARNESS
APPLIANCE
ON/OFF
CONTROL
Figure 8.6 Intellire Touch Wiring Diagram with Remote, Fan and LED Options
52
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
BRN
BLK
JUMPER
WIRE
RED
BLK
6V DC
BATTERY PACK
2326-134
AC MODULE CABLE 2326-152
LED’s
RF MODULE
2326-120
IFT-RC150
WIRELESS
WALL SWITCH
LED-LINEAR
Components shown in diagram.
Page 53
INTERMITTENT
PILOT IGNITOR
(2106-169)
6 VAC TRANSFORMER 2326-131
RESET SWITCH WIRE 2550-135
JUNCTION BOX
110-120 VAC
NEUTRAL
HOT
AC MODULE CABLE 2326-152
RESET SWITCH 2206-298
IFT-RC400 REMOTE CONTROL 2326-110
IFT CONTROL MODULE 2326-130
RF MODULE
2326-120
VALVE (NG)
2166-302
ORANGE
GREEN
WHITE
ORANGE
I
WIRE HARNESS 2326-132
GREEN
S
ORANGE
GROUND TO
FIREPLACE
CHASSIS
RED
BRN
BLK
IFT AUX 2326-150
JUMPER
2155-033
WIRE HARNESS
PVI-WH10 PVI-WH20 PVI-WH40 PVI-WH60 PVI-WH80
PVI-WH100
OPTIONAL POWER VENT
OPTIONAL FAN GFK-160A
Figure 8.7 Intellire Touch Wiring Diagram with Power Vent Diagram
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
PVV-SLP
PVLP-SLP
PVI-SLP-B
53
Page 54
Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use with a fan. See Figure 8.8:
• The power supply for the appliance must be brought into a switch box.
• The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.
• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.
• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.
• Add a 1/4 inch insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 inch male) as shown.
Minimum 14-3 AWG with Ground
Junction Box
Red
Red
Black
White
Green
Red
Green
White
Black
Knockout
Figure 8.8 Junction Box Wired to Wall Switch
Switch Box
Black
White
Green
Switch
Power
Supply
Wires
54
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 55
9 9
Gas Information
A. Fuel Conversion
• Make sure the appliance is compatible with available gas
types.
• Conversions must be made by a qualified service
technician using Hearth & Home Technologies specied and approved parts.
B. Gas Pressure
WARNING
Fire Risk. Risk of Fire! Risk of Explosion! Incorrect pressure will damage valve.
• Isolate gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shuto󰀨 valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
• Optimum appliance performance requires proper input pressures.
• Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.
• Pressure requirements when in operation are:
Access Through the Control Cavity (For Service/Conversion)
The lower access cover panel pivots down if nishing material has not been previously installed. See Section
8.A for removal instructions.
Access Through the Valve Assembly (For Service/Conversion)
1. Locate and remove the two screws that secure the basepan to the appliance. See Figure 9.1. Remove basepan. Retain screws.
REMOVE 2 SCREWS
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c.
Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c.
Manifold pressure 3.5 in. w.c. 10.0 in. w.c.
• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.
• Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI Z223.1. Installation should be done by a qualied installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas tter).
Note: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 in. (13 mm) T-handle manual shut-o󰀨 valve and exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Figure 9.1 Basepan Removal - COSMO42-IFT-B Shown
55
Page 56
2. Remove the two screws that secure the pilot shield
REMOVE 9 SCREWS
to the burner bracket and remove the two screws that secure the pilot assembly to the burner bracket. Remove the one screw that secures the burner bracket to the valve plate. See Figure 9.2. Gently push the pilot assembly backwards to allow for the burner to be removed.
3. Remove the screw that secures the burner bracket to the valve plate. See Figure 9.2.
4. Slide burner assembly to the left to disengage the burner tube from the orice. Remove the burner from the appliance.
5. Remove the nine screws around the perimeter of the valve plate that secure valve plate to the appliance. See Figure 9.3.
6. Lift up on the plate assembly. Ensure the gas ball valve is turned o󰀨. Disconnect the ball valve assembly from the gas valve by loosening the compression tting located on the left side of the gas valve.
7. Prior to removing valve assembly for service, disconnect the pilot wires from the ignition module.
8. Upon completion of service, reverse steps 1-7. If the valve plate gasket is damaged, replace the gasket prior to reinstallation of valve plate assembly.
REMOVE PILOT SCREWS
Figure 9.3 Remove Valve Plate
Note: Install the gas supply line in accordance with local
codes, if any. If not, follow ANSI Z223.1. Installation should be done by a qualied installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas tter).
Note: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 in. (13 mm) T-handle manual shut-o󰀨 valve and exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
REMOVE BURNER SCREW
Figure 9.2 Burner Removal
Valve Pressure Taps
The pressure taps are accessible by removing the lower panel prior to nishing material installation. There is limited access to the pressure taps after nishing material installation. Remove glass assembly and utilize an appropriate sized screwdriver.
56
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 57
C. Gas Connection
• Refer to Section 3 for location of gas line access in appliance.
• Gas line may be run through knockout(s) provided.
• The gap between supply piping and gas access hole may be sealed with caulk or aluminum foil tape with a minimum of 300 ºF continuous exposure rating or stu󰀨ed with non-combustible, unfaced insulation to prevent cold air inltration.
• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.
• Pipe incoming gas line into valve compartment.
Note: It is important to plumb the incoming gas line to the location specied inside the appliance. This specic location allows for future serviceability of the appliance. See Figure 9.4
• Connect incoming gas line to the 1/2 in. (13 mm) NPT connection on manual shuto󰀨 valve.
WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.
WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.
• A small amount of air will be in the gas supply lines.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open ames.
Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open ame. Fittings and connections could have loos­ened during shipping and handling.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Input ratings are certied without a
reduction of input rate for elevations up to 4500 feet (1370 m)above sea level. Please consult provincial and/ or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orice size.
