Heat & Glo BAY-38HV User Manual

Page 1

Model:

BAY-38HV

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- What to do if you smell gas  Do not try to light any appliance.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instructions.

 If you cannot reach your gas supplier, call

the fire department.

- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Installers Guide

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1. This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Heat-N-Glo, a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

Please contact your Heat-N-Glo dealer for any questions or concerns. For the number of your nearest Heat-N-Glo dealer, please call 952-985-6000.

287-900E 5/01

Page 2

SAFETY AND WARNING INFORMATION

READ and UNDERSTAND all instructions carefully

before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the Using

Your Fireplace section of the Owners Guide.

DO NOT USE this appliance if any part has been under

water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualified service person. The appliance and venting

system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

combustible materials, gasoline, and other flammable vapors and liquids.

These units MUST use one of the vent systems

described in the Installing the Fireplace section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.

This gas fireplace and vent assembly MUST be vented

directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.

INSPECT the external vent cap on a regular basis to

make sure that no debris is interfering with the air flow.

The glass door assembly MUST be in place and

sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door

removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be replaced

as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.

NEVER OBSTRUCT the flow of combustion and

ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from furniture

and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the

hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children

should be CAREFULLY SUPERVISED when they are in the same room as the appliance.

DO NOT USE abrasive cleaners on the glass door

assembly. DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

recommended that a qualified service technician perform an appliance check-up at the beginning of each heating season.

Any safety screen or guard removed for servicing must

be replaced before operating this appliance.

DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace

front.

Page 3

Safety and Warning Information ................................................ 2

Service Parts Lists ..................................................................... 4

Section 1: Approvals and Codes ............................................... 6

Appliance Certification................................................................... 6

Installation Codes .......................................................................... 6

High Altitude Installations ............................................................... 6

Section 2: Getting Started ......................................................... 7

Introducing the Heat-N-Glo Gas Fireplaces .................................. 7

Pre-installation Preparation ........................................................... 7

Section 3: Installing the Fireplace ............................................ 9

Constructing the Fireplace Chase ................................................ 9

Step 1 Locating the Fireplace ................................................... 9

Step 2 Framing the Fireplace .................................................. 10

Step 3 Installing the Vent System ............................................ 12

A. Vent System Approvals ........................................... 12

B. Installing Vent Components.................................... 19

C. Vent Termination .................................................... 22

Step 4 Positioning, Leveling, and

Securing the Fireplace................................................. 25

Step 5 The Gas Control Systems ........................................... 25

Step 6 The Gas Supply Line ................................................... 26

Step 7 Gas Pressure Requirements ...................................... 26

Step 8 Wiring the Fireplace .................................................... 27

Step 9 Finishing ...................................................................... 29

Step 10 Installing Trim, Logs, and Ember Material.................... 30

Installing the Trim......................................................... 30

Positioning the Logs .................................................... 30

Placing the Ember Material .......................................... 30

Glass Specifications ..................................................... 31

Step 11 Before Lighting the Fireplace ....................................... 31

Step 12 Lighting the Fireplace .................................................. 31

After the Installation ..................................................................... 31

Section 4: Maintaining and Servicing Your Fireplace ......... 32

u = Contains updated information.

Page 4

Service Parts

BAY-38HV and BAY-38HV-DSI Exploded Parts Diagram / Vue éclatée des pièces

Standing Pilot Ignition

DSI Ignition

Part number list on following page.

La liste des numéros de pièce se

* trouve à la page suivante.

Page 5

BAY-38HV Service Parts List / Liste des pièces de rechange

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.

ITEM /

PIÈCE

STANDING PILOT AND DSI IGNITION COMMON PARTS

/ UNE VEILLEUSE ET ALLUMAGE DSIPIÉCES COMMUNES

SERIAL # /

N° DE S ÉRI E

PART NUMBER

/ N° DE PIÈCE

O N/OFF Rocker Switc h / Interrupteur à b ascule marche/arr êt 060-521A Burner Tube / Tube de brûleur 567-301A Burner Orifice NG (#33) / Orifice de brûleur GN (#33) 438-800 Burner Orifice LP (#51) / Orifice de brûleur PL (#51) 079-803

1 Burner NG, LP / Brûleur GN, PL 287-710A 2 Glass Door Assembly / Module de P orte en verre GLA-38HV 3 Glass Door Assembly End / Porte en verre GLA-38HVE 4 End Door Assembly / Porte DF-38HV-EP 5 Trim Door / Encadrement de Porte 550-140 6 Top Louver Assembly 285-255A 7 Bottom Louver Assembly 550-247A 8 Log Grate / Grille de Bûche 287-360A 9 Base Refractory / Réfractaire Base SRV287-730

