Heat & Glo CFX-IN, CFX-Grand Installers Guide

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Models: CFX-IN CFX-Grand
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas  Do not try to light any appliance.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
 If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1. This appliance may be installed in an after­market, permanently located, manufactured (mobile) home, where not prohibited by lo­cal codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2001,
Heat-N-Glo, a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat-N-Glo dealer with any questions or concerns. For the number of your nearest Heat-N-Glo dealer, please call 952-985-6000.
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568-900E 3/01
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
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Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
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system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the vent systems described in the Installing the Fireplace section of
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the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
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vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
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make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
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sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
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door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
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combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
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ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
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furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
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hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
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replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
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assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
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perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
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must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
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household objects within 36 inches of the fireplace front.
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TABLE OF CONTENTS

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Safety and Warning Information ................................................ 2
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Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes ............................................... 8
Appliance Certification................................................................... 8
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Installation Codes .......................................................................... 8
High Altitude Installations ............................................................... 8
Section 2: Getting Started ......................................................... 9
Introducing the Heat-N-Glo Gas Appliances .................................. 9
Pre-installation Preparation ........................................................... 9
Venting and Installation .................................................................. 9
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Section 3: Installing the Insert ................................................. 11
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Step 1 Installing the Vent System............................................. 11
Step 2 Positioning, Leveling, and Securing the Insert ............. 15
Step 3 The Gas Control Systems ........................................... 15
Step 4 The Gas Supply Line ................................................... 15
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Step 5 Gas Pressure Requirements ...................................... 16
Step 6 Wiring the Appliance .................................................... 16
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Step 7 Installing Logs and Ember Material .............................. 17
Positioning the Logs .................................................... 17
Placing the Ember Material .......................................... 17
Step 8 Installing Trim Surround ............................................... 17
Step 9 Before Lighting the Appliance ...................................... 18
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Step 10 Lighting the Appliance .................................................. 18
After the Installation ..................................................................... 18
Section 4: Maintaining and Servicing Your Appliance ........ 19
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u = Contains updated information.
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Service Parts
CFX-IN (NG, LP) Exploded Parts Diagram / CFX-IN (GN, PL) Vue éclatée des pièces
2
3
8
5
6
4
7
1
Part number list on following page.
*
La liste des numéros de pièce se trouve à la page suivante.
*
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CFX-IN (NG, LP) Service Parts List / CFX-IN (GN, PL) Liste des pièces de rechange
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When order­ing, supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITE M /
PIÈCE
STANDING PILOT / VEILLEUSE
SERIAL # /
N° DE SÉRIE
PART N UMBE R
/ N° DE PIÈCE
ON /OFF Roc ker Switch / Interrupteur à bascule marche/arrêt 680-528 Piezo Ignitor / Allumage Piézo 418-513 Burner Tube / Tube de brûleur 477-301A Burner Orifice NG (#32B) / Orifice de brûleur GN (#32B) 573-800 Burner Orifice LP (#49B) / Orifice de brûleur PL (#49B ) 047-801
1 Glass Door Assembly, Ceramic / Porte en verre GLA-CFXIN
Burner NG / Brûleur GN 573-326A
Burner LP / Brûleur PL 573-325A 2 Log Grate / Grille de Bûche 573-360A 3 Log Set Assembly / Jeu de Bûches LOGS-CFXIN 4 Log 1 / Bûche 1 SRV573-701 5 Log 2 / Bûche 2 S RV573-703 6 Log 3 / Bûche 3 S RV573-704 7 Log 4 / Bûche 4 S RV573-705 8Log 5 / Bûche 5 SRV573-702
Valve N G / Va lve GN 571-500
Valve LP / Valve PL 571-501
Pilot Assembly NG / Module de veilleuse GN 571-510A
Pilot Assembly LP / Module de veilleuse PL 571-511A
Pilot Orifice NG / Orifice de veilleuse GN 571-516
Pilot Orifice LP / Orifice de vei lleuse PL 571-517
Thermocouple / Thermocouple 57 1-511
Thermopile / Thermopile 060-512
ACCESSORIES / AC CE SSOIRES
Remote Co ntrol Kit / Commande à di s tance RC-SMA RT
Remote C ontrol Kit / Commande à distance SMART-STAT
Wall Switch Kit, Off-white / Module d'interrupteur mural, B lanc Cassé WSK-21
Wall Switch Kit, White / Module d'interrupteur mural, Blanc WSK-21-W
Conversion Kit NG / Module de conversion GN NGK-CFXIN
Conversion Kit LP / Module de conversion PL LPK-CFXIN
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Service Parts
CFX-GRAND (NG, LP) Exploded Parts Diagram / CFX-GRAND (GN, PL) Vue éclatée des pièces
3
1
2
10
6
11
7
5
4
8
9
Part number list on following page.
