Heat & Glo 6000XLT-CDN User Manual

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Heat-N-Glo
Models: 6000TR 6000XLT-CDN 6000ARCH 6000XLS
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas  Do not try to light any appliance.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
 If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALL- ERS GUIDE MUST BE LEFT WITH THE APPLI­ANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1. This appliance may be installed in an
aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2000, Heat-N-Glo, a division of Hearth Technologies Inc.
20802 Kensington Boulevard, Lakeville, Mn 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat-N-Glo dealer for any questions or concerns. For the number of your nearest
Heat-N-Glo dealer, please call 612-985-6000.
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525-983C 1/00
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the installation.
!
FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the
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Owners Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a
!
qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
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Installation and repair should be PERFORMED by a qualified service person. The appliance and venting system should be INSPECTED before initial use and at least
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annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and
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other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the
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appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas
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and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature
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and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units MUST use one of the vent systems described in the Installing the Fireplace
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section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be vented directly to the outside and
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MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.
INSPECT the external vent cap on a regular basis to make sure that no debris is
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interfering with the air flow.
The glass door assembly MUST be in place and sealed, and the trim door assembly
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MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.
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Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied
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by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to
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clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified
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service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing must be replaced before operating
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this appliance.
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Safety and Warning Information ......................... 2
Section 1: Approvals and Codes ...................... 4
Approval Listings and Codes ................................... 4
Appliance Certification ............................................. 4
Installation Codes .................................................... 4
High Altitude Installations .......................................... 4
Section 2: Getting Started ................................ 5
Introducing the Heat-N-Glo Gas Fireplaces .............. 5
Pre-installation Preparation ...................................... 5
Section 3: Installing the Fireplace.................... 8
Step 1 Locating the Fireplace ............................... 8
Step 2 Framing the Fireplace ............................... 9
Step 3 Installing the Vent System ........................ 10
A. Vent System Approvals ........................ 10
B. Installing Vent Components ................. 20
C. Vent Termination ................................. 26
Step 4 Positioning, Leveling, and
Securing the Fireplace ............................. 31
Step 5 The Gas Control Systems ....................... 31
Step 6 The Gas Supply Line ............................... 32
Step 7 Gas Pressure Requirements ................... 33
Step 8 Wiring the Fireplace ................................ 34
Step 9 Finishing ................................................. 36
Step 10 Installing Trim, Logs, and
Ember Material ........................................ 37
Installing the Trim..................................... 37
Positioning the Logs ................................ 38
Placing the Ember Material ...................... 38
Step 11 Before Lighting the Fireplace .................... 40
Step 12 Lighting the Fireplace ............................... 40
Step 13 Heating Control - 6000XLT-CDN .............. 41
Step 14 Relief Ports - 6000ARCH ......................... 41
After the Installation ............................................... 41
TABLE
OF
CONTENTS
Section 4: Maintenance and Servicing .......... 42
Section 5: Replacement Parts
and Accessories ................................................. 44
Replacement Parts ............................................... 44
Accessories ......................................................... 48
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1
Approvals and Codes
Approval Listings and Codes
MODEL LABORATORY TYPE STANDARD
6000TR & Underwriters Vented Gas 6000ARCH Laboratories Fireplace
6000XLT-CDN Underwriters Vented Gas Fireplace ANSI Z21.50 CGA2.22
Laboratories & Vented Gas ANSI Z21.88 CSA2.33
6000XLS Underwriters Vented Gas ANSI Z21.88 CSA2.33
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA­B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
Appliance Certification
The Heat-N-Glo models discussed in this Installers Guide have been tested to certification standards
and listed by the applicable laboratories.
CERTIFICATION
ANSI Z21.50 CGA2.22/IR#41
Fireplace Heater
Fireplace Heater
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for your location.
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Introducing the Heat-N-Glo Gas Fireplaces
Heat-N-Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems.
Pre-install Preparation
Gas fireplace diagrams, including the dimensions, are shown in this section.
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any unit with damaged,
incomplete, or substitute parts.
NOTE: FOR MODEL 6000TR ONLY:
These fireplaces are shipped from the factory with a BTU rating of 27,000 BTUs. The fireplace can be installed with the vent pipe coming off the top of the unit or the rear of the unit. If you install the unit with the vent pipe coming off the top of the unit, you may run the unit at 31,000 BTU (NG) (30,000 BTU LP), replace the burner orifice with the orifice included in the manual bag. DO NOT REPLACE THE ORIFICE
IF YOU ARE USING THE REAR SET OF VENT COLLARS.
Changing the orifice when venting out the top.
1. Remove the glass door.
2. Using a 1/4 socket, remove the sheetmetal screws holding the long refractory clip in place. Remove the logs and refractory as one piece.
2
Getting Started
3. Remove the protective plastic from the logs.
4. Remove the two sheetmetal screws holding the burner and remove the burner.
5. Replace the burner orifice with the orifice in­cluded in the plastic manual bag (#36DMS for natural gas or #51DMS for propane). Be careful to hold the brass elbow so you dont kink the aluminum tube.
