Heat Controller TGC048C-3K-135, TGC042C-3K-120, TGC042C-4K-120, TGC060C-4K-135, TGC042C-1K-120 User Manual

PACKAGE GAS ELECTRIC

UNITS

TGC SERIES HIGH EFFICIENCY 13-SEER

NOMINAL SIZES 3-5 TONS

C VINTAGE

ENGINEERING DESIGN GUIDE

TABLE OF CONTENTS

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Model Identification...........................................................................................3

Engineering Features ...............................................................................4

Introduction .............................................................................................5

Selection Procedure .................................................................................6

General Data ... ................................................................................7-10

Performance Data..............................................................................11-12

Airflow Performance...........................................................................13-16

Electrical Data ......................................................................................17

Dimensional Data .............................................................................18-20

Accessories ......................................................................................21-28

Typical Wiring ....................................................................................29-35

MODEL NOMENCLATURE - TGC SERIES

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T G C

036

C

-

1

MODEL IDENTIFICATION

K

Electrical Designation

1 = 208-230 V, 1 PH, 60 Hz 4 = 460 V, 3 PH, 60 Hz 3 = 208-230 V, 3 PH, 60 Hz

-

Drive Package

K = Direct Drive

120

Heating Input (BTUH)

120 = 120,000 135 = 135,000

Cooling Capacity (BTUH Nominal)

036 = 36,000 042 = 42,000 048 = 48,000 060 = 60,000

Package Gas Electric Rooftop

Vintage

ENGINEERING FEATURES

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ENGINEERING FEATURES

TGC Series Package Gas Electric Units

1. All models feature Copeland®Scroll®compressors offering maximum reliability, efficiency, and quiet operation.

2. Aluminized steel heat exchanger with in-shot burners helps eliminate corrosion.

3. Integrated blower/burner control board with built-in diagnostic capability permits on-site trouble shooting.

4. One-piece top over the indoor section with drip lip, drawn painted base pan, and 1" raised flanges for supply/return air connections provides superior water management.

5. Convertible horizontal and vertical airflow design allows maximum field flexibility and minimizes inventory requirements.

6. Standard full perimeter forkable 14 gauge baserail with lifting holes for easier maneuvering and installations.

7. Factory installed one-inch throw away filter with provisions for two-inch filter.

8. Direct drive blowers to accommodate a wide range of design conditions.

9. Easily removable filter, blower, gas heat, and compressor/control access panels permits prompt service.

10. Number and color coded wiring helps facilitate service and maintenance.

11. Common cabinet and components allows for installation flexibility and fewer parts to inventory.

12. Standard freezestat control offers evaporator coil freeze protection.

13. Optional field installed high and low pressure controls.

14. Externally mounted refrigerant gauge ports for easy service diagnostics.

15. Side and base electric power and gas connection entry helps minimize roof penetrations.

16. Quick assembly common roof curbs helps save field labor and maximize size flexibility.

17. Easy to install, plug-in, slip-in, 100% fully modulating economizers.

18. Quality powder paint finish offers long lasting protection against extreme weather conditions and is able to withstand 1000 HR salt spray test.

These quality features are included in the

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Heat Controller Package Gas Electric Unit

Evaporator Coil/Filter Access

• Return air filters, normally

provided, are removed in this photo.

• Corrosion resistant

plastic condensate pan

INTRODUCTION

Tubular Heat Exchanger

• Aluminized steel

(viewed from supply air side panel.)

• Stainless steel available

Control Box Access

Compressor Access

Blower Access

• Belt drive model shown.

(On 460 volt 3-phase 5 ton model only.)

Heating Compartment Access

SELECTION PROCEDURE EXAMPLE

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1. Determine cooling and heating requirements at design conditions.

Example:

Total cooling capacity ........................43,600 BTUH

Sensible cooling capacity ..................34,000 BTUH

Heating capacity ................................96,000 BTUH

Condenser entering air ......................95°F

Evaporator entering air ......................63°F wbt/76°F dbt

Indoor air flow ....................................1600 CFM

External static pressure......................0.6 in wg

Required efficiency ............................13 SEER

2. Select unit to meet cooling requirements.

Since total cooling is within the range of 4 ton unit and requires 13 SEER efficiency level, enter cooling performance from the TGC048C at 95°F outdoor temperature, 63°F wbt entering indoor air, and 1550 CFM:

Total capacity ....................................47,300 BTUH

Power input ........................................3.5 kW

And also, at 76°F db indoor entering air, and using the formula at the bottom of the table:

Sensible capacity ..............................41,708 BTUH

3. Select heating capacity of the unit.

In the general data tables, note that the heating capacity of the 4 ton model with the 135,000 input heater can deliver 106,500 BTUH, which is suitable for this application.

4. Determine blower speed and power to meet the system requirements.

At the given external static pressure of 0.6 in wg, the belt model must be selected. Enter the belt drive blower performance data at 1580 CFM and 0.6 in wg ESP:

Watts........635

5. Calculate indoor blower BTUH heat effect.

BTUH = Watts x 3.413 = 2168

6. Calculate net cooling capacities.

Net total cooling = 47,300 – 2168 = 45,132 BTUH Net sensible cooling = 41,708 – 2168 = 39,540 BTUH

GENERAL DATA

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NOMINAL 3 TONS

Model

Cooling Performance

Gross Cooling Capacity Btuh 37400 37400 37400 EER/SEER

Nominal CFM/ARI Rated CFM 1200/1200 1200/1200 1200/1200 ARI Net Cooling Capacity Btuh 36000 36000 36000 Net Sensible Capacity Btuh 26400 26400 26400 Net Latent Capacity Btuh 9600 9600 9600 Net System Power kW 3.08 3.08 3.08

2

1

Heating Performance (Package Gas/Electric)

Heating Input Btuh 120000 120000 120000 Heating Output Btuh 94500 97200 97200 Temperature Rise ºF 50-80 50-80 50-80 AFUE (%) 80 80 80 Steady State Efficiency (%) 81 81 81 Qty of Burners 6 6 6 Qty of Stages 1 1 1 Gas Connection Pipe Size, in. .5 .5 .5

Compressor

Qty/Type

Outdoor Sound Rating (dB) 78 78 78 Outdoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. OD 0.375 0.375 0.375 Face Area sq. ft. 16.91 16.91 16.91 Rows / Fins per inch 1/22 1/22 1/22

Indoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. 0.375 0.375 0.375 Face Area sq. ft. 5.17 5.17 5.17 Rows / Fins per inch 2/17 2/17 2/17 Refrigerant Control TXV TXV TXV Drain Connection Qty/Size, in. 1/0.75 1/0.75 1/0.75

Outdoor Fan—Type

Qty Used/Diameter in. 1/24 1/24 1/24 Drive Type/Speeds Direct/1 Direct/1 Direct/1 CFM 3680 3680 3680 Qty Motors-HP 1-1/3 1-1/3 1-1/3 Motor RPM 1075 1075 1075

Indoor Fan—Type

Qty Used/Diameter in. 1/10x10 1/10x10 1/10x10 Drive Type/Speeds Direct/3 Direct/3 Direct/3 Motor Qty 1 1 1 Motor HP 1/2 1/2 1/2 Motor RPM 1075 1075 1075 Motor Frame Size 48 48 48

Filter—Type

Furnished Yes Yes Yes (Qty) Size Recommended in. (2)16x25x1 (2)16x25x1 (2)16x25x1

Refrigerant Charge Oz. 93 93 93 Weights

Net Weight lbs. 543 543 543 Ship Weight lbs. 550 550 550

Notes:

1. Cooling performance is rated at 95ºF ambient, 80ºF/67ºF entering dry bulb/wet bulb temperatures. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to plus or minus 20% of nominal cfm. Units are certified and rated per ARI Standard 210/240.

2. EER/SEER are rated ARI condition and accordance with DOE test procedures.

3. Heating performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, rating should be resuced 4% for each 1000 feet above sea level.