*
La liste des numéros de pièce se trouve à la page
* suivante.
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CFX-GRAND (NG, LP) Service Parts List / CFX-GRAND (GN, PL) Liste des pièces de rechange
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITE M /
PIÈCE
STANDING PILOT / VEILLEUSE
SERIAL # /
N° DE S ÉRIE
PART NUMBER
/ N° DE PIÈCE
ON/OFF Rocker Switch / Interrupteur à bascule marche/arrêt 680-528
Piezo Ignitor / Allumage Piézo 418-513
Burner Tube / Tube de brûleur 477-301A
Burner Orifice NG (#31B) / Orifice de brûleur GN (#31B) 455-800
Burner Orifice LP (#49B) / Orifice de brûleur PL (#49B) 047-801 1 Glass Door Assembly, Ceramic / Porte en verre GLA-CFXG 2 Burner NG / Brûleur GN 568-326A 2 Burner LP / Brûleur P L 568-325A 3 Log Grate / Grille de Bûche 568 -360A
4 Log Se t Assembly / Jeu de Bûches LOGS-CFXG 5 Log 1 / Bûche 1 SRV573-701 6 Log 2 / Bûche 2 SRV568-705 7 Log 3 / Bûche 3 SRV573-704 8 Log 4 / Bûche 4 SRV573-705 9 Log 5 / Bûche 5 SRV568 -705
10 Log 6 / Bûche 6 S RV573-702
11 Log 7 / B ûche 7 SRV568 -706
Valve NG / Valve GN 571-500
Valve LP / Valve PL 571-501
Pilot Assembly NG / Module de veilleuse GN 571-510A
Pilot Assembly LP / Module de veilleuse PL 571-511A
Pilot Orifice NG / Orifice de veilleuse GN 571-516
Pilot Orifice LP / Orifice de veilleuse PL 571-517
Thermocouple / Thermocouple 571-511
Thermopile / Thermopile 060-512
ACCESSORIES / ACCESSOIRES
Remote Contro l Kit / Commande à distance RC-SMART
Remote Contro l Kit / Commande à distance SMART-STAT
Wall S w i tc h Ki t, Off- whi te / M o d ule d'inter rup teur mura l, Bla nc Cas s é WSK - 21
Wall Switch Ki t, White / Module d'interrupteur mural, Blanc WSK-21-W
Conversion Kit NG / Module de conversion GN NGK-CFX G
Conversion Kit LP / Module de conversion PL LPK-CFX G
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Approvals and Codes
Appliance Certification
The Heat-N-Glo appliance models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: CFX-IN, CFX-GRAND LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heaters STANDARD: ANSI Z21.88CSA2.33UL307B
Installation Codes
The appliance installation must conform to local codes. Before installing the appliance, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.
When installing this appliance at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.
When installing this appliance at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).
When installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for your location.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat-N-Glo Quality Systems registered by SGS ICS
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2
Getting Started
Introducing the Heat-N-Glo Gas Appliances
Heat-N-Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas appliance diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas insert fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim surrounds are shipped in separate packages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owners warranty and may present a fire hazard.