10 Back Refractory SRV287-732

11 Hood / Hotte SRV550-175 12 Log Set Assembly / Jeu de B ûches LOGS-38HVBAY 13 Log 1 / Bûche 1 SRV285-725 14 Log 2 / Bûche 2 SRV285-724 15 Log 3 / Bûche 3 SRV285-720 16 Log 4 / Bûche 4 SRV285-722 17 Log 5 / Bûche 5 SRV285-726 18 Log 6 / B ûche 6 SRV285-723 19 Log 7 / Bûche 7 SRV285-728 20 Log 8 / Bûche 8 SRV285-721

STANDING PILOT IGNITION ONLY / ALLUMAGE UNE VEILLEUSE SEULEMENT

Piezo Ignitor / Allumage Piézo 418-513 Junction Box / Boîti e r de raccordement 100-250A Valve NG / Valve GN 060-522 Valve LP / Valve PL 060-523 Pilot Orifice NG / Orifice de veilleuse GN 446-505 Pilot Orifice LP / Orifice de vei lleuse PL 446-517 Thermocouple / Thermocouple 446-511 Thermopile / Thermopile 060-512 Pilot Tube / Tube de veilleuse SRV485-301 Conversion Kit NG / Module de conversion GN NGK-38HVBAY Conversion Kit LP / Module de conversion PL LPK-38HVBAY

DSI IGNITION ONLY / ALL UMAGE DS I SE UL EME NT

Junction Box / Boîti e r de raccordement 100-254A Valve NG, LP / Valve GN, PL 475-500 Electrode / Électrode 501-591 Mod ule / Mo dule 501-592 Conversion Kit NG / Module de conversion GN NGK-38HVBAY-DSI Conversion Kit LP / Module de conversion PL LPK-38HVBAY-DSI

Page 6

Approvals and Codes

Appliance Certification

The Heat-N-Glo fireplace model discussed in this Installers Guide has been tested to certification standards and listed

by the applicable laboratories.

Certification

MODEL: BAY-38HV LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace STANDARD: ANSI Z21.50CGA2.22UL307B

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).

High Altitude Installations

U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.

When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.

When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).

When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper orifice for your location.

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.

Heat-N-Glo Quality Systems registered by SGS ICS

Page 7

Getting Started

Introducing the Heat-N-Glo Gas Fireplaces

Heat-N-Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-install Preparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any

unit with damaged, incomplete, or substitute parts.

The vent system components are shipped in separate packages. The gas logs are stretch wrapped to the log grate. This stretch wrap must be removed before firing.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owners warranty and may present a fire hazard.

The Heat-N-Glo Warranty will be voided by, and Heat-N-Glo disclaims any responsibility for, the following actions:

 Installation of any damaged fireplace or vent system

component.  Modification of the fireplace or direct vent system.  Installation other than as instructed by Heat-N-Glo.  Improper positioning of the gas logs or the glass door.  Installation and/or use of any component part not manu-

factured and approved by Heat-N-Glo, not withstanding

any independent testing laboratory or other party approval

of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, its necessary to determine:

 Where the unit is to be installed.  The vent system configuration to be used.  Gas supply piping.  Electrical wiring.  Framing and finishing details.  Whether optional accessoriesdevices such as a fan,

wall switch, or remote controlare desired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

Page 8

Ø6 5/8

(168mm)

16 7/8 (429mm)

34 5/8

(880mm)

VENT COLLAR

29 1/8

(739mm)

31 1/8 (790mm)

33 3/4 (858mm)

TOP STANDOFFS

TOP

GRILL

GLASS

DOOR

38 3/4

(983mm)

35 1/8

(892mm)

20 7/8

(530mm)

24 15/16

(634mm)

VENT COLLAR

END GLASS

DOOR

Figure 1. Diagram of the BAY-38HV

GAS CONTROLS

& LABELS

BOTTOM

GRILL

ELECTRICAL

ACCESS

GAS LINE

ACCES

Page 9

Installing the Fireplace

Constructing the Chase

A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

CAUTION: TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILDING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.

Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Heat-N-Glo recommends that the inside surfaces be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being installed on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.

THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINTAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.

Step 1. Locating the Fireplace

Space and clearance requirements for locating a fireplace within a room (see Figure 2).

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm).

The metal ends of the fireplace may NOT be recessed into combustible.

36”

Figure 2. Fireplace Dimensions and Locations

Minimum Clearances

from the Fireplace to Combustible Materials

Inches mm

Glass Sides or Ends .......... 36 .................... 914

Floor ................................... 0 ....................... 0

Rear Vent............................ 0 ....................... 0

Metal Sides or Ends ........... 0 ....................... 0

Top ................................... 3 1/2 ................... 89

Ceiling* .............................. 36 .................... 914

* The clearance to the ceiling is measured from the top

of the unit, excluding the standoffs (see Figure 32).

