Heatcontroller TGRG User Manual

INSTALLATION INSTRUCTIONS

ISO 9001:2008

Seasonal Energy Efficiency Ratio (SEER)

Annual Fuel Utilization Efficiency - AFUE

HIGHMID

13.0 14.0

80.0%

RRNL RRPL

THIS MODEL

10.6

—

Uses least energy

➞

16.05

78% 82% 88% 97%

PACKAGE GAS ELECTRIC

FEATURING EARTH-FRIENDLY R-410A REFRIGERANT TGRG**C/TGRG**E (2-5 TONS) TGRG**D- 14 SEER (2-5 TONS)

(14 SEER &

ABOVE)

U.L. recognized fuel gas and CO (carbon monoxide) detectors are recommended in all applications, and their installation should be in accordance with the manufacturer’s recommendations and/or local laws, rules, regulations, or customs.

92-21916-34-02

SUPERSEDES 92-21916-34-01

TABLE OF CONTENTS

I. Safety Information .................................................................................................3

I. Introduction ............................................................................................................6

I

III. Checking Product Received ..................................................................................6

IV. Specifications ........................................................................................................6

A. General .............................................................................................................6

B. Major Components............................................................................................6

C. R-410A Refrigerant ...........................................................................................6

V. Unit Dimensions ....................................................................................................8

VI. Installation ...........................................................................................................10

A. General ...........................................................................................................10

. Pre-Installation Check ................................................................................10

1

2. Location Considerations.............................................................................10

B. Outside Installation..........................................................................................10

C. Attaching Exhaust and Combustion Air Inlet Hoods .......................................11

D. Cover Panel Installation/Conversion Procedure .............................................12

1. Horizontal to Downflow ...............................................................................12

2. Downflow to Horizontal ...............................................................................12

E. Clearances ......................................................................................................12

F. Rooftop Installation .........................................................................................14

G. Ductwork .........................................................................................................14

H. Return Air ........................................................................................................16

I. Filters ..............................................................................................................17

VII. Gas Supply, Condensate Drain and Piping .........................................................19

A. Gas Connection ..............................................................................................19

B. LP Conversion.................................................................................................20

C. NOx Models ....................................................................................................21

D. Adjusting or Checking Furnace Input ..............................................................21

E. Condensate Drain ...........................................................................................22

VIII. Wiring ..................................................................................................................22

A. Power Supply ..................................................................................................22

B. Hook Up ..........................................................................................................24

C. Internal Wiring .................................................................................................24

D. Thermostat ......................................................................................................24

IX. Furnace Section Controls and Ignition System ...................................................25

A. Normal Furnace Operating Sequence ............................................................25

B. Operating Instructions .....................................................................................26

C. Burners............................................................................................................27

D. Manual Reset Overtemperature Control .........................................................27

E. Pressure Switch ..............................................................................................27

F. Limit Control ....................................................................................................27

X. System Operating Information .............................................................................27

A. Advise the Customer.......................................................................................27

B. Furnace Section Maintenance ........................................................................28

C. Lubrication.......................................................................................................29

D. Cooling Section Maintenance .........................................................................29

E. Replacement Parts..........................................................................................30

F. Charging..........................................................................................................30

G. Blower Motor Speed Adjustments ...................................................................30

XI. General Data ..................................................................................................33-38

XII. Miscellaneous.................................................................................................39-42

XIII. Airflow Performance Data ..............................................................................43-46

XIV. Wiring Diagrams .............................................................................................47-51

XV. Charge Charts ................................................................................................52-59

XVI. Troubleshooting..............................................................................................60-61

2

I. SAFETY INFORMATION

WARNING

!

PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

WARNING

!

THE MANUFACTURER’S WARRANTY DOES NOT COVER ANY DAMAGE OR DEFECT TO THE AIR CONDITIONER CAUSED BY THE ATTACHMENT OR USE OF ANY COMPONENTS, ACCESSORIES OR DEVICES (OTHER THAN THOSE AUTHORIZED BY THE MANUFACTURER) INTO, ONTO OR IN CONJUNCTION WITH THE AIR CONDITIONER. YOU SHOULD BE AWARE THAT THE USE OF UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES MAY ADVERSELY AFFECT THE OPERATION OF THE AIR CONDITIONER AND MAY ALSO ENDANGER LIFE AND PROPERTY. THE MANUFACTURER DISCLAIMS ANY RESPONSIBILITY FOR SUCH LOSS OR INJURY RESULTING FROM THE USE OF SUCH UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES.

WARNING

!

UNITS ARE NOT DESIGN CERTIFIED TO BE INSTALLED INSIDE THE STRUCTURE. DOING SO CAN CAUSE INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE AND CARBON MONOXIDE POISONING RESULTING IN PERSONAL INJURY OR DEATH.

WARNING

!

DISCONNECT ALL POWER TO UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

WARNING

!

THESE UNITS ARE DESIGNED CERTIFIED FOR OUTDOOR INSTALLATION ONLY. INSTALLATION INSIDE ANY PART OF A STRUCTURE CAN RESULT IN INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE. INSTALLATION INSIDE CAN ALSO CAUSE RECIRCULATION OF FLUE PRODUCTS INTO THE CONDITIONED SPACE RESULTING IN PERSONAL INJURY OR DEATH.

WARNING

!

THIS UNIT MUST NOT BE INSTALLED DIRECTLY ON WOOD FLOORING, CLASS A, CLASS B OR CLASS C ROOF COVERING MATERIALS, OR ANY OTHER COMBUSTIBLE STRUCTURE EXCEPT AS SPECIFIED IN FIGURE 13. FAILURE TO ADHERE TO THIS WARNING CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

WARNING

!

DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO ANY OTHER HEAT PRODUCING DEVICE SUCH AS FIREPLACE INSERT, STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, OR PROPERTY DAMAGE.

3

WARNING

!

NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. ALL OTHER DUCT JOINTS MUST BE SECURED WITH APPROVED CONNECTIONS AND SEALED AIRTIGHT.

FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CAROBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH.

WARNING

!

O NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. THE USE OF AN OPEN

D FLAME CAN RESULT IN FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

WARNING

!

THIS UNIT IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVERSION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANUFACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, PROPERTY DAMAGE OR DEATH.

WARNING

!

TURN OFF THE MAIN ELECTRICAL POWER AT THE BRANCH CIRCUIT DISCONNECT CLOSEST TO THE UNIT BEFORE ATTEMPTING ANY WIRING. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

WARNING

!

DO NOT ATTEMPT TO MANUALLY LIGHT THIS FURNACE WITH A MATCH OR ANY OPEN FLAME. ATTEMPTING TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

WARNING

!

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

WARNING

!

THE SPARK IGNITOR AND IGNITION LEAD FROM THE IGNITION CONTROL ARE HIGH VOLTAGE. KEEP HANDS OR TOOLS AWAY TO PREVENT ELECTRICAL SHOCK. SHUT OFF ELECTRICAL POWER BEFORE SERVICING ANY OF THE CONTROLS. FAILURE TO ADHERE TO THIS WARNING CAN RESULT IN PERSONAL INJURY OR DEATH.

WARNING

!

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH!

4

WARNING

!

DO NOT JUMPER THIS DEVICE! DO NOT reset the overtemperature control without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Failure to do so can result in carbon monoxide poisoning or death. Replace this control only with the identical replacement part.

WARNING

!

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPER-

TION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PER-

A SONAL INJURY OR DEATH.

WARNING

!

HOLES IN THE EXHAUST TRANSITION OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME. THE EXHAUST TRANSITION OR HEAT EXCHANGER MUST BE REPLACED IF THEY HAVE HOLES OR CRACKS IN THEM. FAILURE TO DO SO CAN CAUSE CARBON MONOXIDE POISONING RESULTING IN PERSONAL NJURY OR DEATH.

WARNING

!

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

WARNING

!

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE UNIT. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.

WARNING

!

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING TO CHANGE BLOWER SPEEDS. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

WARNING

!

DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

!

CAUTION

R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.

5

WARNING

!

IMPORTANT: ALL MANUFACTURER PRODUCTS MEET CURRENT

EDERAL OSHA GUIDELINES FOR

F SAFETY. CALIFORNIA PROPOSITION 65 WARNINGS ARE REQUIRED FOR CERTAIN PRODUCTS, WHICH ARE NOT COVERED BY THE OSHA STANDARDS.

CALIFORNIA'S PROPOSITION 65 REQUIRES WARNINGS FOR PRODUCTS SOLD IN CALIFORNIA THAT CONTAIN, OR PRODUCE, ANY OF

VER 600 LISTED CHEMICALS

O KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR BIRTH DEFECTS SUCH AS FIBERGLASS INSULATION, LEAD IN BRASS, AND COMBUSTION PRODUCTS FROM NATURAL GAS.

ALL “NEW EQUIPMENT” SHIPPED FOR SALE IN CALIFORNIA WILL HAVE LABELS STATING THAT THE PRODUCT CONTAINS AND/OR PRODUCES PROPOSITION 65 CHEMICALS. ALTHOUGH WE HAVE NOT CHANGED OUR PROCESSES, HAVING THE SAME LABEL ON ALL OUR PRODUCTS FACILITATES MANUFACTURING AND SHIPPING. WE CANNOT ALWAYS KNOW “WHEN, OR IF” PRODUCTS WILL BE SOLD IN THE CALIFORNIA MARKET.

YOU MAY RECEIVE INQUIRIES FROM CUSTOMERS ABOUT CHEMICALS FOUND IN, OR PRODUCED BY, SOME OF OUR HEATING AND AIR-CONDITIONING EQUIPMENT, OR FOUND IN NATURAL GAS USED WITH SOME OF OUR PRODUCTS. LISTED BELOW ARE THOSE CHEMICALS AND SUBSTANCES COMMONLY ASSOCIATED WITH SIMILAR EQUIPMENT IN OUR INDUSTRY AND OTHER MANUFACTURERS.

• GLASS WOOL (FIBERGLASS) INSULATION

• CARBON MONOXIDE (CO)

• FORMALDEHYDE

• BENZENE

MORE DETAILS ARE AVAILABLE AT THE WEBSITES FOR OSHA (OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION), AT WWW.OSHA.GOV OF CALIFORNIA'S OEHHA (OFFICE OF ENVIRONMENTAL HEALTH HAZARD ASSESSMENT), AT WWW.OEHHA.ORG. EDUCATION IS IMPORTANT SINCE THE CHEMICALS AND SUBSTANCES ON THE LIST ARE FOUND IN OUR DAILY LIVES. MOST CONSUMERS ARE AWARE THAT PRODUCTS PRESENT SAFETY AND HEALTH RISKS, WHEN IMPROPERLY USED, HANDLED AND MAINTAINED.

AND THE STATE

CONSUMER

II. INTRODUCTION

This booklet contains the installation and operating instructions for your combination gas heating/electric cooling unit. There are some precautions that should be taken to derive maximum satisfaction from it. Improper installation can result in unsatisfactory operation or dangerous conditions.

Read this booklet and any instructions packaged with separate equipment required to make up the system prior to installation. Give this booklet to the owner and explain its provisions. The owner should retain this booklet for future reference.

III. CHECKING PRODUCT RECEIVED

Upon receiving the unit, inspect it for any damage from shipment. Claims for damage, either shipping or concealed, should be filed immediately with the shipping company. IMPORTANT: Check the unit model number, heating size, electrical characteristics, and

ccessories to determine if they are correct.

a

IV. SPECIFICATIONS

A. GENERAL

The Combination Gas Heating/Electric Cooling Rooftop is available in 40,60, 80 and 100 BTU/Hr. heating inputs and cooling capacities of 2, 2 cooling. Units are convertible from end supply and return to bottom supply and return by relocation of supply and return air access panels. See cover installation detail.

The units are weatherized for mounting outside of the building.

WARNING

!

UNITS ARE NOT DESIGN CERTIFIED TO BE INSTALLED INSIDE THE STRUCTURE. DOING SO CAN CAUSE INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE AND CARBON MONOXIDE POISONING RESULTING IN PERSONAL INJURY OR DEATH.

The information on the rating plate is in compliance with the FTC and DOE rating for single phase units. The following information is for three phase units which are not covered under the DOE certification program.

1. The energy consumption of the ignition system used with this unit is 9 watts.

2. The efficiency rating of this unit is a product thermal efficiency rating determined under continuous operating conditions independent of any installed system.

B. MAJOR COMPONENTS

The unit includes a hermetically-sealed refrigerating system (consisting of a compressor, condenser coil, evaporator coil with thermostatic expansion valve), a circulation air blower, a condenser fan, a heat exchanger assembly, gas burner and control assembly, combustion air motor and fan, and all necessary internal electrical wiring. The cooling system of these units is factory-evacuated, charged with R-410A refrigerant and performance tested. Refrigerant amount is indicated on rating plate.

C. R410A REFRIGERANT

All units are factory charged with R-410A refrigerant.

1. Specification of R-410A:

Application: R-410A is not a drop-in replacement for R-22; equipment designs must accommodate its higher pressures. It cannot be retrofitted into R-22 units.

Pressure: The pressure of R-410A is approximately 60% (1.6 times) greater than R-

22. Recovery and recycle equipment, pumps, hoses and the like need to have design

pressure ratings appropriate for R-410A. Manifold sets need to range up to 800 psig high-side and 250 psig low-side with a 550 psig low-side retard. Hoses need to have a service pressure rating of 800 psig. Recovery cylinders need to have a 400 psig service pressure rating. DOT 4BA400 or DOT BW400.

Combustibility: At pressures above 1 atmosphere, mixture of R-410A and air can become combustible. R-410A and air should never be mixed in tanks or supply

lines, or be allowed to accumulate in storage tanks. Leak checking should never be done with a mixture of R-410A and air. Leak checking can be performed safely

with nitrogen or a mixture of R-410A and nitrogen.

1

⁄2, 3, 31⁄2 , 4 and 5 nominal tons of

6

2. Quick Reference Guide For R-410A

• R-410A refrigerant operates at approximately 60% higher pressure (1.6 times) than R-

22. Ensure that servicing equipment is designed to operate with R-410A.

• R-410A refrigerant cylinders are pink.

• R-410A, as with other HFC’s is only compatible with POE oils.

• Vacuum pumps will not remove moisture from POE oil.

• R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equipment charging. Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment.

Do not install a suction line filter drier in the liquid line.

•

• A liquid line filter drier is standard on every unit.

