Heatese 80 Installation, Commissioning And Instruction Manual

Installation, Commissioning and Instruction manual

HEATESE

Unique heating system

“Lavish on heat, miserly on fuel” TM

80

Always On, Always Warm

HEATESE issue (1) 08/2016

Insulated and Baffled 80L Copper
Cylinder with Heat-Sync on base

3 off Small Cleaning Ports
1 off Large Cleaning Port

to facilitate

Flue Cleaning

Oil Fired Burner with Fuel
Safety Valve located
externally at rear of
enclosure (sensor located

internally above burner)

Page 1

Page 2

Thermostats

Electrical Panel
Trip switch,

Timer, Relay

Removable
Cleaning Port

Covers

Automatic filling valve Lever valves

Automatic Air Vents at

high points in circuits

1107

Pressurised
Closed Loop
(Blue, Orange &

Green)

Return From
Dwelling

Hot Feed to

Mains Cold
Water Feed

(1.5 Bar G Max)

Pressure Relief
set at 3.0 bar

G max.

Condensate

Out

Page 3

Weather Cowl

Return Feed

from Dwelling

Mains Feed
(1.5barG Max)

Pressure Safety Valve
opens to relieve

pressure at 3.0barG

Condensate Out

Flue Gas Exhaust

Flue Gas Condenser

Heat Exchanger

Hot Feed

to Dwelling

18 L Pressure

Vessel

Page 4

Condenser preheats return
Dwelling water before C
Shaped Baffled Boiler

Motorized Valve is open until
the Cylinder Thermostat (B)
reaches 50°C, the valve then
closes and feeds to dwelling,
which thermostat (A) would be

set at 60

0

C.

C Shaped Baffled Boiler
transfers Heat to preheat
cylinder contents in addition

to Cylinder Coil

Page 5

Closed Loop System

Flow Diagram

Page 6

Jacketed Flue Pipe
transfers Heat into Loop
which is circulated

through Cylinder Coil

Mains Cold Water Feed
for Initial Fill and Top-

Ups

L-Shaped Baffled Boiler
Wall transfers Heat into
Loop which is circulated

through Cylinder Coil

Page 7

CONVECTOR RADIATORS

Page 8

CONTENT

LAYOUT AND COMPONENTS………………….1-7

INTRODUCTION /WARRANTY ........................... 11

SAFETY INSTRUCTIONS .................................... 13

MAINTENANCE TIPS ........................................... 14

REGULAR SERVICING ........................................ 15

GENERAL INFORMATION………………………..16

PRE-INSTALLATION............................................. 18

INSTALATION GUIDE........................................... 20

HEATESE USER GUIDE ...................................... 27

ELECTRICAL CONNECTIONS ........................... 29

WIRING DIAGRAM ................................................ 30

POSITIONING GUIDE........................................... 31

TECHNICAL DATA TABLE – HEATESE 80 ...... 33

CONVECTOR RADIATORS................................. 37

CONVECTOR RADIATOR WARRANTY ........... 39

CONVECTOR RADIATOR DATA………………...40

HEATESE 80 HEATING SYSTEM FAULT

FINDING GUIDE .................................................... 52

HEATESE COMMISIONING CHECKLIST......... 54

SERVICE RECORD............................................... 57

HEATESE CONTACT NUMBERS ...................... 60

Page 9

This symbol indicates Caution and it is placed next to all safety warnings.
Strictly follow these instructions to avoid danger and damage to persons,

animals and things.
This symbol calls attention to a note or important notice.

Declaration of conformity

Manufacturer: Low Flame Boilers Ltd.
Address: Carnisle, Ballivor, Co. Meath, Ireland
Declares that the unit complies with the following EU directives:

Efficiency Directive 09/2015
Low Voltage Directive 07/2015

Electromagnetic Compatibility Directive

07/2015 Sound testing Directive 09/2015

Director and Legal Representative

Patrick Kiely
Cormack Lohan

Page 10

INTRODUCTION /WARRANTY

Thank you for choosing a HEATESE Heating System. We are sure that you will be
satisfied with the performance of your new heating system and with the ongoing

service that you will receive.

Reliability

Every new HEATESE Heating System leaving our factory and installed by a HEATESE
approved engineer carries a five years guarantee on parts (certain consumable parts
are excluded – for full details see below). This also includes all labour charges for the

first 12 months.

Distribution and Service Network

HEATESE have set up a distributor and service network with fully trained service
engineers available to support your HEATESE Heating System within the period of the
guarantee and after. The approved engineer installing your HEATESE Heating System

is responsible for providing this warranty.

Ensure that the service engineer completes the Service Record, at the

rear of the Installation, Commissioning and Servicing Instruction manual,

after each service.

Ensure that the service engineer completes the Commissioning part of

the manual.
Have any work carried out only by a competent HEATESE registered engineer.

Always use original spare parts, to help maintain the efficiency, safety and

reliability of the appliance.

No charge will be made for replacement parts providing:

An appliance fault is found.

There will be no charges during the first 12 months of the warranty.

The relevant part of the HEATESE Heating System is still covered by

guarantee.

Regular servicing has been carried out in accordance with the
manufacturer’s instructions by authorised HEATESE engineers, using
approved parts. Please note: The service booklet will need to be completed

accordingly.

Page 11

A call out charge may be applicable if:

The authorised HEATESE service engineer who calls to your home finds no

fault with the HEATESE Heating System.

Other parts of your plumbing system are either faulty or do not comply

with the appropriate installation instructions.

The unit is more than 12 months old.

Please note: Invoices for callout repair work carried out during the guarantee period

by any third party cannot be accepted.

In the event of an appliance fault during the guarantee period, please contact your

service provider. They will arrange for an engineer to call out as soon as possible.

Warranty

What is under guarantee:

5 Year warranty on circulating

pumps 5 Year warranty on fire valve

5 Year warranty on main structure of the heating

system 5 Year warranty on all pipes and fittings

1 Year warranty on thermostats

1 Year warranty on the Reillo burner 1

Year warranty on motorised valve

1 Year warranty on all electrical components 1

Year warranty on all pipe insulation

1 Year warranty on 3 bar pressure release

valve 1 Year warranty on automatic filling valve

1 Year warranty on pressure vessel 1

Year warranty on air vents

1 Year warranty on oil filter

What is not under guarantee:

Labour charges not directly connected with the repair or replacement of a

faulty component.
Any consequential loss.
Accidental or cosmetic damage.
Routine preventative service and maintenance.

Page 12

SAFETY INSTRUCTIONS

General information:

These operating instructions are intended for the user of the heating system.

Read any operating instructions (heating system, heating controls,

ect.) carefully before operation and keep them.

Observe the safety instructions and warnings.