Figure 9.4 Incoming Gas Line Location
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
57
Page 58
E. Air Shutter Setting
WARNING! Risk of Explosion or Delayed Ignition! Improperly adjusted air shutter could cause soot buildup.
NOTICE: If sooting occurs, provide more air by opening the air shutter.
Air shutter settings should be adjusted by a qualied ser­vice technician at the time of installation. The air shut­ter is set at the factory for a typical horizontal termination through a 2 X 6 wall:
COSMO32-IFT-B: 90 degree elbow o󰀨 top with 9 inches of horizontal vent pipe. COSMO36-IFT-B/COSMO42-IFT-B: 12 inches of verti­cal o󰀨 the top of the appliance, 90 degree elbow, 9 inches of horizontal vent pipe.
Adjust air shutter for di󰀨erent vent runs. See Figure 9.5.
• Loosen the 1/4 inch screw.
• Twist the air shutter to adjust.
• Air shutter may be opened for longer horizontal vent runs.
• Tighten the 1/4 inch screw.
Figure 9.5 Air Shutter Location
Air Shutter Settings
NG Propane
COSMO32-IFT-B 1/16 in. 1/8 in.
COSMO36-IFT-B 1/16 in. 1/4 in.
COSMO42-IFT-B 1/16 in. 3/16 in.
Shutter Setting Verication / Flame Appearance
• After 15 minutes, the ames will be a yellow/blue mix. The front ames may be blue at this time.
• After 30 minutes, the ames should be yellow with some blue ames near the burner ports.
• After 1 hour, the ame will be at its maximum maturity.
NOTICE: Flames should not appear orange or stretch to the top of the rebox. If ames are dark orange with dark, smoky tips, provide more primary air to the burner by opening the air shutter accordingly.
Flame Appearance on Extended Vertical Runs
Flame appearance can be improved on installations with extended vertical runs by installing a mixing screw into the adjustable shutter on burner neck.
1. With the shutter installed, replace the 1/4 inch screw with the one inch screw supplied in manual bag and tighten most of the way. See Figure 9.6.
2. Twist adjustable shutter to the fully closed position and nish tightening the screw. See Figure 9.7.
1 IN.
1/4 IN.
Figure 9.6 One Inch Mixing Screw
58
Figure 9.7 Mixing Screw Installed
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 59
10 10
Finishing
A. Facing Material
WARNING
Risk of Fire!
DO NOT apply combustible materials beyond the min-
imum clearances. Comply with all minimum clearanc­es to combustibles as specied in this manual. Ma­terials overlapping into non-combustible zones could ignite and will interfere with air ow through decorative barrier fronts.
• Metal front of appliance may be covered with non­combustible materials only.
• Facing and/or nishing materials must not interfere with air ow through decorative barrier fronts, removal of decorative barrier fronts or access for service.
• Facing and/or finishing materials must never overhang into the glass opening.
• Observe all clearances when applying combustible materials.
• Seal gaps between the nished wall and appliance top and sides using a 300 ºF minimum sealant. Refer to Figure 10.1 and Figure 10.2.
NOTICE: Surface temperatures around the appliance will become warm while the appliance is in operation. Ensure finishing materials used for all surfaces (floor, walls, mantels, etc.) will withstand temperatures up to 190°F.
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specied. Framing closer than the minimums listed must be constructed entirely of noncom­bustible materials (i.e., steel studs, concrete board, etc.)
The appliance is designed to accept 1/2 in. wall sheathing materials such as drywall, plywood, wood composites, or non-combustible materials. The type of material used depends whether the installation is an Inside or Overlap Fit Method. Refer to Section 10.D regarding installation details associated with the Inside and Overlap Fit methods.
The factory-supplied non-combustible board must be used in all installations. It must be directly attached to structural framing adjacent to the appliance. Screw fas­teners should be installed in the pilot holes provided in the outer perimeter of the non-combustible board. See Figure 10.1 and Figure 10.2.
The factory-supplied board is designed such that its edg­es will be at the approximate center of the adjacent fram­ing, assuming it is 1-1/2 in. nominal thickness. This will allow the wallboard joints to occur on the center of the framing where the panels can be fastened properly. If the framing thickness is less than 1-1/2 in. nominal, such as
with formed steel systems, then it may be necessary to adjust the adjacent framing dimensions so that the non­combustible board and wallboard joints are centered on the framing.
Finishing Instructions
It is important to follow the framing and nishing instruc­tions to ensure proper placement of replace into the sur­rounding framing/nishing materials.
Wall sheathing materials 1/2 in. thick are specied in this installation manual to properly align with the factory­installed non-combustible material.
WARNING! Risk of Fire! DO NOT remove the factory­installed non-combustible board or cover it with combus­tible material, such as:
• Drywall (gypsum board)
• Plywood
• Materials that do not meet the ASTM E 136 Non­combustibility standard (below).
Removal of factory-installed, non-combustible board and/ or use of materials not meeting the ASTM E 136 standard may cause re.
• Facing and/or nishing materials must not interfere with
air ow through decorative barrier fronts.
• Facing and/or nishing materials must never overhang
into the glass opening.
• Observe all clearances when applying combustible
materials.
WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specied in this manual. Overlapping materials could ignite and will interfere with proper operation of decorative barrier fronts.
WARNING! Risk of Fire! DO NOT install drywall or oth­er combustible materials over the factory-installed non­combustible board. Overlapping materials could ignite.
Decorative facing material thickness is measured from the face of the factory-installed non-combustible board. See Section 10.D for Overlap Fit and Inside Fit require­ments.
Non-Combustible Materials Specication
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC.