6. Reverse the steps to replace the burner, logs, refractory, and clip.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owners warranty and may present a fire hazard.
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The Heat-N-Glo Warranty will be voided by, and Heat-N-Glo disclaims any responsibility for, the following actions:
 Installation of any damaged fireplace or vent system component.  Modification of the fireplace or direct vent system.  Installation other than as instructed by Heat-N-Glo.  Improper positioning of the gas logs or the glass door.  Installation and/or use of any component part not manufactured and approved by
Heat-N-Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, its necessary to determine:
Where the unit is to be installed.The vent system configuration to be used.Gas supply piping.Electrical wiring.Framing and finishing details.Whether optional accessoriesdevices such as a fan, wall switch, or remote
controlare desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
NOTE:
6000TR has top and rear collars. 6000XLT-CDN has top collars only. 6000XLS has rear collars only.
Left Side Front Right Side
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Figure 1. Diagram of the 6000TR, 6000XLT-CDN and 6000XLS
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Figure 2. Diagram of the 6000ARCH
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Installing the Fireplace
Step 1 Locating the Fireplace
The diagram below shows space and clearance requirements for locating a fireplace within a room.
MODEL A B C D E
6000TR & 6000XLS
6000XLT-CDN 42 22 35 1/4 49 3/4 70 3/8
6000ARCH 42* 22 35 1/4 49 3/4 70 3/8
* SURROUND IN FRONT OF FINISHED WALL ** SURROUND FLUSH WITH FINISHED WALL. NOTE: DIMENSIONS SHOWN IN INCHES.
42 22 37 1/8 52 1/2 74 1/4
48 1/4
**
Figure 3. Fireplace Dimensions, Locations, and
Space Requirements
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs.
Minimum Clearances from the Fireplace to
Combustible Materials
Glass Rear of Sides of Top of
Front Floor Fireplace Fireplace Fireplace Ceiling
36 inches 0 1/2 inch 1/2 inch 3-1/2 inches 31 inches (914 mm) (13 mm) (13 mm) (89 mm) (787 mm)
The minimum clearance to a perpendicular wall extend­ing past the face of the fireplace is one inch (25 mm).
The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
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Minimum Clearances from the Vent Pipe to
Combustible Materials
For Vertical
For Horizontal Sections Sections At Wall Firestops
Top Bottom Sides Top Bottom Sides
3 inches 1 inch 1 inch 1 inch 2-1/2 inches 1/2 inch 1 inch (75 mm) (25 mm) (25 mm) (25 mm) (63.7 mm) (13 mm) (25 mm)
For minimum clearances, see the direct vent termination clearance diagrams on pages 28 and 30 in this manual.
Step 2 Framing the Fireplace
CAUTION
SHOWS CENTER OF12" X 12" VENT FRAMING HOLES FOR TOP & REAR VENTING.
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.
MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS.
B
C
Framing should be
E
D
constructed of 2 X 4 lumber or heavier.
A
Model A B C D E
6000TR 42 38 1/4 22 42 26 1/4 6000XLS 42 38 1/4 22 N/A 26 1/4 6000XLT-CDN 42 38 1/4 22 42 N/A 6000ARCH 42* 41 7/8 22 53 5/8 N/A
48 1/4
* SURROUND IN FRONT OF FINISHED WALL ** SURROUND FLUSH WITH FINISHED WALL
NOTE: DIMENSIONS SHOWN IN INCHES
Figure 4. Framing Dimensions
**
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Step 3 Installing the Vent System
A. Vent System Approvals
These models are approved to use D-series direct vent pipe components and terminations. Approved vent system components are labeled for identification. NO
OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are
included with each vent termination kit and should be used in conjunction with this Installers Guide. The drawing below shows vent system components and terminations.
The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.
Identifying Vent Components
The vent systems installed on this gas fireplace may include one, two, or three 90° relationships of vertical rise to horizontal run in vent configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.
NOTE: TWO 45° ELBOWS MAY BE USED IN PLACE OF ONE 90° ELBOW. RISE TO RUN RATIOS IN THE VENT SYSTEM MUST BE FOLLOWED IF 45° ELBOWS ARE USED.
elbow assemblies. The
VENT SYSTEM
TERMINATION KITS
This model has vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collar NOT used.
VENT SYSTEM COMPONENTS
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Figure 5. Vent Components and Terminations
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6-5/32"
65/32
(156 mm)
7-3/8" 5-7/8"
57/873/8
(187 mm) (149 mm)
DV-90D
8-5/8"
85/8
(220 mm)
11-15/16"
11 15/16
(303 mm)
DV-48D
8-1/2"
8/12
(216 mm)
47-3/4"
47 3/4
(1.2 m)
11-5/8"
11 5/8
(295 mm)
11-1/16"
11 1/16
(281 mm)
DV-36D
6-7/16"
67/16
(164 mm)
6-1/2"
61/2
(165 mm)
35-3/4"
35 3/4
(908 mm)
DV-45D
8-5/8"
85/8
(220 mm)
8-1/2"
81/2
(216 mm)
5-1/16"
51/16
(129 mm)
DV-12D
11-3/4"
11 3/4
(298 mm)
DV-09D
8-3/4"
8 3/4
(222 mm)
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93 mm) AT EACH JOINT.