TGC036C-1K-120 TGC036C-3K-120 TGC036C-4K-120

11.7/13 11.7/13 11.7/13

3

1/Copeland Scroll

Louvered

Corrugated

Propeller

Forward Curved Centrifugal

Disposable

GENERAL DATA

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NOMINAL 3.5 TONS

Model

Cooling Performance

Gross Cooling Capacity Btuh 43000 43000 43000 EER/SEER

Nominal CFM/ARI Rated CFM 1400/1450 1400/1450 1400/1450 ARI Net Cooling Capacity Btuh 41000 41000 41000 Net Sensible Capacity Btuh 30000 30000 30000 Net Latent Capacity Btuh 11000 11000 11000 Net System Power kW 3.59 3.59 3.59

2

1

Heating Performance (Package Gas/Electric)

Heating Input Btuh 120000 120000 120000 Heating Output Btuh 94500 97200 97200 Temperature Rise ºF 50-80 50-80 50-80 AFUE (%) 80 80 80 Steady State Efficiency (%) 81 81 81 Qty of Burners 6 6 6 Qty of Stages 1 1 1 Gas Connection Pipe Size, in. .5 .5 .5

Compressor

Qty/Type

Outdoor Sound Rating (dB) 78 78 78 Outdoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. OD 0.375 0.375 0.375 Face Area sq. ft. 16.91 16.91 16.91 Rows / Fins per inch 1.53/22 1.53/22 1.53/22

Indoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. 0.375 0.375 0.375 Face Area sq. ft. 5.17 5.17 5.17 Rows / Fins per inch 3/13 3/13 3/13 Refrigerant Control TXV TXV TXV Drain Connection Qty/Size, in. 1/0.75 1/0.75 1/0.75

Outdoor Fan—Type

Qty Used/Diameter in. 1/24 1/24 1/24 Drive Type/Speeds Direct/1 Direct/1 Direct/1 CFM 3680 3680 3680 Qty Motors-HP 1-1/3 1-1/3 1-1/3 Motor RPM 1075 1075 1075

Indoor Fan—Type

Qty Used/Diameter in. 1/10x10 1/10x10 1/10x10 Drive Type/Speeds Direct/3 Direct/3 Direct/3 Motor Qty 1 1 1 Motor HP 1/2 1/2 1/2 Motor RPM 1725 1725 1725 Motor Frame Size 48 48 48

Filter—Type

Furnished Yes Yes Yes (Qty) Size Recommended in. (2)16x25x1 (2)16x25x1 (2)16x25x1

Refrigerant Charge Oz. 117 117 117 Weights

Net Weight lbs. 579 579 579 Ship Weight lbs. 586 586 586

Notes:

1. Cooling performance is rated at 95ºF ambient, 80ºF/67ºF entering dry bulb/wet bulb temperatures. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to plus or minus 20% of nominal cfm. Units are certified and rated per ARI Standard 210/240.

2. EER/SEER are rated ARI condition and accordance with DOE test procedures.

3. Heating performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, rating should be resuced 4% for each 1000 feet above sea level.

TGC042C-1K-120 TGC042C-3K-120 TGC042C-4K-120

11.45/13 11.45/13 11.45/13

3

1/Copeland Scroll

Louvered

Corrugated

Propeller

Forward Curved Centrifugal

Disposable

GENERAL DATA

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NOMINAL 4 TONS

Model

Cooling Performance

Gross Cooling Capacity Btuh 49000 49000 49000 EER/SEER

Nominal CFM/ARI Rated CFM 1600/1550 1600/1550 1600/1550 ARI Net Cooling Capacity Btuh 47000 47000 47000 Net Sensible Capacity Btuh 33600 33600 33600 Net Latent Capacity Btuh 13400 13400 13400 Net System Power kW 4.15 4.15 4.15

2

1

Heating Performance (Package Gas/Electric)

Heating Input Btuh 135000 135000 135000 Heating Output Btuh 106500 109400 109400 Temperature Rise ºF 50-80 50-80 50-80 AFUE (%) 80 80 80 Steady State Efficiency (%) 81 81 81 Qty of Burners 6 6 6 Qty of Stages 1 1 1 Gas Connection Pipe Size, in. .5 .5 .5

Compressor

Qty/Type

Outdoor Sound Rating (dB) 78 78 78 Outdoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. OD 0.375 0.375 0.375 Face Area sq. ft. 16.56 16.56 16.56 Rows / Fins per inch 2/22 2/22 2/22

Indoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. 0.375 0.375 0.375 Face Area sq. ft. 5.17 5.17 5.17 Rows / Fins per inch 3/15 3/15 3/15 Refrigerant Control TXV TXV TXV Drain Connection Qty/Size, in. 1/0.75 1/0.75 1/0.75

Outdoor Fan—Type

Qty Used/Diameter in. 1/24 1/24 1/24 Drive Type/Speeds Direct/1 Direct/1 Direct/1 CFM 3680 3680 3680 Qty Motors-HP 1-1/3 1-1/3 1-1/3 Motor RPM 1075 1075 1075

Indoor Fan—Type

Qty Used/Diameter in. 1/10x10 1/10x10 1/10x10 Drive Type/Speeds Direct/3 Direct/3 Direct/3 Motor Qty 1 1 1 Motor HP 1/2 1/2 1/2 Motor RPM 1075 1075 1075 Motor Frame Size 48 48 48

Filter—Type

Furnished Yes Yes Yes (Qty) Size Recommended in. (2)16x25x1 (2)16x25x1 (2)16x25x1

Refrigerant Charge Oz. 167 167 167 Weights

Net Weight lbs. 585 585 585 Ship Weight lbs. 592 592 592

Notes:

1. Cooling performance is rated at 95ºF ambient, 80ºF/67ºF entering dry bulb/wet bulb temperatures. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to plus or minus 20% of nominal cfm. Units are certified and rated per ARI Standard 210/240.

2. EER/SEER are rated ARI condition and accordance with DOE test procedures.

3. Heating performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, rating should be resuced 4% for each 1000 feet above sea level.

TGC048C-1K-135 TGC048C-3K-135 TGC048C-4K-135

11.4/13.1 11.4/13.1 11.4/13.1

3

1/Copeland Scroll

Louvered

Corrugated

Propeller

Forward Curved Centrifugal

Disposable

GENERAL DATA

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NOMINAL 5 TONS

Model

Cooling Performance

Gross Cooling Capacity Btuh 60000 60000 60000 EER/SEER

Nominal CFM/ARI Rated CFM 2000/1900 2000/1900 2000/1900 ARI Net Cooling Capacity Btuh 58000 58000 58000 Net Sensible Capacity Btuh 42000 42000 42000 Net Latent Capacity Btuh 16000 16000 16000 Net System Power kW 5 5 5

2

1

Heating Performance (Package Gas/Electric)

Heating Input Btuh 135000 135000 135000 Heating Output Btuh 106500 109400 109400 Temperature Rise ºF 40-70 40-70 40-70 AFUE (%) 80 80 80 Steady State Efficiency (%) 81 81 81 Qty of Burners 6 6 6 Qty of Stages 1 1 1 Gas Connection Pipe Size, in. .5 .5 .5

Compressor

Qty/Type

Outdoor Sound Rating (dB) 83 78 78 Outdoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. OD 0.375 0.375 0.375 Face Area sq. ft. 16.56 16.56 16.56 Rows / Fins per inch 2/22 2/22 2/22

Indoor Coil—Fin Type

Tube Type Rifled Rifled Rifled Tube Size in. 0.375 0.375 0.375 Face Area sq. ft. 5.17 5.17 5.17 Rows / Fins per inch 3/15 3/15 3/15 Refrigerant Control TXV TXV TXV Drain Connection Qty/Size, in. 1/0.75 1/0.75 1/0.75

Outdoor Fan—Type

Qty Used/Diameter in. 1/24 1/24 1/24 Drive Type/Speeds Direct/1 Direct/1 Direct/1 CFM 3930 3930 3930 Qty Motors-HP 1-1/3 1-1/3 1-1/3 Motor RPM 1075 1075 1075

Indoor Fan—Type

Qty Used/Diameter in. 1/10x10 1/10x10 1/10x10 Drive Type/Speeds Direct/3 Direct/3 Belt/Variable Motor Qty 1 1 1 Motor HP 1 1 3/4 Motor RPM 1075 1075 1725 Motor Frame Size 48 48 56

Filter—Type

Furnished Yes Yes Yes (Qty) Size Recommended in. (2)16x25x1 (2)16x25x1 (2)16x25x1

Refrigerant Charge Oz. 160 160 160 Weights

Net Weight lbs. 597 597 597 Ship Weight lbs. 604 604 604

Notes:

1. Cooling performance is rated at 95ºF ambient, 80ºF/67ºF entering dry bulb/wet bulb temperatures. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to plus or minus 20% of nominal cfm. Units are certified and rated per ARI Standard 210/240.

2. EER/SEER are rated ARI condition and accordance with DOE test procedures.

3. Heating performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, rating should be resuced 4% for each 1000 feet above sea level.