Oil fumes or leaks from the appliance

If you smell oil fumes, observe the following rules:

Extinguish any naked flames

Isolate the electricity supply

Isolate the fuel supply to the heating

system Open windows and doors

Rectify the fault

Health and safety

The appliance contains no asbestos and no substances have been used in the
construction process that contravene the COSHH Regulations (Control of
Substances Hazardous to Health Regulations 1988). Where applicable, the CE mark

indicates compliance with relative EU Directives.

Combustible substances

The area, where the installation of the heating system, must be free of

combustible or chemically aggressive substances.

Do not use or store combustible or explosive materials (paper,

propellants, thinners, paints, ect.) within the vicinity of the appliance.

Do not use or store corrosive substances (solvents, adhesives,

chlorinated cleaning agents, ect.) within the vicinity of the appliance.

Appliance operation

This appliance can be used by children aged from 8 years and above and persons
with reduced physical, sensory or mental capabilities or lack of experience and
knowledge, if they have been given supervision or instruction concerning the use

of the appliance, in a safe way, and understand the hazards involved.
Children shall not play with the appliance.

Cleaning and user maintenance shall not be made by children without supervision.

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Intended use

This appliance must only be used as a heat appliance in an open vented hot

water heating system for domestic purposes.

Any misuse or unauthorised modifications to the appliance, flue or

associated accessories and heating system will invalidate the guarantee.
Do not modify the appliance or flue system in any way.

Low Flame Boilers Ltd accepts no liability arising from any such actions. This

does not affect your statutory rights.

Handling Instructions and Guidelines

It is advised that more than one person is involved in the transfers of the

packaged appliance from the van to the point of installation.

It is advised that no attempt should be made to move the packaged

appliance without the use of a suitable truck.

At all times the correct method for handling heavy objects should be

strictly observed.

Lift only a manageable weight, or ask for help

When lifting, bend knees, and keep the back straight and feet apart. Do

not lift and twist at the same time.

Lift and carry items close to the body.
Wear protective clothing and gloves to protect from any sharp edges.

MAINTENANCE TIPS

Regularly check the oil level in the tank.

Do not obstruct the flue outlet or the air inlet.
Regularly check the system pressure gauge, to make sure that it is between ½
and 1½ bar pressure.

Check power to the heating system.

Check all control settings.

Use in hard water areas

In exceptionally hard water areas a device to prevent scale formation may be
fitted. Installation of scale inhibitor assembly should be in accordance with the

requirements of the local water company.
As isolation valve should be fitted to allow for servicing.

Page 14

REGULAR SERVICING

Regular maintenance is an essential part of keeping your HEATESE Heating System

running safely and efficiently.

Since your HEATESE Heating System operates for long intervals it is important to
ensure regular servicing is undertaken by your Authorized HEATESE engineer. Only

genuine HEATESE spare parts should be used.

Please note: Routine servicing in accordance with the manufacturer’s instructions is

also a condition of the warranty agreement.

To ensure your HEATESE Heating System receives this essential maintenance, please

contact your Distributor or service provider who will be pleased to help.

Service Intervals:

Every 12 months.

Exclusions

The warranty does not cover products which have been altered by the customer or

by third parties. All materials and spare parts must be recommended by HEATESE.
The warranty does not cover misuse, abuse or impact damage.

The warranty strictly excludes commercial use. Appliances are covered for domestic

use only.

Flues, Ventilations and External Services

External oil lines, tanks and filters are not covered under this warranty. Nor does the

warranty cover incorrectly operated or a poorly maintained HEATESE Heating System.

Product fuel conversions are not covered.

This warranty policy does not affect the owners’ statutory rights

Page 15

GENERAL INFORMATION

Your HEATESE Installation, Commissioning and Service Record Log Book
are located on the last pages of this manual. All service records must be

logged and kept up to date by end user.

HEATESE can only be installed and serviced by a HEATESE engineer.
According to the current regulation and the manufacturer’s instructions,
all incorrect installations or poor maintenance can cause damage or
physical injury. The manufacturer will decline any responsibility for
damage by errors in the installation and use, or by not following the

manufacturer’s instructions.

HEATESE declares that no harmful materials are used in the

manufacturing of this product.

This instruction book should be carefully read as it provides all information on
all aspects of the heating system. This manual must accompany the heating
system at all times and all other component manuals, especially in the event of

the heating system changing ownership.

Before cleaning or maintenance is carried out DISCONNECT AND ISOLATE

the heating system from the electrical supply.

If the system stops working or it is not operating as normal contact your
HEATESE engineer. Only HEATESE parts from the manufacture can be
used. Failure to comply with these guidelines could affect the safety and

operations of the unit.

Yearly maintenance has to be carried out by a qualified HEATESE engineer

to guarantee good operation of the unit.

This unit must only be used for the purpose for which it was designed for
i.e., for domestic use only. Any other use is considered to be improper and

therefore hazardous.

After removing the packaging, check the integrity of the contents. In case

of any doubt do not use the unit, and contact the supplier.

The images shown in this manual are a simplified representation of the
product. In this representation there may be slight, unimportant

differences with the supplied product.

Every effort is taken to ensure the accuracy of the information contained in
these instructions. The details are offered in good faith and the
manufacturer accepts no liability for matters arising as a result of errors

and / or omissions.

Due to manufacturer’s continuous product research and development, the

details contained in this manual may not truly reflect the actual product.

Page 16

Packing materials must be kept out of reach from children as they are

potentially hazardous.

General notes

To get the best from your heating system, read these instructions carefully.
Central heating system

During the first few hours of operation of the central heating system, check that all
radiators are being heated at even rate. If the top of the radiator is at lower
temperature that the bottom then it should be vented by releasing air through the
venting screw at the top of the radiator. Ask your installer to show you how this is
done. Repeated venting will reduce the quantity of water in the system and this must

be replenished for safe and satisfactory operation of the heating system.

When excessive venting or water leaks are found in the system you must contact a

HEATESE service engineer to inspect the installation and rectify any fault.

Only use additives compactible with the heating system. Use of incompatible

additives can cause damage and will invalidate the guarantee.

Condensate drain

This is a condensing heating system and the terminal will, at times give out a plume

of water vapour. This is quite normal.

The heating system also produces quantities of condensate which is discharged

regularly via a pipe to drain.
This pipe must not be blocked or altered in any way.

Clearances

Your installer will have provided adequate space around the heating system for

safety and servicing access.
Do not restrict this space next to the heating system.

FROST PROTECTION

Class VII temperature control stat can be wired into the heating system.

Frost protection should be fitted to the system where the system is most
exposed and at risk of freezing.

Page 17

PRE-INSTALLATION

Cleaning primary systems

Before cleaning the system

Follow the guidance of BS7593:

Treatment of water in domestic hot water central heating and also the

flushing guidelines below:

Fill the system with cold water and check for leaks.