Figure 6. D-Series Direct Vent Component Specifications (5-inch inner pipe/ 8 5/8-inch outer pipe)
DV-06D
5-3/4"
5 3/4
(146 mm)
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STRAIGHT UP
VERTICAL VENTING
V (FT.)
40' MAX. (12.4 M)
NOTE: Model 6000ARCH
A 12-inch length of straight vent pipe MUST be the first vent component attached to the unit.
Figure 7. Straight Up Vertical Venting
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HORIZONTAL VENTING
Kit No. Max. Run
DVK-01D DVK-01TRD 24" (610 mm)
H
NOTE: Models 6000TR and 6000XLS are tested and approved to use 45° elbows in corner installations. However, 90° elbows will result in better performance.
Figure 8. Corner Installation
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VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.)
1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.4m)
H = 8' MAX. (2.4m) V+H = 40' MAX. (12.4m)
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Figure 9. Venting with One 90° Elbow
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FOR 6000TR & 6000XLT-CDN
NOTE: If a 90o elbow is first at- tached to the unit, the maximum horizontal run is 3-feet (914mm).
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.) 1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m)
H = 20' MAX. (6.2m) V + H = 40 MAX. (12.4mm)
NOTE: MODEL 6000ARCH
A 12-inch length of straight vent pipe MUST be the first vent component attached to the unit.
Figure 10. Venting with One 90° Elbow
NOTE: For corner installations: A 6-inch (152mm) MINIMUM length of straight
o
pipe must be attached to the fireplace before 90
elbow. This will allow the vent
pipe to clear the top standoffs.
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VENTING WITH TWO (2) 90° ELBOWS
V H H + H
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2m)
V+H+H1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H1 = 20´ MAX. (6.2m)
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Figure 11. Venting with Two 90° Elbows
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VENTING WITH TWO (2) 90o ELBOWS
V (FT.) H + H
1' MIN. (305mm) 5´ MAX. (1.52m) 2' MIN. (610mm) 10´ MAX. (3.1m) 3' MIN. (914mm) 15´ MAX. (4.65m) 4' MIN. (1.22m) 20´ MAX. (6.2m)
V+H+H1= 40' MAX.(12.4m) H+H1= 20´ MAX. (6.2m)
(FT.)
1
NOTE: MODEL 6000ARCH
A 12-inch length of straight vent pipe MUST be the first vent component attached to the unit.
VENTING WITH TWO (2) 90o ELBOWS
V (FT.) H (FT.)
1' MIN. (305mm) 5´ MAX. (1.52m) 2' MIN. (610mm) 10´ MAX. (3.1m) 3' MIN. (914mm) 15´ MAX. (4.65m) 4' MIN. (1.22m) 20´ MAX. (6.2m)
H = 20´ MAX. (6.2m)
V+V1+H = 40' MAX.(12.4m)
Figure 12. Venting with Two 90° Elbows
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VENTING WITH THREE (3) 90° ELBOWS
V H H + H
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52 m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1 m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65 m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m)
V1+V+H+H1=40´MAX.(12.4m) H=8´MAX.(2.48m) H+H1=20´MAX.(6.2m)
1
VENTING WITH THREE (3) 90° ELBOWS
V H H + H1 + H
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52 m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1 m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65 m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m)
V+H+H1+H2 = 40´ MAX.(12.4 m) H=8´MAX.(2.48 m) H+H1+H2 =20´ MAX. (6.2 m)
Figure 13. Venting with three 90° elbows
2
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Page 19
VENTING WITH THREE (3) 90° ELBOWS
V (FT.) H (FT.)
1' MIN. (305mm) 5' MAX. (1.52m) 2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m)
NOTE: H + H1 = 20' MAX. (6.2m)
V + V1 + H + H1= 40' MAX. (12.4m)
VENTING WITH THREE (3) 90° ELBOWS
V (FT.) H + H1 (FT.)
1' MIN.(305mm) 5' MAX. (1.52m) 2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m)
H + H
NOTE: V+V
+H+H
1
= 20' MAX. (6.2m)
1
= 40' MAX. (12.4m)
1
NOTE: MODEL 6000ARCH
A 12-inch length of straight vent pipe MUST be the first vent component at­tached to the unit.
Figure 14. Venting with three 90° elbows
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B. Installing Vent Components For Model 6000TR
After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly.
Venting Out the Rear Vent
Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (See Figure 15). Follow the vent configuration tables accordingly.
Remove the insulation from the REAR five inch flue. Pull the heat shield out from outside of the firebox.