TGC060C-1K-135 TGC060C-3K-135 TGC060C-4K-135

11.6/13 11.6/13 11.6/13

3

1/Copeland Scroll

Louvered

Corrugated

Propeller

Forward Curved Centrifugal

Disposable

DR —Depression ratio dbE —Entering air dry bulb wbE—Entering air wet bulb

Total —Total capacity x 1000 BTUH Sens —Sensible capacity x 1000 BTUH Power—KW input

NOTES: ➀ When the entering air dry bulb is other than 80°F [27°C], adjust the sensible

capacity from the table by adding [1.10 x CFM x (1 – DR) x (dbE – 80)].

[ ] Designates Metric Conversions

SYSTEM PERFORMANCE

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GROSS SYSTEM PERFORMANCE DATA—TGC036C

ENTERING INDOOR AIR @ 80°F [26.7°C] dbE ➀

2.2

2.3

2.4

2.5

2.6

2.8

2.9

3.0

3.1

41.6 [12.19]

22.0 [6.45]

2.1

40.7 [11.93]

21.5 [6.30]

2.2

39.9 [11.69]

21.1 [6.18]

2.4

39.1 [11.46]

20.8 [6.10]

2.5

38.3 [11.22]

20.5 [6.01]

2.6

37.5 [10.99]

20.1 [5.89]

2.7

36.5 [10.70]

19.7 [5.77]

2.8

35.4 [10.37]

19.1 [5.60]

3.0

34.1 [9.99]

18.4 [5.39]

3.1

42.7 [12.51]

33.1 [9.70]

2.2

41.8 [12.25]

32.5 [9.52]

2.3

40.9 [11.99]

32.0 [9.38]

2.4

40.1 [11.75]

31.6 [9.26]

2.6

39.2 [11.49]

31.1 [9.11]

2.7

38.3 [11.22]

30.7 [9.00]

2.8

37.2 [10.90]

30.1 [8.82]

3.0

36.0 [10.55]

29.4 [8.62]

3.1

34.5 [10.11]

28.6 [8.38]

3.2

40.9 [11.99]

29.7 [8.70]

2.1

40.0 [11.72]

29.1 [8.53]

2.3

39.1 [11.46]

28.7 [8.41]

2.4

38.3 [11.22]

28.3 [8.29]

2.5

37.5 [10.99]

27.9 [8.18]

2.6

36.6 [10.73]

27.5 [8.06]

2.8

35.6 [10.43]

27.0 [7.91]

2.9

34.4 [10.08]

26.4 [7.74]

3.0

33.0 [9.67]

25.6 [7.50]

3.1

O U

T D O O R

D R Y

B U

L B

T E M P E R A

T U R E

°F

[°C]

wbE 71°F [21.7°C] 67°F [19.4°C] 63°F [17.2°C]

CFM [L/s] 1500 [707.9] 1200 [566.3] 900 [424.8] 1500 [707.9] 1200 [566.3] 900 [424.8] 1500 [707.9] 1200 [566.3] 900 [424.8]

75

[23.9]

80

[26.7]

85

[29.4]

90

[32.2]

95

[35]

100

[37.8]

105

[40.6]

110

[43.3]

115

[46.1]

DR ➀

Total BTUH [kW] Sens BTUH [kW] Power

.16 .12 .06 .16 .12 .06 .16 .12 .06

45.5 [13.33]

27.9 [8.18]

43.5 [12.75]

24.9 [7.30]

2.2

44.6 [13.07]

27.2 [7.97]

42.6 [12.48]

24.4 [7.15]

2.3

43.7 [12.81]

26.7 [7.83]

41.8 [12.25]

23.9 [7.00]

2.5

42.9 [12.57]

26.3 [7.71]

41.0 [12.02]

23.6 [6.92]

2.6

42.0 [12.31]

25.9 [7.59]

40.2 [11.78]

23.2 [6.80]

2.7

41.1 [12.05]

25.4 [7.44]

39.3 [11.52]

22.8 [6.68]

2.8

40.0 [11.72]

24.9 [7.30]

38.3 [11.22]

22.3 [6.54]

3.0

38.8 [11.37]

24.2 [7.09]

37.1 [10.87]

21.7 [6.36]

3.1

37.3 [10.93]

23.3 [6.83]

35.7 [10.46]

20.9 [6.13]

3.2

39.0 [11.43]

26.2 [7.68]

2.1

38.1 [11.17]

25.7 [7.53]

2.2

37.4 [10.96]

25.3 [7.41]

2.3

36.6 [10.73]

25.0 [7.33]

2.5

35.8 [10.49]

24.6 [7.21]

2.6

34.9 [10.23]

24.3 [7.12]

2.7

34.0 [9.96]

23.8 [6.98]

2.8

32.8 [9.61]

23.3 [6.83]

3.0

31.5 [9.23]

22.6 [6.62]

3.1

40.3 [11.81]

37.6 [11.02]

2.2

39.4 [11.55]

37.0 [10.84]

2.3

38.5 [11.28]

36.5 [10.70]

2.4

37.6 [11.02]

36.1 [10.58]

2.6

36.8 [10.79]

35.7 [10.46]

2.7

35.8 [10.49]

35.2 [10.32]

2.8

34.8 [10.20]

34.7 [10.17]

2.9

33.6 [9.85]

3.1

32.1 [9.41]

3.2

38.6 [11.31]

33.7 [9.88]

2.1

37.7 [11.05]

33.2 [9.73]

2.3

36.8 [10.79]

32.7 [9.58]

2.4

36.0 [10.55]

32.3 [9.47]

2.5

35.2 [10.32]

31.9 [9.35]

2.6

34.3 [10.05]

31.5 [9.23]

2.8

33.3 [9.76]

31.0 [9.09]

2.9

32.1 [9.41]

30.4 [8.91]

3.0

30.7 [9.00]

29.6 [8.67]

3.1

36.8 [10.79]

29.8 [8.73]

2.1

35.9 [10.52]

29.3 [8.59]

2.2

35.1 [10.29]

28.9 [8.47]

2.3

34.4 [10.08]

28.5 [8.35]

2.5

33.6 [9.85]

28.2 [8.26]

2.6

32.7 [9.58]

27.8 [8.15]

2.7

31.8 [9.32]

27.4 [8.03]

2.8

30.6 [8.97]

26.9 [7.88]

2.9

29.3 [8.59]

26.2 [7.68]

3.1

GROSS SYSTEM PERFORMANCE DATA—TGC042C

wbE 71°F [21.7°C] 67°F [19.4°C] 63°F [17.2°C]

CFM [L/s] 1810 [854.2] 1450 [684.3] 1090 [514.4] 1810 [854.2] 1450 [684.3] 1090 [514.4] 1810 [854.2] 1450 [684.3] 1090 [514.4]

DR ➀

Total BTUH [kW]

75

Sens BTUH [kW]

[23.9]

80

[26.7]

85

[29.4]

90

[32.2]

95

[35]

100

[37.8]

105

[40.6]

110

[43.3]

115

[46.1]

Power Total BTUH [kW]

Sens BTUH [kW] Power

Total BTUH [kW] Sens BTUH [kW] Power

O U

T D O O R

D R

Y

B U

L B

T E M P E R A

T U R E

°F

[°C]

.23 .2 .15 .23 .2 .15 .23 .2 .15

53.2 [15.59]

32.4 [9.50]

50.9 [14.92]

29.1 [8.53]

2.5

51.9 [15.21]

31.9 [9.35]

49.6 [14.54]

28.6 [8.38]

2.7

50.8 [14.89]

31.3 [9.17]

48.6 [14.24]

28.0 [8.21]

2.8

49.8 [14.59]

30.6 [8.97]

47.6 [13.95]

27.4 [8.03]

3.0

48.8 [14.30]

29.9 [8.76]

46.7 [13.69]

26.7 [7.83]

3.1

47.8 [14.01]

29.2 [8.56]

45.7 [13.39]

26.1 [7.65]

3.3

46.8 [13.72]

28.6 [8.38]

44.7 [13.10]

25.6 [7.50]

3.4

45.5 [13.33]

28.1 [8.24]

43.5 [12.75]

25.1 [7.36]

3.5

44.1 [12.92]

27.7 [8.12]

42.1 [12.34]

24.8 [7.27]

3.7

ENTERING INDOOR AIR @ 80°F [26.7°C] dbE ➀

2.5

2.6

2.8

2.9

3.0

3.2

3.3

3.5

3.6

48.6 [14.24]

25.7 [7.53]

2.4

47.4 [13.89]

25.2 [7.39]

2.6

46.4 [13.60]