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
59
Page 60
B. Non-Combustible Board and Drywall In-
APPLIANCE OPENING
FILL GAPS
stallation
Introduction
If the desired nished replace installation does not utilize non-combustible nishing materials (such as tile, marble, stone, etc.), special attention must be paid to the instal­lation of drywall/gypsum wallboard to the side joints of the non-combustible board to minimize potential devel­opment of cracking and paint discoloration. Hearth and Home Technologies has tested the following methods and materials and therefore recommends the following steps for the best drywall performance.
Attaching Non-Combustible Board to Framing
1. To ensure the lower cover panel has been correctly installed, verify that two screws (total) have been installed in the lower left and right sides of the re­place opening. See Figure 8.1. These screws, when installed, will ensure the lower panel is correctly in­stalled. If the lower cover panel is not correctly in­stalled, the decorative barrier front may not t into the replace opening correctly. Refer to section 6.D for more information regarding the included non-combus­tible board.
2. The appliance ships with the required non-combus­tible board. The large top piece of non-combustible board is pre-installed at the factory. The narrow left and right non-combustible pieces are shipped within the appliance. Install the non-combustible side pieces with the screws provided in the manual bag assembly. There are pilot holes located on the left and right side columns. Care should be taken not to tighten these screws into the non-combustible board excessively. Set screws ush to the face of the non-combustible board. See Figure 10.2 and Section 6.D.
3. The outer perimeter of the factory-installed non-com­bustible board has pre-drilled pilot holes. See Figure
10.1. Secure the non-combustible board to adja­cent framing with drywall screws that are a minimum of 1-1/4 inch in length. Care should be taken not to tighten these screws into the non-combustible board excessively. Set screws ush to the face of the non­combustible board. See Figure 10.2 and Section 6.D.
4. When installing drywall around the appliance, install a rectangular hole for the replace/non-combustible board in a single sheet of drywall. This will minimize the joints that require nishing adjacent to the replace opening. Ensure that the 1/8 inch gap is maintained between the factory installed non-combustible board and the surrounding drywall. See Figure 10.1. Secure the drywall to the framing with screws a minimum of one inch in length every six inches across the top of the replace and every ten inches on the sides of the replace.
60
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
5. To ensure good adhesion of drywall compounds and tape, thoroughly clean the non-combustible board and surrounding drywall to remove dust. The non-com­bustible board may be primed with a high-quality PVA primer.
PRE-DRILLED PILOT HOLES
Figure 10.1 Install Non-Combustible Board
Filling and Finishing Seams
1. Step 1: Fill all gaps and joints between the non­combustible board pieces and the drywall with a general purpose chemically setting joint compound such as Durabond® 45 Joint Compound manufactured by USG (Sheetrock® brand), recommended by Hearth & Home Technologies. Use a drywall knife to rmly press the joint compound into all gaps. See Figure
10.1. Allow these joints to dry.
2. Step 2: All joints are to be taped with berglass mesh tape 1 7/8” minimum width, and embedded with Setting-Type joint compound, such as with Durabond® Joint Compound manufactured by USG (Sheetrock® brand), or equivalent. Allow these joints to dry.
3. Step 3: Depending on the technique used in steps 1 and 2, two to three nishing coats are required to provide a smooth and durable nish. Hearth and Home Technologies recommends a lightweight or all­purpose compound. Allow each coat to properly cure. Allow the nishing coat(s) to cure for 24 hours before operating appliance.
NOTICE: Hearth & Home Technologies recommends
using multiple pieces of decorative nish material around the opening of the appliance to reduce the chances of the material cracking. A single piece of decorative nish material (such as marble or granite) is more susceptible to cracking due to uneven heating and cooling which causes temperature dierentials within the material itself. The use of multiple pieces will reduce the temperature dierentials in each piece and reduce the likelihood of cracks. In addition to using multiple pieces of decorative nish material, the installation of the Passive Heat optional heat management system will also reduce the chances of cracking.
Page 61
Painting
If desired nishing includes a painted wall, a high-quality 100% acrylic latex paint with a high-quality latex primer base coat are recommended around the appliance to limit discoloration. Oil-based or standard acrylic paints may be more prone to discoloration due to heat exposure.
Drywall Joint-Crack Prevention and Repair
Drywall joints around the replace will be a󰀨ected by ex­posure to elevated temperatures, along with other envi­ronmental, structural factors due to new construction, and methods used to install and nish the drywall. If a crack does emerge adjacent to the replace, it can be perma­nently repaired by lling it with a paintable latex caulk, followed by repainting.
Some movement of the screws used to secure the non­combustible board to the appliance/surround framing is expected. If a blemish begins to show over a screw head, sand the surface to remove the blemish and repaint.
WARNING! Risk of Fire! Maintain specied air space clearances to combustibles. Inadequate air space could cause overheating and re.
WARNING! Risk of Fire! Maintain specied air space
clearances to combustibles. Failure to comply with these instructions may cause a re or cause the appli­ance to overheat.
CAUTION! Risk of Glass Damage and Cuts! DO NOT
drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.
The nal replace installation can be accomplished by either the Overlap Fit or Inside Fit method. Reference Section 10.D regarding installation details associated with the Inside Fit and Overlap Fit methods.
It is acceptable to pre-drill holes and use self-tapping screws in the installed non-combustible board to attach non-combustible backer board for tile, marble, etc. Refer to Figure 10.2 for acceptable screw or metal lath location and screw length requirements.
Do not drill or install screws which may penetrate the lower cover panel as this will restrict required access to the glass, battery-backup, and control module. See Figure 10.2.
Note: If the desired look is painted drywall, it is recommended that no additional screws are installed into the factory-provided non-combustible board. Only install the screws provided into the pilot holes located in the factory-provided non-combustible board.