WARNING: THE TOP HEAT SHIELD (INSIDE
!
THE FIREBOX) MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 15.
Venting Out the Top Vent
Remove the top vent collar seal cap and the two pieces of insulation inside the top two starting collars (See Figure 15). Next remove the glass door.
Remove the heat shield from inside the TOP five inch flue from outside of the firebox.
You have to take the glass off again for positioning the logs when the unit is finally installed in place and finished around it. Reinstall the glass door. Attach vent system to the top starting collars.
WARNING: THE REAR VENT COLLAR SEAL
!
CAP MUST REMAIN ATTACHED TO THE REAR VENT COLLARS IF THE VENT SYS­TEM IS ATTACHED TO THE TOP STARTING COLLARS. SEE FIGURE 15.
WARNING: FAILURE TO REMOVE INSULA-
!
TION IN THE SET OF COLLARS YOU USING COULD CAUSE A FIRE.
WARNING: YOU MUST LEAVE THE INSU-
!
LATION IN PLACE IN THE SET OF COL­LARS YOU
ARE NOT USING.
ARE
20
Figure 15 For Model 6000TR
Page 21
1. Attach the First Vent Component to the Starting Collars
To attach the first vent component to the starting collars of the fireplace:
 Apply a 3/8 inch (9.5 mm) bead of stove cement
around the 5 inch (127 mm) fireplace starting collar.
 Make sure that the fireplace rope gasket supplied with
the fireplace seals between the first 8-5/8 inch (219 mm) vent component and the outer fireplace wrap.
 Lock the vent components into place by sliding the
concentric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed component end with four (4) equally spaced indented sections.
 When the internal beads of each 8-5/8 inch
(219 mm) outer pipe line up, rotate the pipe section clockwise about one-quarter (1/4) turn. The vent pipe is now locked together.
 The first 90° elbow installed in the vent system of a
rear venting fireplace MUST BE in a vertical position.
1. Apply the stove ce­ment.
2. Line up the internal beads and rotate the pipe sections clock­wise until locked.
3. Lock the vent compo­nents into place.
4. Check the seal on the rope gasket.
STARTING
COLLAR
STOVE
SEALANT
BEAD
FIRST VENT
COMPONENT
1 INCH (25.4mm)
Figure 16. Attaching the First Vent Component to
the Starting Collars
WARNING: A 3/8 INCH (9.5MM) BEAD OF
!
STOVE CEMENT MUST BE PLACED AROUND THE 5 INCH (127MM) FIRE­PLACE STARTING COLLAR BEFORE AT­TACHING THE FIRST VENT COMPO­NENT. FAILURE TO SEAL THIS JOINT MAY CAUSE THE FIREPLACE TO OPERATE IMPROPERLY. SEE THE ABOVE DIAGRAM .
WARNING: ENSURE THAT THE FIBER-
!
GLASS ROPE GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT & THE OUTER FIREPLACE WRAP.
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If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and Vent Termination.
WARNING: FOR MODEL 6000ARCH: MAKE
!
CERTAIN THAT THE FIBERGLASS INSULA­TION BAND IS PACKED INTO THE SPACE BETWEEN THE 11-INCH DIAMETER TOP PIPE HEAT SHIELD AND THE STARTER PIPE. SEE FIGURE 17.
90° elbows may be installed and rotated to any point around the preceding com­ponents vertical axis. If an elbow does not end up in a locked position with the pre­ceding component, attach with a minimum of two (2) sheet metal screws.
Continue adding vent com­ponents, locking each suc­ceeding component into place.
Figure 17.
2. Continue Adding Vent Components
To continue adding vent components in accordance with the pre-planned vent system configuration:
 Ensure that each succeeding vent component is
securely fitted and locked into the preceding com­ponent in the vent system.
Figure 18. Adding Venting Components
22
3. Install Support Brackets For Horizontal Runs - The vent system must be
supported every five (5) feet of horizontal run by a horizontal pipe support.
To install support brackets for horizontal runs:  Place the pipe supports around the vent pipe.  Nail the pipe supports to the framing members.
Page 23
For Vertical Runs - The vent system must be supported every eight (8) feet (2.4 m) above the fireplace flue outlet by wall brackets.
To install support brackets for vertical runs:  Attach wall brackets to the vent pipe and secure the
wall bracket to the framing members with nails or screws.
Use wall brackets to support vertical runs every 8 feet (2.4 m) above the fireplace flue outlet.
FLUE
OUTLET
1 INCH MIN.
(25.4mm)
WALL BRACKET
WALL STUD
8 FT. (2.4mm)
NOTE
Figure 19. Installing Support Brackets
4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on
both sides of a combustible wall through which the vent passes.
Model DVK-01TRD does not need an exterior firestop on an exterior combustible wall.
To install firestops for horizontal runs that pass through either interior or exterior walls:
 Cut a 12-inch by 12-inch (305 mm X 305 mm) hole
through the wall. The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe.
