Heat & Glo ATS-AU-D INSTALLATION AND OPERATION INSTRUCTIONS

INSTALLATION AND OPERATION INSTRUCTIONS

MODEL: ATS-AU-D

AUSTRALIAN GAS ASSOCIATION APPROVED

AGA Approval Number 5543

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED

BY HOMEOWNER FOR OPERATION AND MAINTENANCE.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

HEAT & GLO, a brand of Hearth & Home Technologies Inc.

7571 215th Street West, Lakeville, MN 55044, USA, www.heatnglo.com

1Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

INSTALLATION AND OPERATION INSTRUCTIONS

PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE.

MODEL A TS-AU-D IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER.

Refer to the appliance data plates for gas consumptions and pressures. Installation of this appliance should only be carried out by an authorized person

in accordance with the manufacturers instructions. All relevant codes and regulations laid down by the gas piping authorities, municipal building regulations, electrical wiring regulations and the requirements of the AGA Gas Installation Code must be observed.

This appliance and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, speciﬁ cally check glass condition. The gas logs and ﬂ ue system components are in separate packages. Read all instructions before starting installation and follow these instructions carefully during installation to ensure maximum beneﬁ t and safety. Failure to follow them will void your warranty and may present a ﬁ re hazard.

The Heat & Glo, a brand of Hearth T echnologies, Inc. warranty will be voided by, and Heat & Glo disclaims any responsibility for the following actions:

• Installation of any damaged heater or ﬂ ue system component

• Modiﬁ cation of the heater or balanced ﬂ ue system Installation other than as instructed by Heat & Glo

• Improper positioning of the gas logs or the glass door

• Installation and/or use of any component part not manufactured or approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.

IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installa-

tion instructions may result in a possible ﬁ re hazard and will void the warranty.

Heat & Glo, a brand of Hearth & Home Technologies, Inc.

2 Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

TABLE OF CONTENTS

1.0 Installation Instructions .....................................................................................8

1.1 Introduction ................................................................................................8

1.2 Flue System ..............................................................................................8

1.2.1 Flue System Approvals ....................................................................8

1.2.2 Connecting the Flue Pipe ................................................................9

1.3 Connecting the Gas Supply .......................................................................9

1.4 Fan ..........................................................................................................10

1.5 Surround Installation ................................................................................10

1.6 Finishing ..................................................................................................14

1.7 Log Installation ........................................................................................14

1.8 Installer Testing .......................................................................................14

2.0 Operating Instructions ....................................................................................15

2.1 Safety and Lighting Information ...............................................................16

2.2 Safety Information ...................................................................................16

2.3 Lighting Instructions .................................................................................17

2.4 Fan Operation ..........................................................................................18

3.0 Servicing and Maintenance ............................................................................18

3.1 Removal of Covers for Servicing .............................................................19

3.2 Removal of Components for Service ....................................................... 19

3.3 Parts Replacement ..................................................................................19

3.4 Adjustments and Replacement Parts ......................................................19

3.5 Troubleshooting .......................................................................................20

4.0 Replacement Parts .........................................................................................22

Limited Lifetime Warranty ...............................................................................25

Î = Contains updated information.

3Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

GAS LINE

ACCESS

DATA BADGE

& LABELS

GAS

CONTROL

VALVE

LOWER GRILLE

SURROUND

DRESS

GUARD

GLASS

ASSEMBLY

EXHAUST FLUE

COLLAR

FIGURE 1

ON/OFF

SWITCH

LOW VOLTAGE

WIRES

ELECTRICAL

JUNCTION BOX

ACCESS

INLET FLUE

COLLAR

4 Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

256 mm

512 mm

387 mm

55 mm

514 mm

24 mm

227 mm

GAS LINE ACCESS

64 mm

575 mm

383 mm

302 mm

151 mm

731 mm 835 mm

835 mm 697 mm

808 mm

58 mm

544 mm

336 mm

154 mm

351 mm

ELECTRICAL ACCESS

65 mm

TOP VIEW

MASONRY OF FACTORY-BUILT FIREPLACE

521 mm

816 mm

FIGURE 2

MINIMUM FIREPLACE OPENING

WIDTH: 32-1/8" (816 mm) DEPTH: 13-1/2" (343 mm) HEIGHT: 20-1/2" (521 mm)

343 mm

NOTE: If exhaust collar on insert and ﬁ replace damper do not line up, add 4 inches (102 mm) to minimum ﬁ replace opening height to accommodate bends in vent pipe.

5Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

MODEL FLUE TERMINATION APPROVAL

ATS-AU-D LINK-DV30B VERTICAL TERMINATION CAP

TABLE 1

TERMINATION CAP

EXHAUST

AIR FLUE PIPE

WARNING: THE EXHAUST PIPE MUST ONLY BE CONNECTED TO THE EXHAUST STARTING COLLAR OF THE UNIT AND THE CENTER COLLAR OF THE TERMINA TION CAP.

THE INLET AIR PIPE MUST ONLY BE CONNECTED TO THE INLET AIR COLLAR OF THE UNIT AND ATTACHED TO THE INLET AIR COLLAR OF THE TERMINATION CAP.

V = 3.0 m (10 FT.) MINIMUM 10 m (40 FT.) MAXIMUM

INLET AIR

FLUE PIPE

FIGURE 3

6 Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

TERMINATION CAP

EXHAUST

COLLAR

INLET AIR COLLAR

FIGURE 4

INLET AIR

STARTING

COLLAR

EXHAUST

STARTING

COLLAR

7Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

1.0 INSTALLATION INSTRUCTIONS

1.1 INTRODUCTION

This model is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. This model is designed to be installed in a masonry

ﬁ replace or factory built ﬁ replace. These units CAN- NOT be recessed inside combustible construction.

Minimum dimensions of the masonry or factory-built ﬁ replace into which these models can be installed, are 32 1/8-inches (816 mm) width x 13 1/2 -inches (343 mm) depth x 20 1/2 inches (521 mm) height.

WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

This unit MUST use the ﬂ ue termination described in the ﬂ ueing section of the manual.

The control system for this model is a millivolt type. It consists of a gas control valve/variable regulator, a standing pilot/thermopile/thermocouple, a piezo ignitor, and an ON/OFF switch. The controls are located behind the lower grille. Access to the controls is gained by rotating the grille up. ON/OFF switch is located on the front surround. See Figures 1 and 7.

Minimum inlet gas supply pressure for purpose of input adjustment is 4.5 inches w.c. (1.13 kPa) for natural gas and 11 inches w.c. (2.75 kPa) for propane. Manifold (outlet) pressures should be set at 3.2 inches w.c. (.80 kPa) for natural gas models and 9.6 inches w.c. (2.40 kPa) for propane models.

In planning the installation for the insert it is necessary to determine where the unit is to be installed, and whether optional accessories (wall switch, thermostat, or remote control) are desired. Gas supply piping should also be planned. Model ATS-AU-D has a factory installed fan.

This model is designed to be installed in a masonry or factory-built ﬁ replace. The separate 3.3 inch (84 mm) combustion air and exhaust pipes must be run up through the chimney and terminated vertically. Horizontal ﬂ ue terminations MUST NOT be done.

Before starting installation of ﬂ ue kits, the installer should read the Gas Fireplace Instructions and the Flue Kit Instructions to ensure that a proper ﬂ ue installation is completed.

Consult your local Building Codes before beginning the installation.

WARNING: THIS GAS FIREPLACE AND FLUE

ASSEMBLY MUST BE FLUED DIRECTLY TO THE OUTSIDE AND MUST NEVER BE ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE FLUE SYSTEM.

CAUTION: Prior to connecting the ﬂ ue system to the unit, read sections:

1.3 Connecting the Gas Supply

1.4 Fan

1.2 FLUE SYSTEM

1.2.1 FLUE SYSTEM APPROVALS

Table 1 and Figures 3-5 show the ﬂ ue termination caps and systems approved for use with this model. Approved ﬂ ue system terminations are labeled for identiﬁ cation. 3.3 inch (84mm) diameter listed ﬂ exible aluminum or stainless steel gas ﬂ ue is used for both the incoming combustion air and exhaust ﬂ ue pipes. NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each ﬂ ue termination kit and should be used in conjunction with this manual.