Minimum Clearances

from the Vent Pipe to Combustible Materials

Inches mm

Vertical Sections. ............. 1 ................ 25

Horizontal Sections

Top ..................................... 3 ................ 75

Bottom ............................... 1 ................ 25

Sides ................................. 1 ................ 25

At Wall Firestops

Top .................................. 2 1/2 ............ 63.7

Bottom .............................. 1/2 ............... 13

Sides ................................. 1 ................ 25

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

For minimum clearances of direct vent termination (see Figures 24 and 25).

36”

Page 10

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.

CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.

WARNING: FRAMING DIMENSIONS ASSUME USE OF 1/2 INCH THICK WALL COVERING MA-

TERIALS ON EXTERIOR OF FRAMING ONLY

AND NO SHEETROCK ON INTERIOR OF FRAMING.

Shows center of 10 x 10 vent framing hole. The center of the hole is one inch (25.4mm) above the center of the horizontal vent pipe.

4A.

Vertica l Vent Run

28 15/16”

(734mm)

1” (25mm)

PIPE CLEARANCE

”

) m m

2 0 1

(

37 1/8”

(943mm)

38 3/4

(984mm)

Horizontal Vent Runs

4B.

FIRESTOP

1 1/2”

(38mm)

36 1/8”

26 7/16”

(671mm)

Figure 4. Vertical and Horizontal Vent Runs

24 3/4

(62mm)

32 3/4

(831mm)

Framing should be constructed of 2 X 4 lumber or heavier.

Figure 3. Framing Dimensions

* This dimension may need to be adjusted depending on the venting configuration. See Figure 4 for details. For vertical runs inside wall per Figure 4A, add 4 inches. For horizontal clearance to firestop per Figure 4B, add 1-1/2 inches.

Page 11

9 1/4

6 1/2

6 3/8

17-24

6 5/8

SL-17/24D

(SL17-24D)

SL-45D

11 3/4

6 3/8

6 5/8

5 3/4

SL-90D

SL-06DSL-12D

6 1/2

6 5/8

6 1/2

9 5/8

35 3/4

23 3/4

12-17

8 3/4

SL-09D

Figure 5.

SL-12/17D (SL12-17D)

SL-24D

NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm) AT EACH JOINT.

SL-36D

SL-Series Direct Vent Component Specifications (4-inch inner pipe / 6 5/8-inch outer pipe)

47 3/4

SL-48D

Page 12

VERTICAL

TERMINATION

STORM COLLAR

HORIZONTAL

TERMINATION

Termination Kits

WALL FIRESTOP

SLK-01D

SLK-01TRD

SLK-TVCD

PVK-80

90 DEGREE

ELBOW

Figure 6. Vent System Components and Termination Kits

CEILING

FIRESTOP

ROOF FLASHING

HORIZONTAL PIPE

SUPPORT

PIPE LENGTH

WALL BRACKET

Step 3. Installing the Vent System

A. Vent System Approvals

These models are approved to use SL-series direct vent pipe components and terminations (see Figures 5 and 6). Approved vent system components are labeled for identification. This pipe is tested and listed as an approved component of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs. NO OTHER VENTING SYS- TEMS OR COMPONENTS MAY BE USED.

Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Installers Guide.

The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.

Identifying Vent Components

The vent systems installed on this gas fireplace may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in vent configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.

NOTE: Two 45° elbows may be used in place of one 90° elbow. Rise to run ratios in the vent system must be followed if 45° elbows are used.

NOTE: If the vertical vent component is 10 feet or more,

you may want to install the vertical baffle to improve flame appearance. Vertical baffle kit (BAF-VERT) is located in the manual bag. Center the vertical baffle on the four inch flue and with self tapping screws secure the baffle to the inside of the firebox (see Figure 7).

VERTICAL BAFFLE

KIT (BAF-VERT)

Figure 7.

Page 13

STRAIGHT UP

VERTICAL VENTING

V (FT.)

40' MAX. (12.4 M)

NOTE: For vertical vent runs of 10 feet or

greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

CAP

Figure 8. Straight Up Vertical Venting

STRAIGHT OUT

HORIZONTAL VENTING

Max. Run

24" (610 mm)

NOTE: For vertical vent runs of 10 feet or greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

Figure 9. Straight Out Horizontal Venting

Page 14

VENTING WITH ONE (1) 90° ELBOW

V (FT.) H (FT.)

