Heat & Glo 8000TRD, 8000TRD-IPI Installers Guide

Models:
8000TRD 8000TRD-IPI
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJUR Y OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MA TION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2004, Heat-N-Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat-N-Glo dealer for any questions or concerns. For the number of your nearest Heat-N­Glo dealer, please call 1-888-427-3973.
1
380-900O 1/04
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a qualified service
!
technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERA TE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should ST AY AWAY to avoid burns or clothing ignition. Young children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
2

TABLE OF CONTENTS

Safety and Warning Information ................................................. 2
u
Service Parts Lists ...................................................................... 4
Section 1: Approvals and Codes................................................ 8
Appliance Certification.................................................................... 8
Installation Codes ........................................................................... 8
High Altitude Installations ................................................................ 8
Section 2: Getting Started .......................................................... 9
Introducing the Heat-N-Glo Gas Fireplaces ................................... 9
Pre-installation Preparation ............................................................ 9
Section 3: Installing the Fireplace ............................................11
Constructing the Fireplace Chase ................................................11
Step 1 Locating the Fireplace ...................................................11
Step 2 Framing the Fireplace................................................... 12
Step 3 Installing the Vent System............................................. 14
A. Vent System Approvals............................................ 14
B. Installing Vent Components..................................... 22
C. Vent Termination...................................................... 25
Step 4 Positioning, Leveling, and
Securing the Fireplace.................................................. 27
Step 5 The Gas Control Systems............................................ 28
u
Step 6 The Gas Supply Line .................................................... 29
Step 7 Gas Pressure Requirements ....................................... 29
Step 8 Wiring the Fireplace...................................................... 30
u
Step 9 Finishing........................................................................ 32
Step 10 Installing Trim, Logs, and Ember Material...................... 33
Installing the Trim .......................................................... 33
Positioning the Logs ..................................................... 33
Shutter Settings ............................................................ 33
Placing the Ember Material........................................... 33
Glass Specifications ..................................................... 34
Step 11 Before Lighting the Fireplace........................................ 34
Step 12 Lighting the Fireplace.................................................... 34
After the Installation ...................................................................... 34
Section 4: Maintaining and Servicing Your Fireplace ......... 35
u = Contains updated information.
3
Service Parts
8000TRD, 8000TRD-IPI
8
19
(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
6
8000TRD Beginning Manufacturing Date: 6-01
8000TRD-IPI Beginning Manufacturing Date: 8-01
Ending Manufacturing Date: ________________
4
3
Part number list on following page.
*
La liste des numéros de pièce se
* trouve à la page suivante.
18
9 Log Set Assembly
17
12
13
10
5
16
2
7
14
1
11
15
4
Service Parts List / Liste des pièces de rechange
8000TRD, 8000TRD-IPI
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM / PIÈCE
COMMON PARTS / PIÉCES COMMUNES
SERIAL # /
N° DE SÉRIE
PART NUMBER
/ N° DE PIÈCE
Burner Orifice NG (#31) / Orifice de brûleur GN (#31) 582-831
Burner Orifice LP (1.8mm) / Orifice de brûleur PL (1.8mm) 582-818 2 Burner NG / Brûleur GN 380-378A-UM 2 Burner LP / Brûleur PL 2028-009 3 Glass Door Assembly / Porte en verre GLA-8TRD 4 Log Grate / Grille de Bûche 582-360A 5 Refractory Base / Réfractaire Base SRV582-370-UM 6 Refractory Left Base / Réfractaire SRV582-376-UM 7 Refractory Right Base / Réfractaire SRV582-377-UM 8 Hood / Hotte SRV560-175 9 Log Set Assembly / Jeu de Bûches LOGS-8TRC
10 Log 1 / Bûche 1 SRV582-701
11 Log 2 / Bûche 2 SRV582-703 12 Log 3 / Bûche 3 SRV582-702 13 Log 4 / Bûche 4 SRV582-704
u
u
14 Log 5 / Bûche 5 SRV402-701 15 Log 6 / Bûche 6 SRV582-706 16 Log 7 / Bûche 7 SRV582-707 17 Log 8 / Bûche 8 SRV582-705 18 Surround / Entourage 380-130 19 Insulation Board / Conseil d'Isolation 380-401
Flue Restrictor / Restricteur de conduite de cheminée 385-128
STANDING PILOT IGNITION* / D’ALLUMAGE PAR VEILLEUSE
1 Junction Box - Pilot / Boîtier de raccordement - de veilleuse
PRE 002324001 POST 002324001
100-250A
4021-013
Pilot Orifice NG / Orifice de veilleuse GN 446-505 Pilot Orifice PL / Orifice de veilleuse PL 446-517
Thermocouple / Thermocouple 446-511 Thermopile / Thermopile 060-512 Conversion Kit NG / Module de conversion GN
Conversion Kit LP / Module de conversion PL
Pre 2300 Post 2300
Pre 1326 Post 1326