• Desiccant (drying agent) must be compatible for POE oils and R-410A

3. Evaporator Coil / TXV

The thermostatic expansion valve is specifically designed to operate with R-410A. DO NOT use an R-22 TXV. The existing evaporator must be replaced with the factory specified TXV evaporator specifically designed for R-410A.

4. Tools Required For Installing & Servicing R-410A Models

Manifold Sets:

-Up to 800 PSIG High side

-Up to 250 PSIG Low Side

-550 PSIG Low Side Retard

Manifold Hoses:

-Service Pressure Rating of 800 PSIG

Recovery Cylinders:

-400 PSIG Pressure Rating

-Dept. of Transportation 4BA400 or BW400

!

CAUTION

R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.

7

V. UNIT DIMENSIONS

FOR CLEARANCES SEE FIGURE 9.

FIGURE 1

OUTDOOR COIL

ROTECTIVE GRILLE

P

UTDOOR FAN GRILLE

O AND COMPRESSOR ACCESS

29% ± 2%

LUE

F

XHAUST

E

0% ± 2%

3

0% ± 2%

2

21% ± 2%

SIDE RETURN DUCT

PENING

O

THREADED PVC CONDENSATE DRAIN CONNECTION (3/4 NPT)

SUCTION PRESSURE SERVICE PORT

LIQUID PRESSURE SERVICE PORT

TOP VIEW

479⁄16”

FIELD CONTROL WIRE ENTRANCE

FLUE EXHAUST HOOD

COMBUSTION AIR INLET HOOD

5013⁄16”

FIELD POWER WIRE ENTRANCE

BOTTOM RETURN DUCT OPENING

BLOWER/EVAPORATOR ACCESS PANEL

CORNER WEIGHTS

% OF TOTAL UNIT

BOTTOM VIEW

451⁄16” INSIDE

191⁄2”

141⁄4”

TYP.

SIDE SUPPLY DUCT OPENING

WEIGHT

13⁄16”

TYP.

153⁄8”

11⁄2”

TYP.

497⁄16” INSIDE

BOTTOM SUPPLY DUCT OPENING

OUTDOOR FAN GRILLE & COMPRESSOR ACCESS

313⁄16”

49⁄10”

33⁄16”

8

FIGURE 1 (CONTINUED)

MODELS

TGRG**C/

TGRG**E

024, 030,

036

042, 048,

060, 060

FRONT VIEW

471⁄2”

MODEL

TGRG**D

024

036, 048,

060

207⁄8”

1

22

1

⁄16”

“A”

HEIGHT

1

5

⁄16”

35

41

75⁄16”

13

1

5

227⁄8”

⁄16”

21⁄2”

IDE

S SUPPLY

UCT

D

PENING

O

3515⁄16”

BACK VIEW

39⁄16”

15”

191⁄8”

47⁄8”

131⁄4”

47⁄16”

81⁄2”

TYP.

SHOWN WITH DUCT COVERS REMOVED.

143⁄16”

TYP.

133⁄4”

TYP.

IDE

S RETURN DUCT OPENING

FILTER ACCESS PANEL (FOR UNIT MOUNTED FILTER ACCESSORY)

SIDE VIEW

527⁄16”

OUTDOOR COIL PROTECTIVE GRILLE

SIDE VIEW

FLUE EXHAUST HOOD

GAS SUPPLY ENTRANCE

1015⁄16”

111⁄16”

BLOWER/ EVAPORATOR ACCESS PANEL

9

VI. INSTALLATION

A. GENERAL

1. PRE-INSTALLATION CHECK-POINTS — Before attempting any installation, carefully consider the following points:

tructural strength of supporting members

S

(Rooftop Installation) Clearances and provision for servicing Power supply and wiring Gas supply and piping Air duct connections and sizing Drain facilities and connections Location for minimum noise and vibration

2. LOCATION CONSIDERATIONS (CORROSIVE ENVIRONMENT)

The metal parts of this unit may be subject to rust or deterioration if exposed to a corrosive environment. This oxidation could shorten the equipment’s useful life. Corrosive elements include, but are not limited to, salt spray, fog or mist in seacoast areas, sulphur or chlorine from lawn watering systems, and various chemical contaminants from industries such as paper mills and petroleum refineries.

If the unit is to be installed in an area where contaminants are likely to be a problem, give special attention to the equipment location and exposure.

1. Avoid having lawn sprinkler heads spray directly on the unit cabinet.

2. In coastal areas locate the unit on the side of the building away from the water-

front.

3. Shielding by a fence or shrubs may give some protection.

WARNING

!

DISCONNECT ALL POWER TO UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

1. Frequent washing of the cabinet, fan blade and coil with fresh water will remove most of the salt or other contaminants that build up on the unit.

2. Regular cleaning and waxing of the cabinet with a good automobile polish will provide some protection.

3. Use a good liquid cleaner several times a year to remove matter that will not wash off with water.

Several different types of protective coatings are offered in some areas. These coatings may provide some benefit, but the effectiveness of such coating materials cannot be verified by the equipment manufacturer.

The best protection is frequent cleaning, maintenance and minimal exposure to contaminants.

B. OUTSIDE INSTALLATION

WARNING

!

THESE UNITS ARE DESIGNED CERTIFIED FOR OUTDOOR INSTALLATION ONLY. INSTALLATION INSIDE ANY PART OF A STRUCTURE CAN RESULT IN INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE. INSTALLATION INSIDE CAN ALSO CAUSE RECIRCULATION OF FLUE PRODUCTS INTO THE CONDITIONED SPACE RESULTING IN PERSONAL INJURY OR DEATH.

10

(Typical outdoor slab installation is shown in Figure 2.)

1. Select a location where external water drainage cannot collect around unit.

FIGURE 2

UTSIDE SLAB INSTALLATION. CLOSET DISTRIBUTION SYSTEM. SLAB FLOOR

O

ONSTRUCTION

C

2. Provide a slab sufficiently high enough above grade to prevent surface water from entering the unit. Where snowfall is anticipated, mount the unit above the anticipated maximum snow depth for your area. Do not locate unit in an area where excessive snow drifting may block combustion air inlet.

3. Pitch the slab approximately

1

⁄2” so that the unit will be pitched toward the drain. See

Figure 3.

4. The location of the unit should be such as to provide proper access for inspection and servicing as shown in Figure 9.

5. Locate unit where operating sounds will not disturb owner or neighbors. The slab should be isolated from the foundation wall.

6. Locate unit so roof runoff water does not pour directly on the unit. Provide gutter or other shielding at roof level.

C. ATTACHING EXHAUST AND COMBUSTION AIR INLET HOODS

IMPORTANT: Do not operate this unit without the exhaust and combustion air inlet hood properly installed. These hoods are shipped in a carton in the return air compartment inside the unit and must be attached when the unit is installed. See Figure 4.

To attach exhaust and combustion air inlet hood:

1. Remove 3 screws securing filter access panel and remove filter access panel. For location of filter access panel, see Figure 1.

2. Remove both exhaust and combustion air inlet hoods from their carton, located inside the return air compartment.

3. Attach filter access panel.

4. Attach the combustion air inlet hood and the exhaust hood each with 4 screws as shown in Figure 4. Screws are in parts bag shipped in the burner compartment.

5. Vent the unit using the flue exhaust hood, as supplied from the factory, without alteration or addition. The only exception is with factory approved additions. Consult your local utility or other authority having jurisdiction for accepted venting techniques.

11

FIGURE 3

ITCHING UNIT TO INSURE PROPER CONDENSATE DRAINAGE.

P

FIGURE 4

OMBUSTION AIR INLET HOOD & EXHAUST HOOD

C INSTALLATION

EXHAUST HOOD W/(4) SCREWS

I655

COMBUSTION AIR INLET

OOD W/(4)

H SCREWS

D. COVER PANEL INSTALLATION/CONVERSION PROCEDURE

1. HORIZONTAL TO DOWNFLOW

a. Remove screws and covers from the supply and return bottom sections. NOTE:

Rotate the supply cover 90° and remove.

b. Install gasket (supplied with parts bag) around perimeter of cover on the insulated

side. See Figure 6.

c. Secure covers to the side of the unit using existing screws and those supplied in

the parts bag.

2. DOWNFLOW TO HORIZONTAL

a. Remove screws and covers from the supply and return bottom sections.

b. Install gasket (supplied with parts bag) around perimeter of cover as illustrated in

Figure 5.

c. Install covers in the unit bottom with the insulated side up. NOTE: Supply cover

must be inserted through supply opening with narrow side toward unit. Once cover is through opening, rotate 90° and slip back flange of cover under tab at the back of bottom duct opening. See Figure 8.

d. Secure supply cover to base of unit with 2 screws, engaging prepunched holes in

raised duct opening flange.

e. Secure return covers to base of unit with screws engaging prepunched holes in

raised duct opening flange.

12

WARNING

!

THIS UNIT MUST NOT BE INSTALLED DIRECTLY ON WOOD FLOORING, CLASS A, CLASS B OR CLASS C ROOF COVERING MATERIALS, OR ANY OTHER COMBUSTIBLE STRUCTURE EXCEPT AS SPECIFIED IN FIGURE 13. FAILURE TO ADHERE TO THIS WARNING CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

E. CLEARANCES

The following minimum clearances must be observed for proper unit performance and serviceability. See Figure 9.

1. Provide 48” minimum clearance at front of the unit. Provide 24” minimum clearance on right side of unit. If economizer is used, a 24” minimum clearance is required on

FIGURE 5

COVER GASKET DETAIL FOR UNITS SHIPPED FOR DOWNFLOW APPLICATION BEING CONVERTED TO SIDE DISCHARGE

TAPE AROUND FLANGE

S

UPPLY/RETURN

A

IR COVER

FIGURE 6

COVER GASKET DETAIL FOR UNITS SHIPPED FOR SIDE DISCHARGE APPLICATION BEING CONVERTED TO DOWNFLOW

TAPE A

ROUND FLANGE

SUPPLY/RETURN AIR COVER

I

654

FIGURE 7

DUCT COVER INSTALLATION SIDE MOUNTING

I264

RETURN

DUCT COVER

(ATTACH WITH 6 SCREWS)

SUPPLY

DUCT COVER

(ATTACH WITH 6 SCREWS)

I

FIGURE 8

DUCT COVER INSTALLATION BASE PAN MOUNTING

I265

BASE PAN

SUPPLY DUCT COVER

*

(INSULATION SIDE UP), ATTACH WITH TWO SCREWS.

RETURN DUCT COVER (INSULATION SIDE UP, ATTACH WITH 4 SCREWS)

SUPPLY DUCT COVER

*ROTATE SUPPLY COVER 90° AFTER IT IS INSERTED

THROUGH OPENING. SLIP FLANGE OF COVER UNDER LANCE AT BACK OF BOTTOM SUPPLY DUCT OPENING. SEE DETAILAT LEFT. THEN SECURE COVER BY INSTALLING 2 SCREWS USING HOLE NEAREST THE OUTSIDE OF UNIT.

LANCE AT BACK OF BOTTOM SUPPLY DUCT OPENING

FIGURE 5

OVER GASKET DETAIL FOR UNITS SHIPPED FOR DOWNFLOW

C

PPLICATION BEING CONVERTED TO SIDE DISCHARGE

A

FIGURE 6

COVER GASKET DETAIL FOR UNITS SHIPPED FOR SIDE DISCHARGE APPLICATION BEING CONVERTED TO DOWNFLOW

FIGURE 7

DUCT COVER INSTALLATION SIDE MOUNTING

FIGURE 8

DUCT COVER INSTALLATION BASE PAN MOUNTING

13

FIGURE 9

CLEARANCES

left side of unit. (See Figure 9.) If no economizer is required, then a 12” clearance is required on left side of unit.

2. Provide 60” minimum clearance between top of unit and maximum 3 foot overhang.

3. Unit is design certified for 2” minimum clearance between supply duct and a combustible structure for the first 3 feet of duct. 0” clearance is allowed after 3 feet.

F. ROOFTOP INSTALLATION

1. Before locating the unit on the roof, make sure that the roof structure is adequate to support the weight involved. (See electrical & physical tables in this book for weight of unit.) THIS IS VERY IMPORTANT AND THE INSTALLER’S RESPONSIBILITY.

2. For rigging and roofcurb details, see Figures 14, 15, and 16.

3. The location of the unit on the roof should be such as to provide proper access for inspection and servicing.

IMPORTANT: If unit will not be put into service immediately, block off supply and return air openings to prevent excessive condensation.

G. DUCTWORK

The installing contractor should fabricate ductwork in accordance with local codes. Use industry manuals as a guide when sizing and designing the duct system. Contact Air Conditioning Contractors of America, 1513 16th St. N.W., Washington, D.C. 20036.

WARNING

!

DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO ANY OTHER HEAT PRODUCING DEVICE SUCH AS FIREPLACE INSERT, STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, OR PROPERTY DAMAGE.

14

FIGURE 10

E

XCEPTION TO NON-COMBUSTIBLE FLOORING REQUIREMENT

I458

BOTH ENDS MUST BE OPEN FOR DOWNFLOW OR SIDEFLOW DUCTWORK TO PROVIDE VENTILATION

COMBUSTIBLE STRUCTURE

1” MIN.

NOMINAL 4 x 4 TIMBER (SIDES ONLY)

SIDEFLOW

SUPPLY

PLENUM

CONNECTION

SUPPLY

PLENUM

(DOWNFLOW)

R

ETURN PLENUM

(

DOWNFLOW)

SIDEFLOW

RETURN PLENUM

CONNECTION

3-1/2” MIN.

FIGURE 10

EXCEPTION TO NON-COMBUSTIBLE FLOORING REQUIREMENT

FIGURE 11

LAT ROOFTOP INSTALLATION, ATTIC OR DROP CEILING DISTRIBUTING SYSTEM. MOUNTED ON

F

OOFCURB, PITCH UNIT TOWARD DRAIN.

R

FIGURE 12

PITCHED ROOFTOP INSTALLATION, ON ANGLE-IRON STAND, SIDE FLOW DUCTWORK, ATTIC OR DROP CEILING DISTRIBUTING SYSTEM. PITCH UNIT TOWARD DRAIN.

15

IGURE 13

F

ITCHED ROOFTOP INSTALLATION, ON ROOFJACK, DOWNFLOW DUCTWORK, ATTIC OR

P

ROP CEILING DISTRIBUTING SYSTEM. PITCH UNIT TOWARD DRAIN.

D

Place the unit as close to the conditioned space as possible allowing clearances as indicated. Run ducts as directly as possible to supply and return outlets. Use of non-flammable weatherproof flexible connectors on both supply and return connections at unit to reduce noise transmission is recommended.