4.5' MIN. (1.37m) 3' MAX. (.914m) 6' MIN. (1.86m) 4' MAX. (1.22m) 8' MIN. (2.4m) 5' MAX. (1.5m)

5' MAX. (1.5m)

V + H = 37 MAX. (11.3m)

NOTE: For vertical vent runs of 10 feet or greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

VENTING WITH

ONE (1) 90° ELBOW

V (FT.) H (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5 MIN. (1.5m) 10 MAX. (3.05m) 6 MIN. (1.86m) 12 MAX. (3.6m) 7 MIN. (2.13m) 14' MAX. (4.27m)

14' MAX. (4.27m)

V + H = 37 MAX. (11.3m)

Figure 10. Venting with One 90° Elbow

Page 15

NOTE: For vertical vent runs of 10 feet or greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

Figure 11. Venting with Two 90° Elbows

VENTING WITH TWO

(2) 90° ELBOWS

V (FT.) H + H1 (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5 MIN. (1.5m) 10 MAX. (3.04m) 6 MIN. (1.86m) 12 MAX. (3.6m) 7 MIN. (2.13m) 14' MAX. (4.27m)

14' MAX. (4.27m)

V + H = 37 MAX. (11.3m)

Page 16

VENTING WITH TWO (2) 90° ELBOWS

V H H + H

1´ MIN. (305 mm) 2´ MAX. (610 mm) 2´ MAX. (610 mm) 2´ MIN. (610 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 m) 3´ MIN. (914 mm) 2´ MAX. (610 mm) 6´ MAX. (1.86 m) 4´ MIN. (1.22 m) 2´ MAX. (610 mm) 8´ MAX. (2.4 m) 5´ MIN. (1.52 m) 2´ MAX. (610 mm) 10´ MAX. (3.04 m) 6´ MIN. (1.86 m) 2´ MAX. (610 mm) 12´ MAX. (3.65 m) 7´ MIN. (2.13 m) 2´ MAX. (610 mm) 14´ MAX. (4.26 m)

V + H + H

= 37 MAX. (11.3 m)

14´ MAX. (4.26 m)

NOTE: For vertical vent runs of 10 feet or greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

Figure 12. Venting with Two 90° Elbows

Page 17

VENTING WITH THREE (3) 90° ELBOWS

V H H + H

V + H + H

= 37 MAX. (11.3 m)

14´ MAX. (4.26 m)

NOTE: For vertical vent runs of 10 feet or greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

Figure 13. Venting with three 90° elbows

Page 18

VENTING WITH THREE (3) 90° ELBOWS

V + H = 37 MAX. (11.3m)

14' MAX. (4.27m)

NOTE: For vertical vent runs of 10 feet or greater the vertical baffle kit (BAF-VERT) may be required to improve flame appearance.

Figure 14. Venting with three 90° elbows

Page 19

B. Installing Vent Components

1. Attach the First Vent Component to the Starting Collars

To attach the first vent component to the starting collars of the fireplace:

 Apply a 3/8 inch (9.5mm) bead of stove cement around

the 4 inch (102mm) fireplace starting collar.

 Make sure that the fireplace rope gasket supplied with

the fireplace seals between the first 6-5/8 inch (168mm) vent component and the outer fireplace wrap.

 Lock the vent components into place by sliding the con-

centric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed component end with four (4) equally spaced indented sections.

 When the internal beads of each 6-5/8 inch (168mm)

outer pipe line up, rotate the pipe section clockwise about one-quarter (1/4) turn. The vent pipe is now locked together.

STARTING

COLLAR

WARNING: A 3/8 INCH (9.5 MM) BEAD OF

STOVE CEMENT MUST BE PLACED AROUND THE 4 INCH (102 MM) FIREPLACE STARTING COLLAR BEFORE ATTACHING THE FIRST VENT COMPONENT. FAILURE TO SEAL THIS JOINT MAY CAUSE THE FIREPLACE TO OPERATE IMPROPERLY. SEE THE DIAGRAM .

WARNING: ENSURE THAT THE FIBER-

GLASS ROPE GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT AND THE OUTER FIREPLACE WRAP.

If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and Vent Termination.

2. Continue Adding Vent Components  Continue adding vent components, locking each succeed-

ing component into place.

 Ensure that each succeeding vent component is secure-

ly fitted and locked into the preceding component in the vent system.

 90° elbows may be installed and rotated to any point

around the preceding components vertical axis. If an elbow does not end up in a locked position with the preceding component, attach with a minimum of two (2) 1/2 sheet metal screws.

STOVE

SEALANT

BEAD

FIRST VENT

COMPONENT

1 INCH

(25.4mm)

Figure 15. Attaching the First Vent Component to the Starting Collars

Figure 16. Adding Venting Components

Page 20

3. Install Support Brackets For Horizontal Runs - The vent system must be supported

every five (5) feet of horizontal run by a horizontal pipe support. To install support brackets for horizontal runs:  Place the pipe supports around the vent pipe.  Nail the pipe supports to the framing members.

For Vertical Runs - The vent system must be supported every eight (8) feet (2.4m) above the fireplace flue outlet by wall brackets.

To install support brackets for vertical runs:  Attach wall brackets to the vent pipe and secure the wall

bracket to the framing members with nails or screws.