Danger to life through electrical shock!

Before carrying out any work on electrical components,

isolate them from the power supply (230V AC) (fuse, circuit

breaker) and secure against unintentional re-connection.

Risk of damage to appliance or accessories!

All the following pre-installation sections must be read and

requirements met before starting the appliance or flue installations.

Risk of damage to system or appliance!

Debris from the system can damage the appliance and reduce
efficiency. Failure to comply with guidelines for the use of
water treatment with the appliance will invalidate the

guarantee and contravene the Building Regulations.

It is a requirement of the Building Services Compliance Guide

which is a second tier document to the Building Regulations to flush

and inhibit the primary water system in accordance with BS 7593.

HEATESE states you must fit a filter that will help

remove both magnetite and non-magnetite debris.

Ensure that the system and pipe work is in good working order.

Where possible keep the existing appliance/ circulating pump in

place when flushing the system.

Turn off the water to the system header tank.

Open all drain cocks and drain the system.

Page 18

Close drain cocks and add suitable flushing agent at the correct
strength for the system conditions in accordance with the

manufacturer’s instructions.

Run the heating system at normal operating temperature as directed

by the manufacturer for the flushing agent.

Drain and thoroughly flush the system to remove the flushing agent

and debris.

It may be necessary to use a power flushing machine to aid the

cleansing procedure in some circumstances.

Close the drain cocks and manual air vents.

Add a suitable inhibitor to the system in accordance with

the manufacturer’s instructions.

Turn on the water to the system header tank and allow system to fill.

Never run the appliance when the appliance/system

is unpressurised (sealed system) or empty.

Starting the appliance

Check the oil supply is correctly fitted and in good working order before turning

on the oil supply valves to the heating system.

Turn on the main on supply valve at the tank and draw off at least 2.5 litres of

oil until a steady flow of clear uncontaminated oil can be seen as follows:

The oil supply to the heating system should be primed before the burner is

operated to avoid unnecessary pump wear.

The use of an oil suction pump will prime and flush trough any oil supply set

up simply and easily, alternatively the following procedures can be used.

Priming the single pipe gravity system

Disconnect the flexible oil hose and open an isolating valve to discharge the oil

into the suitable container.

Replace flexible hose at annual service to prevent possible oil leakage.

Page 19

INSTALATION GUIDE

Installing the HEATESE heating system
Introduction

When you purchase a HEATESE Heating System, it comes fully setup and commissioned

prior to delivery. It can only be installed by a fully certified HEATESE installer.

Dimensions

The HEATESE Heating System has the following dimensions:

Location

You must locate the HEATESE system on a solid surface capable of supporting the
weight of the heating system and space must be taken into consideration for the
removal of the front and side panels. Failure to provide adequate space will result in

a user not being able to service or maintain the heating system.

Heatese 80 – key parts

ELECTRICAL POINTS

Electrical supply

2750 centimeters in height
1107 centimeters in depth

807 centimeters in width

At the rear of the cabinet there is an electrical gland. It is here that the

electrical supply from the property where the HEATESE system is being
installed will be passed through and connected to the supplied junction

box. The junction box is blue in color. Electrical work must be carried

out by qualified electrician.

Supply: 230V – 50 HZ

Cable: PVC insulated 0.75mm2(24x0.2mm) temperature rated to 90oC

External 5A fuse to BS1362
The appliance must be earthed.
Refer to IET regulations for cross bonding requirements.

It must be possible to isolate the appliance from the electrical supply with

at least a 3mm contact separation in both poles supplying the appliance.

Wiring between the appliance and the electrical supply must comply with

IET wiring regulations and any local regulations which may apply for fixed

wiring stationary appliance.

Any system connected to the boiler must not have a separate electrical

supply.

Page 20

Oil Supply

Contaminated oil supplies can damage the appliance.

Failure to ensure that the oil supply is clear of contaminants may invalidate the

appliance warranty.

Ensure the oil supply is free of contaminates and measures are taken to prevent

contamination of the appliance.

The oil storage tank must be positioned so that the oil levels does not exceed 4
meters above the level of the burner oil pump and in addition the oil level must be

at least 300mm above the oil pump.

Where the maximum oil level in the oil storage tank exceeds 4 meters, a head

breaking device must be installed between the tank and the burner oil pump.
This appliance is suitable for KEROSINE(Class 2) only, no other fuel must be used.

Plastic or steel tanks should be installed to BS5410. A steel tank should

conform to BS799: part 5 and have a slope of 1:24 away from the outlet

with a sludge cock at the lower end.

Do not use galvanized steel tanks or pipework for the oil

system. Do not use soldered joints on the oil supply pipework.

Fire valve and Oil filter

Comes pre-fitted at the rear of the unit at the base.

FLOW and RETURN pipes

HEATESE has a one inch FLOW and RETURN pipes. They are labelled clearly at the
rear of the cabinet. They must be connected to the FLOW and RETURN coming from
the property. The system must only be connected to an open / expansion system

which supplies the FLOW and RETURN.

Water systems and pipework

Primary system plastic pipework

Any plastic pipework used for the heating system must have a polymeric barrier,
compliance with BS7921 and installed to BS5955 with 1000mm(min) length of copper

or steel pipe connected to the heating system.

Drain cocks are pre- fitted beside the pumps of the heating system. Air vents are

pre-fitted on the heating system.

Open vent primary system

The feed and expansion cistern must be positioned to provide a static head of at
least 1 meter above the highest point in the heating system to the water level in the

feed and expansion cistern.

The open vent pipe must rise continuously from the appliance so it can overhang to

expand into the expansion cistern. Ensure adequate space is left in the expansion

Page 21

cistern for expansion of the system water. No valve shall be fitted in the open vent

pipe, or the feed and expansion pipe.
The open vent pipe must be at least 22mmØ.

If the heating system is installed in an existing system, it is necessary to remove any
unsuitable additives by thoroughly cleaning the system. Cleaning of all systems must

be carried out in compliance with the provisions of Standard B.S. 7593.

In arears characterized by the presents of hard water, treatment may be necessary

to prevent deformation of incrustations in the heating system.

Make sure to use the water treatment product in the correct concentration,

incompliance with the producer’s instructions.

Cold Mains Feed

The heating system has a half-inch cold mains feed connection, which is clearly
marked at the rear of the cabinet. This must stay connected to the mains water at

all times.

Automatic Filling Valve

There is an automatic filling valve which is supplied by the cold mains feed inside

the cabinet. This valve can be set between a 0.5 bar and 1½ bar at a maximum.

Condenser Waste Pipe

The system has a condenser waste pipe at the rear of the cabinet. It is white in color.

It must be installed in to a household waste pipe.

Pressure Release Valve

The system has a 3 bar pressure release valve, which is piped out at the bottom rear

of the cabinet.

Oil Filter and FIRE VALVE

There is an oil filter and FIRE VALVE at the rear of the cabinet. At this point an oil

line can be connected to supply oil to the system.

Condensate pipework

Where at new or replacement heating system is being installed, access to an internal
‘gravity discharge’ point should be one of the factors considered in determining
heating system location. The condensate pipe must be nominally 21.5mm Ø
Polypropylene pipe. The condensate pipe work must fall at least 52mm per meter
towards the outlet and should take the shortest practicable route. Ensure there are

no blockages in the pipe.

Page 22

Internal connections

In order to minimize risk of freezing during prolonged cold spells, the following
methods of installing condensate drainage pipe should be adopted, in order to

priority.

Whenever possible, the condensed drainage pipe should be routed and terminated
so that the condensate drains away from the heating system under gravity to a
suitable internal foul water discharge point such as an internal soil and vent stack
internal kitchen or bathroom waste pipe, washing machine waste pipe etc. A suitable

permanent connection to the foul waste pipe should be used.

External connections

Freezing Conditions

Ideally run the pipework internally if possible.
Pipe work length should be kept to a minimum and the route as vertical

as possible.

Weather proof insulation must be used

Care should be taken when sitting a soak-away to avoid obstruction

existing services.

If no other discharge method is possible then the use of an externally run condensate
drainage pipe terminating at a suitable foul water discharge point, or purpose ­designed soak away, may be considered. If this method is chosen then the following

measures should be adopted:

The external run be kept as short as possible and not exceed three meters. The

pipe should be run internally as far as possible before going externally and the

pipe diameter should be increased to 32mm before it passes through the wall

to the exterior. The pipe should be insulated using suitable

waterproof and weather resistant insulation.

The external pipe should take the shortest and least exposed route to the

discharge point, and should ‘fall’ as steeply as possible away from the heating

system, with no horizontal runs in which condensate might stand.

The use of fittings, elbows etc. should be kept to a minimum and any

internal ‘burrs’ on cut pie work should be removed so that the internal

pipe is as smooth as possible.

Soak away

The condensate drainage pipe must be run above or below the ground to the soak

away.

The soak away must use a 100mm Ø plastic tube with two rows of three 12mm holes
on 25mm centers and 50mm from the bottom of the tube. The holes must face away

from the house.

Page 23

The tube must be filled with and surrounded by at least 100mm of limestone

chippings to a depth of 400mm.

Pressure relief pipework

The pressure relief drain pipe should be at least 15mm diameter cooper pipe and run
downwards away from the heating system and discharge away from any electrics or

other hazard, preferably to an external drain or soak away.

The pipe should be finished with a partial bend, near the outlet to face the external

wall to help preventing freezing.

When all the listed connections are complete the HEATESE should be filled from the
header tank which is usually located in the attic of the property. Once HEATESE and

all radiators have been bleed, this part of the system is ready.

The next stage is to ensure that there is between a half-bar pressure and two-bar
pressure showing on the automatic filling valve. Then run the pumps but not the
burner until you are certain that there is no trapped air in either system. When the
system is fully vented and all connections are complete, please refer to the HEATESE

QUICK GUIDE to start the heating system.

Handover to the user

When handing over, instruct the user how to operate the heating system and inform

him about its operating conditions.

Explain how to operate the heating system and draw the user’s attention

to any safety-relevant conditions.

Explain that modifications and repairs must only be carried out by an

authorized contactor.

Advice that user to have the system serviced annually by a component,

OFTEC registered engineer.

Leave the installation instructions with the completed commissioning

form and the operating instructions with the user.

Page 24

The installation will be performed by a HEATESE engineer that has

qualifications listed below.

Installation regulations
Complying with the building regulations

This heating appliance form part of the controlled services for the building. It is law
that all controlled services for buildings must comply with building regulations. You
must be able to satisfy your Local Authority Building Control Body (LABC) that the
work carried concerning the installation and commissioning of this heating system

has been carried out to a satisfactory standard.

OFTEC operate a competent persons scheme and registered installers are able to

certify that their work complies with building regulations.
Under the scheme:

OFTEC must be informed about every installation.
OFTEC will issue a building regulations compliance certificate to the

OFTEC provide controlled document forms CD10 and CD11 for use during

installation and commissioning respectively.

householder and will notify the LABC.

Other organizations operate self-certification schemes e.g. NAPIT and BESCA Ltd. and
it may be possible for installers who are members of these organizations to self-

certify their work.

Alternatively you must submit a building control notice to the LABC before installing
the heating system. The LABC will then arrange regular inspection visits during the

work to ensure that the installation complies with the regulations.

Installation

Failure to install appliances correctly could lead to prosecution.

The appliance should be installed by a competent person. The person installing the
appliance should be aware of the Health and Safety at Work Act and take
appropriate action to ensure that the regulations are adhered to. In order to give
optimum efficiency and trouble free operation the appliance must be commissioned

by a qualified OFTEC engineer.

The compliance with a British Standard does not, in itself, confer immunity from legal
obligations. In particular the installation of this appliance must be in accordance with
the relevant requirements of the following British Standards and regulations in

respect of the safe installation if equipment:

Page 25

BS 5410 : part 1:

Code of practice for Oil Fired Boilers

BS 799 : part 5:

Specification for Oil Storage Tanks

BS 7593 :

Code of Practice for treatment of water in domestic hot

water central heating systems

BS 5449 : part 1:

Specification for forced circulation hot water central

heating for domestic premises.

BS EN 12828 : 2012 +

Heating systems in buildings.

A1 : 2014

Design for water – based heating systems

BS 7291 :

Thermoplastic pipes and associated fittings for hot and

cold water for domestic purposes and heating

installations in buildings

BS 7074 : part 1 :

Application, selection and installation of expansion

vessels and ancillary equipment for sealed water

systems

BS 1254 – 2 :

Copper and copper alloys plumbing fittings part 2:

Fittings with compression ends for use with copper

tubes

BS 7671 :

IET Wiring Regulations, current edition

BS 1362 :

Specification for general purpose fuse links for domestic

and similar purposes.

The Building Regulations Part G, Part J, and L1 England and Wales; Part F, Part G and

part J Section III Scotland; Part L and Part F Northern Ireland.
Local water company bye-laws.

The Control of Pollution (Oil)

Regulations. OFTEC Standards

Where no specific instructions given, reference should be made to the relevant

codes of practice.

Installation in Eire (Republic of Ireland)

The Installation will be performed by a competent and suitably trained person in

accordance with the following Eire regulations.