The Heat-N-Glo Warranty will be voided by, and Heat-N-Glo disclaims any responsibility for, the following actions:
Installation of any damaged fireplace or vent system
component.  Modification of the fireplace or direct vent system.  Installation other than as instructed by Heat-N-Glo.  Improper positioning of the gas logs or the glass door.  Installation and/or use of any component part not manu-
factured and approved by Heat-N-Glo, not withstanding
any independent testing laboratory or other party approval
of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
VENTING AND INSTALLATION
1. Heat -N-Glo gas inserts are designed for recessed in-
stallations into solid fuel Masonry or Factory Built Non Combustible fireplaces that have been installed in ac­cordance with the National, Provincial, State and local building codes.
2. Minimum fireplace opening requirements are shown in
Figures 1 and 2 of this installation manual. The firebrick (refractory) can be removed from a factory built fireplace in order to gain minimum gas insert opening requirements.
WARNING: Under no circumstances is cutting
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of sheet metal surfaces allowed for installation.
If the factory built fireplace has no gas ac-
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cess holes provided, an access hole of 1 di­ameter (25mm) or less may be drilled through the lower sides or bottom of the combustion cham­ber in a proper workmanship like manner.
3. To assure top performance, safety and efficiency, inserts must be installed with an approved flue liner as per CAN/ CGA B-149 or National Fuel Code ANSI Z223 and these instructions.
WARNING: A HEARTH OR HEARTH EXTEN-
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SION (IF PRESENT) MUST COMPLY WITH EI­THER OF THE FOLLOWING: 1) THE SOLID-FUEL BURNING FIREPLACE MANUFACTURERS SPECI­FICATION, OR 2) LOCAL BUILDING CODES RE­QUIRED BY AUTHORITY HAVING JURISDICTION.
WARNING: THE SOLID FUEL FIREPLACE HAS
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BEEN CONVERTED FOR USE WITH GAS ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIRE­PLACE HAS BEEN REAPPROVED BY THE AUTHOR­ITY HAVING JURISDICTION.
4. The solid fuel fireplaces flue damper must be fully locked in the open position or removed for installation.
5. The chimney must be cleaned and in good working order and constructed of noncombustible materials.
6. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.
7. Install the insert without the trim surround and make all gas, venting, and electrical connections.
WARNING: Modification of any sheetmetal or
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fiber surfaces is strictly PROHIBITED in the installation of this appliance.
8. Install decorative trim surround. Please refer to instruc­tions included with the trim surround.
Ensure there are no obstructions to side air
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passages by the decorative trim once it is in­stalled on insert.
When planning a fireplace insert installation, its necessary to determine:
The vent system configuration to be used.Gas supply piping.Whether optional accessoriesdevices such as a wall
switch or remote controlare desired.
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9 7/8 (251mm)
13 3/4
(349mm)
19 3/4 (502mm)
1 5/8 (42mm)
3 3/4 (95mm)
GAS LINE
ACCESS
1 1/2
(39mm)
8 1/4
(210mm)
MINIMUM FIREPLACE SIZE FRONT WIDTH : 30 (762mm)
REAR WIDTH : 20 1/4 (514mm) DEPTH : 14 1/4 (362mm) HEIGHT : 23 1/2 (597mm)
*
NOTE: If exhaust collar on insert and fireplace damper
*
do not line up, add 4 inches (102mm) to minimum fireplace height for bends in vent pipe.
Figure 1. Diagram of the CFX-IN
21 3/8
(543mm)
12 1/8 (308mm)
29 (736mm)
14 1/4”
(362mm)
24 1/4 (616mm)
Ø 2 3/4 ( 70mm)
23 3/8
(593mm)
ELECTRICAL ACCESS
20 1/4” (514mm)
30” (762mm)
1 5/8 (42mm)
13 7/8
(352mm)
GAS LINE
ACCESS
25 3/16
(640mm)
1 1/2
(40mm)
8 3/16
(208mm)
MINIMUM FIREPLACE SIZE FRONT WIDTH : 34 3/4 (883mm)
REAR WIDTH : 25 1/4 (641mm) DEPTH : 14 1/4 (362mm) HEIGHT : 26 3/4 (679mm)
*
NOTE: If exhaust collar on insert and fireplace damper
*
do not line up, add 4 inches (102mm) to minimum fireplace height for bends in vent pipe.