23
Page 24
1. Cut the 12-inch by 12-inch hole.
 Position the firestops on both sides of the hole
previously cut and secure the firestops with nails or screws.
 The heat shields of the firestops MUST BE placed
towards the top of the hole.
 Continue the vent run through the firestops.
Figure 20. 12" x 12" Hole and Vent Pipe
2. Position the firestops.
3. Place the heat shield to the top.
4. Continue the vent run.
HEAT SHIELD
INTERIOR
FIRESTOP
Figure 21.
Heat Shield, Interior & Exterior Firestops
TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT
EXTERIOR FIRESTOP
For Vertical Runs - One ceiling firestop is REQUIRED at the hole in each ceiling through
which the vent passes. To install firestops for vertical runs that pass through
ceilings:
24
 Position a plumb bob directly over the center of
the vertical vent component.
 Mark the ceiling to establish the centerpoint of the
vent.
Page 25
1. Cut the 11-inch by 11-inch hole.
2. Add the new framing members.
 Drill a hole or drive a nail through this centerpoint.  Check the floor above for any obstructions, such as
wiring or plumbing runs.
 Reposition the fireplace and vent system, if neces-
sary, to accommodate the ceiling joists and/or obstructions.
 Cut an 11-inch X 11-inch (280 mm X 280 mm) hole
through the ceiling, using the centerpoint previously marked.
 Frame the hole with framing lumber the same size
as the ceiling joists.
This shows a ceiling installation.
Figure 22. 11" x 11" Hole and New Framing
Members
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
JOIST
CEILING
NAILS (4 REQUIRED)
CEILING FIRESTOP
Figure 23. Ceiling Firestop (Ceiling Side)
25
Page 26
JOIST
CEILING FIRESTOP
CEILING
NAILS (4 REQUIRED)
This shows an attic installation.
1. Keep insulation away from the vent pipe at least 1 inch (25 mm).
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
Figure 24. Attic Firestop
C. Vent Termination
For Horizontal Terminations - To attach and secure the termination to the last section of horizontal vent:
 Rotate and interlock the ends as described at the
beginning of the Installing Vent Components section.
 The termination kit should pass through the wall
firestops from the exterior of the building.
 Adjust the termination cap to its final exterior
position on the building.
WARNING
!
THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP.
For roundcap termination kits:  Use the exterior pipelock hole provided on the
round flange of the wall firestop to secure the vent
pipe in place. For trapezoidal cap termination kits:  Using screws, secure the cap to the exterior wall
through the flanges built into the cap.
26
Page 27
For round cap termination:
1. Secure the 8-5/8 inch (219 mm) pipe, using the exterior pipelock hole on the round flange of the wall firestop.
ROUND CAP TERMINATION
PERFORATION CANNOT BE
INSIDE THE WAL L
7 1/2"
(191mm)
MINIMUM
For trapezoidal termination:
1. Screw the cap to the exterior wall through the flanges in the cap.
2. Seal the joint be­tween the pipe and the exterior firestop.
TRAPEZOID CAP TERMINATION
7 1/4"
(184mm)
Figure 25. Round & Trapezoid Termination Caps
WARNING: THE BOTTOM OF THE
!
VENT TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MINIMUM OF 18 INCHES (457MM) BELOW COM­BUSTIBLE MATERIAL, SUCH AS A DECK, AND THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152MM) AWAY FROM A PARALLEL OUT­SIDE WALL. VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SIDING. SEE THE FOLLOW­ING DIAGRAM FOR VENT TERMINA­TION CLEARANCES.
27
Page 28
4
4
4
G
v
D
E
v
L
v
B
V =VENT TERMINAL
A
C
v
F
v
B
23
23
23
openable
v
B
=AREA WHERE TERMINAL IS NOT PERMITTED
fixed closed
v
A
B
H
M
I
v
X =AIR SUPPLY INLET
A = 12" clearances above grade, veranda, porch, deck or balcony B = 12" clearances to window or door that may be opened C = 9" (U.S.A.) clearance to permanently closed window
12" (Canada)
*D = 18" vertical clearance to ventilated soffit located above the
terminal within a horizontal distance of 2 feet (60 cm)
from the center-line of the terminal *E = 18" clearance to unventilated soffit F = 9" clearance to outside corner
X
J or K
G = 6" clearance to inside corner H = 3 ft. (Canada) not to be installed above a gas meter/regulator assembly
within 3 feet (90 cm) horizontally from the center-line of
the regulator I = 3 ft. (U.S.A.) clearance to service regulator vent outlet
6 ft. (Canada)
J = 9" (U.S.A.) clearance to non-mechanical air supply inlet to building
12" (Canada) or the combustion air inlet to any other appliance
K = 3 ft. (U.S.A.) clearance to a mechanical air supply inlet
6 ft. (Canada)
**L = 7 ft. clearance above paved sidewalk or a paved driveway
located on public property ***M = 18" clearance under veranda, porch, deck or balcony * 30 minimum for vinyl clad soffits. ** a vent shall not terminate directly above a sidewalk or paved driveway which is
located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a minimum of
2 sides beneath the floor.