Current Building Regulations – Republic of

Ireland ETCI rules for electrical installation.

Page 26

HEATESE USER GUIDE

Using the HEATESE Heating System

Figure 1: Control Thermostat A

Figure 2: Single Thermostat B

Please Note: A house timer has to be used, so the heating system could be turned on

or off, or could be set at the selected times for operation.

Once installed, the HEATESE Heating System is turned on and off by the house timer.

The HEATESE Heating System has two thermostats – Control Thermostat A (see
Figure 1) and Single Thermostat B (see Figure 2). To access these thermostats, there
is an access panel at the side of the enclosure or the front and the side panels of the

heating system can be removed.

At all times, these thermostats should have a 10 degree Celsius differential. This is
because the pre-warming cycle will only start delivering heating water into the
property when it reaches its set temperature at 10 degrees less than thermostat A.
Pre-warming the water in the heating system is part of the unique efficiencies of our
system, once the water has been pre-warmed, HEATESE requires a little amount of

energy to bring its temperature up to the required setting of thermostat A.

The Control Thermostat A controls the temperature of the heating water sent to the
property, this can be set by the operator to the required temperature by turning the

dial appropriately. Thermostat B should be set 10 degree Celsius lower.

Thermostat B operates a motorized valve (which is yellow in color) and controls the
pre-heating cycle. Heated water will not be circulated around the house until

thermostat B reaches the set temperature.

It will take 26approx. 10 minutes to pre-heat the heating water. This is because the

system stays warm for at least 24 hours and retains the heat internally.

Page 27

Trip Switch

There is a white Electrical Box shown on Pg3. Inside this box you will find a
trip switch that protects the appliance. This switch should always be in the

upright position, so power could go to the appliance.

Timer

There is a time clock inside the box. This allows the dwelling pump to stay

running after the burner knocks off.

Pumps

Pump A – controls sealed system, which is always set at the lowest

circulation possible.

Pump B- circulates water throughout the dwelling. It should always be set at

the lowest circulation possible that’s suits the dwelling.

The Reset Button

At the front of the HEATESE system there is a Reillo burner (which is red in color)
and contains a reset button (See Figure 3). This button can be accessed while the

panels are in place through an inspection cover.

If the HEATESE Heating System is not working, press the reset button and the heating
system should fire. If no response, wait 2 min – press reset button again. If the lock
out light stays on, do not attempt further resets. In the event of the burner not

coming on, contact your HEATESE engineer.

The Reillo burner manual, which is supply with this manual, should be kept in a

safe place at all times.

Figure 3: The reset button on the burner

Please Note: The HEATESE will always run clean. If you notice dark smoke coming

from the chimney turn the HEATESE off and call a HEATESE engineer.

Page 28

ELECTRICAL CONNECTIONS

Connections to the electrical grid

This heating system’s electrical safety is only guaranteed when correctly

connected to an efficient earthing system and executed according to
current safety standards. You must have the efficiency and suitability of
the earthing system checked by a qualified professional. The
manufacturer is not responsible for any damage caused by the failure to
earth the heating system. You must also make sure that the electrical
system is adequate for the maximum power absorbed by the unit, as

specified on the heating system data table.

The heating system is prewired and provided with a blue socket (in color)
for the connection to the electricity supply. The connections to the grid
must be made with a permanent connection. It is important to respect
polarities (LINE: brown wire. NEUTURAL: blue wire EARTH: yellow – green

wire) in making a connection to the electrical supply.

The user must never change the heating system’s power cable. If the

cable gets damaged, switch off the heating system and have it changed by
qualified professional. When changing the electric power cable, only use
“HAR H05 VV-F” 3x0.75mm2 cable with a maximum outside diameter of 8

mm.

Page 29

POSITIONING GUIDE

HEATESE heating system must have a solid base, that can support it’s weight.
Heating system locations and clearances

This heating system is only suitable for installation externally, outside the
property at a suitable location onto a fixed ridged surface of the same size as the

heating system and capable of supporting it’s own weight.

If the appliance is to be installed in the confined space, such as a garage, two air
vents are required, one at the high level and one at the lower level to bring air

from outside.

The heating system must be installed on a flat level surface to ensure to

condensate does not enter the primary heat exchanger.

Flue Terminal Positions

Flue terminals must be positioned to avoid combustion products entering

into buildings.
The flue must not cause an obstruction.

The flue must be fitted and terminated in accordance with the recommendations

of BS5401.
Discharge from the flue outlet must not be a nuisance.

Flue gases have a tendency to plume and in certain weather conditions white plume
of condensation will be discharged from the flue outlet which could be regarded as a

nuisance, for example, near security lighting.

There should be no restriction preventing the clearance of combustion

products from the terminal.

In order to ensure clean and efficient combustion and adequate supply of air

must be delivered to the combustion chamber.

To provide sufficient air the inlet on the front of the enclosure must be free of

all obstacles.

The heating system is not suitable for roof space installations.

Page 31

Positioning of the HEATESE heating system – please follow these guides:

Minimum dimensions of fume exhaust terminals

A

Directly under an opening, air inlet, openable window, etc.

600mm

B

Above an opening, air inlet, openable window, etc.

300mm

C

Horizontally to an opening, air inlet, openable window, etc.

300mm

D

Under gutters, drain pipes

75mm

E

Under cornices or under eaves

200mm

F

Under balconies and garages

200mm

G

From a drain pipe or a vertical drain pipe

150mm

H

From an internal or external corner

100mm

I

Above ground level, a roof or balcony

300mm

J

From a surface facing the terminal

600mm

K

From a terminal facing the terminal

1200mm

L

From a garage opening (e.g. door, window) with access to the home

1200mm

M

Vertically from a terminal on the same wall

1500mm

N

Horizontally from the terminal on the same wall

300mm

Page 32

TECHNICAL DATA TABLE – HEATESE 80

Data

Unit

HEATESE 80

CH Max working pressure (sealed system)

bar

½ to 1½

CH Max working pressure Gravity feed only

CH Max temperature

o

C

90

Stat A safety limit

o

C

110

CH water content ( sealed system)

litres

30 approx.

CH water content (open vented system)

litres

110 approx.

CH expansion vessel capacity

litres

18

CH expansion vessel prefilling pressure

bar

1 to 1½

Protecting rating

IP

46

Power supply voltage

V/Hz

230V – 0.2Kw – 50Hz

Weight empty incl. pallet

kg

500 approx.

Safety Valve Operating Pressure

bar

3

86CQ35

HEATESE data label

The data label can be found on the inner wall of the enclosure directly over the red

burner on the front of the appliance.

To access the front panel remove bolts and locks, lift panel from (beneath the facia)
and remove from the appliance using the handles provided. Repeat the same action

to replace the panel and to remove the side panel – it is done in the same way.