33 3/4 (857mm)
14 1/4” (362mm)
3 3/4 (95mm)
Ø 2 7/8 (73mm)
26 13/16
(681mm)
ELECTRICAL ACCESS
25 1/4” (641mm)
34 3/4” (883mm)
Figure 2. Diagram of the CFX-GRAND
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3
Installing the Insert
Step 1. Installing the Vent System
Vent System Installation Precautions
Before starting installation of vent kits, the installer should read these instructions and the Vent Kit Instructions to ensure that a proper vent installation is completed.
Consult your local building codes before beginning the installation.
WARNING: THIS GAS INSERT AND VENT AS-
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SEMBLY MUST BE VENTED DIRECTLY TO THE OUTSIDE AND MUST NEVER BE ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE VENT SYSTEM. COMMON VENT SYSTEMS ARE PROHIBITED.
Vent System Approvals
Models: Vent System CFX-IN LINK-DV30, LINK- DV4-30 CFX-GRAND LINK-DV30, LINK-DV4-30
Table 1
Table 1 and Figures 4 through 6 show the vent termination caps and systems approved for the use with these models. Approved vent system terminations are labeled for identifi­cation. 3-inch diameter listed flexible aluminum and stain­less steel gas vent is used for both the incoming combus­tion air and exhaust vent pipes. NO OTHER VENTING SYS­TEMS OR COMPONENTS MAY BE USED. Detailed in­stallation instructions are included with each vent termina­tion kit and should be used in conjunction with this manual.
Horizontal Venting
The vent system on this model CANNOT be terminated horizontally.
Vertical Venting
The vent pipes MUST be connected to the proper collars on the unit AND the exhaust vent pipe MUST be connected to the termination cap or the unit will not operate. The com­bustion air vent pipe CAN be connected to the termination cap (LINK -DV30) or it can terminate inside the chimney (LINK-DV4-30). The bottom opening of the chimney must be sealed around the vent pipes if the combustion air vent is NOT connected to the termination cap. See Figures 4, 5 and 6.
NOTE: The minimum vertical rise (exhaust vent) is 14 feet and the maximum vertical rise is 40 feet. These dimensions are measured from the starting collars of the unit to the end of the last section of vent pipe. See dimension V in Figure 4.
A vertical vent termination system installed on this model will include one (1) length of 3-inch flexible vent pipe for the combustion air, one (1) length of 3-inch flexible vent pipe for the exhaust air, one (1) pipe-to-cap adaptor, and one (1) SLK-991DA or SLK-980D Vertical Termination Cap.
NOTE: The damper of the masonry chimney may need to be removed to allow installation of the flexible-vent pipe.
This fireplace has been altered to accommodate an insert and should be inspected by a qualified person prior to re-use as a conventional fireplace.
NOTE: The above label, located in the instruction package, must be affixed to the existing fireplace prior to installation.
For zero clearance factory built woodburning fireplaces, the use of kit LINK-ZC-ADP in place of the standard square flashing will allow you to mount the adaptor and cap on metal pipe. Additionally, the use of kit FLASH-DAMP will seal off the damper opening when terminating the inlet air vent pipe just above the damper. These 2 kits are recommended for zero clearance, factory built woodburning fireplaces.
Connecting the Vent Pipe
Install the 3 flexible vent pipe(s) down through the chimney. Secure the end of the flexible vent pipe for exhaust to the provided 3 section of stainless steel flexible vent pipe. A 3 collar is factory installed on one end for mating the two ends of flexible pipe. Slide the gas insert into place, and position any excess flexible vent pipe back up into the chimney.
WARNING: THE 3 SECTION OF STAINLESS
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STEEL FLEXIBLE PIPE MUST BE ATTACHED
DIRECTLY TO THE EXHAUST COLLAR OF THE UNIT.
Using the provided T-handle pull down tool, reach through exhaust opening in exhaust collar by its center pin. Pull down until exhaust collar extends through exhaust opening. The collar should slip fit through the molded in 3 inch opening. Carefully readjust liners to align if necessary.
Secure in place by sliding retainer pin through the provided holes in the exhaust collar. See Figure 5.