NGK-8TRD NGK-8TRD-A
LPK-8TRD LPK-8TRD-A
IPI IGNITION* / ALLUMAGE IPI
1 Junction Box / Boîtier de dérivation
PRE 002324001 POST 002324001
383-250A 4021-013
Conversion Kit - IPI LP / Module de conversion - IPI PL LPK-8TRD-IPI
* Also see pages 6 and 7 for additional IPI and Standing Pilot Ignition service part numbers.
5
Service Parts
8000TRD-IPI
Intermittent Pilot Ignition
Valve Assembly
10
(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
Beginning Manufacturing Date: 8-01
Ending Manufacturing Date: ______
12
6
7
8
11
9
3
1
5
4
2
ITEM /
PIÈCE
1 ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-521A 2 Valve NG / Valve GN 750-500 2 Valve LP / Valve PL 750-501
3 Flexible Gas Connector / Tuyau à gaz flexible 4 Module / Module 593-592
5 Wire Assembly / Module de fil 593-590A 6 Pilot Assembly NG / Module de veilleuse GN
6 Pilot Assembly LP / Module de veilleuse PL 7 Pilot Bracket / Parenthèse Pilote 530-164
8 Gasket Orifice / Orifice de Joint 438-407 9 Valve Bracket / Parenthèse de Valve
10 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A
11 Valve Plate Gasket / Joint de Plat de Valve 385-402
12 Ground Strap / Courroie de Raison(Terre) 2025-512
Transformer / Transformateur 593-593A
Battery Pack / Paquet de Batterie(Pile) 593-594A
DESCRIPTION
SERIAL #
/ N° DE SÉRIE
PRE 22099930 POST 22099930
PRE 002324001 POST 002324001 PRE 002324001 POST 002324001
PRE 002324001 POST 002324001
PART NUMBER
/ N° DE PIÈCE
477-301A 383-302A
385-510A 4021-025 385-511A 4021-026
385-169 2025-101
u
6
Service Parts
8000TRD
Standing Pilot Ignition
Valve Assembly
8
9
(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
10
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
7
6
5
4
14
2
3
1
ITEM /
PIÈCE
1 ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-521A
2 Valve NG / Valve GN 060-522 2 Valve LP / Valve PL 060-523 3 Flexible Gas Connector / Tuyau à gaz flexible 4 Valve Plate Gasket / Joint de Plat de Valve 385-402 5 Burner Neck Gasket / Joint de Cou de Brûleur 438-407 6 Pilot Bracket / Parenthèse Pilote 530-164 7 Pilot Assembly NG / Module de veilleuse GN 485-510A
7 Pilot Assembly LP / Module de veilleuse PL 485-511A 8 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A 9 Wire Assembly / Module de fil 049-552A
10 Piezo Ignitor / Allumeur piézo 291-513
11 Pilot Control Knob / Piloter le Bouton de Contrôle 571-530 12 Flame Control Knob / Flamber le Bouton de Contrôle 571-531 13 Control Panel / Tableau de commande avant 385-154 14 Valve Bracket / Parenthèse de Valve 550-169
11
12
DESCRIPTION
13
SERIAL #
/ N° DE SÉRIE
PRE 22099930 POST 22099930
PART NUMBER
477-301A 383-302A
/ N° DE PIÈCE
7
1
Approvals and Codes
Appliance Certification
The Heat-N-Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: 8000TRD LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace STANDARD:
ANSI Z21.50b-2000•CSA2.22b-2000•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat-N-Glo Quality Systems registered by SGS ICS
8
2
Getting Started
Introducing the Heat-N-Glo Gas Fireplaces
Heat-N-Glo direct vent gas fireplaces are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Heat-N-Glo Warranty will be voided by, and Heat-N-Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Heat-N-Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Heat-N-Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
9
8 3/8
(212mm)
3 1/2
(89mm)
29 1/8
(740mm)
Ø8(203mm)
ELECTRICAL
17 3/4 (450mm)
35 1/2 (902mm)
GAS LINE
ACCESS
Ø8 (203mm)
2 1/4
(56mm)
9 1/8
(233mm)
40 3/8
(1026mm)
21 1/2 (548mm)
11 3/4 (297mm)
ACCESS
36 3/4
(932mm)
26 7/8
(681mm)
43 (1091mm)
48 3/8 (1229mm)
TOP STANDOFFS
GAS CONTROLS
GAS LINE ACCESS
Figure 1. Diagram of the 8000TRD
TOP VENT
COLLARS
HOOD
RATING PLATE
AND LABELS
ELECTRICAL
ACCESS
10
1/2” MIN. (13mm)
1” MIN. (25mm)
B
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltra­tion barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Heat-N-Glo rec­ommends that the inside surfaces be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being in­stalled on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THA T ALL CLEARANCES TO THE FIREPLACE ARE MAINTAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
A
E
C
VENTING A B C D E
Top 49" 22" 39-1/2" 56" 79"
Rear 49" 22" 43-1/2" 62" 87"
*
*NOTE: If venting with (2) 900 elbows off rear of unit
the dimensions C, D, and E, will change.
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front ...................... 36....................914
Floor ................................. 0....................... 0
Rear ................................1/2 ....................13
Sides ...............................1/2 ....................13
Top ................................ 3 1/2...................89
Ceiling**........................... 31....................787
* See Figure 3. **The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 38). The distance from the unit to combustible con-
struction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
D
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............ 1 ............... 25
Horizontal Sections
Top .................................. 3 ............... 75
Bottom............................. 1 ............... 25
Sides ............................... 1 ............... 25
At Wall Firestops
Top .................................. 3 ............... 75
Bottom............................. 1 ............... 25
Sides ............................... 1 ............... 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 26 and 27 in this manual.
11
Loading...
+ 24 hidden pages