On ductwork exposed to outside temperature and humidity, use a minimum of 2” of insulation and a vapor barrier. Distribution system in attic, furred space or crawl space should be insulated with at least 2” of insulation. cient for ductwork inside the air conditioned space.

Provide balancing dampers for each branch duct in the supply system. Properly support ductwork from the structure.

IMPORTANT: In the event that the return air ducts must be run through an “unconfined” space containing other fuel burning equipment, it is imperative that the user/homeowner must be informed against future changes in construction which might change this to a “confined space.” Also, caution the user/homeowner against any future installation of additional equipment (such as power ventilators, clothes dryers, etc., within the existing unconfined and/or confined space which might create a negative pressure within the vicinity of other solid, liquid, or gas fueled appliances.

1

⁄2” to 1” thick insulation is usually suffi-

16

H. RETURN AIR

WARNING

!

NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. ALL OTHER DUCT JOINTS MUST BE SECURED WITH APPROVED CONNECTIONS AND SEALED AIRTIGHT.

FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CAROBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH.

FIGURE 14

IFTING DETAIL.

L

I

. FILTERS

The installer must install field supplied filters in the return air duct. A field installed filter grille is recommended for easy and convenient access to the filters for periodic inspection and cleaning. Filters must have adequate face area for the rated air quantity of the unit. See air delivery tables for recommended filter size. A field installed internal filter kit RXRY-B01 is available.

17

I342

R

ETURN PLENUM

16

1

/2

MAX.

20

1

/2 MAX.

16

3

/8 MAX.

I

NSULATION

P

ANELS

NAILING STRIP

CAULK ALL JOINTS WATERTIGHT

SUPPLY PLENUM

D

UCT

F

LANGE

(

NOT TO

E

XCEED 1()

ROOFCURB

FIGURE 15

ROOFCURB

I

255

**BY CONTRACTOR

*

FOR INSTALLATION OF DUCT AS SHOWN, USE RECOMMENDED DUCT SIZES FROM ROOFCURB INSTALLATION INSTRUCTIONS. FOR DUCT FLANGE ATTACHMENT TO UNIT, SEE UNIT INSTALLATION INSTRUCTIONS (FIGURE 1) FOR SIZE OF DUCT OPENINGS.

R

OOFTOP UNIT

T

IE DOWN SCREW

*

R

OOFCURB

ROOF FLASHING

*

R

OOFING

*

CANT STRIP *

ROOF DECK *

G

ASKET

N

AILING STRIP

INSULATION

*

I

NSULATION

*

** DUCT *

FIGURE 16

ROOFCURB

FIGURE 15

OOFCURB

R

FIGURE 16

OOFCURB

R

FIGURE 17

DUCTWORK COVER INSTALLATION DETAIL

FIGURE 18

RESIDENTIAL ROOFTOP DUCTWORK INSTALLATION DETAIL.

18

VII.GAS SUPPLY, CONDENSATE DRAIN AND

FIGURE 19

SUGGESTED GAS PIPING

FROM GAS METER

*

Factory supplied grommet must be utilized.

MANUAL GAS SHUT-OFF VALV E

UNIT GAS SUPPLY CONNECTION

*

ROOF OR GROUND LEVEL INSTALLATION

Nominal

Iron Pipe

Size,

Inches

Equivalent Length of Pipe, Feet

10 20 30 40 50 60 70 80

1

/2 132 92 73 63 56 50 46 43

3

/4 278 190 152 130 115 105 96 90

1 520 350 285 245 215 195 180 170 11/4 1,050 730 590 500 440 400 370 350 11/2 1,600 1,100 890 760 670 610 560 530

TABLE 1

GAS PIPE CAPACITY TABLE (CU. FT./HR.)

VII.PIPING

A. GAS CONNECTION

IMPORTANT: Connect this unit only to gas supplied by a commercial utility.

1. Install gas piping in accordance with local codes and regulations of the local utility company. In the absence of local codes, the installation must conform to the specifications of the National Fuel Gas Code, ANSI Z223.1 - latest edition.

NOTE: The use of flexible gas connectors is not permitted.

OTE: The Commonwealth of Massachusetts requires the gas shut-off valve to be

N a T-handle gas cock.

2. Connect the gas line to the gas pipe inlet opening provided into the 1/2” inlet valve. See Figure 2 for typical piping.

3. Size the gas line to the furnace adequate enough to prevent undue pressure drop and never less than 1/2”.

4. Install a drip leg or sediment trap in the gas supply line as close to the unit as possible.

5. Install an outside ground joint union to connect the gas supply to the control assembly at the burner tray.

6. Gas valves have been factory installed. Install a manual gas valve where local codes specify a shut-off valve outside the unit casing. (See Figure 19.)

7. Make sure piping is tight. A pipe compound resistant to the action of liquefied

petroleum gases must be used at all threaded pipe connections.

8. IMPORTANT: Any additions, changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer, service agency or the gas supplier, using factory-specified or approved parts. In the commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter for appropriate fuel.

IMPORTANT: Disconnect the furnace and its individual shutoff valve from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig or isolate the system from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of this gas supply system at pressures equal to or less than 1/2 PSIG.

FIGURE 19

SUGGESTED GAS PIPING

19

TO CHECK FOR GAS LEAKS, USE A SOAP AND WATER SOLUTION OR OTHER

FIGURE 20

APPROVED METHOD. DO NOT USE AN OPEN FLAME.

WARNING

!

DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. THE USE OF AN OPEN FLAME CAN RESULT IN FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

IMPORTANT: Check the rating plate to make certain the appliance is equipped to burn the type of gas supplied. Care should be taken after installation of this equipment that the gas control valve not be subjected to high gas supply line pressure.

In making gas connections, avoid strains as they may cause noise and damage the controls. A backup wrench is required to be used on the valve to avoid damage.

The capacities of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.5 in. and specific gravity of 0.60 (natural gas) are shown in Table 2.

After determining the pipe length, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula:

Gas Input of Furnace

Cu. Ft. Per Hr. Required =

The gas input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FT L.P. gas supplier.

(BTU/HR) Heating Value of Gas

3

(BTU/FT

3

) may be determined by consulting the local natural gas utility or the

)

B. LP CONVERSION

WARNING

!

THIS UNIT IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVERSION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANUFACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, PROPERTY DAMAGE OR DEATH.

Convert the valve to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 20.

NOTE: Order the correct LP conversion kit from the furnace manufacturer. See Conversion Kit Index shipped with unit for proper LP kit number. Furnace conversion to LP gas must be performed by a qualified technician.

FIGURE 20

20

C. NOx MODELS

Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches water column inlet pressure).

(

Based on a Pressure Drop of 0.5 Inch Water Column)

TABLE 2

LP GAS PIPE CAPACITY TABLE (CU. FT./HR.)

Nominal Iron Pipe Size, Inches

10 20 30 40 50 60 70 80 90 100 125 150

275 189 152 129 114 103 96 89 83 78 69 63

567 393 315 267 237 217 196 182 173 162 146 132 1,071 732 590 504 448 409 378 346 322 307 275 252 2

,205 1,496 1,212 1,039 913 834 771 724 677 630 567 511 3,307 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 976 866 787 6,221 4,331 3,465 2,992 2,646 2,394 2,205 2,047 1,921 1,811 1,606 1,496

1/2 3/4

1

-1/4

1-1/2

2

Length of Pipe, Feet

E

xample (LP): Input BTU requirement of unit, 150,000

Equivalent length of pipe, 60 ft. = 3/4” IPS required.

When converting units equipped with NOx inserts to LP gas, the stainless steel mesh inserts in the entrance of the tubular exchangers are not required to meet SCAQMD NOx emission levels. Carefully remove these inserts before firing this furnace on LP gas. This furnace is not designed to operate on LP gas with the NOx inserts in place.

tep by step instructions on removing the NOx inserts and retaining rod are included in the

S Conversion Kit Installation Instructions.

D. ADJUSTING OR CHECKING FURNACE INPUT

– Natural Gas Line Pressure 5” - 10.5” W.C. – LP Gas Line Pressure 11” - 13” W.C.

– Natural Gas Manifold Pressure 3.5” W.C – LP Gas Manifold Pressure - 10” W.C.

Supply and manifold pressure taps are located on the gas valve body 1/8” N.P.T.

Use a properly calibrated manometer gauge for accurate gas pressure readings.

Only small variations in the gas flow should be made by means of the pressure regulator adjustment. Furnaces functioning on LP gas must be set by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10” W.C. at the gas control valve.

To adjust the pressure regulator, remove the regulator cap and turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. Then replace

the regulator cap securely.

Any necessary major changes in the gas flow rate should be made by changing the size of the burner orifices. To change orifice spuds, shut off the manual main gas valve and remove the gas manifold.

For elevations up to 2,000 feet, rating plate input ratings apply. For high altitudes (elevations over 2,000 ft.), see conversion kit index 92-21519-XX for derating and orifice spud sizes.

Check of input is important to prevent over-firing of the furnace beyond its designrated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. Use the following table or formula to determine input rate.

Cu. Ft. Per Hr. Required =

Heating Value of Gas (BTU/Cu. Ft.) x 3600

Time in Seconds (for 1 Cu. Ft.) of Gas

21

Start the furnace and measure the time required to burn one cubic foot of gas. Prior to

ONE 1 21 1 30 1 34 1 39 3 45

40,000

TEN 13 30 15 0 15 36 16 30 37 30

ONE 0 54 1 0 1 3 1 6 2 30

60,000

TEN 9 0 10 0 10 24 11 0 25 0

ONE 0 41 0 45 0 47 0 50 1 53

80,000

TEN 6 45 7 30 7 48 8 15 18 45

ONE 0 33 0 36 0 38 0 40 1 30

100,000

TEN 5 24 6 0 6 15 6 36 15 0

METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL

OR LP GAS

INPUT

BTU/HR

METER

SIZE

CU. FT.

HEATING VALUE OF GAS BTU PER CU. FT.

900 1000 1040 1100 2500

MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC.

TABLE 3

checking the furnace input, make certain that all other gas appliances are shut off, with the exception of pilot burners. Time the meter with only the furnace in operation.

IMPORTANT NOTE FOR ALTITUDES ABOVE 2,000 FEET (610 METERS): The main burner orifices in your furnace and in these kits are sized for the nameplate input and intended for installations at elevations up to 2,000 feet in the USA or Canada, or for elevations of 2,000 - 4,500 feet (610 -1,373 meters) in Canada if the unit has been derated at the factory. For elevations above 2,000 feet (610 meters) IN THE USA ONLY (see ANSI-Z223.1), the burner orifices must be sized to reduce the input 4% for each 1,000 feet (305 meters) above sea level.

NOTICE: DERATING OF THE HEATING INPUT FOR HIGH ALTITUDE IN THE FIELD IS UNLAWFUL IN CANADA (REFER TO CAN/CGA 2.17). UNITS INSTALLED IN ALTITUDES GREATER THAN 2,000 FEET (610 METERS) MUST BE SHIPPED FROM THE FACTORY OR FROM A FACTORY AUTHORIZED CONVERSION STATION WITH THE HEATING INPUT DERATED BY 10% SO AS TO OPERATE PROPERLY IN ALTITUDES FROM 2,000 - 4,500 FEET (610 - 1,373 METERS).

E. CONDENSATE DRAIN

The evaporator coil condensate drain ends with a threaded 3/4” nominal PVC stub. A trap is built in for proper condensate drainage and to prevent debris from being drawn into the unit. Do not connect the drain to a closed sewer line. Connection to a vented sewer line is allowed. It is recommended that a PVC cement not be used so that the drain line can be easily cleaned in the future.

IMPORTANT: DO NOT INSTALL AN EXTERNAL TRAP. DOING SO CAN CAUSE IMPROPER DRAINAGE OF THE CONDENSATE AND RESULT IN FLOODING WITHIN THE UNIT.

22

VIII.WIRING

A. POWER SUPPLY

!

TURN OFF THE MAIN ELECTRICAL POWER AT THE BRANCH CIRCUIT DISCONNECT CLOSEST TO THE UNIT BEFORE ATTEMPTING ANY WIRING. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

WARNING

1. All wiring should be made in accordance with the National Electrical Code.

200 6 4 4 4 3 3 2 2

150 8 6 6 4 4 4 3 3

100 10 8 8 6 6 6 4 4

50 14 12 10 10 8 8 6 6

15 20 25 30 35 40 45 50

TABLE 4

B

RANCH CIRCUIT COPPER WIRE SIZE

(

BASED ON 1% VOLTAGE DROP)*

SUPPLY WIRE LENGTH-FEET

*Taken from National Electric Code

BRANCH CIRCUIT AMPACITY

AWG Copper AWG Aluminum Connector Type and Size

Wire Size Wire Size (or equivalent)

#12 #10 T & B Wire Nut PT2 #10 # 8 T & B Wire Nut PT3 # 8 # 6 Sherman Split Bolt TSP6 # 6 # 4 Sherman Split Bolt TSP4 # 4 # 2 Sherman Split Bolt TSP2

TABLE 5

Consult the local power company to determine the availability of sufficient power to operate the unit. Check the voltage at power supply to make sure it corresponds to the unit’s RATED VOLTAGE REQUIREMENT. Install a branch circuit disconnect near the rooftop, in accordance with the N.E.C., C.E.C. or local codes.

2. It is important that proper electrical power is available at the unit. Voltage should not ary more than 10% from that stamped on the unit nameplate. On three phase units,

v phases must be balanced within 3%.

3. For branch circuit wiring (main power supply to unit disconnect), the minimum wire size

for the length of run can be determined from Table 4 using the circuit ampacity found on the unit rating plate. Use the smallest wire size allowable in Table 4 from the unit dis-

onnect to unit. The disconnect must be in sight and readily accessible of the unit.

c

NOTES:

1. Wire size based on 60°C rated wire insulation and 30°C Ambient Temp. (86°F).

2. For more than 3 conductors in a raceway or cable, see the N.E.C. for derating the

ampacity of each conductor.

When installed, the unit must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70, if an external electrical source is utilized.

IMPORTANT: THIS UNIT IS APPROVED FOR USE WITH COPPER CONDUCTORS

CONNECTED TO UNIT CONTACTOR.

ONLY

WARRANTY MAY BE JEOPARDIZED IF ALUMINUM WIRE IS CONNECTED TO UNIT CONTACTOR.

Special instructions apply for power wiring with aluminum conductors: Warranty is void if connections are not made per instructions.

Attach a length (6” or more) of recommended size copper wire to the unit contactor terminals L1 and L3 for single phase, L1, L2 and L3 for three phase.