4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both

sides of a combustible wall through which the vent passes.

NOTE: Model SLK-01TRD does not need an exterior firestop on an exterior combustible wall. The firestop is built into the cap.

To install firestops for horizontal runs that pass through either interior or exterior walls:

 Cut a 10 X 10 (254mm X 254mm) hole through the wall.

NOTE: The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.

 Position the firestops on both sides of the hole previ-

ously cut and secure the firestops with nails or screws.

 The heat shields of the firestops MUST BE placed to-

wards the top of the hole.

 Continue the vent run through the firestops.

FLUE

OUTLET

1 INCH MIN.

(25.4mm)

WALL BR ACKET

WALL STUD

8 FT.

(2.4mm)

NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.

10"

(254mm)

1" (25.4 mm)

10"

(254mm)

VENT PIPE

Figure 18. Hole and Vent Pipe

HEAT SHIELD

TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT

Figure 17. Installing Support Brackets

INTERIOR FIRESTOP

Figure 19. Heat Shield, Interior & Exterior Firestops

EXTERIOR FIRESTOP

Page 21

For Vertical Runs - One ceiling firestop is REQUIRED at the hole in each ceiling through which the vent passes.

To install firestops for vertical runs that pass through ceilings:  Position a plumb bob directly over the center of the verti-

cal vent component.

 Mark the ceiling to establish the centerpoint of the vent.

 Drill a hole or drive a nail through this centerpoint.

 Check the floor above for any obstructions, such as wir-

ing or plumbing runs.

 Reposition the fireplace and vent system, if necessary,

to accommodate the ceiling joists and/or obstructions.

If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.

JOIST

 Cut a 10 x 10 (254mm x 250mm) hole through the ceil-

ing, using the centerpoint previously marked.

 Frame the hole with framing lumber the same size as the

ceiling joists.

NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.

10" (254mm) 10" (254mm)

CHIMNEY HOLE

EXISTING CEILING JOISTS

CEILING

NEW FRAMING MEMBERS

CEILING

NAILS (4 REQUIRED)

CEILING FIRESTOP

Figure 21. Ceiling Firestop (Ceiling Side)

If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.

NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).

While it is not mandatory, it is strongly recommended that an attic insulation shield be used whenever insulation can come in contact with the vent pipe. Follow the local building codes.

NAILS (4 REQUIRED)

RAFTER

Figure 20. Hole & New Framing Members

CEILING

CEILING FIRESTOP

Figure 22. Attic Firestop

Page 22

C. Vent Termination

For Horizontal Terminations - To attach and secure the termination to the last section of horizontal vent:

 Rotate and interlock the ends as described at the begin-

ning of the Installing Vent Components section.

 The termination kit should pass through the wall firestops

from the exterior of the building.

 Adjust the termination cap to its final exterior position on

the building.

WARNING: THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS

POINTING UP.

For roundcap termination kits:  Use the exterior pipelock hole on the round flange of the

wall firestop to secure the vent pipe in place.

For trapezoidal cap termination kits:  Using screws secure the cap to the exterior wall through

the flanges in the cap.

WARNING: THE BOTTOM OF THE VENT

TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305 MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MINIMUM OF 24 INCHES (690MM) BELOW COMBUSTIBLE MATERIAL, SUCH AS A DECK. THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152 MM) AWAY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SIDING. SEE FIGURE 24 FOR VENT TERMINATION CLEARANCES.

ROUND CAP TERMINATION

PERFORATION CANNOT BE

INSIDE THE WALL

7 1/2"

(191mm)

MINIMUM

TRAPEZOID CAP TERMINAT I ON

7 1/4"

(184mm)

Figure 23. Round & Trapezoid Termination Caps

Page 23

V =VENT TERMINAL

X =AIR SUPPLY INLET

openable

A = 12" .................... clearances above grade, veran-

da, porch, deck or balcony

B = 12" .................... clearances to window or door

that may be opened

C = 9" (U.S.A.)

12" (Canada) ..... clearance to permanently

closed window.

D = 24" .................... vertical clearance to ventilated

soffit located above the terminal within a horizontal distance of 2 feet (60 cm) from the center-line of the terminal

E = 24" .................... clearance to unventilated soffit

F = 9" ..................... clearance to outside corner

fixe d c los ed

=AREA WHERE TERMINAL IS NOT PERMITTED

J or K

I = 3 ft. (U.S.A.)

6 ft. (Canada) ..... clearance to service regu-

lator vent outlet.

J = 9" (U.S.A.)

12" (Canada) ..... clearance to non-mechan-

ical air supply inlet to building or the combustion air inlet to any other appliance

K = 3 ft. (U.S.A.)