PILOT HOLES (11 LOCATIONS) TO ATTACH NON-COMBUSTIBLE BOARD TO FRAMING
FACTORY-INSTALLED
NON-COMBUSTIBLE BOARD
LOWER COVER PANEL
= 1 INCH. MAX. SELF-TAPPING SCREWS ALLOWED
= NO SCREWS ALLOWED
= 5 INCH - 7 INCH SELF-TAPPING SCREWS ALLOWED
Note: It is acceptable to use a silicone sealant with a minimum of 300 ºF continuous exposure rating to adhere drywall to lower cover panel.
NOTICE: The location of the Passive Heat discharge opening could allow for venting and other construction materials to be visible. It is acceptable to paint the vent pipe and other construction materials using a high temperature paint with a minimum of 300 °F continuous exposure rating. Hearth & Home Technologies recommends using black touch up paint (part number TUP-GBK-12) available from your Hearth & Home Technologies dealer.
Figure 10.2 Finishing Details
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
61
Page 62
C. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances as specied. Framing closer than the minimums list­ed must be constructed entirely of non-combustible materi­als (i.e., steel studs, concrete board, etc.).
Note: Measurement is taken from top/side of the opening, NOT the top/side of the replace.
Non-Combustible Mantels
1/2 IN. THICK WALL SHEATHING
Note: All measurements in inches.
12 IN.MAX.
NON-COMBUSTIBLE
MANTEL
Combustible Mantels
Note: All measurements in
inches.
12
9
6
3
11
9
MEASUREMENTS FROM TOP EDGE OF THE OPENING
See Dimension S on Appliance Dimension Diagram (Figure 3.1, 3.2 and 3.3).
Figure 10.3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles
TO CEILING
14
13
Combustible Mantels - Passive Heat Kit Installed
NON-
COMBUSTIBLE
MANTEL
6 IN. MAX.
Figure 10.5 Minimum Vertical and Maximum Horizontal Dimensions of Non-Combustibles
14 IN. MIN. BOTTOM OF MANTEL TO TOP OF APPLIANCE OPENING
APPLIANCE OPENING
Combustible and Non-Combustible Mantel Legs or Wall Projections
6 IN. MIN.
APPLIANCE OPENING
See Dimension B on Appliance Dimen sion Diag ram (Figure 3.1, 3.2, 3.3).
WALL 3 FT. MAX.
Note: All measurements in inches.
12
TO CEILING
9
6
3
11
10
8
6
MEASUREMENTS FROM TOP EDGE OF THE OPENING
See Dimension S on Appliance Dimension Diagram (Figure 3.1, 3.2 and 3.3).
Figure 10.4 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles
62
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Figure 10.6 Combustible and Non-Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
Combustible and Non-Combustible Mantel Legs or Wall Projections
7 IN. MIN.
APPLIANCE OPENING
See Dimension B on Appliance Dimension Diagram (Figure 3.1).
Figure 10.7 Combustible and Non-Combustible Mantel Leg or
Wall Projections
(Acceptable on both sides of opening)
WALL UNLIMITED
Page 63
Finishing Material Installed with Passive Heat Optional Heat Management System
OPEN TOP DISCHARGE
2 IN. MIN.
DO NOT INSTALL FINISHING MATERIAL ON THIS SURFACE.
2 IN. MIN. OPENING MUST NOT BE BLOCKED
* = Mesh screen required for front discharge or open top discharge passive heat installations with
discharge opening of 3 inches or greater.
FRONT DISCHARGE
CEILING
*
DO NOT INSTALL FINISHING MATERIAL ON THIS SURFACE.
2 IN. MIN. OPENING MUST NOT BE BLOCKED
2 IN. MIN.*
CEILING
SIDE DISCHARGE (DISCHARGE SLOTS ON BOTH SIDES OF APPLIANCE)
8-3/4 IN.
CEILING
12-1/4 IN.
Figure 10.8 Finishing Material installed with Passive Heat Optional Heat Management System
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
63
Page 64
D. Decorative Barrier Front Dimensions for
Finishing
WARNING! Risk of Fire! A decorative barrier front is re­quired for this model. DO NOT operate this appliance without a decorative barrier front in place.
Only decorative barrier fronts certied for use with this appliance model may be used. Contact your dealer for a list of decorative barrier fronts that may be used. Once you have determined what kind of decorative barrier front and nishing material is going to be used on the replace, you may use the table below which shows the decorative barrier front models and the nishing material thickness allowed. For an inside t there is an available template to assist with sizing the nishing material.
Overlap Fit - CFTF and Martini Decorative
Barrier Fronts
(0 Inches to 1 Inch Thick Finishing Material)
FACTORY-INSTALLED
NON-COMBUSTIBLE BOARD
NON-COMBUSTIBLE
FINISHING MATERIAL
0 - 1 IN. THICK
CFTF
DECORATIVE
FRONT SHOWN
NON-COMBUSTIBLE
FINISHING MATERIAL
0 - 1 IN. THICK
Both the CFTF and Martini decorative barrier fronts are designed to overlap nish materials 0 inches to 1 inch thick. See Figure 10.9 and Figure 10.10.
NOTICE: This one inch maximum not only includes the decorative nish materials (marble, tile, slate, etc) but also the mortar or adhesive used to attach the decorative nish material.
The non-combustible nish material can be installed up to the replace opening.
FRONT FACE OF FIREPLACE
1 IN. MAX.
DECORATIVE FRONT
Finishing materials 1 inch maximum thick.
Stop nishing material ush with opening.
Figure 10.9 Overlap Fit Decorative Barrier Front (CFTF and Martini Decorative Barrier Fronts)
FINISHING MATERIAL
(TOP EDGE)
DRYWALL OR
EQUIVALENT (1/2 IN.)
Figure 10.10 Overlap Fit Method (CFTF and Martini Decorative Barrier Fronts)
64
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 65
Inside Fit - CFTF Front
(1 Inch to 6 Inch Thick Finishing Material)
The CFTF is the only approved front for inside fit applications (nish material over 1 inch thick). The CFTF decorative barrier front can be installed with or without the outer decorative barrier front trim (included with the decorative barrier front). See Figure 10.11.