Select the equivalent aluminum wire size from the tabulation below:

Splice copper wire pigtails to aluminum wire with U.L. recognized connectors for copperaluminum splices. Please exercise the following instructions very carefully to obtain a positive and lasting connection:

1. Strip insulation from aluminum conductor.

2. Coat the stripped end of the aluminum wire with the recommended inhibitor, and

wire brush the aluminum surface through inhibitor. INHIBITORS: Brundy-Pentex “A”; Alcoa-No. 2EJC; T & B-KPOR Shield.

3. Clean and recoat aluminum conductor with inhibitor.

4. Make the splice using the above listed wire nuts or split bolt connectors.

5. Coat the entire connection with inhibitor and wrap with electrical insulating tape.

23

B. HOOK-UP

To wire unit, refer to the following hook-up diagram (see Figure 21). Refer to Figure 1 for location of wiring entrances. Wiring to be done in the field between the unit and devices not attached to the unit, or

between separate devices which are field installed and located, shall conform with the temperature limitation for Type T wire [63°F rise (35°C)] when installed in accordance with the manufacturer’s instructions.

FIGURE 21

WIRE HOOK-UP DIAGRAM

FOR INTERNAL WIRING SEE WIRING LABEL ATTACHED TO UNIT

HASSIS GROUND

C

T1

CONTACTOR

2

T

3

T

LOW VOLTAGE

WIRE LEADS

L1

*

2

L

3

L

GRWCY2 L

Y

DD

O

*L2 connection 3Phase only

HIGH VOLTAGE

DISCONNECT

SWITCH

YGRWC Y2 L

THERMOSTAT

Y - COOLING (LOW STAGE IN 2 STAGE SYSTEMS) G - FAN ONLY

- 24V

R W - HEATING C - COMMON

2 - HIGH STAGE COOLING (TWO STAGE ONLY)

Y L - ALERT CODES (OPTIONAL WITH COMFORT ALERT

L - AND COMPATIBLE THERMOSTAT)

ODD - ON-DEMAND DEHUMIDIFICATION

DD

O

C. INTERNAL WIRING

IMPORTANT: Some single phase units are equipped with a single pole contactor. Caution must be exercised when servicing as only one leg of the power supply is broken with the contactor.

A diagram of the internal wiring of this unit is located under the electrical box cover and in this manual. If any of the original wire as supplied with the appliance must be replaced, the wire gauge and insulation must be same as original wiring.

Transformer is factory wired for 230 volts on 208/230 volt models and must be changed for 208 volt applications. See unit wiring diagram for 208 volt wiring.

D. THERMOSTAT

The room thermostat must be compatible with the spark ignition control on the unit. Generally, all thermostats that are not of the “current robbing” type are compatible with the integrated furnace control. Two stage units (5 ton) require use of a thermostat capable of 2 stages of cooling. (See Section IV.) See chart below for recommendations. The low voltage wiring should be sized as shown in Table 6.

Install the room thermostat in accordance with the instruction sheet packed in the box with the thermostat. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes or ducts, lighting fixtures, radiation from fireplace, sun rays, lamps, televisions, radios or air streams from registers. Refer to instructions packed with the thermostat for “heater” selection or adjustment.

24

IX. FURNACE SECTION CONTROLS AND

FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS

SOLID COPPER WIRE - AWG.

3.0 16 14 12 10 10 10

2.5 16 14 12 12 12 10

2.0 18 16 14 12 12 10

50 100 150 200 250 300

Length of Run – Feet (1)

Thermostat Load - Amps

TABLE 6

(1) The total wire length is the distance from the furnace to the thermostat and back to the furnace.

NOTE: DO NOT USE CONTROL WIRING SMALLER THAN NO. 18 AWG.

A. NORMAL FURNACE OPERATING SEQUENCE

This unit is equipped with an integrated direct spark ignition control.

1. The thermostat calls for heat.

2. The control board will run a self check to verify that the limit control and manual reset

3. The air proving negative pressure switch closes.

4. 15 seconds after the pressure switch closes, the gas valve opens and the spark is

5. Burners ignite and flame sensor proves all burners have lit.

6. The circulating air blower is energized after 30 seconds.

7. The control board enters a normal operation loop in which all safety controls are moni-

8. Thermostat is satisfied and opens.

9. The gas valve is de-energized and closes, shutting down the burner flame.

10. The control board will de-energize the inducer after a five second post purge.

11. The circulating air blower is de-energized after 90 seconds.

• The integrated control board has a three ignition system.

• After a total of three trials for ignition without sensing main burner flame, the system goes into a 100% lockout mode.

• After one hour, the ignition control repeats the prepurge and ignition cycles for 3 tries and then goes into 100% lockout mode again.

• It continues this sequence of cycles and lockout each hour until ignition is successful or power is interrupted.

• During the lockout mode, neither the spark ignition control or gas valve will be energized until the system is reset by turning the thermostat to the “OFF” position or interrupting the electrical power to the unit for 3 seconds or longer.

• The induced draft blower and main burner will shut off when the thermostat is satisfied.

• The circulating air blower will start and run on the heating speed if the thermostat fan switch is in the “ON” position.

The integrated furnace control is equipped with diagnostic LED. The LED is lit continuously when there is power to the control, with or without a call for heat. If the LED is not lit, there is either no power to the control or there is an internal component failure within the control, and the control should be replaced.

TABLE 6

IGNITION SYSTEM

overtemperature control are closed and that the pressure switch is open. If so, the induced draft blower (inducer) begins a prepurge cycle.

initiated for a 7 second trial for ignition.

tored continuously.

25

If the control detects the following failures, the LED will flash on for approximately 1/4 second, then off for 3/4 second for designated failure detections.

1 Flash: Failed to detect flame within the three tries for ignition. 2 Flash: Pressure switch or induced draft blower problem detected. 3 Flash: High limit or auxiliary limit open. 4 Flash: Flame sensed and gas valve not energized or flame sensed with no “W” signal. 5 Flash: Overtemperature switch open.

B. OPERATING INSTRUCTIONS

This appliance is equipped with a direct spark intermittent ignition device. This device lights the main burners each time the room thermostat (closes) calls for heat. See operating instructions on the back of the furnace/controls access panel.

WARNING

!

DO NOT ATTEMPT TO MANUALLY LIGHT THIS FURNACE WITH A MATCH OR ANY OPEN FLAME. ATTEMPTING TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

TO START THE FURNACE

1. STOP! Read the safety information on the Operating Instructions Label located on this appliance.

WARNING

!

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

2. Set the thermostat to its lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do NOT

5. Remove control door/access panel.

6. Move switch to the “OFF” position.

7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP!

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

• instructions.

• If you cannot reach your gas supplier, call the fire department. If you don’t smell gas, go to the next step.

8. Move the switch from “OFF” position to “ON” position.

9. Replace the control door.

10. Turn on all electric power to the appliance.

11. Set the thermostat to the desired setting.

12. If the appliance will not operate, follow the instructions below on how to shut down the furnace.

try to light the burner by hand.

26

WARNING

!

THE SPARK IGNITOR AND IGNITION LEAD FROM THE IGNITION CONTROL ARE HIGH VOLTAGE. KEEP HANDS OR TOOLS AWAY TO PREVENT ELEC-

RICAL SHOCK. SHUT OFF ELECTRICAL POWER BEFORE SERVICING ANY

T OF THE CONTROLS. FAILURE TO ADHERE TO THIS WARNING CAN RESULT IN PERSONAL INJURY OR DEATH.

The initial start-up on a new installation may require the control system to be energized for some time until any air has bled through the system and fuel gas is available at the burners.

TO SHUT DOWN FURNACE

1. Set the thermostat to the lowest setting.

2. Turn off all electric power to the appliance if service is to be performed. . Remove control door.

3

4. Move switch to the “OFF” position.

5. Replace control door.

WARNING

!

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH!

C. BURNERS

Burners for these units have been designed so that field adjustment is not required. Burners are tray-mounted and accessible for easy cleaning when required.

D. MANUAL RESET OVERTEMPERATURE CONTROL

A manual reset overtemperature control is located on the burner shield. This device senses blockage in the heat exchanger or insufficient combustion air. This shuts off the main burners if excessive temperatures occur in the burner compartment.

Operation of this control indicates an abnormal condition. Therefore, the unit should be examined by a qualified installer, service agency, or the gas supplier before being placed back into operation.

WARNING

!

DO NOT JUMPER THIS DEVICE! DO NOT reset the overtemperature control without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Failure to do so can result in carbon monoxide poisoning or death. Replace this control only with the identical replacement part.

E. PRESSURE SWITCH

This furnace has a pressure switch for sensing a blocked exhaust or a failed induced draft blower. It is normally open and closes when the induced draft blower starts, indicating air flow through the combustion chamber.

F. LIMIT CONTROL

The supply air high temperature limit cut-off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature. WARNING: DO NOT JUMPER THIS DEVICE! Replace

this control only with the identical replacement part.

X. SYSTEM OPERATING INFORMATION

A. ADVISE THE CUSTOMER

1. Keep the air filters clean. The heating system operates better, more efficiently and

more economically.

2. Arrange the furniture and drapes so that the supply air registers and the return air

grilles are unobstructed.

3. Close doors and windows. This reduces the heating load on the system.

27

4. Avoid excessive use of exhaust fans.

5. Do not permit the heat generated by television, lamps or radios to influence the thermostat operation.

. Except for the mounting platform, keep all combustible articles three feet from the unit

6

nd exhaust system.

a

7. IMPORTANT: Replace all blower doors and compartment cover after servicing the

unit. Do not operate the unit without all panels and doors securely in place.

8. Do not allow snow or other debris to accumulate in the vicinity of the appliance.

B. FURNACE SECTION MAINTENANCE

The unit’s furnace should operate for many years without excessive scale build-up in flue passageways; however, it is recommended that a qualified installer, service agency, or the gas supplier annually inspect the flue passageways, the exhaust system and the burners for continued safe operation, paying particular attention to deterioration from corrosion or other sources.

If during inspection the flue passageways and exhaust system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service

agency, or gas supplier):

1. Turn off the electrical power to the unit and set the thermostat to the lowest temperature.

2. Shut off the gas supply to the unit either at the meter or at manual valve in the supply piping.

WARNING

!

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

3. Remove the furnace controls access panel and the control box cover.

4. Disconnect the gas supply piping from the gas valve.

5. Disconnect the wiring to the induced draft blower motor, gas valve, flame sensor, and flame roll-out control, and ignitor cable. Mark all wires disconnected for proper reconnection.

6. Remove the screws (4) connecting the burner tray to the heat exchanger mounting panel.

7. Remove the burner tray and the manifold assembly from the unit.

8. Remove the screws (4) connecting the induced draft blower to the collector box and screws (16) connecting the collector box to the heat exchanger mounting panel. Remove the induced draft blower and the collector box from the unit.

9. Remove the turbulators from inside the heat exchangers by inserting the blade of a screwdriver under the locking tabs. Pop the tabs out of the expanded grooves of the heat exchanger. Slide the turbulators out of the heat exchangers.

10. Direct a water hose into the outlet of the heat exchanger top. Flush the inside of each heat exchanger tube with water. Blow out each tube with air to remove excessive moisture.

11. Reassemble (steps 1 through 10 in reverse order). Be careful not to strip out the

screw holes used to mount the collector box and inducer blower. Replace inducer blower gasket and collector box gasket with factory replacements if damaged.

WARNING

!

HOLES IN THE EXHAUST TRANSITION OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME. THE EXHAUST TRANSITION OR HEAT EXCHANGER MUST BE REPLACED IF THEY HAVE HOLES OR CRACKS IN THEM. FAILURE TO DO SO CAN CAUSE CARBON MONOXIDE POISONING RESULTING IN PERSONAL NJURY OR DEATH.

28

The manufacturer recommends that a qualified installer, service agency or the gas supplier visually inspect the burner flames for the desired flame appearance at the beginning of the heating season and approximately midway in heating season.

The manufacturer also recommends that a qualified installer, service agency or the gas supplier clean the flame sensor with steel wool at the beginning of the heating season.

WARNING

!

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL

HOCK OR SEVERE PERSONAL INJURY OR DEATH.

S

C. LUBRICATION

IMPORTANT: DO NOT attempt to lubricate the bearings on the blower motor or the induced draft blower motor. Addition of lubricants can reduce the motor life and void the warranty.

The blower motor and induced draft blower motor are prelubricated by the manufacturer and do not require further attention.

A qualified installer, service agency or the gas supplier must periodically clean the motors to prevent the possibility of overheating due to an accumulation of dust and dirt on the windings or on the motor exterior. And, as suggested elsewhere in these instructions, the air filters should be kept clean because dirty filters can restrict air flow and the motor depends upon sufficient air flowing across and through it to prevent overheating.

D. COOLING SECTION MAINTENANCE

WARNING

!

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

It is recommended that at the beginning of each cooling season a qualified installer or service agency inspect and clean the cooling section of this unit. The following areas should be addressed: evaporator coil, condenser coil, condenser fan motor and venturi area.

To inspect the evaporator coil:

1. Remove the filter access panel and the blower/evaporator coil access panel.

WARNING

!

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE UNIT. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.

2. Unplug the wires from the circulating air blower and the limit control. Remove the two screws and slide the blower out of the unit sideways.

3. Shine a flashlight on the evaporator coil (both sides) and inspect for accumulation of lint, insulation, etc.

4. If coil requires cleaning, follow the steps shown below.

Cleaning Evaporator Coil

1. Remove screws from condenser fan grille assembly and lay grille over on the unit top panel.

2. Remove the controls access panel and the control box cover.

3. Disconnect the outdoor fan motor wiring from the compressor contactor and capacitor. Remove the strain relief in the bulkhead and pull the fan motor wires through. Set grille assembly to the side.

4. Remove the screws that secure the unit top to the unit. Remove the top and set the unit top to the side.

5. The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacuum it with a soft brush attachment. Be careful not to bend the coil fins.

6. If the coil is coated with oil or grease, clean it with a mild detergent-and-water solution. Rinse the coil thoroughly with water. IMPORTANT: Do not pressure. Excessive water pressure can bend the fins and tubing of the coil and lead to inadequate unit performance. Be careful not to splash water excessively into unit.

7. Go to next section for cleaning the condenser coil.

Cleaning Condenser Coil, Drain Pan, Condensate Drain, Condenser Fan, Circulation Air Blower and Venturi

1. Remove the screws from the condenser coil protective grille and remove the grille from the unit. Ensure the filter access panel is still removed to access all of the screws securing the grille.