Attach either 4 or 30 section of intake liner to the intake collar assembly on top of the fireplace using 3 screws. This assembly may be removed from the unit to aid installation. Slide insert into position, while pulling intake collar assembly towards the front of the unit. This assembly will be secured in place when the pull handle can be locked into position at locking tabs.
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WARNING: DO NOT FORCE
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COLLAR ATTACHMENT INTO PLACE. THE FIREPLACE IS MADE OF A FRAGILE MATERIAL, AND MAY BREAK. READJUST FLEXI­BLE VENT PIPES IF NECESSARY.
Attach the pipe-to-cap adaptor to the termination cap and to the top of the flexible vent pipe and set the cap in place at the top of the chimney. See Figures 4, 5 and 6.
CAUTION: TO AVOID DOWNDRAFTS AND/OR COLD AIR PROBLEMS, IT IS RECOMMENDED TO SEAL OFF THE AREA BETWEEN THE TERMINATION CAP AND THE TOP OF THE SOLID­FUEL CHIMNEY OPENING INTO WHICH THE VENT CAP HAS BEEN IN­STALLED.
WHEN USING THE LINK-DV4-3O VENT SYSTEM, IT IS REQUIRED TO SEAL AROUND THE FLEXIBLE VENT PIPES IN THE DAMPER AREA. SEE FIGURE
5. USE FIBERGLASS INSULATION OR OTHER SUITABLE NON-COMBUSTI­BLE MATERIAL.
WARNING: MAJOR U.S.
!
BUILDING CODES SPECIFY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY. SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMINATION CAP IS AT LEAST 2-FEET FROM A VER­TICAL WALL AND 2-FEET BELOW A HORIZONTAL OVERHANG.
HORIZONTAL OVERHANG
TERMINATION CAP
2 FT.
MIN.
2 FT. MIN.
LOWEST DISCHARGE OPENING
X
12
ROOF PITCH IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
Roof Pitch H (min.) ft. flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 11/12 3.25 over 11/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
Figure 3. Minimum Height from Roof to Lowest Discharge Opening
VERTICAL WALL
NOTE: This also pertains to vertical vent systems installed on the outside of the building.
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TERMINATION
CAP
ADAPTOR
EXHAUS T CO LLA R
INLET AIR COLLAR
EXHAUST
VENT PIPE
V= 14 FT. MINIMUM
40FT. MAXIMUM
3 INCH COLLAR
(Factory installed to
stainless steel section)
WARNING: DO NOT
BLOCK P IPE END WITH
INSULATION OR ANY OTHER
SEALING MATERIAL
This option shows both exhaust and inlet air vent pipes attached to the adaptor.
Figure 4.
WARNING: THE EXHAUST VENT PIPE MUST
!
ONLY BE CONNECTED TO THE EXHAUST STARTING COLLAR OF THE UNIT AND THE CENTER COLLAR OF THE TERMINATION CAP.
A 3 FOOT SECTION OF STAINLESS STEEL
!
FLEXIBLE LINER MUST BE ATTACHED DIRECTLY TO THE EXHAUST COLLAR ON THE FIREBOX.
STAINLESS STEEL
PIPE - 3 FT. MIN.
REQUIRED (INCLUDED)
LOCKING TABS
INLET AIR
VENT PIPE
COLLAR ATT A CH MENT
BRACKET
THE INLET AIR PIPE MUST ONLY BE
!
CONNECTED TO THE INLET AIR COLLAR OF THE UNIT AND EITHER ATTACHED TO THE INLET AIR COLLAR OF THE TERMINATION CAP OR TERMINATED IN THE CHIMNEY.
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GASKET
EXHAUST COLLAR
T-HANDLE
RETAINER PIN
Figure 5. Stainless adapter for exhaust (required).
3 INCH
STAINLESS STEEL
FLEXIBLE VENT
O
(45 ELBOW)
3 INCH COLLAR
The retainer pin secures the collar attachment bracket to the fireplace from inside the combustion chamber. NOTE: Inspect for exhaust collar gasket to insure positive exhaust seal.