Page 33

Nozzle

Oil pump

Fuel

Approx.

%CO2

pressure

flow

flue gas

(bar /psi)

rate

temp.

o

C

Kg/h

0.50x80

O

S

100 / 7.0

1.87

100

o

C

10.1

Approx air

Input(NET)

Output

Air

Burner

setting

damper

head

kW

kW

disk

setting

G3B

2.4

17.4

16.3

2.4

Part No.

3006001

Nominal heating system rating at normal operating temperature

using 28 second kerosene

G3B Burner Information

Appliance must be set to CO2 levels.

Air settings given are approximate only, as flue lent and nozzle variations will

affect this.

Page 34

Product Data

Symbol

Unit

HEATESE

80

Condensing Heating System

-

-

Yes

Low temperature Heating

-

-

No

System

B1 Heating System

-

-

Yes

Cogeneration space heater

-

-

No

(CHP)

Combination heater

-

-

No

Rated heat output

P

rated

kW 16.3

Seasonal space heating

Ƞ

S

%

92.61

energy efficiency

Energy efficiency class

-

- A

(with class VIII

temperature

control)

Useful heat output

At rated heat output and

P4

kW 16.3

high temperature regime

1)

At 30% of rated heat output

P1

kW 17.3

and low temperature

regime

2)

Useful efficiency

At rated heat output and

Ƞ

4

% 93.8

high temperature regime

1)

At 30% of rated heat output

Ƞ1

% 99.6

and low temperature

regime

2)

The following product data satisfy the requirements of
the EU Regulations No.811/2013supplementing Directive

2010/30/EU

Page 35

Auxiliary electricity

consumption

At full load

elmax

kW

0.100

At part load

el

min

kW

0.100

In standby mode

PSB

kW

0

Other Items

Standby heat loss

Pstby

kW

0.107

Ignition burner power

P

ign

kW

0

consumption

Emissions of nitrogen

NO

X

mg/kWh

159

oxides

(class 2,EN267)

Annual energy

QHE

kWh

N/A

consumption

Sound power level

LWA

dB(A) 68

outdoors

Product data for energy consumption

1) High temperature regime means 60
and 80oC feed temperature at heater outlet.

2) Low temperature means for condensing heating systems 30
low temperature heating systems 37oC and for other heaters 50oC

return temperature ( at heater inlet).

o

C return temperature at heater

o

C, for

Page 36

CONVECTOR RADIATORS

Installation

The HEATESE 80 Convector Radiators must be installed by a

HEATESE engineer.

Requirements for installation:

To place the convector radiator on the wall, the front panel must be
removed by removing the white screws that are located on the top, sides
and bottom of the cabinet. On the back of the cabinet there is four

allocated frame fixing holes for placing the cabinet on the wall.

Pipework

To bring the pipework into the cabinet there are pre pressed inserts that
can be easily removed, this is to give the option for the pipework to enter

the convector cabinet, from underneath or by the side.

The flow pipe must always be connected to the left hand side of the
convector radiator. An isolating valve must be used if the heater ever
needs to be taken away without having to drain down the entire heating

system.

On the right hand side of the convector radiator the return pipe must be

connected also using an isolating valve.

Electrical connection

Inside the convector cabinet, there is a junction box. This junction box
allows the electrical installer to bring the wire from the junction box
through a prepressed insert that takes a 16mm gland. These inserts are
located on the bottom left or right hand corner of the convector
cabinet, whichever is the preferred wiring option for connecting to a

3amp fused switch.

Once all pipework and electrical connections have been completed, and
the isolating valves have been opened to let heating water into the
convector radiator, there is a bleed screw, which is located on the top

right hand side

Page 37

Sound [email protected]

Sound level @1m

dB(A)

dB(A)

2 Fan Unit

47.3 43.8

3 Fan Unit

48.7 46.9

4 Fan Unit

49.9 48.3

of the finned core, this screw can be slightly opened to let all air escape.
When the air bubbles stop and the water runs clear, gently tighten the

bleed screw.

Located below the bleed screw there is a pipe stat, this should always be
set at 30 oC . The reason for this is that when the HEATESE 80 heating

system sends heating water to the convector radiator, this ensures that the
fans will never operate until they reach the minimum of 30

The front cabinet door can now be replaced with the screws provided.

0

C.

Operation

To use HEATESE 80 Convector Radiator there is a room stat on the right
hand side of the unit. This stat can be adjusted to bring the room to the

desired temperature.

The HEATESE 80 heating system stat would normally be set between
55-700C. This will ensure an adequate supply of heat to the HEATESE

80 Convector Radiators.

Servicing

The HEATESE 80 Convector Radiator must be serviced with the HEATESE 80

heating system annually.

Page 38

CONVECTOR RADIATOR WARRANTY

What is under guarantee:
1 year warranty for the finned heating core
6 year warranty for the fans
1 year warranty for the room stat
1 year warranty for the pipe stat
1 year warranty for the 12V AC/DC adaptor

Convector Radiators Electrical test passed as per EN 61010 – 1:2010

Packing materials must be kept out of reach from

children as they are potentially hazardous

Page 39

CONVECTOR RADIATOR DATA

Total output:

1.256 kw

Liquid leaving:

54.1 °C

Sensible output:

1.256 kw

Fluid pressure drop :

1584 kPa

Latent heat:

0.000 kw

Reynolds number:

120528

Air off DB:

46.0 °C

Unused tubes:

0

Air off WB:

26.4 °C

Volume:

0.190 m^3

Air pressure drop:

5 Pa

Tube weight:

0.24 kg

Air velocity:

0.91 m/s

Fin weight:

0.18 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Input

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

280mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

1

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

55

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

HEATESE 80 – 2 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x280/10-1 at 55

Results

0

C fluid

Page 40

Total output:

1.436 kw

Liquid leaving:

58.9 °C

Sensible output:

1.436 kw

Fluid pressure drop :

1566 kPa

Latent heat:

0.000 kw

Reynolds number:

129845

Air off DB:

49.7 °C

Unused tubes:

0

Air off WB:

27.2 °C

Volume:

0.190 m^3

Air pressure drop:

5 Pa

Tube weight:

0.24 kg

Air velocity:

0.91 m/s

Fin weight:

0.18 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

280mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

1

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

60

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 2 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x280/10-1 at 60

0

C fluid

Page 41

Total output:

1.616 kw

Liquid leaving:

63.8 °C

Sensible output:

1.616 kw

Fluid pressure drop :

1550 kPa

Latent heat:

0.000 kw

Reynolds number:

139284

Air off DB:

53.5 °C

Unused tubes:

0

Air off WB:

28.1 °C

Volume:

0.190 m^3

Air pressure drop:

5 Pa

Tube weight:

0.24 kg

Air velocity:

0.91 m/s

Fin weight:

0.18 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

280mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

1

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

65

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 2 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x280/10-1 at 65

0

C fluid

Page 42

Total output:

1.796 kw

Liquid leaving:

68.7 °C

Sensible output:

1.796 kw

Fluid pressure drop :

1534 kPa

Latent heat:

0.000 kw

Reynolds number:

148823

Air off DB:

57.2 °C

Unused tubes:

0

Air off WB:

28.8 °C

Volume:

0.190 m^3

Air pressure drop:

5 Pa

Tube weight:

0.24 kg

Air velocity:

0.91 m/s

Fin weight:

0.18 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

280mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

1

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

70

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 2 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x280/10-1 at 70

0

C fluid

Page 43

Total output:

1.360 kw

Liquid leaving:

54.0 °C

Sensible output:

1.360 kw

Fluid pressure drop :

355 kPa

Latent heat:

0.000 kw

Reynolds number:

60227

Air off DB:

48.2 °C

Unused tubes:

0

Air off WB:

26.9 °C

Volume:

0.263 m^3

Air pressure drop:

2 Pa

Tube weight:

0.34 kg

Air velocity:

0.60 m/s

Fin weight:

0.27 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

420mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

55

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 3 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x420/10-2 at 55

0

C fluid

Page 44

Total output:

1.555 kw

Liquid leaving:

58.9 °C

Sensible output:

1.555 kw

Fluid pressure drop :

351 kPa

Latent heat:

0.000 kw

Reynolds number:

64880

Air off DB:

52.2 °C

Unused tubes:

0

Air off WB:

27.8 °C

Volume:

0.263 m^3

Air pressure drop:

2 Pa

Tube weight:

0.34 kg

Air velocity:

0.60 m/s

Fin weight:

0.27 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

420mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

60

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 3 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x420/10-2 at 60

0

C fluid

Page 45

Total output:

1.750 kw

Liquid leaving:

63.7 °C

Sensible output:

1.750 kw

Fluid pressure drop :

348 kPa

Latent heat:

0.000 kw

Reynolds number:

64880

Air off DB:

56.3 °C

Unused tubes:

0

Air off WB:

28.6 °C

Volume:

0.263 m^3

Air pressure drop:

2 Pa

Tube weight:

0.34 kg

Air velocity:

0.60 m/s

Fin weight:

0.27 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

420mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

65

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 3 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x420/10-2 at 65

0

C fluid

Page 46

Total output:

1.945 kw

Liquid leaving:

68.6 °C

Sensible output:

1.945 kw

Fluid pressure drop :

345 kPa

Latent heat:

0.000 kw

Reynolds number:

74356

Air off DB:

60.3 °C

Unused tubes:

0

Air off WB:

29.4 °C

Volume:

0.263 m^3

Air pressure drop:

2 Pa

Tube weight:

0.34 kg

Air velocity:

0.60 m/s

Fin weight:

0.27 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

420mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

70

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 3 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x420/10-2 at 70

0

C fluid

Page 47

Total output:

1.447 kw

Liquid leaving:

53.9 °C

Sensible output:

1.447 kw

Fluid pressure drop :

389 kPa

Latent heat:

0.000 kw

Reynolds number:

60197

Air off DB:

49.9 °C

Unused tubes:

0

Air off WB:

27.3 °C

Volume:

0.348 m^3

Air pressure drop:

2 Pa

Tube weight:

0.45 kg

Air velocity:

0.45 m/s

Fin weight:

0.36 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

560mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

55

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 4 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x560/10-2 at 55

0

C fluid

Page 48

Total output:

1.654 kw

Liquid leaving:

58.8 °C

Sensible output:

1.654 kw

Fluid pressure drop :

385 kPa

Latent heat:

0.000 kw

Reynolds number:

64845

Air off DB:

54.3 °C

Unused tubes:

0

Air off WB:

28.2 °C

Volume:

0.348 m^3

Air pressure drop:

2 Pa

Tube weight:

0.45 kg

Air velocity:

0.45 m/s

Fin weight:

0.36 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

560mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

60

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 4 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x560/10-2 at 60

0

C fluid

Page 49

Total output:

1.861 kw

Liquid leaving:

63.7 °C

Sensible output:

1.861 kw

Fluid pressure drop :

381 kPa

Latent heat:

0.000 kw

Reynolds number:

69553

Air off DB:

58.6 °C

Unused tubes:

0

Air off WB:

29.1 °C

Volume:

0.348 m^3

Air pressure drop:

2 Pa

Tube weight:

0.45 kg

Air velocity:

0.45 m/s

Fin weight:

0.36 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

560mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

65

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 4 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x560/10-2 at 65

0

C fluid

Page 50

Total output:

2.068 kw

Liquid leaving:

68.5 °C

Sensible output:

2.068 kw

Fluid pressure drop :

378 kPa

Latent heat:

0.000 kw

Reynolds number:

74311

Air off DB:

62.8 °C

Unused tubes:

0

Air off WB:

29.9 °C

Volume:

0.348 m^3

Air pressure drop:

2 Pa

Tube weight:

0.45 kg

Air velocity:

0.45 m/s

Fin weight:

0.36 kg

Coil number:

321

Revision Date

20140812

WLHPA12:

Coil Consumption

Coil Pattern No.

Lord 777 sine

Air In Wet Bulb Temp.(TWB)

-

No. of Rows Deep(ROWS)

2

19.44

0

C

Fin height(FH)

152.4mm

Air Flow(CFM)

140.2M3/H

Finned Length(FL)

560mm

Altitude/Air Pressure(P)

Altitude

No. of Circuits(CKT)

2

Value(P)

0 Meter/Bar

Number of Tubes(NT)

16

Standard Air(SA)

Standard

Tube Inserts(TB)

Bare Tube

Fluid Inlet Temp(TF)

70

0

C

Circuiting Arrangements(FLO) Counter

Fluid Number(FNO)

Water

Connections per Header(NCON)

1

Fluid Flow Rate(GPM) -

Fin Spacing(FPI)

10fpi

Calculate by Flow

Fin Material(MTL)

Aluminum

Value(GPM)

20L/Min(Delta-T0C)

Fin Thickness(FIN)

0.12mm

% Volume Glycol(PG)

0%

Number of Coils(QTY)

1

Advanced

Header Fabrication Technique(HDR) -

Fin Coating Factor(FC)

Bare Fins

Normal Header

Fin Coating Thickness(FCT)

0mm

Fluid Header Diameter(HDR)

12.7mm

Fan to Coil Position(FW)

-

Header Length(HDRL)

180mm

Coil Only( No Fan)

Tube Treatment(TT)

Smooth

Fan-Motor Position(RFW)

No Fan

Tube Wall Thickness(TW)

0.25mm

Fouling Factor Tube Side(FF) -

Connection O.D.(CON)

10mm

None

Operating Conditions

Air In Dry Bulb Temp.(TAE)

200C

Results

Input

HEATESE 80 – 4 FAN Water

Coil; Both – Metric units

Coil Model: 15/2x8x560/10-2 at 70

0

C fluid

Page 51

HEATESE 80 HEATING SYSTEM FAULT FINDING

Problem

Couse

Remedy

Heating stays on for too long

Clock is incorrectly set

Check settings and adjust

Hot water temperature is too

Temperature is set too low on

Check settings and adjust

low

heating system

Desired room temperature is

Check convector radiators

Turn up convector radiator room

not reached

room stats

stat

Hot water temperature is too

Check thermostat on heating

Check settings and adjust

high

system

Burner motor fails to operate

Faulty motor or electrical

Check for 230V to motor during

supply to motor.

start up period.

Control box fault

Replace control box

Flame detection fault

Photocell filmed over(dirty)

Wipe clean

Photocell faulty

Replace

Control box faulty

Replace

Incorrect CO2

Air adjustment fault

Set up as shown in Data Table

Oil pressure incorrect

Set up as shown in Data Table

No oil from nozzle

No oil at pump

Check and refill oil tank/bleed oil

line. Check and clean filters and

valves from oil tank to heating

system.

Air in pump Nozzle

Bleed pump

blocked Faulty pump

Replace nozzle

or drive

Replace

GUIDE

In the event the appliance stops functioning or does not perform as expected,
you can carry out few simple checks. These checks are some of the common
causes are listed in the table below.
Should the problem persist, please contact your HEATESE engineer.

Under no circumstances must an appliance be left to operate

with any control linked out or overridden.

Page 52

Ignition failure

Faulty ignition transformer

Replace

Open circuit ignition

Check and replace electrodes if

necessary

Faulty control box or

Correct electrical control box

electrical connections not

connections or replace control

properly made

box

Burner fails to start

No power to heating system

Check electrical control unit

located in white cabinet

Faulty heating thermostats

Check the temporarily linking out

high limit and control thermostats

Noisy operation

Pump noise from air in pump

Bleed air from pump or replace

or warn pump

pump Replace

Fan out of balance

fan Replace

Worn motor bearings

motor

Boiling

Faulty heating thermostat

Replace if necessary

No primary water circulation

Check system/circulation pump

Short cycling

Burn rating incorrect

Correct burner rating

Heating thermostat

Replace heating thermostat

differential incorrect

External controls not

Check and correct external

operating correctly

controls located in white cabinet

Oil smells

Blocked flue, fumes on start

Check flue with gauge and check

up

seals/gaskets

Oil soaked heating system,

Rectify burner operation and lock

faulty burner operation,

outs

numerous lock outs

Odour in enclosure, oil leak

Rectify oil leaks, replace

from pipework, flexible hose

components if necessary

connection

Page 53

HEATESE PRE- COMMISIONING CHECKLIST

This commissioning Checklist is to be completed in full by the
competent person who commissioned the heating system as a means
of demonstrating compliance with the appropriate Building Regulations
and then handed to the customer to keep for future reference.

The engineer should set up the controls and show the customer how to
operate all the controls shown in the user guide plus any external controls.
Show the customer the fault finding information in this user guide. Show the
customer where the serial number/ appliance information is.

Failure to install and commission according to the manufacturer’s instructions
and complete this Benchmark Commission Checklist will invalidate the

warranty. This does not affect the customer’s statutory rights.

Check that the service and water pipes are connected correctly.

Check that the oil supply is Class C2, 28 second Kerosene and

that the pipe work is connected correctly to the oil filter.

Turn on the main supply valve at the tank, check the oil
supply pipework and connections. Rectify any leaks.

Check the flue is correctly fitted and connections are secure.

Check the condensate pipework is correctly fitted and
connected. Check the condensate trap is filled with water.

Page 54

Heating system details

Commissioning Checks

Oil Type Used is Kerosene

Yes

Pump Pressure

PSI

CO2 % CO

ppm CO/CO2 ratio

Smoke Reading

Flue Gas Temperature

o

C

Flue Pressure

Burner Model

heating system manufacturer’s instructions

Yes

What system cleaner was used?_

Page 55

Make and Model_
Serial Number

Commissioning Engineer

Company Name
Company Address

Telephone Number_
Commissioned by (signature)

Commissioning Date_

(print name)_

All Systems

The system has been flushed and cleaned in accordance with BS7593 and

What inhibitor was used?

Quantity

litres

Has a system filter been fitted?

Yes

No

The condensate drain has been installed in accordance with the

manufacturer’s instructions and /or BS5546/BS6798

Yes

the manufacturer’s instructions?

Yes

No If the condensate pipe terminates externally has the pipe diameter been

increased and weatherproof insulation fitted?

Yes

All Installations

Does the installation comply with the current OFTEC Regulations?

Yes

No

Regulations

Yes

No

The heating system and associated products have been installed and

commissioned in accordance with the manufacturer’s instructions

Yes

No

The Class VII temperature control stat has been installed in accordance with

The heating and hot water system complies with the appropriate Building

The operation of the heating system controls have been
demonstrated to and understood by the customer Yes No

Page 56

SERVICE RECORD

Service 1

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_

Signature

Service 2

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi

CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_

Signature

Service 3

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_
Signature

Page 57

SERVICE RECORD

Service 1

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_

Signature

Service 2

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi

CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_

Signature

Service 3

Date

Engineer Name

_

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_
Signature

Page 58

SERVICE RECORD

Service 1

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi

CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_

Signature

Service 2

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi

CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_

Signature

Service 3

Date

Engineer Name

Company Name

Telephone No._

Authorized Register No._

Nozzle Changed?

Yes

No

Pump Pressure

psi CO2

%

CO

ppm

CO/CO2 ratio

F.G.T._

0

C

Flue Pressure

Comments:_
Signature

Page 59

HEATESE CONTACT NUMBERS

Phone numbers:

Installer

.

Service Engineer

.

Before contacting HEATESE please have available the completed Benchmark document

(located inside this manual), heating system, serial number and model detail.

For Technical assistance during the installation, call our Technical Helpline on 086

2438990

Should you require a Service Engineer to visit, call our Service Centre on 086 2438990

Details may vary slightly from those quoted in these instructions.

HEATESE Partner to Low Flame Boilers Ltd

Please note – to avoid incurring unnecessary expense, in the event of a heating
system shut down, check that it is not caused by lack of electricity supply and / or a

lack of oil supp ly before calling our Customer Service Helpline.

Page 60