2. The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacuum it with a soft brush attachment. Be careful not to bend the coil fins.

use excessive water

29

3. If the coil is coated with oil or grease, clean it with a mild detergent-and-water solution. Rinse the coil thoroughly with water. IMPORTANT: Do not use excessive water pressure. Excessive water pressure can bend the fins and tubing of the coil and lead to inadequate unit performance. Be careful not to splash water excessively into unit.

4. Inspect the drain pan and condensate drain at the same time the condenser coil is checked. Clean the drain pan by flushing with water and removing any matters of obstructions which may be present.

5. Flush the drain tube with water. If the drain tube is blocked, it can usually be cleared wth high pressure water.

6. Inspect the circulating air blower wheel and motor for accumulation of lint, dirt or other obstruction and clean if necessary. Inspect the blower motor mounts and the blower housing for loose mounts or other damage. Repair or replace if necessary.

Re-assembly

1. Place the condenser coil protective grille back on unit and replace all screws.

2. Place top panel back on unit and replace all screws.

3. Set condenser fan grille assembly on top of the unit with the fan on top and the motor wires on the venturi side. Run the fan motor wires through the bulkhead and pull wires through the hole on the bottom of the control box on the left side and into the control box. Reconnect fan motor wires per the wiring diagram attached to the back of the control box cover.

4. Replace wire strain relief in bulkhead after the slack is pulled out of the wires on the fan side. This will assure wires will not be damaged by the fan during unit operation.

5. Turn the condenser fan grille assembly over and into the recess in the unit top. Secure the grille to the unit with the four screws removed earlier.

6. Replace the circulating air blower, making sure that all wires are properly reconnected per the unit wiring diagram.

7. Replace the filter and blower/evaporator coil access panels.

8. Replace the control box cover and controls access panel.

9. Restore electrical power to the unit and check for proper operation, especially the condenser fan motor.

E. REPLACEMENT PARTS

Contact your local distributor for a complete parts list.

F. CHARGING

Refer to the appropriate charge chart included in this manual.

G. TGRG**C/TGRG**D/TGRG**E BLOWER MOTOR SPEED ADJUSTMENTS

WARNING

!

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING TO CHANGE BLOWER SPEEDS. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

Note: These instructions to be used in conjunction with airflow data tables.

After determining necessary CFM and speed tap, follow the steps below to change speeds.

Units with PSC Blower Motors:

1. Remove the furnace/control access panel.

2. Remove the control box cover. See Figure 22 for location of the furnace control board.

3. Reference Figure 23 for the proper location of the wires on the speed tap block and on the furnace control board to obtain the speed tap you have chosen.

Note: 460V units have dedicated heating and cooling speeds and should not be adjusted.

4. After adjusting the wires accordingly, attach the control box cover, furnace control access panel and the blower access panel to the unit.

30

Units with X-13 Motors

1. Remove blower access panel.

2. Locate wire terminals on the motor. Numbered terminals are 24V blower taps (See airflow tables for corresponding speed). The C terminal is 24V common. L, N, and G terminals are high voltage and must remain unchanged.

FIGURE 21

I

NTEGRATED FURNACE CONTROL BOARD

FIGURE 22

NTEGRATED FURNACE CONTROL BOARD

I

FIGURE 23

208/230 Volt PSC Motor

208/230 Volt X-13 Motor

2, 2.5, 3, 3.5, 4 TON MODELS

L

B

COOL

R

HEAT

COOLING SPEED MAY BE ADJUSTED TO LOW COOL BY MOVING BLUE WIRE TO TAP 2. HEAT SPEED IS DEDICATED AND SHOULD NOT BE ADJUSTED.

5 TON MODELS

Y/BL

2ND STAGE COOL

BL

1ST STAGE COOL

R

HEAT

SECOND STAGE COOLING SPEED MAY BE ADJUSTED TO LOW COOL BY MOVING YELLOW WITH BLUE STRIPE WIRE TO TAP 3. FIRST STAGE COOLING SPEED IS DEDICATED AND SHOULD NOT BE ADJUSTED. HEAT SPEED IS DEDICATED AND SHOULD NOT BE ADJUSTED

NOTE: 460 Volt motors have dedicated speeds and are not adjustable.

31

FIGURE 24

ACTORY SET BLOWER SPEEDS

F

MODEL

2.0 TON W/40K HEAT HIGH LOW HIGH (Tap 3) DEDICATED (Tap 1)

2.0 TON W/60K HEAT HIGH HEAT HIGH (Tap 3) DEDICATED (Tap 1)

2.0 TON W/80K HEAT HIGH HEAT HIGH (Tap 3) DEDICATED (Tap 1)

2.5 TON ALL HEAT INPUTS LOW LOW HIGH (Tap 3) DEDICATED (Tap 1)

3.0 TON ALL HEAT INPUTS MED LOW HIGH (Tap 3) DEDICATED (Tap 1)

3.5 TON ALL HEAT INPUTS HIGH LOW HIGH (Tap 3) DEDICATED (Tap 1)

4.0 TON ALL HEAT INPUTS HIGH LOW HIGH (Tap 3) DEDICATED (Tap 1)

*460 volt units: Do not adjust from factory speed.

PSC MOTOR

COOL HEAT COOL HEAT

1st Stage - DEDICATED (Tap 2)

2nd Stage - HIGH (Tap 4)

X-13 MOTOR

DEDICATED (Tap 1)5.0 TON ALL HEAT INPUTS N/A N/A

3. Cooling speeds can be adjusted as noted in Figure 23 by moving appropriate wire between taps at the blower (Do not connect wires to unspecified speed taps).

Note: Heat speed is dedicated and should not be changed. The first stage cooling speed on 5-ton models is dedicated and should not be changed.

4. Replace blower access panel.

32

XI. GENERAL DATA - TGRG**C/TGRG**E MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

odel TGR- Series G24C-1K-40 G24C-1K-60 G24C-1K-80 G30C-1K-60

M

ooling Performance

C

ross Cooling Capacity Btu [kW] 24,400 [7.15] 24,400 [7.15] 24,400 [7.15] 29,800 [8.73]

G EER, SEER Nominal CFM/ARI Rated CFM [L/s] 787/800 [371/378] 787/800 [371/378] 787/800 [371/378] 953/1000 [450/472] ARI Net Cooling Capacity Btu [kW] 23,600 [6.91] 23,600 [6.91] 23,600 [6.91] 28,600 [8.38]

et Sensible Capacity Btu [kW] 17,340 [5.08] 17,340 [5.08] 17,340 [5.08] 20,810 [6.1]

N

et Latent Capacity Btu [kW] 6,260 [1.83] 6,260 [1.83] 6,260 [1.83] 7,790 [2.28]

N

et System Power kW 2.12 2.12 2.12 2.58

N

Heating Performance (Gas)

eating Input Btu [kW] 40,000 [11.72] 60,000 [17.58] 80,000 [23.44] 60,000 [17.58]

H Heating Output Btu [kW] 31,000 [9.08] 47,000 [13.77] 62,000 [18.17] 47,000 [13.77] Temperature Rise Range °F [°C] 30-60 [16.7/33.3] 40-70 [22.2/38.9] 55-85 [30.6/47.2] 30-60 [16.7/33.3] AFUE % 80 80 80 80

teady State Efficiency (%) 81 81 81 81

S

o. Burners 2343

N

o. Stages 1111

N Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

utdoor Sound Rating (dB)

O

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98]

ows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7] 1 / 18 [7] 1 / 18 [7]

R

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [L/s] 2500 [1180] 2500 [1180] 2500 [1180] 2500 [1180] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/9x7 [229x178] 1/9x7 [229x178] 1/9x7 [229x178] 1/10x9 [254x229] Drive Type/No. Speeds Direct/2 Direct/2 Direct/2 Direct/3 No. Motors 111 1 Motor HP 1/4 1/4 1/4 1/2 Motor RPM 1075 1075 1075 1075 Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No (NO.) Size Recommended in. [mm x mm x mm] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 77.8 [2206] 77.8 [2206] 77.8 [2206] 76.8 [2177] Weights

Net Weight lbs. [kg] 381 [173] 385 [175] 390 [177] 404 [183] Ship Weight lbs. [kg] 421 [191] 425 [193] 430 [195] 444 [201]

1

2

4

5

11.1/13 11.1/13 11.1/13 11.1/13

6 76 76 76

7

ontinued ->

C

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

33

GENERAL DATA - TGRG**C/TGRG**E MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

odel TGR- Series G30C-1K-80 G30C-1K-100 G36C-1K-80 G36C-1K-100

M

ooling Performance

C

ross Cooling Capacity Btu [kW] 29,800 [8.73] 29,800 [8.73] 37,000 [10.84] 37,000 [10.84]

G EER, SEER Nominal CFM/ARI Rated CFM [L/s] 953/1000 [450/472] 953/1000 [450/472] 1187/1200 [560/566] 1187/1200 [560/566] ARI Net Cooling Capacity Btu [kW] 28,600 [8.38] 28,600 [8.38] 35,600 [10.43] 35,600 [10.43]

et Sensible Capacity Btu [kW] 20,810 [6.1] 20,810 [6.1] 26,390 [7.73] 26,390 [7.73]

N

et Latent Capacity Btu [kW] 7,790 [2.28] 7,790 [2.28] 9,210 [2.7] 9,210 [2.7]

N

et System Power kW 2.58 2.58 3.15 3.15

N

Heating Performance (Gas)

eating Input Btu [kW] 80,000 [23.44] 100,000 [29.3] 80,000 [23.44] 100,000 [29.3]

H Heating Output Btu [kW] 62,000 [18.17] 77,000 [22.56] 62,000 [18.17] 77,000 [22.56] Temperature Rise Range °F [°C] 40-70 [22.2/38.9] 45-85 [25/47.2] 40-70 [22.2/38.9] 45-85 [25/47.2] AFUE % 80 80 80 80

teady State Efficiency (%) 81 81 81 81

S

o. Burners 4545

N

o. Stages 1111

N Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

utdoor Sound Rating (dB)

O

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 14.8 [1.37] 14.8 [1.37]

ows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7] 1 / 22 [9] 1 / 22 [9]

R

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [L/s] 2500 [1180] 2500 [1180] 2700 [1274] 2700 [1274] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 Direct/3 No. Motors 111 1 Motor HP 1/2 1/2 1/2 1/2 Motor RPM 1075 1075 1075 1075 Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No (NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 76.8 [2177] 76.8 [2177] 92.8 [2631] 92.8 [2631] Weights

Net Weight lbs. [kg] 409 [186] 414 [188] 422 [191] 426 [193] Ship Weight lbs. [kg] 449 [204] 454 [206] 462 [210] 466 [211]

1

2

4

5

11.1/13 11.1/13 11.1/13 11.1/13

6 76 76 76

7

ontinued ->

C

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

34

GENERAL DATA - TGRG**C/TGRG**E MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

odel TGR- Series G42C-1K-100 G48C-1K-100 G60E-1K-100

M

ooling Performance

C

ross Cooling Capacity Btu [kW] 44,000 [12.89] 50,000 [14.65] 59,500 [17.43]

G EER, SEER Nominal CFM/ARI Rated CFM [L/s] 1400/1400 [661/661] 1600/1600 [755/755] 1900/1850 [897/873] ARI Net Cooling Capacity Btu [kW] 42,000 [12.31] 48,000 [14.06] 57,500 [16.85]

et Sensible Capacity Btu [kW] 30,510 [8.94] 33,990 [9.96] 40,460 [11.85]

N

et Latent Capacity Btu [kW] 11,490 [3.37] 14.010 [4.1] 17,040 [4.99]

N

et System Power kW 3.73 4.28 5.48

N

Heating Performance (Gas)

eating Input Btu [kW] 100,000 [29.3] 100,000 [29.3] 100,000 [29.3]

H Heating Output Btu [kW] 77,000 [22.56] 77,000 [22.56] 77,000 [22.56] Temperature Rise Range °F [°C] 45-85 [25/47.2] 45-85 [25/47.2] 45-85 [25/47.2] AFUE % 80 80 80

teady State Efficiency (%) 81 81 81

S

o. Burners 555

N

o. Stages 111

N Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll

utdoor Sound Rating (dB)

O

Outdoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 16.65 [1.55] 16.23 [1.51] 16.23 [1.51]

ows / FPI [FPcm] 1 / 22 [9] 2 / 22 [9] 2 / 22 [9]

R

Indoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 7.39 [0.69] 7.39 [0.69] 7.39 [0.69] Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 CFM [L/s] 3500 [1652] 3300 [1557] 3300 [1557] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/12x9 [305x229] Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 No. Motors 111 Motor HP 1/2 3/4 1 Motor RPM 1075 1075 1075 Motor Frame Size 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied

Furnished No No No (NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x30 [25x610x762]

Refrigerant Charge Oz. [g] 112 [3175] 161.2 [4570] 172.8 [4899] Weights

Net Weight lbs. [kg] 437 [198] 471 [214] 532 [241] Ship Weight lbs. [kg] 477 [216] 511 [262] 577 [262]

1

2

4

5

11.2/13 11.2/13 10.5/13

6 78 78

7

ontinued ->

C

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

35

GENERAL DATA - TGRG**D MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

odel TGR- Series G24D-1K-40 G24D-1K-60 G24D-1K-80 G30D-1K-60

M

ooling Performance

C

ross Cooling Capacity Btu [kW] 24,400 [7.15] 24,400 [7.15] 24,400 [7.15] 29,600 [8.67]

G EER, SEER Nominal CFM/ARI Rated CFM [L/s] 800/800 [378/378] 800/800 [378/378] 800/800 [378/378] 967/1000 [456/472] ARI Net Cooling Capacity Btu [kW] 24,000 [7.03] 24,000 [7.03] 24,000 [7.03] 29,200 [8.56]

et Sensible Capacity Btu [kW] 17,790 [5.21] 17,790 [5.21] 17,790 [5.21] 21,700 [6.36]

N

et Latent Capacity Btu [kW] 6,210 [1.82] 6,210 [1.82] 6,210 [1.82] 7,500 [2.2]

N

et System Power kW 2.01 2.01 2.01 2.43

N

Heating Performance (Gas)

eating Input Btu [kW] 40,000 [11.72] 60,000 [17.58] 80,000 [23.44] 60,000 [17.58]

H Heating Output Btu [kW] 31,000 [9.08] 47,000 [13.77] 62,000 [18.17] 47,000 [13.77] Temperature Rise Range °F [°C] 30-60 [16.7/33.3] 40-70 [22.2/38.9] 55-85 [30.6/47.2] 30-60 [16.7/33.3] AFUE % 80 80 80 80

teady State Efficiency (%) 81 81 81 81

S

o. Burners 2343

N

o. Stages 1111

N Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

utdoor Sound Rating (dB)