3 INCH
COLLAR
TERMINATION
CAP
ADAPTOR
INLET AIR VENT COLLAR
(LINK-DV30 SHOWN)
EXHAUST VENT PIPE SUPPLIED
WITH TERMINATION KIT
INLET AIR VENT PIPE
ST AINLESS STEEL
ADAPTER FOR EXHAUST
(MUST BE INSTALLED)
O
45 ELBOW EXHAUST COLLAR MAY BE ORIENTED TO EITHER SIDE OF INTAKE TO AID INSTALLAT ION (RIGHT ORIENTATION SHOWN)
USE T-HANDLE TO PULL DOWN ONTO UNIT EXHAUST COLLAR AND PIN IN PLACE WITH RETAINER PIN
Note: Inspect for exhaust collar gasket to insure positive exhaust seal.
Figure 6. Typical configuration of vent liners.
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Page 15
Step 2. Positioning, Leveling, and Securing the Insert
 Place the insert into position.  Level the insert from side to side and from front to back.
Use the leveling legs included with the manual bag if necessary to set each corner of the base.
Step 4. The Gas Supply Line
NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality.
NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.
Step 3. The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE WITH
!
SOLID FUEL.
These models use a standing pilot ignition type of gas con­trol system.
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.
WARNING: 110-120 VAC MUST NEVER BE
!
CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.
STANDING PILOT
NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line. To install the gas supply line:
 A listed (and State of Massachusetts approved) 1/2 inch
(13mm) tee-handle manual shut-off valve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve. NOTE: If substituting for these components, please consult local codes for compliance.
 Locate the gas line access hole in the outer casing of
the fireplace.
 Open the lower grille, insert the gas supply line through
the gas line hole, and connect it to the shut-off valve.
 When attaching the pipe, support the control so that the
lines are not bent or torn.
 After the gas line installation is complete, use a soap
solution to carefully check all gas connections for leaks.
Figure 7. Gas Controls System
WARNING: DO NOT USE AN OPEN FLAME
!
TO CHECK FOR GAS LEAKS.
GAS
SHUT-OFF
Figure 8. Gas Supply Line (CFX-IN shown)
FLEXIBLE GAS LINE
CONTROLS
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Page 16
Step 5. Gas Pressure Requirements
Pressure requirements for these gas appliances are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).
Step 6. Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB­SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE­VENT ACCIDENTAL APPLIANCE OPERATION.
For Standing Pilot Ignition Wiring Appliance Requirements  This appliance DOES NOT require 110-120 VAC to operate.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE GAS CONTROL VALVE OR THE AP­PLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace valve pigtails.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
THERMOCOUPLE
WHITE T2
GAS
VALVE
RED T1
Figure 9. Standing Pilot Ignition Wiring Diagram
THERMOPILE
ON
OFF
ROCKER
SWITCH
OPTIONAL WALL SWITCH
THERMOSTAT OR REMOTE
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Page 17
Step 7. Installing Logs and Ember Material
Positioning the Logs
The logs for models CFX-IN and CFX-Grand have been packaged separately. Refer to the installation instructions that accompany this manual. Save the log instructions
with this manual.
If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.
Placing the Ember Material
Three separate bags of ember material are shipped with this gas appliance. The bag labeled Golden Ember (GE-
93) is flame colorant material. The bags labeled Glowing Ember (050-721) is standard glowing ember material.
To place the ember material:  Remove the glass door from the unit (see Figure 10).
Place a dime size piece of glowing ember material near
port holes in burner top, sides and front (see Figure 11).
BURNER PAN
EMBER MATERIAL
(TOP SURFACE ,
SIDES AND FRONT)
Figure 11. Placement of the Ember Material
Space ember pieces about a 1/2 inch apart.
PULL TO OPEN
Figure 10. Glass Assembly (CFX-IN shown)
Step 8. Installing Trim Surrounds
Combustible materials MUST NEVER overlap onto the front
face.
1. Find the coiled low voltage wires and ON/OFF switch attached to outer right side of the insert. See Figure 12, (Model CFX-IN shown).
Never press embers into burner ports.