24.7 [7.24]

2.7

45.4 [13.31]

24.2 [7.09]

2.8

44.6 [13.07]

23.6 [6.92]

3.0

43.7 [12.81]

23.1 [6.77]

3.1

42.7 [12.51]

22.6 [6.62]

3.3

41.6 [12.19]

22.2 [6.51]

3.4

40.2 [11.78]

21.9 [6.42]

3.5

49.3 [14.45]

38.2 [11.20]

2.5

48.0 [14.07]

37.7 [11.05]

2.7

46.8 [13.72]

37.1 [10.87]

2.8

45.8 [13.42]

36.4 [10.67]

2.9

44.9 [13.16]

35.7 [10.46]

3.1

43.9 [12.87]

35.0 [10.26]

3.2

42.8 [12.54]

34.4 [10.08]

3.4

41.6 [12.19]

33.9 [9.94]

3.5

40.1 [11.75]

33.5 [9.82]

3.6

47.1 [13.80]

34.2 [10.02]

2.5

45.9 [13.45]

33.8 [9.91]

2.6

44.8 [13.13]

33.2 [9.73]

2.7

43.8 [12.84]

32.6 [9.55]

2.9

42.9 [12.57]

31.9 [9.35]

3.0

42.0 [12.31]

31.3 [9.17]

3.2

41.0 [12.02]

30.8 [9.03]

3.3

39.8 [11.66]

30.3 [8.88]

3.4

38.4 [11.25]

30.0 [8.79]

3.6

45.0 [13.19]

30.2 [8.85]

2.4

43.8 [12.84]

29.8 [8.73]

2.6

42.8 [12.54]

29.3 [8.59]

2.7

41.9 [12.28]

28.8 [8.44]

2.8

41.0 [12.02]

28.2 [8.26]

3.0

40.1 [11.75]

27.7 [8.12]

3.1

39.1 [11.46]

27.2 [7.97]

3.2

38.0 [11.14]

26.8 [7.85]

3.4

36.7 [10.76]

26.5 [7.77]

3.5

46.0 [13.48]

43.6 [12.78]

2.5

44.7 [13.10]

43.0 [12.60]

2.7

43.6 [12.78]

42.4 [12.43]

2.8

42.6 [12.48]

41.7 [12.22]

2.9

41.6 [12.19]

41.0 [12.02]

3.1

40.6 [11.90]

40.3 [11.81]

3.2

39.6 [11.61]

3.4

38.3 [11.22]

3.5

36.9 [10.81]

3.6

44.0 [12.90]

39.0 [11.43]

2.5

42.7 [12.51]

38.5 [11.28]

2.6

41.7 [12.22]

38.0 [11.14]

2.7

40.7 [11.93]

37.4 [10.96]

2.9

39.8 [11.66]

36.7 [10.76]

3.0

38.9 [11.40]

36.1 [10.58]

3.2

37.8 [11.08]

35.6 [10.43]

3.3

36.7 [10.76]

35.1 [10.29]

3.4

35.3 [10.35]

34.8 [10.20]

3.6

42.0 [12.31]

34.5 [10.11]

2.4

40.8 [11.96]

34.0 [9.96]

2.6

39.8 [11.66]

33.5 [9.82]

2.7

38.9 [11.40]

33.0 [9.67]

2.8

38.0 [11.14]

32.4 [9.50]

3.0

37.1 [10.87]

31.9 [9.35]

3.1

36.1 [10.58]

31.4 [9.20]

3.2

35.0 [10.26]

31.0 [9.09]

3.4

33.7 [9.88]

30.7 [9.00]

3.5

DR —Depression ratio dbE —Entering air dry bulb wbE—Entering air wet bulb

Total —Total capacity x 1000 BTUH Sens —Sensible capacity x 1000 BTUH Power—KW input

NOTES: ➀ When the entering air dry bulb is other than 80°F [27°C], adjust the sensible

capacity from the table by adding [1.10 x CFM x (1 – DR) x (dbE – 80)].

[ ] Designates Metric Conversions

SYSTEM PERFORMANCE

12

Heat Controller, Inc.

-12-

GROSS SYSTEM PERFORMANCE DATA—TGC048C

ENTERING INDOOR AIR @ 80°F [26.7°C] dbE ➀

2.9

3.0

3.2

3.4

3.6

3.7

3.9

4.1

4.2

57.5 [16.85]

30.2 [8.85]

2.8

55.7 [16.32]

29.0 [8.50]

3.0

54.2 [15.88]

28.1 [8.24]

3.1

52.9 [15.50]

27.5 [8.06]

3.3

51.7 [15.15]

27.2 [7.97]

3.5

50.7 [14.86]

26.9 [7.88]

3.6

49.8 [14.59]

26.6 [7.80]

3.8

49.0 [14.36]

26.3 [7.71]

4.0

48.1 [14.10]

25.8 [7.56]

4.2

57.6 [16.88]

43.8 [12.84]

2.9

55.7 [16.32]

42.2 [12.37]

3.1

54.1 [15.86]

41.1 [12.05]

3.2

52.6 [15.42]

40.4 [11.84]

3.4

51.4 [15.06]

39.9 [11.69]

3.6

50.3 [14.74]

39.6 [11.61]

3.8

49.3 [14.45]

39.3 [11.52]

4.0

48.3 [14.16]

38.8 [11.37]

4.1

47.4 [13.89]

38.2 [11.20]

4.3

55.1 [16.15]

39.2 [11.49]

2.8

53.3 [15.62]

37.8 [11.08]

3.0

51.7 [15.15]

36.8 [10.79]

3.2

50.3 [14.74]

36.2 [10.61]

3.4

49.1 [14.39]

35.7 [10.46]

3.5

48.1 [14.10]

35.4 [10.37]

3.7

47.1 [13.80]

35.2 [10.32]

3.9

46.2 [13.54]

34.8 [10.20]

4.0

45.4 [13.31]

34.2 [10.02]

4.2

O U T D O O R

D R Y

B U

B

T E M P E R A T U R E

°F

[°C]

wbE 71°F [21.7°C] 67°F [19.4°C] 63°F [17.2°C]

CFM [L/s] 1940 [915.5] 1550 [731.5] 1160 [547.4] 1940 [915.5] 1550 [731.5] 1160 [547.4] 1940 [915.5] 1550 [731.5] 1160 [547.4]

DR ➀

Total BTUH [kW]

75

Sens BTUH [kW]

[23.9]

Power Total BTUH [kW]

80

Sens BTUH [kW]

[26.7]

Power Total BTUH [kW]

85

Sens BTUH [kW]

[29.4]

Power Total BTUH [kW]

90

Sens BTUH [kW]

[32.2]

Power

95

[35]

100

[37.8]

105

[40.6]

110

[43.3]

115

[46.1]

Total BTUH [kW] Sens BTUH [kW] Power

L

.21 .18 .14 .21 .18 .14 .21 .18 .14

62.9 [18.43]

38.2 [11.20]

60.2 [17.64]

34.2 [10.02]

2.9

61.0 [17.88]

36.6 [10.73]

58.4 [17.12]

32.8 [9.61]

3.1

59.3 [17.38]

35.5 [10.40]

56.8 [16.65]

31.8 [9.32]

3.3

57.9 [16.97]

34.8 [10.20]

55.4 [16.24]

31.2 [9.14]

3.4

56.7 [16.62]

34.3 [10.05]

54.2 [15.88]

30.7 [9.00]

3.6

55.5 [16.27]

34.0 [9.96]

53.1 [15.56]

30.4 [8.91]

3.8

54.5 [15.97]

33.7 [9.88]

52.2 [15.30]

30.2 [8.85]

4.0

53.6 [15.71]

33.3 [9.76]

51.3 [15.03]

29.8 [8.73]

4.2

52.7 [15.44]

32.6 [9.55]

50.4 [14.77]

29.2 [8.56]

4.3

52.6 [15.42]

34.6 [10.14]

2.8

50.9 [14.92]

33.4 [9.79]

2.9

49.4 [14.48]

32.5 [9.52]

3.1

48.0 [14.07]

31.9 [9.35]

3.3

46.9 [13.75]

31.6 [9.26]

3.5

45.9 [13.45]

31.3 [9.17]

3.6

45.0 [13.19]

31.1 [9.11]

3.8

44.1 [12.92]

30.7 [9.00]

4.0

43.3 [12.69]

30.2 [8.85]

4.1

55.7 [16.32]

51.4 [15.06]

2.9

53.8 [15.77]

49.8 [14.59]