If the desired look is to include the outer decorative barrier front trim, nishing materials up to 1-3/16 around the replace opening. See Figure 10.12. For this installation, the inner decorative barrier front hangs on four tabs located on outer decorative barrier front trim. The auxiliary hanging brackets included with the appliance can be removed and discarded. Retain the fasteners for use when installing the outer decorative barrier front trim. See Figure 10.13.
If the desired look is to exclude the outer decorative barrier front trim, nishing material can be installed up to the replace opening. See Figure 10.14. For this installation, the inner decorative barrier front hangs on four tabs located on the auxiliary hanging brackets. The outer decorative front trim is not used and may be discarded. See Figure
10.15.
Non-Combustible Finish Material 1-6 Inches Thick
1-3/16 IN.
Figure 10.12 Clearances to Appliance Opening With Outer
CFTF Decorative Front
Decorative Barrier Front Trim
1-3/16 IN.
1-3/16 IN. (CFTF)
FACE OF NON-COMBUSTIBLE BOARD
Note: The auxiliary hanging brackets will need to be removed temporarily prior to the installation of the CFTF front to remove the top and bottom nishing tabs from them. Ensure the auxiliary hanging brackets are pushed toward the appliance prior to tightening them to the appliance.
FINISHING MATERIAL 6 IN. MAXIMUM THICKNESS
Figure 10.11 Maximum Finish Material Thickness - CFTF Decorative Barrier Front
FINISHING MATERIAL 6 IN. MAXIMUM THICKNESS
TABS (4)
OUTER DECORATIVE FRONT TRIM
INNER DECORATIVE
TOP VANITY PANEL (NOT SHOWN)
Figure 10.13 CFTF Front Installation With Outer Decorative Barrier Front Trim
FRONT ASSEMBLY
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
65
Page 66
CFTF Decorative Front
Non-Combustible Finish Material 1-6 Inches Thick
0 IN.
0 IN.
REMOVE TOP FINISH TABS (X2)REMOVE TOP FINISH TABS (X2)
ARROW MUST POINT UPARROW MUST POINT UP
0 IN. (CFTF)
Figure 10.14 Clearances to Appliance Opening Without Outer Decorative Front Trim
FACE OF NON-COMBUSTIBLE BOARD
(BOTH SIDES)
AUXILIARY HANGING
PUSH TOWARD APPLIANCE
BRACKETS
MOUNTING SLOTSMOUNTING SLOTS
(2 PER BRACKET)(2 PER BRACKET)
MOUNTING SLOTSMOUNTING SLOTS
MOUNTING TABSMOUNTING TABS
BENT TO 90 DEGREESBENT TO 90 DEGREES
(TOP & BOTTOM)(TOP & BOTTOM)
REMOVE BOTTOM FINISH TABS (X2)REMOVE BOTTOM FINISH TABS (X2)
LEFT HAND BRACKETLEFT HAND BRACKET
Figure 10.16 Bend Tabs on Auxiliary Hanging Brackets
RIGHT HAND BRACKETRIGHT HAND BRACKET
(BOTH SIDES)
Figure 10.15 CFTF Front Without Outer Decorative Front Trim
Finish tabs are removed from auxiliary hanging bracket by repeatedly bending back and forth with a pliers until they break away from the bracket.
Reinstall auxiliary hanging brackets.
66
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 67
Good Faith TV Guidelines
Good Faith Guidelines for TV Installations Above a Fireplace with Passive Heat Option
This diagram specific to these models:
COSMO36-IFT-B COSMO42-IFT-B
WARNING! Risk of Fire! Wire mesh required on bottom of discharge opening when discharge
COSMO32-IFT-B
opening is greater than 3 inches. Secure wire mesh to top of framing.
1-1/2 IN. (2 X 4 FRAMING)
ROOM CEILING
4 IN. MIN.
SEE FIGURES 3.8, 3.10, 3.11
(MINIMUM CLEARANCE TO
DISCHARGE OPENING)
TV
71-7/8 IN. MIN. (Appliance may be installed off of floor)
2 IN. MIN.
1/2 IN. X 1/2 IN. WIRE MESH*
2 X 4 FRAMING
2 X 4 OR 2 X 6
FRAMING
CHASE CEILING - SEE FIGURES 3.8 AND 3.10 (FRONT AND SIDE DISCHARGE ONLY)
WIRE MESH*
= PASSIVE HEAT DISCHARGE OPENING
FIREPLACE
OPENING
77-3/8 IN. MIN. (Appliance may be installed off of floor)
* Wire mesh required for front discharge or open top discharge passive heat installations with discharge
opening of three inches or greater.
NOTE: The TV installation requirements are the same regardless of whether the Passive Heat kit is installed with a top discharge, side discharge or open top discharge.
12 IN. MIN.
Measurement from top edge
of opening to bottom of
appliance = 25-7/8 IN.
Figure 10.17 Good Faith Guidelines for TV Installations Above a Fireplace with Passive Heat Option
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
67
Page 68
11 11
Appliance Setup
A. Remove the Shipping Materials
Remove shipping materials from inside or underneath the
rebox.
• The splatter guard is a piece of corrugated material used to protect the appliance during the installation process before nishing work on the whole hearth is complete. Splatter guards may be factory installed or accompany the decorative barrier front of the ap­pliance, depending on the replace model. Splatter guards must be removed before appliance is red.
• The left and right side non-combustible boards are packaged within the splatter guard. Remove them by carefully disengaging the tabs from the slots on the lower portion of the splatter guard. Install as instructed in Section 6.
WARNING! Risk of Fire! Close the ball valve before in­stalling the splatter guard to prevent accidental lighting. Remove the splatter guard before lighting the appliance.
B. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the rebox or underneath in the control cavity.