Cover the top of the burner with a single layer of ember
material. Then sprinkle GE-93 (Golden Ember) on top of the burner.
Save the remaining ember materials for use during fire-
place servicing. The embers provided are sufficient for 2 to 4 applications.
Replace the glass door.
Re-install and latch the glass door.
LOCATING TABS
FIREBOX
LOCATING SLOTS
2. Disconnect the ON/OFF switch from the low voltage wire leads, and insert the ON/OFF switch through the hole at the upper right corner of the surround - it will be retained in the hole.
Figure 12.
17
SURROUND
WITH TRIM
ON/OFF
SWITCH
Page 18
3. Reconnect the low voltage wires to the ON/OFF switch.
Step 9. Before Lighting the Appliance
4. Attach surround assembly by hooking the support brack­et on the locating tabs on top of the gas insert fireplace (see Figure 12.) Once the surround assembly is on the locating tabs, ensure the bottom hooks are resting on the locating pins at the base. Reposition the fireplace if necessary. Refer to surround instructions provided with the decorative surround.
NOTE: PLACE THE THREE INSULATION PIECES INTO THE CAVITIES AT THE BACK OF THE SURROUND BE­FORE POSITIONING THE INSERT INTO THE FACTORY­BUILT OR MASONRY FIREPLACE. THIS INSULATION WILL HELP SEAL FOR COLD AIR LEAKS.
12” MAX.
MANTEL
12” MIN.
Before lighting the appliance, be sure to do the following:
Remove all paperwork from underneath the fireplace.
Review safety warnings and cautions
 Read the Safety and Warning Information section at
the beginning of this Installers Guide.
Double-check for gas leaks
 Before lighting the appliance, double-check the unit for
possible gas leaks.
Double-check vent terminations for obstructions.
 Before lighting the appliance, double-check the unit for
possible obstructions that could be blocking the vent ter­minations.
Double-check for faulty components
 Any component that is found to be faulty MUST BE re-
placed with an approved component. Tampering with the appliance components is DANGEROUS and voids all war­ranties.
A small amount of air will be in the gas supply lines. When first lighting the appliance, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the appliance will light and will operate normally.
Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
TOP OF
UNIT
Figure 13
Figure 13 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other com­bustible projections above the gas fireplace.
NOTE: The fireplace should be run 3 to 4 hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the chemicals used in the paint and logs.
Step 10. Lighting the Appliance
Youve reviewed all safety warnings, youve checked the appliance for gas leaks, you know the vent system is unobstructed, and youve checked for faulty components. Now youre ready to light the appliance.
WARNING: PLEASE REFER TO THE USERS
!
MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE APPLIANCE.
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
!
THE APPLIANCE FOR FUTURE REFERENCE.
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Page 19
Maintaining and Servicing Your Appliance
4
Appliance Maintenance
Although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check­up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace main­tenance task.
IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.
Replacing old ember material Frequency: Once annually, during the checkup. By: Qualified service technician. Task: Brush away loose ember material near the burner.
Replace old ember material with new dime-size and shape pieces of Golden Ember (DE-93) and Glowing Ember (050-
721). New ember material should be placed alternately on top of the burner - a layer of Golden Ember, a layer of Glowing Ember, and so on. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing Ember Material.
Cleaning Burner and Controls Frequency: Once annually. By: Qualified service technician. Task: Brush or vacuum the control compartment, fireplace
logs and burner areas surrounding the logs.
MAKE SURE THE FLAMES ARE STEADYNOT LIFTING OR FLOATING.
Figure 14. Burner Flame Patterns
Checking Vent System Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner. Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.
Checking Flame Patterns, Flame Height Frequency: Periodically.
By: Qualified service technician/Home owner. Task: Make a visual check of your fireplaces flame patterns.
Make sure the flames are steady - not lifting or floating. See Figure 14. The thermopile/thermocouple (standing pilot) tips should be covered with flame. See Figure 7.
Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As neces-
sary after initial cleaning.
By: Home owner. Task: Remove and clean glass after the first 3 to 4 hours of
use. After the initial cleaning, clean as necessary, particu­larly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner. NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
19
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