3.0

52.2 [15.30]

48.7 [14.27]

3.2

50.7 [14.86]

48.0 [14.07]

3.4

49.5 [14.51]

47.5 [13.92]

3.6

48.4 [14.18]

47.2 [13.83]

3.7

47.4 [13.89]

46.9 [13.75]

3.9

46.4 [13.60]

4.1

45.5 [13.33]

4.3

53.3 [15.62]

46.0 [13.48]

2.8

51.5 [15.09]

44.6 [13.07]

3.0

49.9 [14.62]

43.6 [12.78]

3.1

48.5 [14.21]

43.0 [12.60]

3.3

47.3 [13.86]

42.5 [12.46]

3.5

46.3 [13.57]

42.2 [12.37]

3.7

45.3 [13.28]

42.0 [12.31]

3.8

44.4 [13.01]

41.6 [12.19]

4.0

43.6 [12.78]

41.0 [12.02]

4.2

50.9 [14.92]

40.6 [11.90]

2.7

49.1 [14.39]

39.4 [11.55]

2.9

47.6 [13.95]

38.5 [11.28]

3.1

46.3 [13.57]

37.9 [11.11]

3.3

45.2 [13.25]

37.6 [11.02]

3.4

44.2 [12.95]

37.3 [10.93]

3.6

43.2 [12.66]

37.1 [10.87]

3.8

42.4 [12.43]

36.7 [10.76]

3.9

41.6 [12.19]

36.2 [10.61]

4.1

GROSS SYSTEM PERFORMANCE DATA—TGC060C

wbE 71°F [21.7°C] 67°F [19.4°C] 63°F [17.2°C]

CFM [L/s]

DR ➀

Total BTUH [kW]

75

Sens BTUH [kW]

[23.9]

80

[26.7]

85

[29.4]

90

[32.2]

95

[35]

100

[37.8]

105

[40.6]

110

[43.3]

115

[46.1]

Power Total BTUH [kW]

Sens BTUH [kW] Power

Total BTUH [kW] Sens BTUH [kW] Power

O U T D O O R

D R Y

B U

B

T E

M

P E R A T U R E

°F

[°C]

L

2380 [1123.2] 1900 [896.7] 1420 [670.1] 2380 [1123.2] 1900 [896.7] 1420 [670.1] 2380 [1123.2] 1900 [896.7] 1420 [670.1]

.20 .17 .12 .20 .17 .12 .20 .17 .12

73.0 [21.39]

44.0 [12.90]

69.8 [20.46]

39.4 [11.55]

3.7

72.0 [21.10]

43.3 [12.69]

68.9 [20.19]

38.8 [11.37]

3.9

70.7 [20.72]

42.6 [12.48]

67.7 [19.84]

38.1 [11.17]

4.1

69.3 [20.31]

41.8 [12.25]

66.2 [19.40]

37.5 [10.99]

4.3

67.6 [19.81]

41.1 [12.05]

64.7 [18.96]

36.8 [10.79]

4.5

65.9 [19.31]

40.3 [11.81]

63.1 [18.49]

36.1 [10.58]

4.8

64.3 [18.84]

39.5 [11.58]

61.5 [18.02]

35.4 [10.37]

5.0

62.8 [18.40]

38.7 [11.34]

60.0 [17.58]

34.6 [10.14]

5.2

61.4 [17.99]

37.8 [11.08]

58.8 [17.23]

33.9 [9.94]

5.4

ENTERING INDOOR AIR @ 80°F [26.7°C] dbE ➀

3.6

3.8

4.0

4.2

4.5

4.7

4.9

5.1

5.3

66.6 [19.52]

34.8 [10.20]

3.6

65.8 [19.28]

34.2 [10.02]

3.8

64.6 [18.93]

33.7 [9.88]

4.0

63.2 [18.52]

33.1 [9.70]

4.2

61.7 [18.08]

32.5 [9.52]

4.4

60.2 [17.64]

31.9 [9.35]

4.6

58.7 [17.20]

31.3 [9.17]

4.8

57.3 [16.79]

30.6 [8.97]

5.0

56.1 [16.44]

29.9 [8.76]

5.2

68.1 [19.96]

52.1 [15.27]

3.7

67.2 [19.69]

51.4 [15.06]

3.9

65.9 [19.31]

50.7 [14.86]

4.1

64.4 [18.87]

49.9 [14.62]

4.3

62.8 [18.40]

49.2 [14.42]

4.5

61.1 [17.91]

48.4 [14.18]

4.7

59.4 [17.41]

47.6 [13.95]

4.9

57.9 [16.97]

46.8 [13.72]

5.1

56.6 [16.59]

45.9 [13.45]

5.3

65.2 [19.11]

46.7 [13.69]

3.6

64.2 [18.82]

46.0 [13.48]

3.8

63.0 [18.46]

45.4 [13.31]

4.0

61.6 [18.05]

44.7 [13.10]

4.2

60.0 [17.58]

44.0 [12.90]

4.4

58.4 [17.12]

43.4 [12.72]

4.6

56.9 [16.68]

42.6 [12.48]

4.8

55.4 [16.24]

41.9 [12.28]

5.0

54.1 [15.86]

41.1 [12.05]

5.2

62.2 [18.23]

41.2 [12.07]

3.5

61.3 [17.97]

40.7 [11.93]

3.7

60.2 [17.64]

40.1 [11.75]

3.9

58.8 [17.23]

39.5 [11.58]

4.1

57.3 [16.79]

38.9 [11.40]

4.3

55.8 [16.35]

38.3 [11.22]

4.5

54.3 [15.91]

37.7 [11.05]

4.7

52.9 [15.50]

37.0 [10.84]

4.9

51.7 [15.15]

36.3 [10.64]

5.1

64.2 [18.82]

60.0 [17.58]

3.6

63.2 [18.52]

59.3 [17.38]

3.8

61.9 [18.14]

58.6 [17.17]

4.0

60.5 [17.73]

57.8 [16.94]

4.2

58.8 [17.23]

57.1 [16.73]

4.4

57.1 [16.73]

56.3 [16.50]

4.7

55.5 [16.27]

4.9

54.0 [15.83]

5.1

52.6 [15.42]

5.3

61.4 [17.99]

53.7 [15.74]

3.5

60.5 [17.73]

53.1 [15.56]

3.7

59.3 [17.38]

52.4 [15.36]

3.9

57.8 [16.94]

51.8 [15.18]

4.1

56.3 [16.50]

51.1 [14.98]

4.4

54.7 [16.03]

50.4 [14.77]

4.6

53.1 [15.56]

49.7 [14.57]

4.8

51.6 [15.12]

49.0 [14.36]

5.0

50.3 [14.74]

48.2 [14.13]

5.2

58.6 [17.17]

47.5 [13.92]

3.5

57.7 [16.91]

46.9 [13.75]

3.7

56.6 [16.59]

46.3 [13.57]

3.9

55.2 [16.18]

45.7 [13.39]

4.1

53.7 [15.74]

45.2 [13.25]

4.3

52.2 [15.30]

44.5 [13.04]

4.5

50.7 [14.86]

43.9 [12.87]

4.7

49.3 [14.45]

43.3 [12.69]

4.9

48.0 [14.07]

42.6 [12.48]

5.1

CFM [L/s] Air Delivery/RPM/Watts—208 Volts

13

Heat Controller, Inc.

-13-

0.8 [.20]

External Static Pressure—Inches W.C. [kPa]

360

925 [437]

445

1280 [604]

1180 [557]

AIRFLOW PERFORMANCE—DIRECT DRIVE

515

360

925 [437]

1180 [557]

445

1280 [604]

515

360

925 [437]

445

1280 [604]

1180 [557]

515

414

1581 [746]

1298 [613]

572

1762 [832]

665

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]

Motor

Speed

Motor

HP [w]

# of Speeds

Blower Size/

Manufacturer

Recommended

Air-Flow Range

(Min/Max) CFM

[kW]

Input

BTU/hr

Heating

CFM 1515 [715] 1500 [708] 1475 [696] 1450 [684] 1405 [663] 1350 [637] 1275 [602]

CFM 1210 [571] 1193 [563] 1175 [555] 1155 [545] 1125 [531] 1075 [507] 1015 [479]

Watts 450 400 395 385 380 375 370

Low

10x10

80,000

[23.45]

Low

CFM 1680 [793] 1650 [779] 1625 [767] 1580 [746] 1530 [722] 1460 [689] 1390 [656]

Watts 525 515 510 505 490 475 460

Med

1/2 HP [373]

3 Speed Motor

[35.17]

120,000

Med

Watts 650 640 630 610 580 560 545

High

CFM 1515 [715] 1500 [708] 1475 [696] 1450 [684] 1405 [663] 1350 [637] 1275 [602]

CFM 1210 [571] 1193 [563] 1175 [555] 1155 [545] 1125 [531] 1075 [507] 1015 [479]

Watts 450 400 395 385 380 375 370

Low

10x10

80,000

[23.45]

Low

CFM 1680 [793] 1650 [779] 1625 [767] 1580 [746] 1530 [722] 1460 [689] 1390 [656]

Watts 525 515 510 505 490 475 460

Med

1/2 HP [373]

3 Speed Motor

[35.17]

120,000

Med

High

650 640 630 610 580 560 545

CFM 1210 [571] 1193 [563] 1175 [555] 1155 [545] 1125 [531] 1075 [507] 1015 [479]

Watts

Watts 450 400 395 385 380 375 370

Low

80,000

[23.45]

Low

CFM 1515 [715] 1500 [708] 1475 [696] 1450 [684] 1405 [663] 1350 [637] 1275 [602]

Watts 525 515 510 505 490 475 460

Med

10x10

1/2 HP [373]

3 Speed Motor

[29.31]

100,000

Med

650 640 630 610 580 560 545

CFM 1680 [793] 1650 [779] 1625 [767] 1580 [746] 1530 [722] 1460 [689] 1390 [656]

Watts

High

[39.56]

135,000

High

CFM 1985 [937] 1954 [922] 1919 [906] 1876 [885] 1824 [861] 1759 [830] 1679 [792]

CFM 1575 [743] 1536 [725] 1496 [706] 1457 [688] 1417 [669] 1377 [650] 1338 [631]

Watts 297 314 330 347 364 381 397

Low

10x10

[29.31]

100,000

Low

CFM 2431 [1147] 2372 [1119] 2306 [1088] 2228 [1051] 2138 [1009] 2032 [959] 1907 [900]

Watts 535 553 574 593 606 609 599

Med

High

1 HP [745]

3 Speed Motor

135,000

High

Watts 970 981 964 926 872 806 73-6

[39.56]

Motor Speed

From Factory

Cool Heat

Unit Model

DIRECT-DRIVE 208 VOLT AIRFLOW PERFORMANCE

TGC036 Low 1050/1350

TGC042 Med 1225/1575

TGC048 Med 1400/1800

TGC060 Med 1750/2250

[ ] Designates Metric Conversions

AIRFLOW PERFORMANCE—DIRECT DRIVE

14

Heat Controller, Inc.

-14-

CFM [L/s] Air Delivery/RPM/Watts—230 Volts

0.8 [.20]

External Static Pressure—Inches W.C. [kPa]

410

1230 [580]

1100 [519]

475

1375 [649]

1660 [783] 1580 [746] 1500 [708]

555

1100 [519]

410

1230 [580]

425

475

1375 [649]

600 580 570 550 535 505

555

410

1230 [580]

1100 [519]

475

1375 [649]

555

1298 [613]

414

1581 [746]

572

1762 [832]

665

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]

Motor

Speed

Motor

HP [w]

# of Speeds

Blower Size/

Manufacturer

Recommended

Air-Flow Range

(Min/Max) CFM

[kW]

Input

BTU/hr

Heating

CFM 1685 [795] 1620 [765] 1580 [746] 1550 [732] 1500 [708] 1430 [675] 1350 [637]

CFM 1400 [661] 1375 [649] 1360 [642] 1335 [630] 1305 [616] 1255 [592] 1210 [571]

Watts 470 460 455 450 440 435 425

Low

10x10

80,000

[23.45]

Low

CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816]

Watts 635 600 580 570 550 535 505

Med

1/2 HP [373]

3 Speed Motor

[35.17]

120,000

Med

Watts 780 760 740 700 660 635 600

High

CFM 1685 [795] 1620 [765] 1580 [746] 1550 [732] 1500 [708] 1430 [675] 1350 [637]

CFM 1400 [661] 1375 [649] 1360 [642] 1335 [630] 1305 [616] 1255 [592] 1210 [571]

Watts 470 460 455 450 440 435

Low

10x10

80,000

[23.45]

Low

CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816] 1660 [783] 1580 [746] 1500 [708]

Watts 635

Med

1/2 HP [373]

3 Speed Motor

[35.17]

120,000

Med

780 760 740 700 660 635 600

Watts

High

CFM 1685 [795] 1620 [765] 1580 [746] 1550 [732] 1500 [708] 1430 [675] 1350 [637]

CFM 1400 [661] 1375 [649] 1360 [642] 1335 [630] 1305 [616] 1255 [592] 1210 [571]

Watts 470 460 455 450 440 435 425

Low

10x10

80,000

[23.45]

Low

CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816] 1660 [783] 1580 [746] 1500 [708]

Watts 635 600 580 570 550 535 505

Med

1/2 HP [373]

3 Speed Motor

[29.31]

135,000

100,000

Med

780 760 740 700 660 635 600

Watts

High

[39.56]

High

CFM 1985 [937] 1954 [922] 1919 [906] 1876 [885] 1824 [861] 1759 [830] 1679 [792]

CFM 1575 [743] 1536 [725] 1496 [706] 1457 [688] 1417 [669] 1377 [650] 1338 [631]

Watts 297 314 330 347 364 381 397

Low

10x10

[29.31]

100,000

Low

2431 [1147] 2372 [1119] 2306 [1088] 2228 [1051] 2138 [1009] 2032 [959] 1907 [900]

CFM

Watts 535 553 574 593 606 609 599

Med

High

1 HP [745]

3 Speed Motor

135,000

High

Watts 970 981 964 926 872 806 736

[39.56]

Motor Speed

From Factory

Cool Heat

Unit Model

DIRECT-DRIVE 230 VOLT AIRFLOW PERFORMANCE

TGC036 Low 1050/1350

TGC042 Med 1225/1575

TGC048 Med 1400/1800

TGC060 Med 1750/2250

[ ] Designates Metric Conversions

AIRFLOW PERFORMANCE—DIRECT DRIVE

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CFM [L/s] Air Delivery/RPM/Watts—460 Volts

0.8 [.20]Cool Heat

External Static Pressure—Inches W.C. [kPa]

410

1100 [519]

475

1375 [649]

1230 [580]

1660 [783] 1580 [746] 1500 [708]

555

1100 [519]

410

425

475

1230 [580]

600 580 570 550 535 505

555

1375 [649]

410

1230 [580]

1100 [519]

475

555

1375 [649]

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]

Motor

Speed

Motor

HP [w]

# of Speeds

Blower Size/

Manufacturer

Recommended

Air-Flow Range

(Min/Max) CFM

[kW]

Input

BTU/hr

Heating

CFM 1400 [661] 1375 [649] 1360 [642] 1335 [630] 1305 [616] 1255 [592] 1210 [571]

Low

80,000

[23.45]

120,000

Low

CFM 1685 [795] 1620 [765] 1580 [746] 1550 [732] 1500 [708] 1430 [675] 1350 [637]

Watts 470 460 455 450 440 435 425

10x10

1/2 HP [373]

[35.17]

780 760 740 700 660 635 600

CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816]

Watts

Watts 635 600 580 570 550 535 505

Med

High

3 Speed Motor

CFM 1400 [661] 1375 [649] 1360 [642] 1335 [630] 1305 [616] 1255 [592] 1210 [571]

Watts 470 460 455 450 440 435

Low

80,000

CFM 1685 [795] 1620 [765] 1580 [746] 1550 [732] 1500 [708] 1430 [675] 1350 [637]

Watts 635

Med

10x10

1/2 HP [373]

3 Speed Motor

[23.45]

[35.17]

120,000

Med

780 760 740 700 660 635 600

CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816] 1660 [783] 1580 [746] 1500 [708]

Watts

High

CFM 1685 [795] 1620 [765] 1580 [746] 1550 [732] 1500 [708] 1430 [675] 1350 [637]

CFM 1400 [661] 1375 [649] 1360 [642] 1335 [630] 1305 [616] 1255 [592] 1210 [571]

Watts 470 460 455 450 440 435 425

Low

Watts 635 600 580 570 550 535 505

Med

10x10

1/2 HP [373]

3 Speed Motor

100,000

CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816] 1660 [783] 1580 [746] 1500 [708]

Watts 780 760 740 700 660 635 600

High

[29.31]

[39.56]

135,000

High

Motor Speed

From Factory

Unit Model

DIRECT-DRIVE 460 VOLT AIRFLOW PERFORMANCE

TGC036 Low 1050/1350

TGC042 Med 1225/1575

TGC048 High 1400/1800

[ ] Designates Metric Conversions

AIRFLOW PERFORMANCE—BELT DRIVE

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—

1.5 [.37]

1.4 [.35]

1.3 [.32]

1.2 [.30]

1.1 [.27]

1.0 [.25]

0.9 [.22]

— —

—

0.8 [.20]

0.7 [.17]

External Static Pressure—Inches of Water [kPa]

0.6 [.15]

0.5 [.12]

0.4 [.10]

0.3 [.07]

0.2 [.05]

1225 1140 1260 1175 1300 1210 1340 1255 1370 1315 1400 1375 — — — — — —

1175 1085

1055

1145

1005

1095

925

1040

880

1015

825

/4 [559]

3

Capacity 5 Ton [17.6 kW]—13 SEER

Voltage 460—3 Phase

0.1 [.02] RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W

Air

Flow

AIRFLOW PERFORMANCE—5 TON BELT DRIVE

CFM [L/s]

1400 [661] — — — — 780 370 815 385 875 425 930 460 970 490 1030 540 1065 570 1105 595 1150 615 1195 645 1235 660 1300 705 1340 745

1500 [708] — — — — 795 405 840 415 895 440 945 500 995 540 1045 595 1080 615 1135 650 1165 675 1215 700 1255 735 1320 775 1355 805

1600 [755] — — 780 390 805 425 870 470 915 510 965 560 1015 600 1060 640 1105 680 1145 705 1180 730 1225 750 1275 790 1340 840 1365 880

1700 [802] — — 795 450 840 490 895 530 940 570 990 605 1035 640 1075 680 1120 725 1160 755 1200 790 1245 815 1300 855 1355 905 1375 940

1800 [850] 780 455 815 470 870 540 915 560 965 615 1010 660 1055 710 1100 760 1140 785 1175 810 1225 850 1260 880 1320 930 1365 985 1390 1020

1900 [897] 800 485 850 530 895 590 945 640 995 675 1035 720 1070 775 1120 810 1160 850 1200 890 1245 915 1290 960 1335 1000 1375 1050 1405 1100

970

RPM 1095 1040 995 940 890 835 780

Turns Open 0 1 2 3 4 5 6

Motor Sheave 2.8"-3.8" Pitch Diameter—Adj.

Drive Package L

Blower Sheave 6.4" Pitch Diameter

Motor H.P. [W]

2100 [991] 860 615 915 655 955 705 1005 760 1040 820 1090 870 1130 910 1170 950 1210 995 1250 1020 1290 1060 1335 1100 1370 1150 1400 1200 — —

2200 [1038] 895 680 945 735 995 780 1030 830 1060 880 1120 940 1155 980 1195 1020 1240 1055 1275 1100 1320 1140 1360 1180 1385 1225 — —

2300 [1085] 940 755 975 795 1015 830 1065 910 1100 965 1150 105 1180 1050 1225 1095 1265 1125 1310 1175 1350 1230 1375 1260 1405 1320 —

2000 [944] 830 550 880 605 930 655 970 700 1015 730 1055 790 1105 830 1145 875 1180 910 1225 950 1260 980 1320 1035 1350 1075 1385 1120 — —

2400 [1133]

2500 [1179] 1015 910 1040 935 1095 1040 1145 1100 1170 1140 1200 1175 1260 1215 1305 1270 1360 1350 1400 1395 — — — — — — — — — —

NOTE: L-Drive left of bold line, Consult factory for operation to the right of bold line.

NOTE: Factory sheave settings are shown in bold print.

[ ] Designates Metric Conversions

ELECTRICAL

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ELECTRICAL DATA

MODEL TGC036C-1K-120 TGC036C-3K-120 TGC036C-4K-120 TGC042C-1K-120 TGC042C-3K-120 TGC042C-4K-120

Unit Information

Unit Operating Voltage Range 187-253 187-253 414-506 187-253 187-253 414-506 Minimum Circuit Ampacity 24/24 18/18 11 30/30 21/21 11 Max. Overcurrent Protection

Device Size

Compressor

Quantity 1 1 1 1 1 1 Volts 208/230 208/230 460 208/230 208/230 460 Phase 1 33 1 33 HP 333 3 1/2 3 1/2 3 1/2 RPM 3450 3450 3450 3450 3450 3450 Amps (RLA) 14.4/14.4 9.6/9.6 5.8 19.2/19.2 12.2/12.2 5.8 Amps (LRA)

Condenser Fan Motor

Quantity 1 1 1 1 1 1 Volts 208/230 208/230 460 208/230 208/230 460 Phase 1 1 1 1 1 1 HP 1/3 1/3 1/3 1/3 1/3 1/3 Amps (FLA) 1.5 1.5 1.0 1.5 1.5 1.0 Amps (LRA)

Evaporator Fan Motor

Quantity 1 1 1 1 1 1 Volts 208/230 208/230 460 208/230 208/230 460 Phase 1 1 1 1 1 1 HP 1/2 1/2 1/2 1/2 1/2 1/2 Amps (FLA) 4.0 4.0 2.0 4.0 4.0 2.0 Amps (LRA)

35/35 25/25 15 45/45 30/30 15

77/77 88/88 38 104/104 88/88 44

3.0 3.0 1.9 3.0 3.0 1.9

6.7 6.7 3.6 6.7 6.7 3.6

ELECTRICAL DATA

MODEL TGC048C-1K-135 TGC0C-3K-135 TGC048C-4K-135 TGC060C-1K-135 TGC060C-3K-135 TGC060C-4K-135

Unit Information

Unit Operating Voltage Range 187-253 187-253 414-506 187-253 187-253 414-506 Minimum Circuit Ampacity 31/31 21/21 11 42/42 30/30 12 Max. Overcurrent Protection

Device Size

Compressor

Quantity 1 1 1 1 1 1 Volts 208/230 208/230 460 208/230 208/230 460 Phase 1 33 1 33 HP 444555 RPM 3450 3450 3450 3450 3450 3450 Amps (RLA) 20.2/20.2 12.2/12.2 6.1 25.3/25.3 15.4/15.4 7.1 Amps (LRA)

Condenser Fan Motor

Quantity 1 1 1 1 1 1 Volts 208/230 208/230 460 208/230 208/230 460 Phase 1 1 1 1 1 1 HP 1/3 1/3 1/3 1/3 1/3 1/3 Amps (FLA) 1.5 1.5 1.0 2.2 2.2 1.0 Amps (LRA)

Evaporator Fan Motor

Quantity 1 1 1 1 1 1 Volts 208/230 208/230 460 208/230 208/230 460 Phase 1 1 1 1 1 3 HP 1/2 1/2 1/2 1 1 3/4 Amps (FLA) 4.0 4.0 2.0 7.6 7.6 1.6 Amps (LRA)

50/50 30/30 15 60/60 40/40 15

137/137 80.8/80.8 41 141/141 110/110 52

3.0 3.0 1.9 4.9 4.9 1.9

6.7 6.7 3.6 0 0 8.4

BOTTOM VIEW

UNIT DIMENSIONS

18

Heat Controller, Inc.

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UNIT DIMENSIONS PACKAGE GAS ELECTRIC UNITS

TGR036C-TGR060C MODELS

UNIT DIMENSIONS

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Heat Controller, Inc.

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UNIT DIMENSIONS PACKAGE GAS ELECTRIC UNITS

WEIGHTS

CENTER OF GRAVITY (C.G.)

CLEARANCES (3 to 5 Ton [10.6 to 17.6 kW] Models)

The following minimum clearances are recommended for proper unit performance and serviceability.

UNIT DIMENSIONS

20

Heat Controller, Inc.

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3-5 Ton [10.6-17.6 kW]

Accessory

Economizer with Single Enthalapy 70 [32] Power Exhaust 19 [9] Fresh Air Damper (Manual) 11 [5] 9 [4] Fresh Air Damper (Motorized) 13 [6] Roof Curb 14" 92 [42] 88 [40] Roof Curb 24" 108 [49] 104 [47] Concentric Diffuser 18" Flush 37 [17] 26 [12] Concentric Diffuser 20" Flush 54 [24] 42 [19] Side Discharge Concentric Diffuser RXRN-FA60 35 [16] 20 [9] Side Discharge Concentric Diffuser RXRN-FA65 55 [25] 40 [18]

Recommended

Clearance in. [mm]

48 [1219] A - Front 18 [457] B - Condenser Coil 12 [305] C - Duct Side 36 [914] D - Evaporator End 60 [1524] E - Above

*Without Economizer. 57" [1448 mm] With Economizer

Location

NOTE: Supply duct may be installed with “0” inch clearance to combustible materials, provided 1" minimum Fiberglass insulation is applied either inside or on the outside of the duct.

Shipping Operating

lbs [kg] lbs [kg]

60 [27] 16 [7]

11 [5]

Capacity Tons [kW] A in. [mm] B in. [mm]

381/4 [972] 253/4 [654]3-5 [10.6-17.6]

Capacity Tons [kW]

3-5 [10.6-17.6]

Corner Weights by Percentage

A B C D

22% 27% 23% 28%

ACCESSORIES

21

Heat Controller, Inc.

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ACCESSORY EQUIPMENT-FIELD INSTALLED

Accessory

Description

Roofcurb 14" RXKG-BAD14 Roofcurb 24" RXKG-BAD24

Accessory Model No.

3 to 5 Ton

Economizer with Single Enthalpy ➁

Dual Enthalpy Kit RXRX-AV02

CO2Sensor Only RXRX-AR02

Power Exhaust RXRX-BFF04C

Fresh Air Damper Manual RXRF-FBA1

Fresh Air Damper Motorized RXRF-FBB1

Rectangular to Round 18"

Duct Adapters for Concentric Diffuser

Rectangular to Round 20"

Duct Adapters for Concentric Diffuser

Concentric Diffuser 18" Step RXRN-FA60

Concentric Diffuser 18" Flush RXRN-FA70

Rectangular to Round 16" Side RXMC-BB01

Louver Kit (3 Sides) RXRX-AAD01B

Time Delay RXMD-B01 High Pressure RXAB-A02 Low Pressure RXAC-A02

Low Ambient Control to 0°F [-18°C] RXRZ-A18

LP Conversion Kits for use with

White Rodgers Gas Valve ➀

LP Conversion Kits for use with

Honeywell Gas Valve ➀

Canadian High Altitude Kit

(for Natural Gas Only)

*Voltage 1 = 208/230 VAC-1PH-60HZ 4 = 460 VAC-3PH-60HZ

3 = 208/230 VAC-3PH-60HZ

NOTES: ➀ If a particular unit is to be converted to operate on LP (propane) for elevations above 2000 ft. in Canada, the existing Natural Gas to LP Conversion Kits for the

subject models already contain the necessary orifices and instructions to de-rate the input for 2000-4500 ft. Canadian applications.

➁ Economizer is designed for downflow or horizontal applications.

➀

RXRD-KECM3

RXMC-CB03

RXMC-CB04

RXGJ-EP84W

RXGJ-EP85H

RXRX-AH01

ACCESSORIES

22

Heat Controller, Inc.

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ROOFCURBS (Full Perimeter)

■ This

roofcurb design can be utilized on

3 through 5 ton models.

■

Two available heights (14" and 24" for ALL models.

■

Quick assembly corners for simple and fast assembly.

■

Opening provided in bottom pan to match the “Thru the Curb” electrical connection opening provided on the unit base pan.

■

2" x 4" Nailer provided.

■

Insulating panels provided.

■

Sealing gasket 28" provided with Roofcurb.

■

Packaged for easy field assembly.

Roofcurb Model Height of Curb

RXKG-BAD14 14" [356 mm] RXKG-BAD24 24" [610 mm]

TYPICAL INSTALLATION

ROOFCURB FOR

TGC036C-TGC060C MODELS

ECONOMIZERS

ACCESSORIES

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Heat Controller, Inc.

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RXRD-KECM3—Single Enthalpy with Barometric Relief

RXRX-AV02—Dual Enthalpy Kit

RXRX-AR02—CO

■

Features Honeywell Analog Controls

■

Field installed accessory

■

Gear Driven Direct Drive Actuator

■

Fully Modulating (0-100%)

■

Low Leakage Dampers

■

Horizontal or Downflow Applications

■

Slip-In Design for Easy Installations

■

Plug-In Polarized 9-pin Electrical Connections

■

Pre-configuring—No Field Adjustments Necessary

■

Standard Barometric Relief Damper Provided

■

Single Enthalpy with Dual Enthalpy upgrade kit

■

CO2Input Sensor Available

■

Economizer slips in complete for downflow or

Sensor

2

horizontal duct applications

■

Field assembled hood ships with Economizer

■

Optional Remote minimum position

■

Field installed power exhaust available.

ACCESSORIES

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Heat Controller, Inc.

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INTEGRAL POWER EXHAUST FOR ECONOMIZER

RXRX-BFF04C—208/230V-1phase

■

For Honeywell economizer.

■

Downflow or horizontal applications.

■

Requires separate 208-230 volt – 1 PH power supply with disconnect.

■

Adjustable switch on economizer, factory preset to energize power exhaust at 95% outside air position.

■

Polarized plug connects power exhaust relay to economizer.

Illustration

ST-A0903-01

POWER EXHAUST KIT SPECIFICATIONS

Model No. No. of Fans Volts Phase Watts (ea.)

RXRX-BFF04C 1

➀ CFM is at 0" W.C. external static pressure.

208-230

1 240 2600

FRESH AIR DAMPER

RKNA 3-5 Ton [10.6-17.6 kW] Models

RXRF-FBA1 (Manual) RXRF-FBB1 (Motorized)

CFM ➀

High Speed

RPM

1700

FLA (ea.) LRA (ea.)

1.06

1.9

I319.DGN

FRESH AIR DAMPER

DUCT ADAPTERS

ACCESSORIES

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RXMC-CB03 sizes available 18" fit all units. Drops into and secures to RXKG- Series Roofcurbs.

For use with Concentric Diffusers.

Rectangular to Round Transitions (Downflow)

ACCESSORIES

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Heat Controller, Inc.

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SIDE DISCHARGE CONCENTRIC DIFFUSER

RXRN-FA60

For Use With Duct Adapter (RXMC)

DIMENSIONAL DATA

Model No. A B C D E F G H I J K

RXRN-FA60

475/8"

[1210 mm]

235/8"

[600 mm]

113/8"

[289 mm]

211/2"

[546 mm]

451/2"

[1156 mm]

221/2"

[572 mm]

111/2"

[292 mm]

103/4"

[273 mm]

451/2"

[1156 mm]

211/2"

[546 mm]

ENGINEERING DATA

Model No. CFM [L/s]

RXRN-FA60

Static

Pressure

1000 [472] .14 10-17 351 351 20 1200 [566] .17 11-18 421 421 20 1400 [661] .20 12-19 491 491 20 1600 [755] .24 12-20 561 561 20 1800 [850] .30 13-21 632 632 20 2000 [944] .36 14-23 702 702 20 2200 [1038] .40 16-25 772 772 20

Throw

Feet

Neck

Vel.

Jet

Vel.

71/8"

[181 mm]

Noise Level

Duct

Size

18RD

FLUSH MOUNT CONCENTRIC DIFFUSER

ACCESSORIES

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Heat Controller, Inc.

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RXRN-FA70

For Use With Duct Adapter (RXMC)

DIMENSIONAL DATA

Model No. A B C D E F G H

RXRN-FA70

475/8"

[1210 mm]

235/8"

[600 mm]

131/2"

[343 mm]

21"

[533 mm]

45"

[1143 mm]

221/2"

[572 mm]

111/4"

[286 mm]

ENGINEERING DATA

Model No. CFM [L/s]

RXRN-FA70

Static

Pressure

1000 [472] .14 15-20 391 694 20 1200 [566] .17 16-22 469 833 25 1400 [661] .20 17-24 547 972 30 1600 [755] .24 18-25 625 1111 30 1800 [850] .30 20-28 703 1250 35 2000 [944] .36 21-29 781 1389 40 2200 [1038] .40 22-30 859 1528 40

Throw

Feet

Neck

Vel.

Jet

Vel.

101/2"

[267 mm]

Duct Size

18RD

Noise Level

THERMOSTATS GAS/ELECTRIC

RECOMMENDED THERMOSTATS WITH AND W/O ECONOMIZER

ACCESSORIES

28

Heat Controller, Inc.

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Single Stage Cool w/o Economizer Two Stage Cool w/Economizer

Maple Chase—Model #0970 Honeywell—Model #T7300-A1005 Honeywell—Model #T8602C Honeywell—Model #T874D-1959 Maple Chase—Model #0960 White Rodgers—Model #1F91-59 Robertshaw—Model #CM64A-USAJ