NOTE: Local Codes or Regulations may require different clearances.
Figure 26. Vent Termination Minimum Clearances
CAUTION
IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT TO THE TOP OF
28
THE EXTERIOR FIRESTOP (FOR ALL ROUND TERMINATION CAPS).
Page 29
For Vertical Terminations - To locate the vent and install the vent sections:
 Locate and mark the vent centerpoint on the under-
side of the roof, and drive a nail through the centerpoint.
 Make the outline of the roof hole around the
centerpoint nail.
 The size of the roof hole framing dimensions
depend on the pitch of the roof. There MUST BE a 1-inch (25.4 mm) clearance from the vertical vent
pipe to combustible materials.  Mark the roof hole accordingly.  Cover the opening of the installed vent pipes.  Cut and frame the roof hole.  Use framing lumber the same size as the roof
rafters and install the frame securely. Flashing
anchored to the frame must withstand heavy winds.  Continue to install concentric vent sections up
through the roof hole (for inside vent installations) or
up past the roof line until you reach the appropriate
distance above the roof (for outside terminations).
NOTE
WARNING:
!
MAJOR U.S. BUILDING CODES SPECI­FY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY. SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMINA­TION CAP IS AT LEAST TWO (2) FEET FROM A VERTICAL WALL AND 2-FEET BELOW A HORIZONTAL OVERHANG.
This also pertains to vertical vent systems installed on the outside of the building.
29
Page 30
To seal the roof hole, and to divert rain and snow from the vent system:
 Attach a flashing to the roof using nails, and use a
non-hardening mastic around the edges of the flashing base where it meets the roof.
 Attach a storm collar over the flashing joint to form a
water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
 Slide the termination cap over the end of the vent
pipe and rotate the pipe clockwise 1/4 turn.
1. Attach the flashing and apply sealant around the edges of the flashing base.
2. Attach the storm collar over the flashing joint and apply sealant between the storm collar and vertical pipe.
HORIZONTAL OVE R HA N G
TERMINATION CAP
TERMINATION CAP
2 FT. MIN.
2 FT. MIN.
LOWEST DISCHARGE OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
VERTICAL WALL
X
12
ROOF PITCH IS X/ 12
Roof Pitch H (min.) ft.
flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 11/12 3.25 over 11/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
30
Figure 27. Minimum Height from Roof to Lowest
Discharge Opening
Page 31
Step 4 Positioning, Leveling, and Securing the Fireplace
1. Place the fireplace into position.
2. Level the fireplace from side to side and from front to back.
3. Shim the fireplace with non-combus­tible material, such as sheet metal, as necessary.
4. Secure the fireplace to the framing by nailing or screwing
The diagram below shows how to properly position, level, and secure the fireplace.
Figure 28. Proper Positioning, Leveling, and
Securing of a Fireplace
Step 5 The Gas Control Systems
WARNING: THIS UNIT IS NOT FOR
!
USE WITH SOLID FUEL.
Two types of gas control systems are used with these models: Standing Pilot Ignition and Direct Spark Ignition (DSI). Models 6000XLT-CDN and 6000XLS have Standing Pilot Ignition only. Model 6000ARCH has DSI only. Model 6000TR has both Standing Pilot and DSI systems
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.
WARNING: 110-120 VAC MUST NEVER
!
BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.
Direct Spark Ignition (DSI) System
This system includes a 110V control valve, electronic module, and spark ignitor/flame sensor.
WARNING: CONTINUOUS 110-120 VAC
!
SERVICE MUST BE WIRED DIRECTLY TO THE FIREPLACE JUNCTION BOX IN A DSI SYSTEM.
WARNING: DIRECT VENT PROPANE
!
MODELS WITH DSI CONTROL SYSTEMS CANNOT BE USED IN
31
Page 32
STANDING PILOT
Figure 29. Gas Controls Systems
NOTE: FLAMES TOO CLOSE TO THE CERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE FAILURE.
CERAMIC
INSULATOR
1/4" (6mm)
DSI IGNITION
IGNITOR
3/8” (10mm)
Step 6 The Gas Supply Line
NOTE: Have the gas supply line installed by a qualified service technician in accordance with all building codes.
NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line. To install the gas supply line:
 A listed 1/2 inch (13 mm) manual shut-off valve and
a listed flexible gas connector are connected to the 1/2 inch (13 mm) inlet of the control valve.
 The gas line may be run from either side of the
fireplace provided the hole in the outer wrap does not exceed 2 inches in diameter and it does not penetrate the airtight box.
 The gap between the supply piping and gas ac-
cess hole can be plugged with non-combustible insulation to prevent cold air infiltration.
 Locate the gas line access hole in the outer casing
of the fireplace.
 Open the fireplace lower grille, insert the gas sup-
ply line through the gas line hole, and connect it to the shut-off valve.