C. Install the Glass Refractory (Optional)
An optional glass refractory kit is available for use with the COSMO32-IFT-B, COSMO36-IFT-B and COSMO42­IFT-B models. Install the glass refractory per instructions included with the kit.
G. Install Media
Decorative glass media is included with the COSMO42-
IFT-B, COSMO36-IFT-B and COSMO32-IFT-B models.
WARNING
Delayed Ignition Risk
• Place media according to instructions.
• Do NOT place media in area in front of pilot
• Do NOT place media in a position that they may fall into area in front of pilot.
• Do NOT use any media other than the Hearth & Home Technologies-supplied options for this replace model.
Fireplace will not function properly. Delayed ignition may occur.
WARNING
Risk of Asphyxiation or Fumes.
• Place media according to instructions.
• Do NOT place media in area between glass and rebox.
• Do NOT place media in a position that they may fall into area between glass and rebox.
• Do NOT use any media other than the media supplied with this replace.
Fireplace will not function properly. Gas leak may occur.
D. Install LED Lights (Optional)
An optional LED light kit is available for use with the COSMO42-IFT-B, COSMO36-IFT-B and COSMO32­IFT-B models. Install the LED lights per the instructions included in the kit.
E. Install Stones (Optional)
An optional stones kit is available for use with the COS­MO42-IFT-B, COSMO36-IFT-B and COSMO32-IFT-B models. Install the stones per instructions included with the kit.
F. Install Log Sets (Optional)
Optional log sets are available for use with the COSMO42­IFT-B, COSMO36-IFT-B and COSMO32-IFT-B models. Install the log set per instructions included with the kit.
Placing the Media
Install glass media around the burner ensuring that no media is placed on the burner or in the gap located be­hind the burner. See Figure 11.1. Install media on top of pilot shield.
NO MEDIA IN GAPNO MEDIA IN GAP
NO MEDIA ON BURNERNO MEDIA ON BURNER
PILOT SHIELDPILOT SHIELD
Figure 11.1 Media Placement
68
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 69
H. IntelliFire Touch® Control System Setup
• Detailed instructions for electrical wiring and connec­tions are provided in Section 8.
• Determine if this appliance is equipped with a Module Reset Switch. See Section 8. Verify this switch is in the ON position.
• Verify that the 3-Position switch on the IFT-ECM is switched to the REMOTE position. Detailed Operating Instructions for the IFT-ECM are provided in Section
3.K of the Owner’s Manual.
TOP VIEW
3 POSITION SWITCH
LED INDICATOR
Figure 11.2 IFT-ECM
If this appliance is being upgraded to an optional Intel- liFire Touch Remote Control, and/or optional power vent, fan, or light kit are added as new accessory upgrade(s) to replace:
1. The RC400 remote will need to be paired to the ECM.
2. Follow the installation instructions provided with the IntelliFire Touch remote and/or accessory kit(s).
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
I. Fixed Glass Assembly Removal and Re-
placement
WARNING! Risk of Asphyxiation! Handle xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.
DO NOT strike, slam or scratch glass.
DO NOT operate replace with glass removed, cracked,
broken or scratched.
Replace as a complete assembly.
Removing Fixed Glass Assembly
1. Remove the decorative front.
2. The glass assembly has two upper spring latches and two lower spring latches. See Figure 11.3. Lo­cate the two spring latches that are on the upper left and right of the replace.
3. Pull upper spring latch on one side forward to release glass assembly while supporting glass assembly with opposite hand. Repeat for the other upper spring latch always taking care to support the glass assem­bly with one hand.
4. Grasp glass on the upper right and left sides and remove glass assembly by lifting “up” and “out”.
Note: Observe the presence of a space or gap between the glass latch and the front of the appliance where the bottom of the glass assembly is positioned. This gap is designed for positive placement when replacing the glass assembly. See Figure 11.3.
Replacing Fixed Glass Assembly
The bottom glass latches have been designed to create a small gap between the glass clip and the face of the appliance. See Figure 11.3.
1. Install the bottom of the glass assembly so that the two tabs on the bottom of the glass latch engage the gap. By tilting the top of the glass towards the face of the appliance, tension will be applied to the bottom two glass latches. Use one hand to support the glass at all times.
2. Fasten the two upper glass latches, one at a time, by pulling out and downward into position on the glass assembly. Use one hand to support the glass at all times.
3. Verify that the top two glass latches are engaged by vi­sually verifying that glass latches have engaged both left and right tabs on the glass frame.
4. Verify the bottom two glass latches have engaged the glass frame tabs by grasping the bottom of the glass frame assembly and pulling the glass frame assembly “away” from the face of the appliance and “release” the glass frame. The spring action of the clips will “pull” the glass frame assembly towards the face of the appliance if bottom clips are properly engaged. If the glass frame assembly does not pull back towards the face of the appliance, repeat steps 1-4.
69
Page 70
GAP
WARNING! Risk of Explosion! Risk of Asphyxiation!
Glass latches MUST be properly engaged. Inspect glass seal before installing decorative front. Gas could leak!
5. Reinstall decorative barrier front.
UPPER SPRING LATCH
J. Install Decorative Barrier Front
WARNING! Risk of Fire! Install ONLY decorative barrier fronts approved by Hearth & Home Technologies. Unap­proved decorative barrier fronts could cause replace to overheat.
IMPORTANT! This fireplace requires an installed decorative barrier front to prevent direct contact with the hot viewing glass. DO NOT operate the replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative barrier front.
LOWER SPRING LATCH
Figure 11.3 Fixed Glass Assembly
70
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 71
12 12
Reference Materials
A. Vent Components Diagrams
6-1/2 in. 165 mm
8-3/4 in. 222 mm
6-5/8 in. 168 mm
SLP45
45° Elbow
Effective
Height/
Length
SLP PIPE
6 in.
152 mm
E󰀨ective Height/Length
Pipe inches mm
SLP4 4 102
SLP6 6 152
SLP12 12 305
SLP24 24 610
SLP36 36 914
SLP48 48 1219
SLP6A 2 - 6 51 - 152
SLP12A 2 - 12 51 - 305
SLP-FLEX-2 24 610
SLP-FLEX-3 36 914
SLP-FLEX-5 60 1524
SLP-FLEX-10 120 3048
6-1/2 in. 165 mm
6-5/8 in. 168 mm
9-7/8 in. 251 mm
SLP90
90° Elbow
8-7/8 in. 225 mm
SLP-HVS
Horizontal Pipe
Support
6-1/2 in. 165 mm
10-7/8 in.
276 mm
9-1/4 in. 235 mm
1-1/2 in.
38 mm
8-11/16 in.
220 mm
8-11/16 in.
220 mm
SLP-FS
Ceiling Firestop
Figure 12.1 SLP Series Vent Components
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
1-1/2 in.
38 mm
12 in.
305 mm
SLP-WS
Wall Shield Firestop
12 in.
305 mm
5-1/2 in. 146 mm
71
Page 72
A. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.
8 in.
(203 mm)
Heat
Shield
15-1/8 in.
(384 mm)
3-15/16 in.
(101 mm)
12 in.
(305 mm)
6-11/16 in.
(169 mm)
8 in.
(203 mm)
*5 in.
(127 mm)
SLP-TRAP
Horizontal Termination Cap
3-13/16 in.
(97 mm)
SL-2DVP Adapter
Effective
3-15/16 in.
(101 mm)
5-1/16 in. (128 mm)
Max
Length
* Center of the horizontal vent pipe to the vertical measuring surface.
Term Cap
Trap1
Trap2
Minimum
Effective Length
3-1/8 in. 4-3/4 in.
79 mm 121 mm
5-1/4 in. 9-1/4 in.
133 mm 235 mm
Effective Length
14-7/16 in.
367 mm
14-7/16 in.
367 mm
SLP-WT-BK
Wall Thimble-Black
Maximum
2-5/16 in.
59 mm
12-5/8 IN. (321 mm)
12-5/8 IN. (321 mm)
SLP-RDS
ROOF DECK INSULATION SHIELD
Figure 12.2 SLP Series Vent Components
72
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
26 in.
660 mm
20 IN.
(508 mm)
DVP-HSM-B
Extended Heat Shield
10-5/8 IN. (270 mm)
Page 73
A. Vent Components Diagrams (continued)
12 in.
305 mm
14-1/16 in.
357 mm
10-9/16 in.
269 mm
SLP-CCS-BK
Cathedral Ceiling
Support Box-Black
14 in.
356 mm
14 in.
356 mm
7-1/2 in. 192 mm
330 mm
10-3/4 in.
273 mm
13 in.
SLP-DCF-BK
Ceiling Firestop
Black
13 in.
330 mm
12 IN.
305 mm
1-5/16 in.
34 mm
356 mm
SLP-TVHW
Vertical
Termination Cap
14 IN.
6 IN.
152 mm
12-1/2 in.
318 mm
7-3/8 IN. 187 mm
17-7/8 IN.
454 mm
28-1/2 in. 724 mm
SLP-FLEX-TRAP
Horizontal
Termination Kit
13-1/2 in.
343 mm
10-11/16 in.
271mm
4-1/8 in. 105 mm
4-3/4 in. 121 mm
SLP-TB1
Basement Vent Cap
1 in.
(25 mm)
14 in.
(356 mm)
3/8 in. (10 mm)
1 in. (25 mm)
7-1/4 in.
(184 mm)
7-3/4 to 10-3/8 in.
(197 to 264 mm)
SLK-SNKD
Snorkel
Termination Cap
Figure 12.3 SLP Series Vent Components
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
DVP-FBHT
Horizontal
Termination Cap
73
Page 74
A. Vent Components Diagrams (continued)
8 IN.
(203 mm)
15 IN.
(381 mm)
12 IN.
(305 mm)
Horizontal High Wind Termination Cap
Figure 12.4 SLP series Vent Components
SLP-HHW2
COAXIAL to COLINEAR VENTING
LINK-DV30B
Flex Liner Kit
768-380A
Stainless Steel Flex Pipe
DV-46DVA-GCL
Coaxial/Colinear Appliance Connector
Figure 12.5 Coaxial to Colinear Vent Components
74
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 75
A. Vent Components Diagrams (continued)
DECORATIVE TERMINATIONS/SHROUDS
Only use listed decorative termination caps/shrouds with Hearth & Home Technologies approved venting systems.
This applies to both DVP and SLP venting systems.
Decorative Terminations Caps/Shrouds
DTO134 DTO146 DTS134 DTS146 LDS33 LDS46 LDS-BV
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
75
Page 76
A. Vent Components Diagrams (continued)
TOP VIEW
13-11/16 IN.
1-3/4 IN.
4 IN.
SIDE VIEW
13-5/8 IN.
Required Wire Harness and PVV-SLEEVE
Lengths Available Part Number
10 ft. PV Wire Harness PVI-WH10
20 ft. PV Wire Harness PVI-WH20
40 ft. PV Wire Harness PVI-WH40
60 ft. PV Wire Harness PVI-WH60
80 ft. PV Wire Harness PVI-WH80
100 ft. PV Wire Harness PVI-WH100
Description Part Number
12 in. Wire Harness Sleeve P V V-SLEEVE-12
48 in. Wire Harness Sleeve PVV-SLEEVE-48
3-11/16 IN.
12-1/8 IN.
PVV-SLP
Vertical Power Vent
5-7/8 IN.
Note: A wire harness is required to power the PVV-SLP and connect it to the appliance. It is ordered separately from the PVV-SLP. Contact your dealer to order.
Note: The PVV-SLEEVE-12 and/or PVV-SLEEVE-48 is required to be installed with the PVV-SLP. It is ordered separately from the PVV-SLP. Contact your dealer to order.
Note: The PVV-SLP requires one of the following options to be installed on this appliance. Option A: IFT-RC400 OR Option B: IFT-RC150 and IFT-ACM. These accessories are purchased separately from the PVV-SLP. Contact your dealer to order.
Figure 12.6 PVV-SLP Vent Components
76
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Page 77
16 IN.
406 mm
15 IN.
(381 mm)
16-11/16 IN.
(424 mm)
9-3/16 IN. (233 mm)
4-1/2 IN. 114 mm
16-11/16 IN.
424 mm
13-5/8 IN. (346 mm)
12-1/2 IN. (318 mm)
A. Vent Components Diagrams (continued)
Optional Wire Harness
EFFECTIVE LENGTH 32 IN. (813 mm) MIN. 35 IN. (889 mm) MAX.
13-5/8 IN. 346 mm
DESCRIPTION PART NUMBER
10 FT PV Wire Harness PVI-WH10
20 FT PV Wire Harness PVI-WH20
12-1/2 IN. 318 mm
40 FT PV Wire Harness PVI-WH40
60 FT PV Wire Harness PVI-WH60
80 FT PV Wire Harness PVI-WH80
100 FT PV Wire Harness PVI-WH100
20-3/4 IN. 527 mm
PVI-SLP-B
Power Vent Inline
Note: Wire harnesses required to power the PVI-SLP-B connect to the appliance and are ordered separately from
PVI-SLP-B. Contact your dealer to order.
Note: The PVI-SLP-B requires one of the following options to be installed on this appliance. Option A: IFT-RC400 OR Option B: IFT-RC150 and IFT-ACM. These accessories are purchased separately from the PVI-SLP-B. Contact your dealer to order.
Figure 12.7 PVI-SLP-B Vent Components
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
SLP-LPC
SLP Low Prole Cap
(Approved for use with PVI-SLP-B only)
77
Page 78
A. Vent Components Diagrams (continued)
Heat Shield
Brick Kit
Top View
6-1/4 IN. 159 mm
1-1/2 IN.
38 mm
14 IN.
356 mm
Front View
15-1/2 IN.
394 mm
11-1/2 IN.
292 mm
8 IN.
203 mm
4-3/8 IN. 112 mm
Side View
10 IN.
254 mm
5-1/4 IN. 135 mm
2-1/4 IN.
57 mm
4-3/4 IN.
121 mm
2-1/4 IN.
57 mm
9-1/2 IN. 241 mm
PVLP-SLP
Power Vent Low Prole
Note: Wire harnesses required to power the PVLP-SLP connect to the appliance and are ordered separately from PVLP-SLP. Contact your dealer to order.
Note: A PVLP-HS heat shield is available and sold separately. Use if the PVLP-SLP is installed in a high tra󰀩c area.
Note: The PVLP-SLP requires one of the following options to be installed on this appliance.
Option A: IFT-RC400 OR Option B: IFT-RC150 and IFT-ACM These accessories are purchased separately from the PVLP-SLP. Contact your dealer to order.
78
PVLP-BEK
Figure 12.8 PVLP-SLP Vent Components
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
Required Wire Harness
DESCRIPTION PART NUMBER
10 FT PV Wire Harness PVI-WH10
20 FT PV Wire Harness PVI-WH20
40 FT PV Wire Harness PVI-WH40
60 FT PV Wire Harness PVI-WH60
80 FT PV Wire Harness PVI-WH80
100 FT PV Wire Harness PVI-WH100
PVLP-HS
Page 79
B. Accessories
WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces­sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.
Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap­proved accessories.
It is recommended that optional accessories are installed prior to installation of nishing material. The lower cover panel is removable and provides access for installation of the optional fan, LED kit and remote control upgrades. If nishing material is already installed, the optional acces­sories must be installed by removing the basepan, burner and valve assembly. Use only Hearth & Home Technol­ogies-approved optional accessories with this appliance.
Optional Fan
After a qualied service technician has installed the fan, follow the instructions supplied with the fan kit to operate your fan. Contact your dealer if you have questions.
Note: The optional fan can not be used with the Smart­Wall™ TV Kit or the Passive Heat kit.
Optional Glass Refractory Kit
An optional glass refractory kit is available for COSMO32­IFT-B, COSMO36-IFT-B and COSMO42-IFT-B models. Follow the instructions supplied with the kit for installation. Contact your dealer if you have questions.
Optional Log Kits
Traditional or Driftwood Log kits are available for COS­MO32-IFT-B, COSMO36-IFT-B and COSMO42-IFT-B models. Follow the instructions supplied with the kit for installation. Contact your dealer if you have questions.
Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed
to operate your replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
Optional Heat Management Systems
After a qualied service technician has installed the Heat­Zone® -Gas, Smart-Wall™ TV Kit, Heat-Out-Gas Kit or Pas­sive Heat Kit, follow the instructions supplied with the kit for operation. Contact your dealer if you have questions.
Note: Optional heat management systems kit must be installed while the top of the appliance is accessible.
Note: The Smart-Wall™ TV Kit can not be used with an optional fan, power vent or Passive Heat kit.
Optional LED Kit
An optional LED lighting kit is available for COSMO32­IFT-B, COSMO36-IFT-B and COSMO42-IFT-B models. Follow the instructions supplied with the kit for installation and operation. Contact your dealer if you have questions.
Optional Stones Kit
An optional stones kit is available for use with the COSMO32­IFT-B, COSMO36-IFT-B and COSMO42-IFT-B models. Follow the instructions supplied with the kit for installation. Contact your dealer if you have questions.
Heat & Glo, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.heatnglo.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
please visit www.heatnglo.com.
Printed in U.S.A. - Copyright 2021
Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. L • 2/21
79
Loading...