6 ft. (Canada) ..... clearance to a mechanical

air supply inlet

*L = 7 ft. ................... clearance above paved

sidewalk or a paved driveway located on public property

G = 6" ...................... clearance to inside corner

**M = 24" .................... clearance under veranda,

porch, deck or balcony

H = 3 ft. (Canada) .... not to be installed above a gas

meter/regulator assembly within 3 feet (90cm) horizontally from the center-line of the regulator

* a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family

dwellings and serves both dwellings.

** only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor.

NOTE: Local codes or regulations may require different clearances.

Figure 24. Vent Termination Minimum Clearances

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT TO THE TOP OF THE EXTERIOR FIRESTOP (FOR ALL ROUND TERMINATION CAPS).

Page 24

For Vertical Terminations - To locate the vent and install the vent sections:

 Locate and mark the vent centerpoint on the underside

of the roof, and drive a nail through the centerpoint.

 Make the outline of the roof hole around the centerpoint

nail.

 The size of the roof hole framing dimensions depend on the

pitch of the roof. There MUST BE a 1-inch (25.4mm) clearance from the vertical vent pipe to combustible materials.

 Mark the roof hole accordingly.

To seal the roof hole, and to divert rain and snow from the vent system:

 Attach a flashing to the roof using nails, and use a non-

hardening mastic around the edges of the flashing base where it meets the roof.

 Attach a storm collar over the flashing joint to form a

water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.

 Slide the termination cap over the end of the vent pipe

and rotate the pipe clockwise 1/4 turn.

 Cover the opening of the installed vent pipes.

 Cut and frame the roof hole.

 Use framing lumber the same size as the roof rafters

and install the frame securely. Flashing anchored to the frame must withstand heavy winds.

 Continue to install concentric vent sections up through

the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).

WARNING: MAJOR U.S. BUILDING CODES

SPECIFY MINIMUM CHIMNEY AND/OR

VENT HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY. SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMINATION CAP IS AT LEAST TWO (2) FEET FROM A VERTICAL WALL AND 2-FEET BELOW A HORIZONTAL OVERHANG.

NOTE: This also pertains to vertical vent systems installed on the outside of the building.

2 FT. MIN.

TERMINATION

CAP

2 FT. MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCH A RGE OPENI N G

Roof Pitch H (min.) ft.

flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 11/12 3.25 over 11/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0

HORIZONTAL

OVERHANG

VERTICAL

WALL

ROOF PITCH

IS X/ 12

Figure 25. Minimum Height from Roof to Lowest Discharge Opening

Page 25

Step 4. Positioning, Leveling, and Securing the Fireplace

The diagram below shows how to properly position, level, and secure the fireplace.

Step 5. The Gas Control Systems

WARNING: THIS UNIT IS NOT FOR USE WITH

SOLID FUEL.

Two types of gas control systems are used with these models: Standing Pilot Ignition and Direct Spark Ignition (DSI).

Standing Pilot Ignition System

This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.

WARNING: 110-120 VAC MUST NEVER BE

CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.

STANDING PILOT

Figure 26. Proper Positioning, Leveling, and Securing of a Fireplace

 Place the fireplace into position.  Level the fireplace from side to side and from front to

back.

 Shim the fireplace with non-combustible material, such

as sheet metal, as necessary.

 Secure the fireplace to the framing using nails or screws

through the nailing tabs.

DSI

3/8”

(10mm)

Figure 27. Gas Control Systems

Direct Spark Ignition (DSI) System

This system includes a 120 VAC control valve, electronic module, and spark ignitor/flame sensor.

WARNING: CONTINUOUS 110-120 VAC

SERVICE MUST BE WIRED DIRECTLY TO THE FIREPLACE JUNCTION BOX IN A DSI SYSTEM.

WARNING: DIRECT VENT PROPANE MODELS

WITH DSI CONTROL SYSTEMS CANNOT BE USED IN CANADA.

Page 26

Step 6. The Gas Supply Line

NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality.

NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.

NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13 mm) hook-up at the unit.

This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line.To install the gas supply line:

 A listed (and State of Massachusetts approved) 1/2 inch

(13mm) tee-handle manual shut-off valve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve. NOTE: If substituting for these components, please consult local codes for compliance.

 Locate the gas line access hole in the outer casing of

the fireplace.

 Open the fireplace lower grille, insert the gas supply line

through the gas line hole, and connect it to the shut-off valve.

 When attaching the pipe, support the control so that the

lines are not bent or torn.

 After the gas line installation is complete, use a soap

solution to carefully check all gas connections for leaks.

Step 7. Gas Pressure Requirements

Pressure requirements for Heat-N-Glo gas fireplaces are shown in the table below.

Pressure Natural Gas Propane

Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.

Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.

Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.

A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure.

The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).

The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).

WARNING: DO NOT USE AN OPEN FLAME

TO CHECK FOR GAS LEAKS.

 Insert insulation from the outside of the fireplace and

pack the insulation tightly to totally seal between the pipe and the outer casing.