 When attaching the pipe, support the control so that
the lines are not bent or torn.
 After the gas line installation is complete, use a soap
solution to carefully check all gas connections for leaks.
32
WARNING: DO NOT USE AN OPEN
!
FLAME TO CHECK FOR GAS LEAKS.
Page 33
The gas line should be installed by a qualified service technician.
 At the gas line access hole, use insulation to re-
pack the space around the gas pipe.
 Insert insulation from the outside of the fireplace
and pack the insulation tightly to totally seal be­tween the pipe and the outer casing.
CONTROL
VALV E
GAS LINE
ACCESS HOLE
Figure 30. Gas Supply Line
Step 7 Gas Pressure Requirements
Pressure requirements for Heat-N-Glo gas fireplaces are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one­half (1/2) psig (3.5 kPa).
33
Page 34
Step 8 Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed electrician.
Caution: Disconnect remote controls if you are absent for extended time periods. This will prevent accidental fireplace operation.
For Standing Pilot Ignition Wiring
Appliance Requirements  This appliance DOES NOT require 110-120 VAC to
operate.
WARNING
!
DO NOT CONNECT 110-120 VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.
Optional Accessories
Optional fan and remote control kits require that 110­120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.
Remote Wall Switch
Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/OFF switch pigtails.
WARNING
!
DO NOT CONNECT 110-120 VAC TO THE REMOTE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.
CAUTION
NOTE: 6000XLT-CDN DOES NOT HAVE A LIMIT SWITCH.
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
34
Figure 31. Standing Pilot Ignition Wiring Diagram
Page 35
C
BLK
VARIABLE SPEED CONTROL
BLK
JUNCTION BOX
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 C RATED WIRE.
O
BLK
BLK
TEMPERATURE
SENSOR SWITCH
JUNCTION BOX
FAN
BLK
BLK
BLK
BLK
GROUND
GRN
110-120 VA
WHT
BLK
WHT
WHT
BLOWER RECEPTACLE
TEMPERATURE
SENSOR SWITCH
SPEED CONTROL
(RHEOSTAT)
BLOWER
Figure 32. Fan Wiring Diagram
For Direct Spark Ignition (DSI) Wiring
Appliance Requirements
This appliance requires that 110-120 VAC be wired to the factory installed junction box. Maintain correct polarity when wiring the junction box.
Optional Accessories
Optional fan and remote control kits require that 110­120 VAC be wired to the fireplace junction box.
Remote Wall Switch
Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less of 16 A.W.G. minimum wire and connect it to the fireplace ON/OFF switch pigtails.
NOTE
CAUTION
Electrical wiring must be installed by a licensed electrician.
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
35
Page 36
NOTE: The microswitch is found on model 6000ARCH only.
Figure 33. Direct Spark Ignition (DSI) Wiring Diagram
36
Step 9 Finishing
Only non-combustible materials may be used to cover the black fireplace front.
The following diagram shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 3 and 4 for other fireplace clearances.
NOTE: All Dimensions shown in inches.
Figure 34. Minimum Vertical and Maximum
Horizontal Dimensions of Combustibles above Fireplace
WARNING
!
WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.
Page 37
CAUTION
1. Apply only non­combustible facing material to the fire­place surround.
IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON­COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE THE DIAGRAM SHOWN BELOW.
F. MINIMUM SEALANT
Step 10 Installing Trim, Logs, and Ember Material
Figure 35. Sealant Material
Hearth Extensions
A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing standards do not require hearth extensions for gas fireplace appliances.
Installing the Trim
Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300 minimum sealant.
WARNING
!
WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non­combustible materials can be used to cover up the gap between the sheet rock and the fireplace.
°
F. (149° C)
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed.
37
Page 38
Positioning the Logs
If the gas logs have been factory installed they should not need to be positioned.
If the logs have been packaged separately, refer to the installation instructions that accompany the logs. Save the log instructions with this
manual.
If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.
Placing the Ember Material
Two separate bags of ember material are shipped with this gas fireplace:
 The bag labeled Golden Ember (GE-93) is flame
colorant material.
 The bag labeled Glowing Ember (050-721) is
standard glowing ember material. To place the ember material:  Turn the tension springs around the glass door 90°.  Remove the glass door from the unit.  NOTE: FOR MODEL 6000ARCH ONLY.
Remove wing nuts and glass clips. Pull glass out
from bottom and pull downward.  Cover the top of the burner with a single layer of
ember material. Then sprinkle GE-93 on top of
the burner.  Save the remaining ember materials for use
during fireplace servicing.  Replace the glass door and a front trim door on
the unit (see Replacement Parts Section of the
manual.)  Pull out and twist the tension springs 90° to lock.
38
Page 39
1. Lift the trim door up and out of the unit.
1. Lift the top trim door up and out of the unit.
EYE BOLT
LATCH BRACKET
GLASS DOOR
Figure 36. Models: 6000XLT-CDN and 6000XLS
Glass Assembly
6000ARCH does not have the eye bolts.
2. Unlatch and remove the glass door from the unit.
1. Place the ember material onto the top of the burner.
Figure 37. Model: 6000TR Glass Assembly
CAUTION
Figure 38. Placement of the Ember Material
IT IS STRONGLY RECOMMENDED THAT TRIM DOORS WITH OPTIONAL MESH SCREENS BE INSTALLED ON PROPANE MODELS.
39
Page 40
Step 11 Before Lighting the Fireplace
Before lighting the fireplace, be sure to do the following:
Remove all paperwork and documents from the fireplace.
Review safety warnings and cautions
 Read the Safety and Warning Information
section at the beginning of this Installers Guide.
Double-check for gas leaks
 Before lighting the fireplace, double-check the unit
for possible gas leaks.
Double-check vent terminations and front grilles for obstructions.
 Before lighting the fireplace, double-check the unit
for possible obstructions that could be blocking the vent terminations or the front grilles.
Double-check for faulty components  Any component that is found to be faulty MUST
BE replaced with an approved component.
Tampering with the fireplace components is DANGEROUS and voids all warranties.
40
Step 12 Lighting the Fireplace
A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally.
Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless
the gas valve has been turned to the OFF position, in which case the air would have to be
purged. NOTE: The fireplace should be run for 8 hours on
the inital start-up.This will help to cure the chemicals used in the paint and logs.
Youve reviewed all safety warnings, youve checked the fireplace for gas leaks, you know the vent system is unobstructed, and youve checked for faulty components. Now youre ready to light the fireplace.
WARNING
!
PLEASE REFER TO THE USERS MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE.
Page 41
Step 13 Heating Control Model 6000XLT-CDN
This model is equipped with a baffle which will allow you to control usable heat output. The baffle control lever is located at the lower left corner of the unit behind the lower grille. See Figure 39.
FOR MORE HEAT: Pull the baffle lever forward and down. This will close the baffle.
FOR LESS HEAT: Push the baffle lever back and up to lock. This will open the baffle.
FIGURE 39
Step 14 Relief Ports Model 6000ARCH
Model 6000 ARCH has a relief port built into the underside of the firebox (behind the lower grille). See Figure 40. The port cover plate is spring-loaded to remain closed. The cover plate activates a safety microswitch which is wired to the DSI control valve. See Figure 33 DSI Wiring Diagram.
In the unlikely event of a delayed lighting of the burner, the relief cover plate is designed to open and release the microswitch lever. This will prevent the DSI valve from op­erating until the cover plate is re-set and the microswitch lever closed. To Re-set: 1. Pull and hold the microswitch lever arm DOWN. 2. Push the cover plate UP and release the switch lever arm. See Figure 40.
After the Installation
FIGURE 40
LEAVE THIS INSTALLATION MANUAL
!
WITH THE APPLIANCE FOR FUTURE REFERENCE.
41
Page 42
4
Maintaining and Servicing Your Fireplace
Fireplace Maintenance
IMPORTANT
Type of
Fireplace Fireplace Maintenance Task To
Maintenance Frequency By Be Completed
Replacing Once annually, Qualified Brush away loose ember material near Old Ember during the Service the burner. Replace old ember Material annual check-up Technician material with new dime-size and -shape
Although the frequency of your fireplace servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.
TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.
pieces of Golden Ember (GE-93) and Glowing Ember (050-721). New ember material should be placed alternately on top of the burnera layer of Golden Ember, a layer of Glowing Ember, and so on. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing Ember
Material in the INSTALLERS GUIDE.
Cleaning Once annually Qualified Brush or vacuum the control Burner Service compartment, fireplace logs, and & Controls Technician burner areas surrounding the logs.
Checking Periodically Qualified Make a visual check of your fireplaces Flame Service flame patterns. Make sure the flames Patterns, Technician/ are steadynot lifting or floating. See Flame Height Owner the picture in Figure 41. The flame
sensor(DSI) or thermopile/thermocouple (standing pilot) tips should be covered with flame. See the picture in Figure 42.
Checking Before initial use Qualified Inspect the external vent cap on a Vent System and at least Service regular basis to ensure that no debris is
Cleaning As necessary Homeowner Clean as necessary, particularly after Glass Door adding new ember (flame colorant)
annually thereafter, Technician/ interfering with the flow of air. Inspect more frequently Owner entire vent system for proper function. if possible
material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner.
NOTE: DO NOT handle or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
42
Page 43
Figure 41. Burner Flame Patterns
STANDING PILOT
MAKE SURE THE FLAMES ARE STEADYNOT LIFTING OR FLOATING.
NOTE: FLAMES
DSI IGNITION
TOO CLOSE TO THE CERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE FAILURE.
CERAMIC
INSULATOR
1/4" (6mm)
Figure 42. Pilot/Ignitor Flame Patterns
IGNITOR
3/8” (10mm)
43
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