HORIZONTAL FLUEING

The ﬂ ue system on this model CANNOT be terminated horizontally.

VERTICAL FLUEING

The ﬂ ue pipes MUST be connected to the proper col- lars on the unit AND the exhaust ﬂ ue pipe MUST be connected to the termination cap or the unit will not operate. The combustion air ﬂ ue pipe MUST be con- nected to the termination cap.

NOTE: The minimum vertical rise (exhaust ﬂ ue) is

10 feet (3M) and the maximum vertical rise is 40 feet (10M). These dimensions are measured from the starting collars of the unit to the end of the last section of ﬂ ue pipe (See dimension V in Figure 3).

A vertical ﬂ ue termination system installed on this model will include one (1) length of 3.3 inch (84 mm) ﬂ exible ﬂ ue pipe for the combustion air, one (1) length of 3.3 inch (84 mm) ﬂ exible ﬂ ue pipe for the exhaust, one (1) LINK-DV30B Vertical Termination Kit.

8 Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

1.2.2 CONNECTING THE FLUE PIPE NOTE: The damper of the masonry or factory-built

chimney may have to be removed to allow installation of the ﬂ exible-ﬂ ue pipe.

Install the 3.3 inch (84mm) ﬂ exible ﬂ ue pipes down through the chimney. Slide the starting collar bracket towards the back of the unit. See Figure 4. Attach and secure the bottom ends of the ﬂ ex pipes to the starting collar bracket with 3 plated sheetmetal screws on each collar. Slide the gas insert into place, and position any excess ﬂ ex ﬂ ue pipe back up into the chimney . Use the handle to slide the starting collar plate forward. Hold the collar bracket from sliding backwards by inserting a screw through the unit front and into the collar plate.

Attach the pipe-to-cap adaptor to the termination cap and to the top of the ﬂ exible ﬂ ue pipe and set the cap in place at the top of the chimney. See Figures 3 and 4.

CAUTION: To avoid downdrafts and/or cold air

problems, it is recommended to seal off the area between the termination cap and the top of the solid-fuel chimney opening into which the ﬂ ue cap has been installed.

WARNING: A 12-inch (305 mm) minimum chim-

ney and/or ﬂ ue height above the roof top is neces- sary in the interest of safety. See Figure 5.

NOTE: THIS ALSO PERT AINS T O VERTICAL FLUE

SYSTEMS INSTALLED ON THE OUTSIDE OF THE BUILDING.

1.3 CONNECTING THE GAS SUPPLY

The gas is introduced to the appliance on the left hand side. See Figure 6. After the gas pipe installation is complete, check all gas connections carefully for leaks with a soap solution. DO NOT USE AN OPEN FLAME.

610 mm

LOWEST

DISCHARGE

TERMINATION

CAP

Angle H (Min.) M

0°-26.6° ........................................................0.30*

26.6°-30.3° ........................................................0.38*

30.3°-33.7° ........................................................0.46*

33.7°-36.9° ........................................................0.61*

36.9°-39.8° ........................................................0.76

39.8°-42.5° ........................................................0.99

42.5°-45.0° ........................................................1.22

45.0°-49.4° ........................................................1.52

49.4°-53.1° ........................................................1.83

53.1°-56.3° ........................................................2.13

56.3°-59.0° ........................................................2.29

59.0°-60.3° ........................................................2.44

Figure 5 Minimum Height from Roof to Lowest Discharge Opening

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

*.91 M minimum in snow regions

VERTICAL

WALL

FIGURE 5 speciﬁ es minimum ﬂ ue heights for various pitched roofs.

NOTE: THE GAS SUPPLY LINE SHOULD BE

PURGED OF ANY TRAPPED AIR PRIOR TO THE FIRST FIRING OF THE UNIT.

GAS LINE ACCESS

FIGURE 6

GAS CONTROL

VALVE

9Heat & Glo • ATS-AU-D • 327-900 Rev. F • 6/09

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