 At the gas line access hole the gap between the supply

piping and gas access hole can be plugged with noncombustible insulation to prevent cold air infiltration.

USE A WRENCH ON

SHUT- O FF VALVE WHEN

TIGHTENING GAS LINE

MANUAL

SHUT-OFF VALVE

GAS VALVE

GAS LINE

ACCES

Figure 28. Gas Supply Line

FLEX

CONNECTOR

Page 27

3/16” PIGGYBAC K CONN ECTOR

WHITE T2

GAS VALUE

THERMOCOUPLE

RED T1

Figure 29. Standing Pilot Ignition Wiring Diagram

THERMOPILE

BLACK S1

BLACK S2

OFF

ON/OFF SWITCH

REMOTE SWITCH

PIGTAIL

OPTIONAL WALL SWITCH,

THERMOSTAT OR REMOTE

Step 8. Wiring the Fireplace

NOTE: Electrical wiring must be installed by a licensed electrician.

CAUTION: DISCONNECT REMOTE CONTROLS IF ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION.

For Standing Pilot Ignition Wiring

Appliance Requirements  This appliance DOES NOT require 110-120 VAC to operate.

WARNING: DO NOT CONNECT 110-120 VAC TO

THE GAS CONTROL VALVE OR WALL SWITCH OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.

VA RIABLE SPEED CONTROL

BLK

JUNCTION BOX

BLK

Optional Accessories

Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.

Wall Switch

Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) continuous wire or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/OFF switch pigtails.

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 C RATED WIRE.

BLOWER RECEPTACLE

BLK

TEMPERATURE

SENSOR SWITCH

Figure 30. Fan Wiring Diagram

BLK

WHT

GROUND

GRN

110-120 VAC

WHT

JUNCTION BOX

FAN

BLOWER

TEMPERATURE

SENSOR SWITCH

SPEED CONTROL

(RHEOSTAT)

Page 28

For Direct Spark Ignition (DSI) Wiring

Wall Switch

Appliance Requirements

This appliance requires that 110-120 VAC be wired to the factory installed junction box. Maintain correct polarity when wiring the junction box.

Optional Accessories

Optional fan and remote control kits require that 110-120 VAC be wired to the fireplace junction box.

OPTIONAL REMOTE,

WALL SWITCH

OR THERMOSTAT

(ON CERTIFIED UNITS ONLY)

ON/OFF

FLAME SENSOR/SPARKER

100-254A

JUNCTION

BOX

120 VAC

BLACK

120 VAC

POWER CORD

(NEUTRAL)

(HOT)

REM

GROUND

FIREPLACE

CHASSIS

FAN

GROUND

Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less of 16 A.W.G. minimum wire and connect it to the fireplace ON/OFF switch pigtails.

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

476-500

DSI CONTROL VALVE

OPTIONAL

FAN

SWITCHES

WHITE

BLACK

WHITE

BLUE

WHITE

BLUE

WHITE

YELLOW

GREEN

BLUE

459-591

IGNITOR

ORANGE

501-592

MODULE

DSI

IGNITION MODULE

NEUTRAL

GAS

VALV E

REMOTE OUTLET

FAN OUTLET

GROUND

Figure 31. Direct Spark Ignition Wiring Diagram

ON/OFF SWITCH

CONNECTORS

HOT

Page 29

Step 9. Finishing

Figure 28 shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 2, 3 and 4 for other fireplace clearances.

Only non-combustible materials may be used to cover the black fireplace front.

WARNING: WHEN FINISHING THE FIREPLACE,

NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.

CEILING

12"

11"

10"

3”

2”

6”

5”

10”

9”

8”

7”

11”

36”

12”

CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE THE DIAGRAM BELOW.

TOP ED G E

SIDE EDGE

0” GAP

TOP FRONT EDGE

OF FIREPLACE

Figure 32. Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace

Figure 33. Sealant Material

NOTE: Sheetrock can be placed on the top edge and sides of the fireplace (see Figure 33).

Hearth Extensions

A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing standards do not require hearth extensions for gas fireplace appliances.

Page 30

Step 10. Installing Trim, Logs,

MESH

CLIP

and Ember Material

Installing the Trim

Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F. (149° C) minimum sealant.

WARNING: WHEN FINISHING THE FIREPLACE,

NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock and the fireplace.

Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be raised and the trim door removed.

Positioning the Logs

The gas logs have been factory installed and they should not need to be positioned.

If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.

FIRST

GRATE BAR

EMBER

MATERIAL

DO NOT PLACE EMBER

INCORRECT

EMBER PLACEMENT

CORRECT

EMBER

PLACEMENT

MATERIAL ON FIRST SECTION OF PORTS FROM THE PILOT TO THE FIRST GRATE BAR.