O

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98]

ows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7 ] 1 / 18 [7] 1 / 18 [7]

R

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [L/s] 2500 [1180] 2500 [1180] 2500 [1180] 2500 [1180] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/9x7 [229x178] 1/9x7 [229x178] 1/9x7 [229x178] 1/10x9 [254x229] Drive Type/No. Speeds Direct/2 Direct/2 Direct/2 Direct/3 No. Motors 111 1 Motor HP 1/3 1/3 1/3 1/2 Motor RPM 1075 1075 1075 1075 Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No (NO.) Size Recommended in. [mm x mm x mm] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 77.8 [2206] 77.8 [2206] 77.8 [2206] 76.8 [2177] Weights

Net Weight lbs. [kg] 381 [173] 385 [175] 390 [177] 404 [183] Ship Weight lbs. [kg] 421 [191] 425 [193] 430 [195] 444 [201]

1

2

4

5

12/14 12/14 12/14 12/14

6 76 76 76

7

ontinued ->

C

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

36

GENERAL DATA - TGRG**D MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

odel TGR- Series G30D-1K-80 G30D-1K-100 G36D-1K-80 G36D-1K-100

M

ooling Performance

C

ross Cooling Capacity Btu [kW] 29,600 [8.67] 29,600 [8.67] 36,800 [10.78] 36,800 [10.78]

G EER, SEER Nominal CFM/ARI Rated CFM [L/s] 967/1000 [456/472] 967/1000 [456/472] 1200/1200 [566/566] 1200/1200 [566/566] ARI Net Cooling Capacity Btu [kW] 29,200 [8.56] 29,200 [8.56] 36,000 [10.55] 36,000 [10.55]

et Sensible Capacity Btu [kW] 21,700 [6.36] 21,700 [6.36] 26,420 [7.74] 26,420 [7.74]

N

et Latent Capacity Btu [kW] 7,500 [2.2] 7,500 [2.2] 9,580 [2.81] 9,580 [2.81]

N

et System Power kW 2.43 2.43 33

N

Heating Performance (Gas)

eating Input Btu [kW] 80,000 [23.44] 80,000 [23.44] 80,000 [23.44] 100,000 [29.3]

H Heating Output Btu [kW] 62,000 [18.17] 77,000 [22.56] 62,000 [18.17] 77,000 [22.56] Temperature Rise Range °F [°C] 40-70 [22.2/38.9] 45-85 [25/47.2] 40-70 [22.2/38.9] 45-85 [25/47.2] AFUE % 80 80 80 80

teady State Efficiency (%) 81 81 81 81

S

o. Burners 4545

N

o. Stages 1111

N Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

utdoor Sound Rating (dB)

O

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 14.8 [1.37] 14.8 [1.37]

ows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7 ] 1 / 22 [9] 1 / 22 [9]

R

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [L/s] 2500 [1180] 2500 [1180] 2700 [1274] 2700 [1274] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 Direct/3 No. Motors 111 1 Motor HP 1/2 1/2 1/2 1/2 Motor RPM 1075 1075 1075 1075 Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No (NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 76.8 [2177] 76.8 [2177] 92.8 [2631] 92.8 [2631] Weights

Net Weight lbs. [kg] 409 [186] 414 [188] 422 [191] 426 [193] Ship Weight lbs. [kg] 449 [204] 454 [206] 462 [210] 466 [211]

1

2

4

5

12/14 12/14 12/14 12/14

6 76 76 76

7

ontinued ->

C

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

37

GENERAL DATA - TGRG**D MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

odel TGR- Series G42D-1K-100 G48D-1K-100 G48D-1K-100

M

ooling Performance

C

ross Cooling Capacity Btu [kW] 44,000 [12.89] 50,500 [14.8] 59,500 [17.43]

G EER, SEER Nominal CFM/ARI Rated CFM [L/s] 1400/1400 [661/661] 1600/1600 [755/755] 2000/1850 [944/873] ARI Net Cooling Capacity Btu [kW] 43,000 [12.6] 49,000 [14.36] 57,500 [16.85]

et Sensible Capacity Btu [kW] 31,270 [9.16] 34,990 [10.25] 40,460 [11.85]

N

et Latent Capacity Btu [kW] 11,730 [3.44] 14,010 [4.1] 17,040 [4.99]

N

et System Power kW 3.58 4.08 5.32

N

Heating Performance (Gas)

eating Input Btu [kW] 100,000 [29.3] 100,000 [29.3] 100,000 [29.3]

H Heating Output Btu [kW] 77,000 [22.56] 77,000 [22.56] 77,000 [22.56] Temperature Rise Range °F [°C] 45-85 [25/47.2] 45-85 [25/47.2] 45-85 [25/47.2] AFUE % 80 80 80

teady State Efficiency (%) 81 81 81

S

o. Burners 555

N

o. Stages 111

N Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll

utdoor Sound Rating (dB)

O

Outdoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 16.65 [1.55] 16.23 [1.51] 16.23 [1.51]

ows / FPI [FPcm] 1 / 22 [9] 2 / 22 [9] 2 / 22 [9]

R

Indoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 7.39 [0.69] 7.39 [0.69] 7.39 [0.69] Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 CFM [L/s] 3500 [1652] 3300 [1557] 3300 [1557] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 No. Motors 111 Motor HP 1/2 3/4 1 Motor RPM 1075 1075 1075 Motor Frame Size 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied

Furnished No No No (NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x30 [25x610x762]

Refrigerant Charge Oz. [g] 112 [3175] 161.2 [4570] 172.8 [4899] Weights

Net Weight lbs. [kg] 437 [198] 471 [214] 532 [241] Ship Weight lbs. [kg] 477 [216] 511 [232] 577 [262]

1

2

4

5

12/14 12/14 10.8/14

6 76 76

7

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

38

XII. MISCELLANEOUS

24C-1K-40 G24C-1K-60 G24C-1K-80 G30C-1K-60 G30C-1K-80 G30C-1K-100 G36C-1K-80 G36C-1K-100 G42C-1K-100

G

nit Operating

U

oltage Range

V

Minimum Circuit

inimum Overcurrent

M

rotection Device Size

P

Unit Information

aximum Overcurrent

M

rotection Device Size

P

Compressor Motor

Condenser Motor

Evaporator Fan

Amps (RLA)

Amps (LRA)

A

Amps (FLA)

Amps (LRA)

Ampacity

o.

N

Volts

hase

P

H

PM

R

o.

N

olts

V

Phase

HP

mps (FLA)

mps (LRA)

No.

Volts

Phase

HP

87-253 187-253 187-253 187-253 187-253 187-253 187-253 187-253 187-253

1

19/19 19/19 19/19 22/22 22/22 22/22 25/25 25/25 27/27

0/20 20/20 20/20 25/25 25/25 25/25 25/25 25/25 30/30

2

30/30 30/30 30/30 35/35 35/35 35/35 40/40 40/40 40/40

111 111 1 11

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 11

2 1/6 2 1/6 2 1/6 2 2/3 2 2/3 2 2/3 3 1/3 3 1/3 3 1/2

450 3450 3450 3450 3450 3450 3450 3450 3450

3

12.8/12.8 12.8/12.8 12.8/12.8 14.1/14.1 14.1/14.1 14.1/14.1 16.7/16.7 16.7/16.7 17.9/17.9

58.3/58.3 58.3/58.3 58.3/58.3 73/73 73/37 73/73 79/79 79/79 112/112

1

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 11

/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3

1

.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 2

1

.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 3.9

2

111 111 1 11

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 11

1/4 1/4 1/4 1/2 1/2 1/2 1/2 1/2 1/2

1.3 1.3 1.3 2.4 2.4 2.4 2.4 2.4 2.4

2.3 2.3 2.3 5.1 5.1 5.1 5.1 5.1 5.1

ELECTRICAL DATA – TGRG**C/TGRG**E SERIES

11 111 1 11

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

39

ELECTRICAL DATA – TGRG**C/TGRG**E SERIES

48C-1K-100 G60E-1K-100

G

nit Operating

U

oltage Range

V

Minimum Circuit

Ampacity

inimum Overcurrent

M

rotection Device Size

P

Unit Information

Maximum Overcurrent

Protection Device Size

P

Compressor MotorCondenser MotorEvaporator Fan

Amps (RLA)

Amps (LRA)

P

Amps (FLA)

Amps (LRA)

Phase

Amps (FLA)

Amps (LRA)

o.

N

Volts

hase

P

H

PM

R

o.

N

olts

V

hase

P

H

No.

Volts

HP

87-253 187-253

1

34/34 43/43

5/35 45/45

3

50/50 60/60

11

208/230 208/230

11

4

450 3450

3

21.8/21.8 26.4/26.4

17/117 134/134

1

08/230 208/230

2

11

1/3 1/3

22

3.9 3.9

11

208/230 208/230

11

3/4 1

4.4 7.6

9.5 0

5

1

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

40

nit Operating

U

oltage Range

V

Minimum Circuit

Ampacity

inimum Overcurrent

M

rotection Device Size

P

Unit Information

Maximum Overcurrent Protection Device Size

P

Compressor Motor

Condenser Motor

Evaporator Fan

Amps (RLA)

Amps (LRA)

P

Amps (FLA)

Amps (LRA)

Phase

Amps (FLA)

Amps (LRA)

o.

N

Volts

hase

P

H

PM

R

o.

N

olts

V

hase

P

H

No.

Volts

HP

ELECTRICAL DATA – TGRG**D SERIES

24D-1K-40 G24D-1K-60 G24D-1K-80 G30D-1K-60 G30D-1K-80 G30D-1K-100 G36D-1K-80 G36D-1K-100

G

87-253 187-253 187-253 187-253 187-253 187-253 187-253 187-253

1

21/21 21/21 21/21 24/24 24/24 24/24 27/27 27/27

5/25 25/25 25/25 25/25 25/25 25/25 30/30 30/30

2

30/30 30/30 30/30 35/35 35/35 35/35 40/40 40/40

111 111 1 1

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 1

1/6 2 1/6 2 1/6 2 2/3 2 2/3 2 2/3 3 1/3 3 1/3

2

450 3450 3450 3450 3450 3450 3450 3450

3

12.8/12.8 12.8/12.8 12.8/12.8 14.1/14.1 14.1/14.1 14.1/14.1 16.7/16.7 16.7/16.7

8.3/58.3 58.3/58.3 58.3/58.3 73/73 73/73 73/73 79/79 79/79

5

1

08/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

2

111 111 1 1

1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

111 111 1 1

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 1

1/3 1/3 1/3 1/2 1/2 1/2 1/2 1/2

2.8 2.8 2.8 4.1 4.1 4.1 4.1 4.1

000 000 0 0

11 111 1 1

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

41

ELECTRICAL DATA – TGRG**D SERIES

G42D-1K-100 G48D-1K-100 G48D-1K-100

Unit Operating Voltage Range

inimum Circuit

M

mpacity

A

Minimum Overcurrent

Protection Device Size

Unit Information

aximum Overcurrent

M

rotection Device Size

P

V

Phase

RPM

mps (RLA)

Compressor Motor

Condenser Motor

Evaporator Fan

A

mps (LRA)

A

V

P

Amps (FLA)

mps (LRA)

A

Volts

Phase

Amps (FLA)

Amps (LRA)

No.

olts

HP

No.

olts

hase

P

H

No.

HP

87-253 187-253 187-253

1

29/29 36/36 42/42

0/30 40/40 45/45

3

5/45 50/50 60/60

4

111

208/230 208/230 208/230

1

1/2 45

3

3450 3450 3450

7.9/17.9 21.8/21.8 25.6/25.6

1

12/112 117/117 118/118

1

111

08/230 208/230 208/230

2

1

/3 1/3 1/3

1

222

3.9 3.9 3.9

111

208/230 208/230 208/230

111

1/2 3/4 1

4.1 6 7.6

000

11

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

42

XIII. AIRFLOW PERFORMANCE DATA

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**C/TGRG**E

DIRECT DRIVE

Side Discharge — Wet Coil

External Static Pressure — Inches W.C. [kPa]

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.20]

RPM 695 785 870 905 940 980 1020

CFM[L/s] 675 [319] 657 [310] 634 [299] 602 [284] 560 [264] 505 [238] 435 [205]

Motor

Speed

# of Speeds

Blower Size/

Motor HP [W] &

Input

Heating

BTU/HR [kW]

Heat

Motor Speed

Cool

From Factory

CFM[L/s] 898 [424] 861 [406] 822 [388] 777 [367] 721 [340] 651 [307] 562 [265]

Low

40,000 [11.72]

Low

High

2 Speed

9 x 7 Blower

( PSC Motor)

1/4 HP [186W]

60,000 [17.58]

High

RPM 940 965 995 1020 1045 1070 1090

Watts 221 214 203 191 171 193 149

RPM 730 775 820 865 905 940 975

Watts 292 278 266 253 239 221 199

CFM[L/s] 1076 [508] 1059 [500] 1032 [490] 996 [470] 950 [448] 896 [423] 832 [393]

All

80,000 [23.45]

RPM 765 810 855 890 920 960 995

Watts 356 349 341 331 320 305 287

CFM[L/s] 1222 [577] 1197 [565] 1179 [556] 1162 [548] 1137 [537] 1097 [518] 1033 [488]

Low

Med

10 x 9 Blower

1/2 HP [373W]

Inputs

40,000 [11.72]

Low Low

Med Low

RPM 895 930 965 985 1005 1025 1045

Watts 423 415 407 397 386 370 351

CFM[L/s] 1514 [715] 1461 [670[ 1415 [668] 1370 [647] 1322 [624] 1266 [597] 1197 [565]

High

3 Speed

(PSC Motor)

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

Low

High

RPM 734 810 886 923 959 988 1016

RPM 997 1019 1040 1058 1076 1088 1100

RPM 1085 1094 1102 1110 1118 1126 1134

Watts 538 514 493 473 454 434 412

Watts 476 468 450 427 403 380 363

CFM[L/s] 1204 [568] 1202 [567] 1191 [562] 1171 [553] 1143 [539] 1107 [522] 1065 [503]

Low

All

High

Watts 625 596 567 539 512 484 455

CFM[L/s] 1674 [790] 1620 [765] 1566 [739] 1511 [713] 1451 [685] 1384 [653] 1305 [616]

CFM[L/s] 1843[870] 1763[832] 1693 [799] 1627 [768] 1560 [736] 1485 [701] 1398 [660]

Med

3 Speed

(PSC Motor)

10 x 9 Blower

3/4 HP [559W]

Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

Low

(See

Note

Below)

RPM 774 794 829 860 892 922 955 1015

Watts 699 663 632 604 576 548 517

CFM[L/s] 1418 [669] 1386 [654] 1352 [638] 1307 [617] 1270 [599] 1221 [576] 1180 [557] 1117 [527]

High

Heat

Dedicated

RPM 944 968 994 1019 1041 1072 1089 1111

Watts 267 273 287 295 308 316 328 343

CFM[L/s] 1858 [877] 1821 [859] 1782 [841] 1752 [827] 1714 [809] 1678 [792] 1640 [774] 1607 [758]

Low

(Tap 1)

1 HP [746W]

12 x 9 Blower

100,000 [29.31]

Heat

High

(See

RPM 1018 1033 1070 1076 1112 1124 1147 1152

Watts 541 555 564 578 586 598 611 617

(Tap 2)

3 Speed

(Tap 1)

Note

Watts 690 701 711 723 735 741 742 728

CFM[L/s] 2017 [952] 1985 [937] 1949 [920] 1909 [901] 1879 [887] 1843 [870] 1792 [846] 1737 [820]

High

(Tap 3)

( X13 Motor)

Below)

Cooling

Nominal

Capacity

Tons [kW]

INDOOR AIRFLOW PERFORMANCE — 208 VOLTS

2.0 [7.03]

2.5 [8.79]

3.0 [10.55]

3.5 [12.31]

4.0 [14.07]

5.0 [17.59]

NOTES:

5 ton cooling speed must be changed to low cool for ARI testing.

