Heat & Glo BAY-STOVE Installers Guide

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Model:
BAY-STOVE
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas  Do not try to light any appliance.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
 If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1. This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2001,
Heat-N-Glo, a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat-N-Glo dealer with any questions or concerns. For the number of your nearest Heat-N-Glo dealer, please call 952-985-6000.
450-981C 5/01
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the Using
!
Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been under
!
water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
These units MUST use one of the vent systems
!
described in the Installing the Fireplace section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be vented
!
directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
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sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door
!
removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced
!
as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
NEVER OBSTRUCT the flow of combustion and
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ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from furniture
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and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
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hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children
should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is
!
recommended that a qualified service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing must
!
be replaced before operating this appliance.
DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace
!
front.
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TABLE OF CONTENTS

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Safety and Warning Information ................................................ 2
Service Parts Lists ..................................................................... 4
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Section 1: Approvals and Codes ............................................... 6
Appliance Certification................................................................... 6
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Installation Codes .......................................................................... 6
High Altitude Installations ............................................................... 6
Section 2: Getting Started ......................................................... 7
Introducing the Heat-N-Glo Gas Appliances .................................. 7
Pre-installation Preparation ........................................................... 7
Section 3: Installing the Appliance ........................................... 9
Step 1 Locating the Appliance ................................................... 9
Step 2 Installing the Vent System............................................. 11
A. Vent System Approvals ............................................11
B. Installing Vent Components.................................... 16
C. Vent Termination .................................................... 19
Step 3 The Gas Control System ............................................. 22
Step 4 The Gas Supply Line ................................................... 22
Step 5 Gas Pressure Requirements ...................................... 22
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Step 6 Wiring the Appliance .................................................... 23
Step 7 Finishing ...................................................................... 24
Step 8 Positioning Logs, Ember Material and Glass Doors .... 25
Glass Door Removal ................................................... 25
Placing the Ember Material .......................................... 25
Glass Specifications .................................................... 25
Positioning the Logs .................................................... 26
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Step 9 Before Lighting the Appliance ...................................... 27
Step 10 Lighting the Appliance .................................................. 27
After the Installation ..................................................................... 27
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Section 4: Maintaining and Servicing Your
u = Contains updated information.
3
Appliance ...... 28
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Service Parts
BAY-STOVE Exploded Parts Diagram / Vue éclatée des pièces
6
8
3
7
11
4
5
9
12
10
1
2
Part number list on following page.
*
La liste des numéros de pièce se
* trouve à la page suivante.
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BAY-STOVE Service Parts List / Liste des pièces de rechange
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When order­ing, supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM /
PIÈCE
ENGLISH / FRENCH DESCRIPTION
SERIAL # /
N° DE SÉRI E
PART NU MBER
/ N° DE PIÈCE
Robertshaw Valve
Valve NG / Valve GN 060-522 Valve LP / Valve P L 060-523 Pilot Assembly NG / Module de vei lleuse GN 446-510A Pilot Assembly PL / Module de veilleuse P L 446-511A Pilot Orifice NG / Orifice de veilleuse GN 446-505 Pilot Orifice PL / Orifice de veilleuse PL 446-517 Thermocouple / Thermocouple 446-511 Thermopile / Thermopile 060-512
Piezo Ig nitor / Allumage Piézo 418-513 Junction Box - Pilot / Boîtier de raccordement - de veilleuse 040-250A Burner Orifice NG (#36A) / Orrifice de brûleur GN (#36A) 079-831
Burner Orifice LP (#52A) / Ori fice de brûleur PL (#52A) 057-801 1 Burner NG / Brûleur GN 450-274A 1 Burner LP / Brûleur PL 450-275A
2 Glass Door Assembly / Module de Porte en verre GLA-BAY1 3 Log Set Assembly / Jeu de Bûches LOGS-BYSTV 4 Log 1 / Bûche 1 SRV446-701 5 Log 2 / Bûche 2 SRV446-702 6 Log 3 / Bûche 3 SRV446-706 7 Log 4 / Bûche 4 SRV446-704 8 Log 5 / Bûche 5 SRV446-703
9 Door Front Top / Moulure du haut de la porte 450-154 10 Door Front Bottom / Moulure du bas de la porte 450-153 11 Grate Ass emb ly / Gri lle 450-360 A 12 Base Refractory / Base réfractaire SRV450-700A
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Approvals and Codes
Appliance Certification
The Heat-N-Glo appliance model discussed in this Installers Guide has been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: BAY-STOVE LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater STANDARD: ANSI Z21.88CSA2.33UL307B
NOTE: ALL MODELS ARE UL LISTED TO UL307B, THE STANDARD FOR GAS-BURNING HEATING APPLIANCES FOR MANUFACTURED HOMES AND RECREATIONAL VEHICLES.
Installation Codes
The appliance installation must conform to local codes. Before installing the appliance, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the appliance installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.
When installing this appliance at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.
When installing this appliance at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).
When installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for your location.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat-N-Glo Quality Systems registered by SGS ICS
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Getting Started
Introducing the Heat-N-Glo Gas Appliances
Heat-N-Glo direct vent gas appliances are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas appliance diagrams, including the dimensions, are shown in this section.
The efficiency rating of the appliance is a product of thermal efficiency ratings determined under continuous operating conditions, and was determined independently from any installed system.
Pre-install Preparation
This gas appliance and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, par­ticularly the condition of the glass. Do not install any unit
with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs are packaged sepa­rately and must be field installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the own­ers warranty and may present a fire hazard.
The Heat-N-Glo Warranty will be voided by, and Heat-N-Glo disclaims any responsibility for, the following actions:
Installation of any damaged gas appliance or vent sys-
tem component.  Modification of the gas appliance or direct vent system.  Installation other than as instructed by Heat-N-Glo.  Improper positioning of the gas logs or the glass door.  Installation and/or use of any component part not manu-
factured and approved by Heat-N-Glo, not withstanding
any independent testing laboratory or other party approval
of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, its necessary to determine:
Where the unit is to be installed.The vent system configuration to be used.Gas supply piping.Electrical wiring.Framing and finishing details.Whether optional accessoriesdevices such as a fan,
wall switch, or remote controlare desired.
If the appliance is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the appliance should be installed on a metal or wood panel that extends the full width and depth of the appliance.
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19 1/8 (486mm)
17 1/2 (445mm)
9 7/8 (251mm)
17 1/4 (448mm)
9 9/16 (243mm)
25 1/4 (640mm)
30 (762mm)
VENT COLLARS
6 5/8 (168mm)
11 1/2 (292mm)
34 3/8 (873mm)
VENT COLLARS
TOP GRILLE
GLASS DOOR
LABELS BEHIND
LOWER GRIL LE
ACCESS FOR GAS
CONNECTION
BASE
9 1/2 (242mm)
Figure 1. Diagram of the BAY-STOVE
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ALCOVE INSTALLATION
CORNER INSTALLATION
Installing the Appliance
3
Constructing the Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltra­tion barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Heat-N-Glo rec­ommends that the inside surfaces be sheetrocked and taped for maximum air tightness.
48 MIN. 9 MIN.
CEILING
(45 MIN. - TOP OF UNIT)
Figure 2. Appliance Dimensions, Locations and Space Requirements
Minimum Clearances
from the Appliance to Combustible Materials
Sides .................................. 9 ..................... 229
Floor ................................... 0 ....................... 0
Rear .................................... 3 ...................... 76
Ceiling* .............................. 45 .................... 1143
* The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 25).
1 MIN.
3 MIN.
48 MIN.
4 MIN.
3 MIN.
Inches mm
To further prevent drafts, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being in­stalled on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINTAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Step 1. Locating the Appliance
Space and clearance requirements for locating the appli­ance within a room (see Figure 2).
Clearance Requirements
The top, back, and sides of the appliance are defined by stand­offs. The minimum clearance to a perpendicular wall extending past the face of the appliance is four inches (102 mm).
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top ..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top .................................. 2 1/2 ............ 63.7
Bottom .............................. 1/2 ............... 13
Sides ................................. 1 ................ 25
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the com­bustible construction, NOT from the screw heads that se­cure the unit together.
For minimum clearances of direct vent termination (see Fig­ures 19 and 20).
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5 4/3
(146mm)
6 1/2
(165mm)
6 3/8
(162mm)
6 5/8
(168mm)
6 3/8
(162mm)
11 3/4
(298mm)
SL-90D
6 1/2
(165mm)
9 5/8
(244mm)
9 5/8
(244mm)
17-24
(432-610mm)
8 3/4
(222mm)
SL-06D
6 5/8
(168mm)
12-17
(305-432mm)
23 3/4
(603mm)
SL-12D
35 3/4
(908mm)
47 3/4
(1213mm)
SL-17/24D
Figure 3.
SL-09D
SL-12/17D
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm) AT EACH JOINT.
SL-24D SL-36D SL-48D
SL-Series Direct Vent Component Specifications (4-inch inner pipe / 6 5/8-inch outer pipe)
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VENT SYSTEM COMPONENTS
HORIZONTAL TERMINATION
WALL FIRESTOP
VERTICAL TERMINATION
STORM COLLAR
ROOF FLASHING
HORIZONTAL PIPE SUPPORT
PIPE LENG TH
90 DEGREE ELBOW
Termination Kits
SLK-01D
SLK-991DA
Figure 4. Vent System Components and Termination Kits
Step 2. Installing the Vent System
A. Vent System Approvals
These models are approved to use SL-series direct vent pipe components and terminations (see Figures 3 and 4). Approved vent system components are labeled for identifi­cation. This pipe is tested and listed as an approved com­ponent of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs. NO OTHER VENTING SYS- TEMS OR COMPONENTS MAY BE USED.
CEILING
FIRESTOP
WALL BRACKET
Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Installers Guide.
Identifying Vent Components
The vent systems installed on this gas appliance may in­clude one, two, three or four 90° elbow assemblies. The relationships of vertical rise to horizontal run in vent con­figurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting draw­ings and tables. Refer to the diagrams on the next several pages.
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STRAIGHT UP
VERTICAL VENTING
V
FT. (MM)
CAP
3 MIN. 24' MAX. (914MM) (7.2M)
Figure 5. Straight Up Vertical Venting
V
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.) 3' MIN. (914mm) 2' MAX. (610mm)
6' MIN. (1.8m) 4' MAX. (1.2m) 9' MIN. (2.7m) 6' MAX. (1.8m)
H
20' MAX. (6.2m) 20' MAX. (6.2m)
Rise to Run up to 9 FT. Vertical: Ratio = 3:2 Rise to Run above 9 FT. Vertical: Ratio = 1:1
V
Figure 6. Venting with One 90° Elbow
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VENTING WITH TWO (2) 90° ELBOWS
V H H + H
FT. (M) FT. (M) FT. (M)
1
4´ MIN.(1.2m) 2´ MAX.(610mm) 2' MAX.(610m) 20´ MAX.(6.2m) 20´ MAX.(6.2m) 20'
MAX.(6.2m) Rise to Run up to 9 FT. Vertical: Ratio = 2:1 Rise to Run above 9 FT. Vertical: Ratio = 1:1
V+ V1= 20´ MAX. (6.2m)
H
1
V
H
H
V
1
V
Figure 7. Venting with Two 90° Elbows
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VENTING WITH THREE (3) 90° ELBOWS
V H H + H FT. (M) FT. (M) FT. (M)
4´ MIN. (1.22m) 2´ MAX. (.6m) 2´ MAX. (.6m) 20´ MAX. (6.2m) 20´ MAX. (6.2m)
Rise to Run up to 9 FT. Vertical: Ratio = 2:1 Rise to Run above 9 FT. Vertical: Ratio = 1:1
V+V1 = 20´ MAX. (6.2m)
1
H
H
1
V
1
V
V
1
H
1
H
V
Figure 8. Venting with three 90° elbows
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VENTING WITH FOUR (4) 90O ELBOWS
V= 5 FT. (1.6M) MINIMUM
Rise to Run up to 9 FT. Vertical: Ratio = 2:1 Rise to Run above 9 FT. Vertical: Ratio = 1:1
V + V1 -+ V2 + = 20 MAXIMUM (6.2M) H + H1 + H2 + = 20 MAXIMUM (6.2M)
V
2
H
1
H
2
V
1
H
V
V
1
H
1
Figure 9. Venting with four 90° elbows
H
V
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Page 16
B. Installing Vent Components
1. Attach the First Vent Component to the Starting Collars
Place the decorative collar on the top of the unit and attach the minimum straight vent pipe required to the starting col­lars of the unit. See Figures 5 through 9.
To attach the minimum section to the starting collars of the unit:
 Apply a 3/8 inch (9.5mm) bead of stove cement around
the 4 inch (102mm) appliance starting collar.
 Lock the vent components into place by sliding the con-
centric pipe sections with four (4) equally spaced interior beads into the appliance collar or previously installed com­ponent end with four (4) equally spaced indented sections.
 When the internal beads of each 6-5/8 inch (168mm)
outer pipe line up, rotate the pipe section clockwise about one-quarter (1/4) turn. The vent pipe is now locked together.
WARNING: A 3/8 INCH (9.5 MM) BEAD OF
!
STOVE CEMENT MUST BE PLACED AROUND THE 4 INCH (102 MM) STOVE STARTING COLLAR BEFORE ATTACHING THE FIRST VENT COMPO­NENT. FAILURE TO SEAL THIS JOINT MAY CAUSE THE APPLIANCE TO OPERATE IMPROPERLY. SEE THE DIAGRAM .
2. Continue Adding Vent Components
 Continue adding vent components, locking each succeed-
ing component into place.
 Ensure that each succeeding vent component is secure-
ly fitted and locked into the preceding component in the vent system.
 90° elbows may be installed and rotated to any point
around the preceding components vertical axis. If an el­bow does not end up in a locked position with the preced­ing component, attach with a minimum of two (2) sheet metal screws.
STARTING
COLLAR
STOVE
SEALANT
BEAD
FIRST VENT
COMPONENT
1 INCH
(25.4mm)
Figure 10. Attaching the First Vent Component to the Starting Collars
Figure 11. Adding Venting Components
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3. Install Support Brackets For Horizontal Runs - The vent system must be supported
every five (5) feet of horizontal run by a horizontal pipe support. To install support brackets for horizontal runs:  Place the pipe supports around the vent pipe.  Nail the pipe supports to the framing members.
4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both
sides of a combustible wall through which the vent passes. To install firestops for horizontal runs that pass through
either interior or exterior walls:  Cut a 10 X 10 (254mm X 254mm) hole through the wall.
NOTE: The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
For Vertical Runs - The vent system must be supported every eight (8) feet (2.4m) above the appliance flue outlet by wall brackets.
To install support brackets for vertical runs:  Attach wall brackets to the vent pipe and secure the wall
bracket to the framing members with nails or screws.
WALL BRACKET
WALL STUD
WALL BRACKET
 Position the firestops on both sides of the hole previ-
ously cut and secure the firestops with nails or screws.
 The heat shields of the firestops MUST BE placed to-
wards the top of the hole.
 Continue the vent run through the firestops.
NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.
10"
(254mm)
1" (25.4 mm)
10"
(254mm)
VENT PIPE
8 FT. (2.4m)
VENT
OUTLET
Figure 12. Installing Support Brackets
Figure 13. Hole and Vent Pipe
HEAT SHIELD
INTERIOR
FIRESTOP
TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT
EXTERIOR FIRESTOP
Figure 14. Heat Shield, Interior & Exterior Firestops
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For Vertical Runs - One ceiling firestop is REQUIRED at the hole in each ceiling through which the vent passes.
To install firestops for vertical runs that pass through ceilings:  Position a plumb bob directly over the center of the verti-
cal vent component.
 Mark the ceiling to establish the centerpoint of the vent.
 Drill a hole or drive a nail through this centerpoint.
 Check the floor above for any obstructions, such as wir-
ing or plumbing runs.
 Reposition the stove and vent system, if necessary, to
accommodate the ceiling joists and/or obstructions.
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
JOIST
 Cut a 10 x 10 (254mm x 250mm) hole through the ceil-
ing, using the centerpoint previously marked.
 Frame the hole with framing lumber the same size as the
ceiling joists.
NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.
10" (254mm) 10" (254mm)
CHIMNEY HOLE
EXISTING CEILING JOISTS
CEILING
NEW FRAMING MEMBERS
CEILING
NAILS (4 REQUIRED)
CEILING FIRESTOP
Figure 16. Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).
NAILS (4 REQUIRED)
RAFTER
Figure 15. Hole & New Framing Members
CEILING
CEILING FIRESTOP
Figure 17. Attic Firestop
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C. Vent Termination
For Horizontal Terminations - To attach and secure the termination to the last section of horizontal vent:
 Rotate and interlock the ends as described at the begin-
ning of the Installing Vent Components section.
 The termination kit should pass through the wall firestops
from the exterior of the building.
 Adjust the termination cap to its final exterior position on
the building.
WARNING: THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS
!
POINTING UP.
For roundcap termination kits:  Use the exterior pipelock hole on the round flange of the
wall firestop to secure the vent pipe in place.
WARNING: THE BOTTOM OF THE VENT
!
TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305 MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MIN­IMUM OF 18 INCHES (457MM) BELOW COMBUS­TIBLE MATERIAL, SUCH AS A DECK. THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152 MM) AWAY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RE­CESSED INTO A WALL OR SIDING. SEE FIGURE 19 FOR VENT TERMINATION CLEARANCES.
ROUND CAP TERMINATION
PERFORATION CANNOT BE
INSIDE THE WALL
7 1/2"
(191mm)
MINIMUM
Figure 18. Round Termination Cap
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Page 20
4
4
G
v
D
E
v
A
H
L
B
v
V =VENT TERMINAL
C
v
F
v
B
X =AIR SUPPLY INLET
openable
v
B
A = 12" .................... clearances above grade, veran-
da, porch, deck or balcony
B = 12" .................... clearances to window or door
that may be opened
C = 9" (U.S.A.)
12" (Canada) ..... clearance to permanently
closed window.
*D = 18" .................... vertical clearance to ventilated
soffit located above the termi­nal within a horizontal distance of 2 feet (60 cm) from the cen­ter-line of the terminal
*E = 18" .................... clearance to unventilated soffit
F = 9" ..................... clearance to outside corner
fixe d c los ed
v
B
A
23
23
=AREA WHERE TERMINAL IS NOT PERMITTED
M
I
v
X
J or K
I = 3 ft. (U.S.A.)
6 ft. (Canada) ..... clearance to service regu-
lator vent outlet.
J = 9" (U.S.A.)
12" (Canada) ..... clearance to non-mechan-
ical air supply inlet to building or the combustion air inlet to any other ap­pliance
K = 3 ft. (U.S.A.)
6 ft. (Canada) ..... clearance to a mechanical
air supply inlet
**L = 7 ft. ................... clearance above paved
sidewalk or a paved drive­way located on public property
G = 6" ...................... clearance to inside corner
***M = 18" .................... clearance under veranda,
porch, deck or balcony
H = 3 ft. (Canada) .... not to be installed above a gas
meter/regulator assembly with­in 3 feet (90cm) horizontally from the center-line of the regulator
* 30 minimum for vinyl clad soffits.
** a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family
dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor.
NOTE: Local codes or regulations may require different clearances.
Figure 19. Vent Termination Minimum Clearances
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT TO THE TOP OF THE EXTERIOR FIRESTOP (FOR ALL ROUND TERMINATION CAPS).
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Page 21
For Vertical Terminations - To locate the vent and install the vent sections:
 Locate and mark the vent centerpoint on the underside
of the roof, and drive a nail through the centerpoint.
 Make the outline of the roof hole around the centerpoint
nail.
 The size of the roof hole framing dimensions depend on the
pitch of the roof. There MUST BE a 1-inch (25.4mm) clear­ance from the vertical vent pipe to combustible materials.
 Mark the roof hole accordingly.
 Cover the opening of the installed vent pipes.
 Cut and frame the roof hole.
 Use framing lumber the same size as the roof rafters
and install the frame securely. Flashing anchored to the frame must withstand heavy winds.
2 FT. MIN.
TERMINATION
CAP
2 FT. MIN.
LOWEST
DISCHARGE
OPENING
12
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCH A RGE OPENI N G
Roof Pitch H (min.) ft.
HORIZONTAL
OVERHANG
VERTICAL
WALL
X
ROOF PITCH
IS X/ 12
 Continue to install concentric vent sections up through
the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).
WARNING: MAJOR U.S. BUILDING CODES
!
SPECIFY MINIMUM CHIMNEY AND/OR
VENT HEIGHT ABOVE THE ROOF TOP. THESE MIN­IMUM HEIGHTS ARE NECESSARY IN THE INTER­EST OF SAFETY. SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMI­NATION CAP IS AT LEAST TWO (2) FEET FROM A VERTICAL WALL AND 2-FEET BELOW A HORIZON­TAL OVERHANG.
NOTE: This also pertains to vertical vent systems in­stalled on the outside of the building.
To seal the roof hole, and to divert rain and snow from the vent system:
 Attach a flashing to the roof using nails, and use a non-
hardening mastic around the edges of the flashing base where it meets the roof.
flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 11/12 3.25 over 11/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
Figure 20. Minimum Height from Roof to Lowest Discharge Opening
 Attach a storm collar over the flashing joint to form a
water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
 Slide the termination cap over the end of the vent pipe
and rotate the pipe clockwise 1/4 turn.
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Step 3. The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE WITH
!
SOLID FUEL.
The gas control system used with this model is Standing Pilot Ignition.
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.
WARNING: 110-120 VAC MUST NEVER BE
!
CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.
STANDING PILOT
CONTROL
VALVE
USE A WRENCH ON
SHUT-OFF VALVE WHEN
TIGHTENING GAS LINE
MANUAL
SHUT-OFF VALVE
REAR
OF
UNIT
MANUAL
SHUT-OFF
VALVE & FLEXIBLE
CONNECTOR
GAS
Figure 21. Gas Control System
Step 4. The Gas Supply Line
NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality.
NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line. To install the gas supply line:
 A listed (and State of Massachusetts approved) 1/2 inch
(13mm) tee-handle manual shut-off valve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve. NOTE: If substituting for these components, please consult local codes for compliance.
 The gas line access on this appliance is through the
bottom back of the appliance.  Connect the gas line to the shut-off valve.  When attaching the pipe, support the control so that the
lines are not bent or torn.  After the gas line installation is complete, use a soap
solution to carefully check all gas connections for leaks.
WARNING: DO NOT USE AN OPEN FLAME
!
TO CHECK FOR GAS LEAKS.
GAS VALVE
FLEX
CONNECTOR
Figure 22. Gas Supply Line
Step 5. Gas Pressure Requirements
Pressure requirements for Heat-N-Glo gas appliances are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).
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Page 23
3/16” PIGGYBACK CONNECTOR
BLACK S2
ON
OFF
REMOTE SWITCH
PIGTAIL
WHITE T2
GAS VALUE
THERMOCOUPLE
RED T1
Figure 23. Standing Pilot Ignition Wiring Diagram
Step 6. Wiring the Appliance
NOTE: Electrical wiring must be installed by a licensed electrician.
These models have factory installed electrical junction boxes which are used only for wiring the optional kits. An optional blower kits and hand held remote control kits are available. Use of these options requires that the junction box (factory installed) be connected to 110 VAC service before permanently positioning the appliance. A grounded 3-prong cord is wired into junction box. Plug this cord into a grounded wall outlet.
WARNING: THIS APPLIANCE IS EQUIPPED
!
WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDED PRONG FROM THE PLUG.
THERMOPILE
BLACK S1
ON/OFF
SWITCH
OPTIONAL WA LL SWITCH,
THERMOSTAT OR REMOTE
For Standing Pilot Ignition Wiring Appliance Requirements
This appliance DOES NOT require 110-120 VAC to operate.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE GAS CONTROL VALVE OR WALL SWITCH OR THE APPLIANCE WILL MALFUNC­TION AND THE VALVE WILL BE DESTROYED.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) continuous wire or less length of 18 A.W.G. minimum wire and connect it to the appliance ON/OFF switch pigtails.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB­SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE­VENT ACCIDENTAL FIREPLACE OPERATION.
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Page 24
BLK
VA RIABLE SPEED CONTROL
BLK
JUNCTION BOX
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 C RATED WIRE.
O
BLK
BLK
TEMPERATURE
SENSOR SWITCH
Figure 24. Fan Wiring Diagram
BLK
BLK
BLK
BLK
WHT
GROUND
GRN
110-120 VAC
BLK
WHT
WHT
BLOWER RECEPTACLE
JUNCTION BOX
FAN
BLOWER
TEMPERATURE
SENSOR SWITCH
SPEED CONTROL
(RHEOSTAT)
Step 7. Finishing
Do not install a combustible mantel or other combustible projection above the top of the unit unless it is a minimum of 45 inches above the top. (See Figure 25)
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
DO NOT put any finishing material on the Vent Cap.
COMBUSTIBLE
PROJECTION
45” MIN.
UNIT TOP
24
Figure 25. Combustible above Appliance
Page 25
Step 8. Positioning Logs, Ember Material and Glass Doors
Glass Door Removal
Remove the top and bottom door by lifting up and away
from the unit.  Loosen the bottom 3 hex nuts.  Remove the 3 wings nuts and the top glass retainer
brackets.  Grasp the glass frame on each side and pull the as-
sembly away from the unit.
Cleaning Burner and Pilot
In order to properly clean the burner and pilot assembly, turn off the gas to the unit and remove the logs exposing the burner and pilot assembly. Clean all foreign materials from top of burner. Check to make sure that the burner orifice is clean.
Visually inspect the pilot periodically. Brush or blow away any dust or linen accumulations. If the pilot orifice is plugged, disassembly may be required to remove any foreign mate­rial from the orifice or tubing. When the appliance is put back in service check burner flame patterns with Figure 26.
Placing the Ember Material
Ember material is shipped with this gas appliance. The bag labeled Golden Embers (GE-93) is flame colorant material. The bag labeled Glowing Ember (050-721) is standard glowing ember material.
To place the ember material:
 Loosen the bottom 3 hex nuts.
 Remove the 3 wing nuts and the top door bracket.
 Remove the glass door from the unit.
 Cover the top of the burner with a single layer of ember
material. Then sprinkle GE-93 on top of the burner.
 Save the remaining ember materials for use during
appliance servicing.
 Replace the glass door and top bracket.
 Tighten the hex nuts.
 Replace the wing nuts.
 Hand tighten the wing nuts.
GLASS SPECIFICATIONS: 33 x 12 1/2 CERAMIC
Figure 26. Flame Patterns
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Page 26
POSITIONING THE LOGS
1 2 34 5
NOTE: Logs are identified by number, handle logs gently.
1. With the knot on the bottom left
hand side, place Log #1 on the grate. The back of the log should be placed against the two tabs on the right side of the grate. The rear corner of the log should rest against the tab at the center of the rear bar.
2. Rest the back of Log #2 against
the two front tabs. Position this log so that there is a 1/4 gap between the burned top on the right hand side of Log #2 and the edge of Log #1.
1
2
3. Grasp Log #3 with the bark side
up and the burned sections facing towards the left. Place the rear of the twig against the long tab at the rear of the log grate and rest it on the right edge of Log #2.
4. Place Log #4 on top of the base
log #1 so that the burned sections line up with each other. Keep this log as far back on the large log as possible.
5. Place the burned tip of log #5 on
top of log #3. Place the other end of log #5 against the locator at the left hand front corner of the burner.
6. Gently place glass assembly and
trim door. Close lower access door. If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.
3
4
5
Figure 27
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Page 27
Step 9. Before Lighting the Appliance
Step 10. Lighting the Appliance
Before lighting the appliance, be sure to do the following: Remove all paperwork from underneath the appliance. Review safety warnings and cautions
 Read the Safety and Warning Information section at
the beginning of this Installers Guide.
Double-check for gas leaks
 Before lighting the appliance, double-check the unit for
possible gas leaks.
Double-check vent terminations and front grilles for
obstructions.
 Before lighting the appliance, double-check the unit for
possible obstructions that could be blocking the vent ter­minations or the front grilles.
Double-check for faulty components
 Any component that is found to be faulty MUST BE re-
placed with an approved component. Tampering with the appliance components is DANGEROUS and voids all war­ranties.
A small amount of air will be in the gas supply lines. When first lighting the appliance, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the appliance will light and will operate normally.
Youve reviewed all safety warnings, youve checked the appliance for gas leaks, you know the vent system is unobstructed, and youve checked for faulty components. Now youre ready to light the appliance.
WARNING: PLEASE REFER TO THE USERS
!
MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE APPLIANCE.
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
!
THE APPLIANCE FOR FUTURE REFERENCE.
Subsequent lightings of the appliance will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
NOTE: The appliance should be run 3 to 4 hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 8 hours. This will help to cure the chemicals used in the paint and logs.
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Page 28
Maintaining and Servicing Your Appliance
4
Appliance Maintenance
Although the frequency of your appliance servicing and main­tenance will depend on use and the type of installation, you should have a qualified service technician perform an appli­ance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each appliance maintenance task.
IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR APPLIANCE.
Replacing old ember material Frequency: Once annually, during the checkup. By: Qualified service technician. Task: Brush away loose ember material near the burner.
Replace old ember material with new dime-size and shape pieces of Golden Ember (DE-93) and Glowing Ember (050-
721). New ember material should be placed alternately on top of the burner - a layer of Golden Ember, a layer of Glowing Ember, and so on. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing Ember Material.
Cleaning Burner and Controls Frequency: Once annually. By: Qualified service technician. Task: Brush or vacuum the control compartment, logs and
burner areas surrounding the logs.
Checking Flame Patterns, Flame Height Frequency: Periodically.
By: Qualified service technician/Home owner. Task: Make a visual check of your appliances flame
patterns. Make sure the flames are steady - not lifting or floating. See Figure 28. The thermopile/thermocouple tips should be covered with flame (see Figure 21).
Figure 28. Burner Flame Patterns
Checking Vent System Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner. Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.
Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As neces-
sary after initial cleaning.
By: Home owner. Task: Remove and clean glass after the first 3 to 4 hours of
use. After the initial cleaning, clean as necessary, particu­larly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner. NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
28
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