Figure 34. Placement of Ember Material

PILOT

ASSEMBLY

Placing the Ember Material

Ember material is shipped with this gas fireplace. The bag labeled Golden Embers (GE-93) is flame colorant material. The bag labeled Glowing Ember (050-721) is standard glowing ember material.

To place the ember material:

 Remove the wing nuts, glass clips and spring clips

around the glass door.  Remove the glass door from the unit.  Ember material is to be placed on the burner with cau-

tion. NOTE: Do NOT place ember material over burner

port holes. Place only dime size pieces along outer

edges of port trails. This bag is sized for (4) ember ap-

plications. Follow Figure 34 for correct placement. Fail-

ure to apply ember material as directed could result in

poor lighting conditions and sooting problems. After plac-

ing ember material sprinkle GE-93 on top of the burner.

 Save the remaining ember materials for use during fire-

place servicing.

 Replace the wing nut, glass clips and spring clips.

Figure 35.

If using the optional mesh doors, attach to fireplace glass doors using the mesh clips provided in your manual bag, as shown.

CAUTION: IT IS STRONGLY RECOMMENDED THAT TRIM DOORS WITH OPTIONAL MESH SCREENS BE INSTALLED ON PROPANE MODELS.

 Replace the glass door and a front trim door on the unit

(see Parts List Section of this manual.)

 Hand tighten the wing nuts.

 Optional mesh (see Figure 35).

Page 31

GLASS SPECIFICATIONS:

LARGE SMALL GLASS GLASS GLASS TYPE

30 1/8 x 20 5/8 20 5/8 x 18 3/4 TEMPERED

Heat-N-Glo fireplaces manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the CPSC. The tempered glass has been tested and certified to the requirements of ANSI Z97.11984 and CPSC 16 CFR 1202. (Safety Glazing Certification Council SGCC # 1595 and1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01.)

This statement is in compliance with SPCS 16 CFR Section 1201.5 Certification and labeling requirements which refers to 15 USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

Step 11. Before Lighting the Fireplace

Before lighting the fireplace, be sure to do the following:

Remove all paperwork from underneath the fireplace.

Review safety warnings and cautions

 Read the Safety and Warning Information section at

the beginning of this Installers Guide.

Double-check for gas leaks

 Before lighting the fireplace, double-check the unit for

possible gas leaks.

Double-check vent terminations and front grilles for

obstructions.

 Before lighting the fireplace, double-check the unit for

possible obstructions that could be blocking the vent terminations or the front grilles.

Double-check for faulty components

 Any component that is found to be faulty MUST BE re-

placed with an approved component. Tampering with the fireplace components is DANGEROUS and voids all warranties.

A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally.

Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.

NOTE: The fireplace should be run 3 to 4 hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the chemicals used in the paint and logs.

Step 12. Lighting the Fireplace

Youve reviewed all safety warnings, youve checked the fireplace for gas leaks, you know the vent system is unobstructed, and youve checked for faulty components. Now youre ready to light the fireplace.

WARNING: PLEASE REFER TO THE USERS

MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE.

After the Installation

LEAVE THIS INSTALLATION MANUAL WITH

THE APPLIANCE FOR FUTURE REFERENCE.

Page 32

Maintaining and Servicing Your Fireplace

Fireplace Maintenance

Although the frequency of your fireplace servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.

IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.

Replacing old ember material Frequency: Once annually, during the checkup. By: Qualified service technician. Task: Brush away loose ember material near the burner.

Replace old ember material with new dime-size and shape pieces of Golden Ember (DE-93) and Glowing Ember (050-

721). New ember material should be placed alternately on top of the burner - a layer of Golden Ember, a layer of Glowing Ember, and so on. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing Ember Material.

Cleaning Burner and Controls Frequency: Once annually. By: Qualified service technician. Task: Brush or vacuum the control compartment, fireplace

logs and burner areas surrounding the logs.

MAKE SURE THE FLAMES ARE STEADYNOT LIFTING OR FLOATING.

Figure 36. Burner Flame Patterns

Checking Vent System Frequency: Before initial use and at least annually

thereafter, more frequently if possible.

By: Qualified service technician/Home owner. Task: Inspect the external vent cap on a regular basis to

ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.

Checking Flame Patterns, Flame Height Frequency: Periodically.

By: Qualified service technician/Home owner. Task: Make a visual check of your fireplaces flame patterns.

Make sure the flames are steady - not lifting or floating. See Figure 36. The flame sensor (DSI) or thermopile/ thermocouple (standing pilot) tips should be covered with flame (see Figure 27).

Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As neces-

sary after initial cleaning.

By: Home owner. Task: Remove and clean glass after the first 3 to 4 hours of

use. After the initial cleaning, clean as necessary, particularly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner. NOTE: DO NOT handle

or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.

Heat & Glo BAY-38HV User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS