Heat Controller RAD-243A, RAD-183A User Manual

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SERVICE MANUAL
AD-183A
AD-243A
CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................5
Symbols Used in this Manual.....................................................................................................................5
Outside Dimensions...................................................................................................................................5
Product Specifications ..................................................................................................................................6
Installation .......................................................................................................................................................7
Select the Best Location ...........................................................................................................................7
Installation Check.......................................................................................................................................7
How to Secure the Drain Pipe....................................................................................................................7
Window Requirements...............................................................................................................................8
Installation Kits Contents............................................................................................................................8
Suggested Tool Requirements ...................................................................................................................9
Cabinet Installation...................................................................................................................................10
Operation ......................................................................................................................................................12
Features...................................................................................................................................................12
Control Locations Function of Controls....................................................................................................12
Disassembly ..................................................................................................................................................14
Mechanical Parts......................................................................................................................................14
Air Handling Parts ....................................................................................................................................15
Electrical Parts .........................................................................................................................................16
Refrigerating Cycle...................................................................................................................................18
Schematic Diagram.......................................................................................................................................21
Electronic Control Device.........................................................................................................................21
Wiring Diagram.........................................................................................................................................22
Components Lation..................................................................................................................................23
Troubleshooting Guide.................................................................................................................................24
Piping System ..........................................................................................................................................24
Troubleshooting Guide .............................................................................................................................25
Room Air Conditioner Voltage Limits........................................................................................................31
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
Meanings of symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to property only.
WARNING
Installation
Do not use damaged power cord plugs, or a loose socket.
• There is risk of fire or electric shock.
Always use the power plug and socket with the ground terminal.
• There is risk of electric shock.
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
Do not modify or extend the power cord.
• There is risk or fire or electric shock.
Do not install, remove, or re-install the unit by yourself.
• There is risk of fire, electric shock, explosion, or injury.
Be cautious when unpacking and installing the product.
• Sharp edges could cause injury. Be especially careful
of the case edges and the fins on the condenser and evaporator.
Do not store or use flammable gas or com­bustibles near the air conditioner.
• There is risk of fire or failure of product.
Be sure the installation area does not deterio­rate with age.
• If the base collapses, the air conditioner could fall with
it, causing property damage, product failure, and per­sonal injury.
Gasolin
Sharp edges
Dimensions
Dimensions
Model
Dimension
18K Btu 24K Btu
Outside Dimensions
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the air conditioner.
This symbol indicates special notes.
NOTICE
Symbols Used in this Manual
Service Manual 5
770
W mm(inch) 660(26") 660(26")
H mm(inch) 428(1627/32") 428(1627/32")
D mm(inch) 770(305/16")
660
770(305/16")
824
Specfications
Product Specifications
Table -1
MODELS
ITEMS
POWER SUPPLY
COOLING CAPACITY
INPUT
E.E.R
REFRIGERANT (R-22) CHARGE(g)
OPERATING INDOOR(°C)
TEMPERATURE OUTDOOR(°C)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
RAD-183A
1Ø, 208/230V, 60Hz
17,500/18,000
1,800/1,850
9.0/8.3
720g(25.4oz)
27(DB),19(WB)
35(DB),24(WB)
2 ROW 15 STACKS
LOUVERED-FIN TYP
2 ROW 19 STACKS,LOUVERED-FIN TYPE
L-BENDING TYPE
TURBO
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
OUTSIDE DIMENSION (inch)
(W x H x D) (mm)
WIRELESS REMOCN
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
SLIDE IN-OUT CHASSIS
INTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3 WIRE WITH GROUNDING
CORD-CONNECTED TYPE(ATTATCHMENT PLUG:OPTION)
DRAIN PIPE OR SPLASHED BY FAN SLINGER
137/62
26 x 16 27/32 x 30 5/16
660 x 428 x770
6Room Air Conditioner
Specfications
Product Specifications
Table -1
MODELS
ITEMS
POWER SUPPLY
COOLING CAPACITY
INPUT
E.E.R
REFRIGERANT (R-22) CHARGE(g)
OPERATING INDOOR(°C)
TEMPERATURE OUTDOOR(°C)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
830g(29.3oz)
2 ROW 19 STACKS,LOUVERED-FIN TYPE
L-BENDING TYPE
PROPELLER TYPE FAN WITH SLINGER-RING
RAD-243A
1Ø, 208/230V, 60Hz
23,500/23,000
2,760/1,850
8.5/8.5
27(DB),19(WB)
35(DB),24(WB)
3 ROW 15 STACKS
LOUVERED-FIN TYP
TURBO
3/3
6 POLES
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
OUTSIDE DIMENSION (inch)
(W x H x D) (mm)
WIRELESS REMOCN
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
SLIDE IN-OUT CHASSIS
INTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3 WIRE WITH GROUNDING
CORD-CONNECTED TYPE(ATTATCHMENT PLUG:OPTION)
DRAIN PIPE OR SPLASHED BY FAN SLINGER
146/66
26 x 16 27/32 x 30 5/16
660 x 428 x770
7Room Air Conditioner
Service Manual 8
Installation
Installation
Select the Best Location
Installation Check
How to Secure the Drain Pipe
1.To prevent vibration and noise, make sure the unit is installed securely and firmly.
2.Install the unit where the sunlight does not shine directly on the unit.
3.The outside of the cabinet must extend outward for at least 30cm and there should be no obstacles, such as a fence or wall, within 50cm from the back of the cabinet because it will prevent heat radiation of the condenser. Restriction of outside air will greatly reduce the cooling efficiency of the air conditioner.
CAUTION: All side louvers of the cabinet
must remain exposed to the outside of the structure.
4.Install the unit a little slanted so the back is slightly lower than the front (about 10~15mm). This will help force con­densed water to the outside.
5.Install the unit from the bottom about 75~150cm above the floor level.
The setting conditions must be checked prior to initial starting. The following items are especially important checking points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is provided in the power cord. The green wire must be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the air inlet and outlet.
In humid weather, excess water may cause the BASE PAN to overflow. To drain the water, remove the DRAIN CAP and secure the DRAIN PIPE to the rear hole of the BASE PAN. Press the drain pipe into the hole by pushing down and away from the fins to avoid injury.
Optional
1. Install the drain pan over the corner of the cabinet where you removed the plug with 4 (or 2) screws.
2. Connect the drain hose to the outlet located at the bottom of the drain pan. You can purchase the drain hose or tubing locally to satisfy your particular needs. (Drain hose is not supplied).
3. Select the most appropriate connection from among the following figures (by considering the hole of the unit) to fit drain pan to your own unit.
AWNING
COOLED AIR
HEAT
RADIATION
75~15cm
ABOUT 10~15mm
Over 50cm
FENCE
Drain pipe
Drain cap
Fig. 4
Fig. 3
Fig. 2
DRAIN PAN
DRAIN HOSE
Fig. 1
CABINET
SCREW
Figure 1
Installation
Window Requirements
Installation Kits Contents
All supporting parts should be secured to firm
wood, masonry, or metal.
1. This unit is designed for installation in standard dou­ble hung windows with actual opening widths from 26" to 41". The top and bottom window sashes must open suffi­ciently to allow a clear vertical opening of 18" from the bottom of the upper sash to the window stool.
2. The stool offset (height between the stool and sill) must be less than 1 1/4".
NOTICE
26" to 41"
18" min
Interior wall
(Without frame curtain)
Stool
26" min.
Offset Less
than 1 Sill
Exterior
1
/4"
Left frame curtain
Frame guide(2)
Window locking bracket
bracket
Sill
(2)
Foam-PE (Adhesive-Backed)
Support bracket(2)
Foam strip (Plain-Back)
Foam-PE (Adhesive-Backed)
Drain joint pipe
Right frame curtain
Type A (14)
Type B (7)
Type C (5) Type D (2)
Carriage Bolt (2) Lock Nut (4)
Service Manual 10
Installation
Suggested Tool Requirements
PREPARATION OF CHASSIS
1. Remove the screws which fasten the cabinet at both sides and at the back.
2. Slide the unit out from the cabinet by gripping the base pan handle and pulling forward while bracing the cabinet.
3. Cut the window sash seal to the proper length. Peel off the backing and attach the Foam-PE to the underside of the window sash.
4. Remove the backing from Foam-PE with 3 holes and attach it to the bottom of the Top retainer bar.
5. Attach the Top retainer bar on the top of the cabinet with 3 screws (Type A).
6. Insert the Frame guides into the bottom of the cabi­net.
7. Insert the Frame Curtain into the Top retainer bar and Frame guides.
8. Fasten the curtains to the unit with 10 screws (Type A) at both sides.
Figure 2
Figure 3
Figure 4
Figure 5
Shipping screws
Foam-PE
Top retainer bar
Top retainer bar
Foam-PE
Screw
(Type A)
Frame guide
Screw(Type A)
11 Room Air Conditioner
Installation
Cabinet Installation
1. Open the window. Mark a line on the center of the window stool between the side window stop mold­ings. Loosely attach the sill bracket to the support bracket using the carriage bolt and the lock nut.
2. Attach the sill bracket to the window sill using the screws (Type B). Carefully place the cabinet on the window stool and align the center mark on the bottom front with the center line marked window stool.
3. Using the M-screw and the lock nut, attach the sup­port bracket to the cabinet track hole. Use the first track hole after the sill bracket on the outer edge of the window sill. Tighten the carriage bolt and the lock nut. Be sure the cabinet slants outward.
CAUTION: Do not drill a hole in the bottom pan. The unit is designed to operate with approximately 1/2" of water in bottom pan.
4. Pull the bottom window sash down behind the Top retainer bar until they meet.
1. Do not pull the window sash down so tightly that the movement of Frame curtain is restricted. Attach the cabinet to the window stool by driving the screws (Type B) through the cabinet into window stool.
2. The cabinet should be installed with a very slight tilt downward toward the outside.
NOTICE
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Sill Bracket
Carriage Bolt (M-Screw)
Cabinet Track hole
Support Bracket
Carriage bolt and lock nut
Support Bracket
Lock nut
Machine screw(Type D) and lock nut
Outer edge of window sill
Screw(Type B)
Sill bracket
Top retainer bar
Window sash
Foam-PE
Cabinet
Frame curtain
Top retainer bar
Foam-PE
Window stool
Front angle
Sash track
Front Angle
Screw(Type B)
Service Manual 12
Installation
5. Pull each Frame curtain fully to each window sash track, and pull the bottom window sash down behind the Top retainer bar until it meets.
6. Attach each Frame curtain the window sash by using screws (Type C.) (See Fig. 11)
7. Slide the unit into the cabinet.(See Fig. 12)
CAUTION: For security purpose, rein-
stall screws(Type A) at cabinet's
sides.
8. Cut the Foam-strip to the proper length and insert between the upper window sash and the lower win­dow sash.(See Fig. 13)
9. Attach the Window locking bracket with a screw (Type C.) (See Fig. 14)
10. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the cabinet. Push the grille in until it snaps into place.(See Fig.15)
11. Lift the inlet grille and secure it with a screw (Type
A) through the front grille.(See Fig. 15)
12. Window installation of room air conditioner is now
completed. See ELECTRICAL DATA for attaching power cord to electrical outlet.
Power Cord
Screw (Type A)
Screw
Window locking bracket
Foam-Strip
Screw(Type C)
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
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