CFM [L/s] 600 [283] 800 [378] 1000 [472] 1200 [566] 1440 [661] 1600 [755] 1800 [850] 2000 [944]

DOWN DISCHARGE PRESSURE DROP (ADD TO EXTERNAL STATIC PRESSURE)

Nominal Cooling Capacity Tons [kW] 2.0 [7.03] 2.5 [8.79] – 4.0 [14.07] 5.0 [17.59]

Pressure Drop—Inches W.C. [kPa] .00 .01 [.002] .02 [.005] .03 [.007] .05 [.012] .07 [.017] .08 [.019] .09 [.022]

MINIMUM RECOMMENDED FILTER SIZES

Minimum Filter Size—Inches [mm] 20 x 20 x 1 [508 x 508 x 25] 24 x 24 x 1 [610 x 610 x 25] 24 x 30 x 1 [610 x 762 x 1]

43

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**C/TGRG**E

DIRECT DRIVE

Side Discharge — Wet Coil

External Static Pressure — Inches W.C. [kPa]

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.20]

RPM 825 870 910 950 985 1010 1030

CFM[L/s] 771 [364] 751 [354] 725 [342] 691 [326] 654 [304] 584 [276] 546 [258]

Motor

Speed

# of Speeds

Blower Size/

Motor HP [W] &

Input

Heating

BTU/HR [kW]

Motor Speed

From Factory

Low

9 x 7 Blower

40,000 [11.72]

Heat

High Low

Cool

RPM 990 1015 1035 1055 1070 1085 1100

Watts 253 242 230 217 204 189 181

CFM[L/s] 946 [446] 922 [435] 882 [416] 830 [392] 769 [363] 701 [331] 630 [298]

High

2 Speed

(PSC Motor)

1/4 HP [186W]

60,000 [17.58]

80,000 [23.45]

High

RPM 760 815 870 910 950 975 1000

Watts 315 303 288 273 257 241 226

CFM[L/s] 1206 [569] 1182 [558] 1157 [546] 1128 [532] 1091 [515] 1044 [493] 983 [464]

Low

RPM 865 900 935 970 1000 1020 1035

Watts 419 406 394 381 368 353 334

CFM[L/s] 1411 [666] 1368 [646] 1327 [626] 1285 [606] 1238 [584] 1183 [558] 1116 [527]

Med

3 Speed

10 x 9 Blower

1/2 HP [373W]

All

Inputs

40,000 [11.72]

Med Low

RPM 980 1000 1020 1035 1050 1065 1080

Watts 498 481 464 447 430 411 391

CFM[L/s] 1641 [774] 1577 [744] 1515 [715] 1455 [687] 1393 [657] 1329 [627] 1262 [596]

High

(PSC Motor)

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

Low

High

RPM 859 905 951 981 1011 1034 1057

Watts 589 565 543 523 503 481 456

CFM[L/s] 1412 [666] 1395 [658] 1371 [647] 1339 [632] 1296 [612] 1242 [586] 1176 [555]

Low

RPM 1053 1067 1080 1091 1101 1110 1119

Watts 557 530 506 483 461 437 409

CFM[L/s] 1793[846] 1731[817] 1665 [786] 1594 [752] 1519 [717] 1440 [680] 1356 [640]

Med

10 x 9 Blower

3/4 HP [559W]

All

Inputs

Low

High

(See

RPM 1110 1117 1124 1129 1133 1139 1144

Watts 667 637 606 574 543 512 483

CFM[L/s] 1889[892] 1826[862] 1753[827] 1672 [789] 1586 [749] 1499 [707] 1413 [667]

High

3 Speed

(PSC Motor)

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

Note

Below)

RPM 776 796 830 861 895 927 958 999

Watts 736 715 683 646 608 574 551

CFM[L/s] 1423 [672] 1390 [656] 1357 [640] 1311 [619] 1377 [603] 1233 [582] 1192 [563] 1137 [537]

Heat

Dedicated

RPM 956 973 1010 1023 1057 1085 1110 1146

Watts 272 278 292 300 315 326 337 352

CFM[L/s] 1872 [883] 1847 [872] 1808 [853] 1772 [836] 1743 [823] 1703 [804] 1670 [788] 1639 [774]

Low

(Tap 1)

3 Speed

1 HP [746W]

12 x 9 Blower

100,000 [29.31]

Heat

High

(See

RPM 1035 1046 1079 1086 1114 1141 1171 1163

Watts 562 572 584 598 613 622 636 646

(Tap 2)

(X13 Motor)

(Tap 1)

Note

Watts 721 731 743 754 770 777 770 751

CFM[L/s] 2046 [966] 2010 [949] 1980 [934] 1942 [917] 1904 [899] 1867 [881] 1822 [860] 1758 [839]

High

(Tap 3)

Below)

44

Cooling

Nominal

Capacity

Tons [kW]

INDOOR AIRFLOW PERFORMANCE — 230 VOLTS

2.0 [7.03]

2.5 [8.79]

3.0 [10.55]

3.5 [12.31]

4.0 [14.07]

5.0 [17.59]

NOTES: 5 ton cooling speed must be changed to low cool for ARI testing.

Cool Heat 0.1

[

.02

]

0.2

[

.05

]

0.3

[

.07

]

0.4

[

.10

]

0.5

[

.12

]

0.6

[

.15

]

0.7

[

.17

]

0.8

[

.20

]

CFM [l/s] 821 [387] 799 [377] 775 [366] 742 [350] 706 [333] 681 [321] 641 [303] 611 [288]

RPM 878 903 953 996 1032 1075 1119 1176

Watts 131 134 142 145 147 154 156 161

CFM [l/s] 843 [398] 820 [387] 786 [371] 760 [359] 726 [343] 699 [330] 662 [312] 608 [287]

RPM 896 924 961 1015 1045 1092 1125 1172

Watts 141 144 147 155 157 163 165 164

CFM [l/s] 896 [423] 884 [417] 847 [400] 825 [389] 789 [372] 752 [355] 720 [340] 642 [303]

RPM 935 966 1008 1047 1084 1118 1154 1176

Watts 165 171 175 182 184 186 189 174

CFM [l/s] 1153 [544] 1126 [531] 1087 [513] 1042 [492] 1002 [473] 966 [456] 903 [426] 856 [404]

RPM 866 887 930 966 1010 1038 1082 1121

Watts 207 210 220 226 234 241 246 251

CFM [l/s] 1030 [486] 1010 [477] 967 [456] 922 [435] 868 [410] 825 [389] 763 [360] 709 [335]

RPM 794 829 868 912 956 1002 1040 1093

Watts 155 164 169 178 183 192 195 203

CFM [l/s] 1242 [586] 1213 [572] 1173 [554] 1132 [534] 1086 [513] 1044 [493] 1003 [473] 952 [449]

RPM 912 934 972 1012 1055 1081 1109 1146

Watts 249 252 262 271 275 282 283 288

CFM [l/s] 1153 [544] 1126 [531] 1087 [513] 1042 [492] 1002 [473] 966 [456] 903 [426] 856 [404]

RPM 866 887 930 966 1010 1038 1082 1121

Watts 207 210 220 226 234 241 246 251

CFM [l/s] 1242 [586] 1213 [572] 1173 [554] 1132 [534] 1086 [513] 1044 [493] 1003 [473] 952 [449]

RPM 912 934 972 1012 1055 1081 1109 1146

Watts 249 252 262 271 275 282 283 288

CFM [l/s] 1338 [631] 1309 [618] 1278 [603] 1234 [582] 1182 [558] 1135 [536] 1087 [513] 1007 [475]

RPM 963 983 1016 1049 1096 1121 1142 1159

Watts 304 307 316 321 328 332 330 315

CFM [l/s] 1228 [580] 1187 [560] 1140 [538] 1105 [522] 1062 [501] 1008 [476] 959 [453] 911 [430]

RPM 761 808 841 884 920 960 999 1038

Watts 150 170 180 183 185 190 195 215

CFM [l/s] 1454 [686] 1433 [676] 1392 [657] 1354 [639] 1322 [624] 1283 [606] 1238 [584] 1192 [563]

RPM 923 946 976 1015 1044 1085 1126 1146

Watts 301 309 316 327 337 348 356 363

CFM [l/s] 1544 [729] 1531 [723] 1473 [695] 1440 [680] 1398 [660] 1361 [642] 1317 [622] 1263 [596]

RPM 958 973 1025 1046 1078 1109 1147 1163

Watts 343 350 364 371 382 391 401 396

CFM [l/s] 1454 [686] 1433 [676] 1392 [657] 1354 [639] 1322 [624] 1283 [606] 1238 [584] 1192 [563]

RPM 923 946 976 1015 1044 1085 1126 1146

Watts 301 309 316 327 337 348 356 363

CFM [l/s] 1642 [775] 1621 [765] 1584 [748] 1542 [728] 1496 [706] 1451 [685] 1396 [659] 1299 [613]

RPM 1006 1022 1064 1090 1114 1151 1160 1172

Watts 405 412 422 435 442 449 440 414

CFM [l/s] 1896 [895] 1863 [879] 1776 [838] 1694 [799] 1603 [757] 1528 [721] 1424 [672] 1316 [621]

RPM 1146 1147 1159 1171 1173 1180 1188 1195

Watts 624 614 583 554 522 497 467 432

CFM [l/s] 1418 [669] 1386 [654] 1352 [638] 1307 [617] 1270 [599] 1221 [576] 1180 [557] 1117 [527]

RPM 774 794 829 860 892 922 955 1015

Watts 267 273 287 295 308 316 328 343

CFM [l/s] 1310 [618] 1288 [608] 1238 [584] 1204 [568] 1149 [542] 1104 [521] 1035 [488] 971 [458]

RPM 731 757 789 826 857 894 937 993

Watts 218 229 237 250 258 270 280 294

CFM [l/s] 1858 [877] 1821 [859] 1782 [841] 1752 [827] 1714 [809] 1678 [792] 1640 [774] 1607 [758]

RPM 944 968 994 1019 1041 1072 1089 1111

Watts 541 555 564 578 586 598 611 617

CFM [l/s] 2017 [952] 1985 [937] 1949 [920] 1909 [901] 1879 [887] 1843 [870] 1792 [846] 1737 [820]

RPM 1018 1033 1070 1076 1112 1124 1147 1152

Watts 690 701 711 723 735 741 742 728

Notes: (1) Do not operate 2 ton models below 700 CFM. (2) Do not operate 2-1/2 or 3 ton models below 875 CFM. (3) Cooling speed must be changed to Low Cool to achieve ARI performance (all models).

Down Dischar

g

e Pressure Drop

(

Add to External Static Pressure

)

CFM [L/s] 600 [283] 800 [378] 1000 [472] 1200 [566] 1400 [661] 1600 [755] 1800 [849] 2000 [944]

Pressure Drop - Inches W.C. [kPa] 0 .02 [.005] .05 [.012] .07 [.017] .1 [.025] .12 [.030] .15 [.037] .17 [.042]

12 x 9 Blower

1 HP [746W]

4 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

1st Stage Cool

Dedicated

(Tap 2)

2nd Stage

Low Cool

(Tap 3)

2nd Stage

High Cool

(Tap 4)

5.0 [17.59]

1st Stage

Cool

(Tap 2)

-------2nd Stage

High Cool

(Tap 4)

Heat

(Tap 1)

100,000 [29.31]

10 x 9 Blower

3/4 HP [559W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

4.0 [14.07]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.5 [12.31]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.0 [10.55]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

High Cool

(Tap 3)

2.5 [8.79]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

Motor Speed

External Static Pressure - Inches W.C. [kPa]

(Side Discharge-Wet Coil)

2.0 [7.03]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

9 x 7 Blower

1/3 HP [249 W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

Nominal

Cooling

Capacity

Tons

[

kW

]

Motor Speed

from

Factory

Heating

Input

BTU/Hr [kW]

Blower Size/

Motor HP [W] &

# of Speeds

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**D

DIRECT DRIVE

Indoor Airflow Performance - 208 Volts

45

Cool Heat 0.1

[

.02

]

0.2

[

.05

]

0.3

[

.07

]

0.4

[

.10

]

0.5

[

.12

]

0.6

[

.15

]

0.7

[

.17

]

0.8

[

.20

]

CFM [l/s] 829 [391] 808 [381] 789 [372] 756 [357] 737 [348] 697 [329] 668 [315] 615 [290]

RPM 890 915 961 1000 1046 1089 1121 1173

Watts 137 139 148 151 160 163 166 167

CFM [l/s] 853 [403] 832 [393] 804 [379] 779 [368] 745 [352] 724 [342] 688 [325] 630 [297]

RPM 901 928 984 1013 1054 1099 1137 1185

Watts 146 149 159 161 165 173 176 173

CFM [l/s] 912 [430] 896 [423] 863 [407] 839 [396] 815 [385] 787 [371] 736 [347] 656 [310]

RPM 940 977 1017 1062 1088 1139 1165 1181

Watts 171 179 183 192 194 203 199 182

CFM [l/s] 1169 [552] 1140 [538] 1111 [524] 1068 [504] 1030 [486] 995 [470] 949 [448] 895 [422]

RPM 868 893 932 978 1010 1048 1086 1129

Watts 213 217 228 239 244 254 258 268

CFM [l/s] 1039 [490] 1021 [482] 971 [458] 932 [440] 887 [419] 839 [396] 797 [376] 735 [347]

RPM 798 833 878 922 955 1011 1061 1093

Watts 159 168 175 185 189 200 210 213

CFM [l/s] 1256 [593] 1231 [581] 1201 [567] 1161 [548] 1115 [526] 1076 [508] 1043 [492] 999 [471]

RPM 921 942 976 1018 1053 1093 1131 1149

Watts 259 263 272 284 290 299 309 307

CFM [l/s] 1169 [552] 1140 [538] 1111 [524] 1068 [504] 1030 [486] 995 [470] 949 [448] 895 [422]

RPM 868 893 932 978 1010 1048 1086 1129

Watts 213 217 228 239 244 254 258 268

CFM [l/s] 1256 [593] 1231 [581] 1201 [567] 1161 [548] 1115 [526] 1076 [508] 1043 [492] 999 [471]

RPM 921 942 976 1018 1053 1093 1131 1149

Watts 259 263 272 284 290 299 309 307

CFM [l/s] 1357 [640] 1330 [628] 1292 [610] 1262 [596] 1225 [578] 1178 [556] 1110 [524] 1033 [488]

RPM 974 1003 1036 1071 1103 1134 1153 1169

Watts 318 323 333 343 347 356 345 328

CFM [l/s] 1241 [586] 1203 [568] 1155 [545] 1119 [528] 1082 [511] 1032 [487] 994 [469] 950 [448]

RPM 771 815 848 886 932 965 1004 1044

Watts 155 162 170 182 193 200 210 220

CFM [l/s] 1459 [689] 1438 [679] 1409 [665] 1371 [647] 1337 [631] 1296 [612] 1258 [594] 1223 [577]

RPM 931 958 993 1031 1058 1097 1133 1158

Watts 308 319 331 339 349 362 373 381

CFM [l/s] 1562 [737] 1538 [726] 1500 [708] 1456 [687] 1434 [677] 1383 [653] 1339 [632] 1270 [599]

RPM 960 991 1017 1055 1089 1121 1154 1169

Watts 353 364 375 388 398 408 418 405

CFM [l/s] 1459 [689] 1438 [679] 1409 [665] 1371 [647] 1337 [631] 1296 [612] 1258 [594] 1223 [577]

RPM 931 958 993 1031 1058 1097 1133 1158

Watts 308 319 331 339 349 362 373 381

CFM [l/s] 1662 [784] 1648 [778] 1607 [758] 1579 [745] 1538 [726] 1477 [697] 1392 [657] 1305 [616]

RPM 1016 1037 1072 1098 1129 1156 1169 1179

Watts 421 429 443 453 465 465 446 420

CFM [l/s] 1910 [901] 1873 [884] 1798 [849] 1715 [809] 1621 [765] 1536 [725] 1422 [671] 1323 [624]

RPM 1149 1160 1163 1169 1175 1187 1184 1205

Watts 638 625 601 571 536 506 469 440

CFM [l/s] 1423 [672] 1390 [656] 1357 [640] 1311 [619] 1277 [603] 1233 [582] 1192 [563] 1137 [537]

RPM 776 796 830 861 895 927 958 999

Watts 272 278 292 300 315 326 337 352

CFM [l/s] 1319 [622] 1289 [608] 1242 [586] 1201 [567] 1148 [542] 1111 [524] 1047 [494] 985 [465]

RPM 728 760 790 832 859 894 939 992

Watts 222 234 241 256 263 276 287 304

CFM [l/s] 1872 [883] 1847 [872] 1808 [853] 1772 [836] 1743 [823] 1703 [804] 1670 [788] 1639 [774]

RPM 956 973 1010 1023 1057 1085 1110 1146

Watts 562 572 584 598 613 622 636 646

CFM [l/s] 2046 [966] 2010 [949] 1980 [934] 1942 [917] 1904 [899] 1867 [881] 1822 [860] 1758 [830]

RPM 1035 1046 1079 1086 1114 1141 1171 1163

Watts 721 731 743 754 770 777 770 751

Notes: (1) Do not operate 2 ton models below 700 CFM. (2) Do not operate 2-1/2 or 3 ton models below 875 CFM. (3) Cooling speed must be changed to Low Cool to achieve ARI performance (all models).

Down Dischar

g

e Pressure Drop

(

Add to External Static Pressure

)

CFM [L/s] 600 [283] 800 [378] 1000 [472] 1200 [566] 1400 [661] 1600 [755] 1800 [849] 2000 [944]

Pressure Drop - Inches W.C. [kPa] 0 .02 [.005] .05 [.012] .07 [.017] .1 [.025] .12 [.030] .15 [.037] .17 [.042]

12 x 9 Blower

1 HP [746W]

4 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

1st Stage Cool

Dedicated

(Tap 2)

2nd Stage

Low Cool

(Tap 3)

2nd Stage

High Cool

(Tap 4)

5.0 [17.59]

1st Stage

Cool

(Tap 2)

-------2nd Stage

High Cool

(Tap 4)

Heat

(Tap 1)

100,000 [29.31]

10 x 9 Blower

3/4 HP [559W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

4.0 [14.07]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.5 [12.31]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.0 [10.55]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

High Cool

(Tap 3)

2.5 [8.79]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

Motor Speed

External Static Pressure - Inches W.C. [kPa]

(Side Discharge-Wet Coil)

2.0 [7.03]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

9 x 7 Blower

1/3 HP [249 W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

Nominal

Cooling

Capacity

Tons

[

kW

]

Motor Speed

from

Factory

Heating

Input

BTU/Hr [kW]

Blower Size/

Motor HP [W] &

# of Speeds

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**D

DIRECT DRIVE

46

Indoor Airflow Performance - 230 Volts

XIV. WIRING DIAGRAMS

FIGURE 25

IRING DIAGRAM

W

47

FIGURE 26

IRING DIAGRAM

W

48

FIGURE 27

IRING DIAGRAM

W

3 TON

LOW - HEAT

MED - COOL

5 TON

4 TON

LOW HEAT

HIGH COOL

49

FIGURE 28

IRING DIAGRAM

W

50

FIGURE 29

IRING DIAGRAM

W

51

XV. CHARGE CHARTS

FIGURE 30

SYSTEM CHARGE CHARTS

SYSTEM CHARGE CHART - REFRIGERANT 410A

TGRG**C/TGRG**E – 2 TON COOLING

52

FIGURE 31

92-22904- 41 -02

OUTDOOR AMBIENT (°F DB)

55

65

75

85

95

105

115

175

200

225

250

275

300

325

350

375

400

425

450

475

500

525

120 125 130 135 140 145 150 155 160 165 170

PRESSURE AT LIQUID SERVICE PORT - PSIG

CONNECT PRESSURE GAUGES TO SUCTION AND LIQUID PORTS ON UNIT.

MEASURE AIR TEMPERATURE TO OUTDOOR COIL. PLACE AN "X" ON THE APPROPRIATE CHART WHERE THE SUCTION AND LIQUID PRESSURES CROSS. IF "X" IS BELOW AMBIENT TEMPERATURE LINE, ADD CHARGE AND REPE AT STEP 3. IF "X" IS ABOVE AMBIENT TEMPERATURE LINE, RECOVER EXCESS CHARGE AND REPEAT STEP 3.

Pressure at Suction Service Port (psig)

2 1/2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

BEFORE FINAL REFRIGERANT CHECK, INDOOR RETURN AIR TEMPERATURE SHOULD BE AT COMFORT CONDITIONS FOR MOST ACCURATE RESULTS.

YSTEM CHARGE CHARTS

S

TGRG**C/TGRG**E – 2 1/2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

53

FIGURE 32

YSTEM CHARGE CHARTS

S

TGRG**C/TGRG**E – 3 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

54

FIGURE 33

YSTEM CHARGE CHARTS

S

TGRG**C/TGRG**E – 3 1/2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

55

FIGURE 34

YSTEM CHARGE CHARTS

S

TGRG**C/TGRG**E – 4 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

56

FIGURE 35

5 TON COOLING

SYSTEM CHARGE CHART

R-410A

REFRIGERANT

92-22904-57-01

Pressure at Suction Service Port (psig)

INSTRUCTIONS:

1. CONNECT PRESSURE GUAGES TO SUCTION AND LIQUID PORTS AT OUTDOOR UNIT.

2. MEASURE AIR TEMPERATURE TO THE UNIT (OUTDOOR DRY BULB AMBIENT).

3. PLACE AN “X” ON THE CHART WHERE THE SUCTION AND LIQUID PRESSURE CROSS.

4. IF “X” IS BELOW OUTDOOR TEMPERATURE LINE, ADD CHARGE AND REPEAT 3.

5. IF “X” IS ABOVE OUTDOOR TEMPERATURE LINE, RECOVER CHARGE AND REPEAT.

150

175

200

225

250

275

300

325

350

375

400

425

450

475

500

525

550

100 110 120 130 140 150 160 170 180 190 200 210 220

115

105

95

85

75

65

55

YSTEM CHARGE CHARTS

S

TGRG**C/TGRG**E – 5 TON COOLING

57

FIGURE 36

YSTEM CHARGE CHARTS

S

TGRG**D – 5 TON COOLING

1st (LOW) STAGE CHARGE CHART

R-410A REFRIGERANT

58

FIGURE 37

YSTEM CHARGE CHARTS

S

TGRG**D – 5 TON COOLING

2nd (HIGH) STAGE CHARGE CHART

R-410A REFRIGERANT

59

WARNING

!

DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE T

O SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

YDEMERESUAC ELBISSOPMOTPMYS

U

nit will not run•Power off or loose electrical connection•Check for correct voltage at compressor contactor in control

box

• Thermostat out of calibration-set too high•Reset era stcatnoc fi ecalper - lioc rotcatnoc ta stlov 42 rof kcehC•rotcatnoc deliaF•

open

sesuf ecalpeR•sesuf nwolB•

remrofsnart ecalper-gniriw kcehC•evitcefed remrofsnarT•

• High pressure control open (if provided)•Reset-also see high head pressure remedy-The high pressure

control opens at 610 PSIG

• Interconnecting low voltage wiring damaged•Replace thermostat wiring

Condenser fan runs, compressor•Run or start capacitor failed (single phase only)•Replace

doesn’t•Start relay defective 9single phase only)•Replace

- rosserpmoc ta egatlov tcerroc rof kcehC•noitcennoc esooL•

check & tighten all connections

• Compressor stuck, grounded or open motor winding•Wait at least 2 hours for overload to reset.

.rosserpmoc eht ecalper ,nepo llits fI.daolrevo lanretni nepo

gnitar fo %01 nihtiw eb tsum egatlov ,slanimret rosserpmoc tAnoitidnoc egatlov woL•

plate volts when unit is operating.

s

tnenopmoc tik trats ddA•noitidnoc egatlov woL•

d

aol etaluclaceR•tinu dezis ylreporpmI•gnilooc tneiciffusnI

.

not rep MFC 004 yletamixorppa eb dluohs - kcehC•wolfria reporpmI•

.lenap ecivres tinu ot dehcatta erudecorp rep egrahC•egrahc tnaregirfer tcerrocnI•

• Air, non-condensibles or moisture in system•Recover refrigerant, evacuate & recharge, add filter drier

gnitar fo %01 nihtiw eb tsum egatlov ,slanimret rosserpmoc tA•egatlov tcerrocnI•

plate volts when unit is operating.

fo %01 ± eb tsum egatlov ,slanimret rosserpmoc tA•egatlov tcerrocnI•selcyc trohs rosserpmoC

nameplate marking when unit is operating.

egatlov tcerroc rof kcehc - ecalpeR•rotcetorp daolrevo evitcefeD•

tnaregirfer ddA•egrahcrednu tnaregirfeR•

ria ecalper - noitcirtser ecuder ro rewolb fo deeps esaercnI•wolfria rotaropave woL•taews sretsigeR

filter

High head-low vapor pressures•Restriction in liquid line, expansion device or filter drier•Remove or replace defective component

notsip ezis tcerroc ot egnahC•llams oot ezis notsip kcehc wolF•

ylbmessa lioc egnahC•sebut yrallipac tcerrocnI•

VXT ecalpeR•nepo ton seod VXT•

lioc naelC•lioc resnednoc ytriD•ropav lamron ro hgih-daeh hgiH

egrahc metsys tcerroC•egrahcrevo tnaregirfeR•edom gnilooC - erusserp

ecalper ro riapeR•gninnur ton naf resnednoC•

egrahcer & etaucave ,tnaregirfer revoceR•metsys ni selbisnednoc-non ro riA•

rosserpmoc ecalpeR•sevlav rosserpmoC evitcefeD•serusserp ropav hgih-daeh woL

ylbmessa lioc ecalpeR•sebut yrallipac tcerrocnI•

ria ecalper - noitcirtser ecuder ro rewolb fo deeps esaercnI•wolfria rotaropave woL•- rosserpmoc looc - ropav woL

iced evaporator coil filter

tiK tneibmA woL ddA•sroodtuo F°56 woleb gnitarepO•

reird retlif dda - egrahcer & etaucave - tnaregirfer revoceR•metsys ni erutsioM•

noitaluclac daol kcehceR•daol evissecxE•erusserp ropav hgiH

ecalpeR•rosserpmoc evitcefeD•

ecalper - lioc no noitubirtsid ria kcehc - pmalc blub VXT kcehC•gnitnuh VXT•ropav & daeh gnitautculF

pressures TXV

egrahcer & etaucave ,tnaregirfer revoceR•metsys ni selbisnednoc-non ro riA•

egrahcer & etaucave ,tnaregirfer revoceR•metsys ni selbisnednoc-non ro riA•ta esion gnislup ro elgruG

expansion device or liquid line

Circulating air blower & inducer•Manual reset overtemperature control•Reset or replace

run continuously, • tripped

gniriw kcehC•tiucric timil ni esool eriW•trats ton lliw rosserpmoc

COOLING TROUBLE SHOOTING CHART

FIGURE 59

XVI. TROUBLESHOOTING

FIGURE 38

COOLING TROUBLE SHOOTING CHART

60

15 SECOND PREPURGE

FIGURE 39

61

62

63

64

CM 0110

Heatcontroller TGRG User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual