Dehumidifier
Service Manual
CAUTION
-Before servicing the unit, read the "safety precautions" in this manual.
-Only for authorized service personnel.
HEAT CONTROLLER, INC.
MODELS: BHD-252
BHD-652
—2—
1. PREFACE
1.1 SAFETY PRECAUTIONS...........................................................................................................................3
1.2 FEATURES AND DIMENSIONS ................................................................................................................3
1.2.1 FEATURES........................................................................................................................................3
1.2.2 DIMENSIONS ....................................................................................................................................3
1.3 SPECIFICATIONS......................................................................................................................................4
1.4 CONTROL TYPE........................................................................................................................................5
1.4.1 MECHANICAL TYPE.........................................................................................................................5
1.4.2 ELECTRONIC TYPE .........................................................................................................................5
1.5 HOW TO OPERATE DEHUMIDIFIER ........................................................................................................6
1.5.1 HOW DOES THE DEHUMIDIFIER WORK? .....................................................................................6
1.5.2 LOCATION FOR THE DEHUMIDIFIER.............................................................................................6
1.5.3 MICRO SWITCH................................................................................................................................6
1.5.4 AUTO DEFROST...............................................................................................................................6
1.5.5 HUMIDITY CONTROLLER................................................................................................................7
2. CIRCUIT DIAGRAM............................................................................................................................8
3.
DISASSEMBLY INSTRUCTIONS
3.1 MECHANICAL PARTS .............................................................................................................................10
3.1.1 BUCKET AND AIR FILTER .............................................................................................................10
3.1.2 FRONT CASE AND TOP COVER...................................................................................................10
3.1.3 CABINET AND CONTROL BOX .....................................................................................................10
3.2 CONTROL PARTS ..................................................................................................................................11
3.2.1 POWER CORD ASSEMBLY ...........................................................................................................11
3.2.2 SENSOR ASSEMBLY .....................................................................................................................11
3.2.3 PWB(PCB) ASSEMBLY, MAIN .......................................................................................................11
3.2.4 CAPACITOR....................................................................................................................................11
3.2.5 MICRO SWITCH ASSEMBLY .........................................................................................................11
3.2.6 COIL ASSEMBLY, SOLENOID .......................................................................................................12
3.2.7 CONTROL PANEL ..........................................................................................................................12
3.2.8 FAN AND MOTOR...........................................................................................................................13
3.2.9 DRAIN PAN .....................................................................................................................................13
3.3 REFRIGERATING CYCLE .......................................................................................................................14
3.3.1 CONDENSER, EVAPORATOR AND CAPILLARY TUBE...............................................................14
3.3.2 ROTARY COMPRESSOR ..............................................................................................................14
3.4 HOW TO REPLACE REFRIGERATION SYSTEM...................................................................................15
4. TROUBLESHOOTING GUIDE ...................................................................................................17
5. EXPLODED VIEWS..........................................................................................................................19
6. REPLACEMENT PARTS LIST...................................................................................................22
CONTENTS
—3—
1. PREFACE
This Service Manual provides various service information, including the mechanical and electrical parts.
This dehumidifier was manufactured and assembled under the strict quality control procedures.
The refrigerant is charged at the factory. Be sure to read the safety precaution prior to servicing the unit.
1.1 SAFETY PRECAUTIONS
• Disconnect the power supply before servicing or replacing any component.
• Do not cut off the grounding prong or alter the plug in any manner.
1.2 FEATURES AND DIMENSIONS
1.2.1 FEATURES
• Quiet operation
• High efficiency
• Adjustable humidistat
• Automatic defrost
• Automatic shut-off
• Bucket-full indicator light
• Easy roll casters
• Removable & large capacity bucket.
• Washable air filter
• Two-speed fan
• Drain hose connection.
• Low temperature operation
1.2.2 DIMENSIONS (mm/in)
Figure 1
385 (15
5
/
32
) 340 (13
3
/
8
)
540 (21
1
/
4
)
—4—
1.3 SPECIFICATIONS
*NOTE: Specifications are subject to minor change without notice for further improvement.
CAPACITY(Liter/24hrs ) 12 30
POWER SUPPLY(Phase,V,Hz) 1Ø, 220V-240V,50Hz
INPUT(W) 250
620
RUNNING CURRENT(A) 2.0
3.5
ENERGY FACTOR(L/kw.h) 2.0
2.0
REFRIGERANT R134a
REFRIGERANT CHARGE, oz(g) 5.82(165) 7.76(220)
THERMISTOR OPEN 33.8˚F(1±0.5°C)
CLOSE 50˚F(10±0.5°C)
SOLENOID VALVE
Using Temp/Humid.:-4~122˚F(-20~50°C)/95%RH
Rating:7W/90mA
COMPRESSOR MODEL No. NR45HAEG GA066PAB
PROTECTOR OVERLOAD PROTECTOR FOR COMPRESSOR
INTERNAL PROTECTOR(FUSE)FOR MOTOR
CAPACITOR 25µF,370VAC
MOTOR ASSEMBLY,SINGLE
SWITCH ASSEMBLY,MICRO 15A/250VAC
OUTSIDED MENSIONS WxHxD,mm(in) 385X540X340(15 5/32 x 21 1/4 x 13 3/8)
NET WEIGHT,kg 18 21
MODELS
ITEMS
BHD-252 BHD-652
Shaded pole motor,72W/1.4A,Thermal cutoff:266°FV/130°CShaded pole motor,72W/1.4A,Thermal cutoff:266°FV/130°C
R410a
—5—
Bucket Full Indicator
• This light glows when the water bucket is full and needs
to be emptied.
Power
• Operation starts when this button is pressed and stops
when the button is pressed again.
Fan Speed
• This controls the speed of the airflow.
• High: Fan speed is set to high.
• Low: Fan speed is set to low.
• When Fan Speed button is pressed, the fan speed
mode is changed.
Timer
• Press this button to select type of operation.
• Select continuous On for uninterrupted operation.
• Select either 2 or 4 hr. On/Off for cycled operation:
The unit will operate for 2 or 4 hours, and then shut
off completely for 2 or 4 hours.
The cycle repeats until you change the setting.
• When Timer button is pressed, the Timer indicator
lights shift as follow from 2hr.On/Off to 4hr.On/Off.
Auto Restart
•
Once power is restored after a power outage, the unit
retu
rns to its previous operation setting after a 2 minute
del
ay.
The
fan runs immediately when the power is restored.
Humidity Control
• This button controls the humidity in the room.
• Press button to raise the humidity setting.
• Press button to lower the humidity setting.
• The humidity setting can be set to a permanent "On"
setting or to a specific humidity setting between 35% and
70% in 5% increments.
• "On" setting: Dehumidifier runs continuously regardless
of humidity condition.
• 35% - 70% setting: Dehumidifier runs on and off
according to surrounding humidity conditions.
Figure 2
1.4 CONTROL TYPE
—6—
1.5.1 HOW DOES THE DEHUMIDIFIER WORK?
Moist, humid air is drawn over a cold refrigerated
dehumidifying coil. Moisture in the air condenses on this
coil and drains into a bucket (or through the bucket into a
hose and drain).
Dry, clean air is drawn over the condenser where it is
actually heated several degrees and discharged out the
rear grill into the room. (See Figure 3)
■ It is normal for the surrounding air to become
slightly warmer as the dehumidifier operates.
This warming effect further reduces the relative humidity
of the surrounding air.
1.5.2 LOCATION FOR THE DEHUMIDIFIER
Allow at least 30 cm of space on all sides of the
unit for good air circulation. (See Figure 4)
■ The dehumidifier must be operated in an enclosed
area to be most effective.
■ Close all doors, windows and other outside
openings to the room.
Place the dehumidifier in a location that does not
restrict air flow into the front grille or out the rear grille.
The operation of dehumidifier in a basement will have
little or no effect in drying an adjacent enclosed
storage area, such as a closet, unless there is
adequate circulation of air in and out of the area.
1.5 HOW TO OPERATE DEHUMIDIFIER
1.5.3 MICRO SWITCH
The micro switch assembly, which is located on the drain pan of inside unit, automatically shuts off the dehumidifier when the
bucket is full (note, the Auto Shut Off lights, to indicate bucket must be emptied). The bucket replaces in its place, the unit again
turns itself on.
1.5.4 AUTO DEFROST
When frost builds up on the cooling coils, the unit will automatically cycle off until the frost disappears. The fan continues to run.
NOTE: The unit will not operate satisfactorily if the room temperature is below 18˚C. If the dehumidifier is
operated in low temperature conditions frost can form in the evaporator coil and the unit will cycle ON/OFF
repeatedly. In this case, please check your room temperature conditions and stop the unit.
NOTE:
The low temperature operation feature in the BHD-252 and BHD-652 models will continuously cycle up to a
temperature of 6°C.
Fan
Side View
Condenser
Evaporator
Motor
Compressor
Rear Grille
Bucket
Dry
Air Out
Humid
Air In
30 cm
30 cm
Figure 3
Figure 4
—7—
1.5.5 HUMIDITY CONTROLLER
1.5.5.1 Mechanical Type
The humidity control can be set anywhere between Off and
Max for normal operation.
If you need more dehumidification, turn the Humidity Control
toward Max. If you need less dehumidification, turn the
Humidity Control toward Off.
The relative humidity range is from 20% to 80%. (See
Figure 5)
Turn the Humidity Control to Off to stop the unit manually.
1.5.5.2 Electronic Type
The humidity control can be set 'on' or 35%-70%
RH(Relative Humidity) for normal operation. (See Figure 6)
If you need drier air, press the Humidity Control button.
If you need moister air, press the Humidity Control
button.
Press the Power button to stop the unit manually.
42% R.H
40%
7(30%)
6(35%)4(50%)
3(60%)
2(70%)
1(80%)
5(42%)
8(25%)
9(20%)
Max.Off
DEAD DIAL
Figure 5
Figure 6
1.5.6 DRYER
Dryer is used to prevent capillary blockage from moisture in
the refrigerant system and H/E, condenser and evaporator.
Also, dryer is used to remove corrosion of the components.
NOTE: When dryer is replaced, proper injection to
capillary is needed. On opening the dryer, it
should be welded instantly. The oxidization of
dryer inside and all tubes inside after welding
can be prevented.
Dryer
Figure 7
—8—
2. CIRCUIT DIAGRAM
• MODEL : BHD-252
Q'TY
PER SET
1
1
1
1
1
1
1
1
1
RE-
MARKS
S
S
S
S
S
S
S
S
S
1
2
3
4
5
6
7
8
9
DESCRIPTION
POWER CORD ASSEMBLY
MOTOR ASSEMBLY
COMPRESSOR, SET
OLP
PWB(PCB) ASSEMBLY, DISPLAY
SENSOR ASSEMBLY
SWITCH ASSEMBLY, MICRO
PWB(PCB) ASSEMBLY, MAIN
BHD-252
6411A20044B
4681A20040N
5416A20009A
6750C-0005M
6871A20600B
6877A30013L
6600A30003C
6871A20888E
PART NO.
NO.
S: SERVICE PARTS A: ALTERNATE PARTS N: NOT SERVICE PARTS
PTC ASSEMBLY
6748C-0003C
BK H I
WH BL N
—9—
• MODEL : BHD-652
Q'TY
PER SET
1
1
1
1
1
1
1
1
1
1
RE-
MARKS
S
S
S
S
S
S
S
S
S
S
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
POWER CORD ASSEMBLY
MOTOR ASSEMBLY
CAPACITOR
COMPRESSOR, SET
OLP.
PWB(PCB) ASSEMBLY, DISPLAY
SENSOR ASSEMBLY
SWITCH ASSEMBLY, MICRO
PWB(PCB) ASSEMBLY, MAIN
COIL ASSEMBLY, SOLENOID
BHD-652
6411A20044B
4681A20040L
0CZZA20005U
TBZ30503801
6750U-L047A
6871A20600B
6877A30013L
6600A30003C
6871A20888E
6421A90001H
PART NO.
S: SERVICE PARTS A: ALTERNATE PARTS N: NOT SERVICE PARTS
NO.
3.1 MECHANICAL PARTS
3.1.1 BUCKET AND AIR FILTER
1. Turn the Humidity Control off(Mechanical type) or
press the power button off. (Electronic type)
2. Disconnect the power supply.
3. Remove the bucket. (See Figure 8)
4. Pull out the air filter.
(See Figure 9)
3.1.2 FRONT CASE AND REAR GRILLE
1. Remove 2 screws which fasten the front grille.
2. Pull the front grille forward and upward.
(See Figure 10)
3. Remove 6 screws that secure the rear grille.
4. Remove the rear grille. (See Figure 11)
3.1.3.
CABINET AND CONTROL BOX
1. Remove the Bucket, the Air filter and Front grille
according to the procedure above.
2. Remove 1 screws that fasten Control box.
(See Figure 12)
3. Remove 9 screws on all sides of the cabinet.
4. Lift the Cabinet from the base.(See Figure 12)
5. Remove a screw fasten the earth wire on the inside
of control box.
6. Remove 1 screw that fasten control box and
unhook control box from hook on the shroud.
(See Figure 13)
—10—
3. DISASSEMBLY INSTRUCTIONS
Figure 8 Figure 9
Figure 10 Figure 11
Figure 12 Figure 13
3.2 CONTROL PARTS
3.2.1 POWER CORD ASSEMBLY
1. After opening the control box, remove the screw
that holds the ground wire. (See Figure 14)
2. Disconnect the remaining leads of the power cord
from the PWB(PCB) ASSEMBLY, MAIN, then
remove it from the control box.
3.2.2 SENSOR ASSEMBLY
1. Disconnect the sensor assembly from the
PWB(PCB) ASSEMBLY, MAIN.
2. Remove the screw which fastens the humidity
sensor. (See Figure 15)
3. Remove the thermistor from the holder.
(See Figure 15)
4. Disconnect the switch wires from the micro switch
assembly. (See Figure 15)
3.2.3 PWB(PCB) ASSEMBLY, MAIN
1.
Disconnect all leads of the motor and the compressor
from PWB(PCB) ASSEMBLY, MAIN.
2. Remove the screw which fastens the PWB(PCB)
ASSEMBLY, MAIN and pull it out after unhooking
from 2 rectangular holes of the control box (lower).
(See Figure 16)
3.2.5 MICRO SWITCH ASSEMBLY
1. Turn the nut counterclockwise and pull out the
micro switch from the drain pan. (See Figure 17)
—11—
Figure 16
Figure 15
Figure 17
Figure 14
3.2.4 CAPACITOR
1. Remove the screw that fastens the capacitor.
(See Figure 16)
2. Disconnect all leads from the capacitor and then
remove it from control box.
Figure 18
—12—
3.2.6 COIL ASSEMBLY, SOLENOID
1. Disconnect the housing of the COIL ASSEMBLY,
SOLENOID from the PCB(PWB) ASSEMBLY,
MAIN.
2. Remove the screw that fastens the COIL
ASSEMBLY, SOLENOID. (See Figure 18)
3. Pull it out upwards.
3.2.7 CONTROL PANEL
1. Disconnect the housing of the PWB(PCB)
ASSEMBLY, DISPLAY from PWB(PCB)
ASSEMBLY, MAIN (3.1.3).
2. Remove 6 screws that secure the PWB(PCB)
ASSEMBLY, DISPLAY to the display cover.
Figure 19
3.2.8
FAN AND MOTOR
1. Turn the nut left and full out the Fan by hands
carefully.
2. Remove 2 screws that fasten Heat Exchange.
3. Lift the H/E and open the H/E around 45 degree
clockwise carefully. (See Figure 20)
4. Unfasten 3 screws that secure the Motor and earth
wire. (See Figure 21)
5. Remove the Motor.
3.2.9
SHROUD AND DRAIN PAN
1. Discharge the refrigerant by using a refrigerant
Recovery System.
2. After purging the unit completely, unbrace the
Discharge and the Suction tube connected
compressor carefully.
3. Remove 2 screws that fasten the H/E.
4. Unfasten 2 screws that secure the shroud on the
sides and then lift shroud from the drain pan.
(See Figure 22)
5. Unfasten 2 screws that secure the drain pan to
base pan. (See Figure 23)
6. Pull the drain pan backward then take it up from the
base. (See Figure 23)
—13—
Figure 23
Figure 20
Figure 21
Figure 22
—14—
3.3 REFRIGERATING CYCLE
3.3.1 CONDENSER, EVAPORATOR AND
CAPILLARY TUBE
1. Remove the insulation on the Heater/Evaporator
(H/E) assembly
2. Pierce the pinch-off tube to discharge the
refrigerant, using a refrigerant recovery system.
3. After discharging the refrigerant completely,
remove 2 screws between the housing assembly
and the H/E. (See Figure 24)
4. Lift the H/E and open the H/E around 45 degree
counterclockwise carefully.
5. Unbraze each of interconnecting tubes of the
evaporator and condenser carefully.
6. Remove the H/E assembly from the orifice.
(See Figure 25)
7. Unbraze the capillary tube at the connections of the
condenser and evaporator. (See Figure 26)
8. Remove 4 screws between the condenser and
evaporator. (See Figure 26)
Figure 24
Figure 25
Figure 26
3.3.2 PTC OR OVERLOAD PROTECTOR
(OLP) FOR RECIP
ROCATING
COMPRESSOR (BHD-252)
1. Discharge the refrigerant by using a refrigerant
Recovery System.
2. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
3. Remove the screw or nut which fastens the
terminal cover
4. Disconnect the lead wire from the overload
protector or PTC assembly.
5. Remove the overload protector(OLP) or PTC
assembly. (See Figure 27)
3.3.3 COMPRESSOR (BHD-652)
1. Discharge the refrigerant by using a refrigerant
Recovery System.
2. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
3. Remove the nuts and washers which fasten the
compressor. (See Figure 28)
4. Remove the compressor. (See Figure 28)
Using Rotary
Compressor models
Figure 28
Figure 27
Using Recipro Compressor model
—15—
1. When replacing a refrigeration component, be sure
to discharge the refrigerant system by using a
refrigerant recovery system.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with service valves.
5. After doing the above procedures, the valve must
be closed and left in place on the system for any
subsequent procedures.
6. Evacuate as follows.
1) Connect the vacuum pump, as illustrated in
Figure 30A.
2) Start the vacuum pump, slowly open manifold
valves A and B two full turns counterclockwise
and leave the valves open.
The vacuum pump is now pulling through valves
A and B to valve C by means of the manifold
and entire system.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum are obtained. Close
valves A and B, and observe vacuum gauge for
a few minutes. A rise in pressure would
indicate a possible leak or moisture remaining in
the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See Figure 30B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
7. Recharge as follows :
1) Refrigeration cycle systems are charged from the
High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in Figure
30B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps B and C until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
If
high vacuum equipment is used, just crack
valves A and B for a few minutes, then open
slowly
with the two full turns counterclockwise.
This will keep oil from foaming and being drawn
into the vacuum pump.
CAUTION
3.4 HOW TO REPLACE THE REFRIGERATION SYSTEM
NOTE: THE REFRIGERANT R134a IS
USED ONLY FOR THE MODEL
BHD-252
When discharging refrigerant R134a or R410a,
purging instrument should be used only for R134a
or R410a respectively , without mixing that of other
WhencheckingtheleakageofrefrigerantR134a or
R410a, leakage test tool should be used only for
The pump for discharging should be high efficiency.
Final discharging value must be managed below 0.5
Torr.
Maximum water should be less than quantity 150mg
in the cycle-all tubes and H/E assembly-system.
If water quantity is over 150mg, it causes acid or
corrosion in the cycle system and the capillary tube
to be clogged by water and harmful materials.
The model must use dryer to prevent water from
overflowing.
NOTE: THE REFRIGERANT R410a IS
USED ONLY FOR THE MODEL
BHD-652.
refrigerant.
R134a or R410a.
—16—
Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment. pinch-off tool capable
of making a vapor-proof seal, leak detector, tubing cutter, hand tools to remove components, service valve.
B
A
COMPRESSOR
COMPOUND GAUGE
MANIFOLD
GAUGE
SEE INSETS
BELOW
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
HILOW
A
B
A
B
C
CONDENSER ASSEMBLY
(HIGH PRESSURE SIDE)
EVAPORATOR ASSEMBLY
(LOW PRESSURE SIDE)
CAPILLARY
TUBE
Figure 31A-Pulling Vacuum
Figure 31B-Charging
CONDITION
1. Dehumidifier does not start. (Both
compressor and fan motor do not
operate.)
2. Motor runs but compressor does not
run.
3. Does not defrost control.
4. Insufficient dehumidification
CAUSE
No power
Poor plug contact at outlet.
Bucket is full.
Humidity control is at Off position
Wire disconnected or loose
Capacitor.
(Discharge capacitor before testing.)
Voltage (220V~240V ± 10%)
Wiring
Rotary switch
Defrost control
Capacitor
(Discharge capacitor before servicing.)
Compressor
Overload protector (OLP)
Defrost control is defective.
Low relative humidity
Poor air circulation
H/E clogged with dust and dirt
Air filter is dirty.
Motor is not operating.
REMEDY
C
heck power supply at outlet.
Correct if none.
Install plug properly or replace it.
If Auto Shut Off lights, empty the bucket
and replace properly.
Turn the humidity control switch toward
Max.
Connect wire. Refer to wiring diagram for
terminal identification. Repair or replace
loose terminal.
Test capacitor.
Replace if not within ±10% of
manufacturer's rating. Replace if shorted,
open, or damaged.
It must be between 198V and 264V. If
not within limits, call an electrician
Check the wire connections; If loose,
repair or replace the terminal. If the wires
are disconnected, refer to wiring diagram
for identification, and replace the wires.
Check the wire connections; If not
according to the wiring diagram, correct
the connections.
Check for continuity, refer to the wiring
diagram for terminal identification. Replace
the switch if the circuit is open.
The Defrost Control senses frost build-up
on the evaporator coil and automatically
shuts off the compressor. The fan
continues to run, drawing air across the
coil, and melting the frost. When the coil is
defrosted, the compressor automatically
restarts, and dehumidifying resumes.
Check the capacitor.
Replace if not within ±10% of
manufacturer's rating. Replace if shorted,
open, or damaged.
Check the compressor for open circuit or
ground. If open or grounded, replace the
compressor.
Check the compressor OLP if externally
mounted. Replace if open. (If the
compressor temperature is high, remove
OLP, cool, and retest.)
Check defrost control, replace it.
Turn dehumidifier off.
Move dehumidifier to obtain free and
unobstructed air circulation.
Clean evaporator and/or condenser assembly
Clean it.
Check Motor, repair or replace it.
—17—
4. TROUBLESHOOTING GUIDE
—18—
CONDITION
5. Noisy operating
6. Water drips
7. Compressor cycles on overload
protector. (OLP)
CAUSE
Fan
Loose foreign material inside the housing.
Tube hits frame.
Fan blade hits frame
Internal compressor noise.
Loose set screws
Worn bearings of Motor Assembly
The bucket is not installed properly.
Connection may be loose.
Leak in bucket
Water drips when bucket removed for
emptying.
Bucket overflows.
High or low line voltage. (220V~240V ±10%)
Poor air circulation.
Heat Exchange clogged with dust or dirt.
Motor
Short circuit or ground in electrical circuit
Unit pressures not equalized
Capacitor
Wiring
Refrigeration system
Stuck compressor
Overload protector (OLP)
REMEDY
If cracked, out of balance, or partially
missing, replace it
Remove it.
Adjust tubing routine carefully.
Check Motor Mount. If loose, tighten it.
Replace compressor.
Tighten them.
If knocking sounds continue when running
or loose, replace the motor. If the motor
hums or noise appears to be internal while
running, replace motor assembly.
The bucket should be properly positioned
on the hangers of the drain pan.
Check connection and repair.
Replace bucket.
Before removing bucket, the unit should
be turned off.
Check micro switch and float.
Check line voltage. It must be between
198V and 2
64V volts.
If intermittent, provide new supply.
Move dehumidifier for free and
unobstructed air flow.
Clean dust or dirt on the Heat Exchange.
If not running, determine the cause.
Replace if required.
Check electrical circuit. Repair.
Allow 2 or 3 minutes for pressure to
equalize before starting compressor.
Test the capacitor.
Check the terminals. If loose, repair or
replace.
Check the system for a restriction.
Check compressor, replace compressor
Check OLP, if externally mounted.
Replace if open. (If the compressor
temperature is high, remove the OLP,
cool, and retest.)
—19—
354210
554030
135312
131400
349600
149980
346811
359012
148391
144410
752140
152302
436500
130410
235512
266010
238310
263230
550140 554160 567502
558511
35211A
352113
435300
165010
268711-2
264110
249950
330870
5. EXPLODED VIEWS
• MODEL: BHD-252
552204
268711-1
—20—
• MODEL: BHD-652
W0CZZ-2
165010
268711-2
264110
249950
35211A
352113
552204
567502
554160
550140
354210
554030
135312
131400
349600
149980
346811
359012
148391
144410
752140
152302
436500
130410
235512
266010
238310
435300
330870
268711-1
—21—
6. REPLACEMENT PARTS LIST
• MODEL: BHD-252
130410 BASE ASSEMBLY 3041A10042C
131400 CABINET 3090A10042K
135312 FRONT GRILLE,ASSEMBLY 3531A18012V
330870 DRAIN PAN ASSEMBLY 3087A10019D
148391 TANK ASSEMBLY,BUCKET 4839A10002A
152302 FILTER(MECH),AIR 5230A20040A
165010 SENSOR ASEMBLY 6877A30013L
249950 CONTROL BOX,ASSEMBLY 4995A20622P
264110 POWER CORD,ASSEMBLY 6411A20044B
266010 SWITCH ASSEMBLY,MICRO 6600A30003C
268711-1 PWB(PCB)ASSEMBLY,DISPLAY 6871A20600B
268711-2 PWB(PCB)ASSEMBLY,MAIN 6871A20888E
346811 MOTOR ASSEMBLY 4681A20040N
35211A TUBE ASSEMBLY,SUCTION 5211A10517B
352113 TUBE ASSEMBLY,DISCHARGE 5211A11047A
552204 COIL ASSEMBLY,SOLENOID 6421A90001H
354210 EVAPORATOR,ASSEMBLY 5421A10009P
554030 CONDENSOR ASSEMBLY 5403A10008A
558511 DRIER ASSEMBLY 5851A30001A
554160 COMPRESSOR ,SET 5416A20009A
359012 FAN,TURBO 5900A20007A
567502 OLP 6750C-0005M
349600 MOUNT,MOTOR 4960A20009B
263230 PTC ASSEMBLY6748C-0003C
436500 HANDLE 3650A20004A
144410 CASTER ASSEMBLY,ROLLER 4441A30001B
238310 ESCUTCHEON MDD30271501
235512 COVER ASSEMBLY,DISPLAY 3551A20109C
752140 HOSE,CONNECTOR 5214A20027B
550140 ISOLATOR,COMP 5040AR4195A
149980 SHROUD 4998A10034B
435300 REAR GRILLE 3530A10193B
LOCATION
NO.
DESCRIPTION
REMARK
PART NO.
BHD-252
—22—
• MODEL: BHD-652
130410 BASE ASSEMBLY 3041A10042A
131400 CABINET 3090A10042K
135312 FRONT GRILLE,ASSEMBLY 3531A18012X
330870 DRAIN PAN ASSEMBLY 3087A10019C
148391 TANK ASSEMBLY,BUCKET 4839A10002A
152302 FILTER(MECH),AIR 5230A20040A
165010 SENSOR ASEMBLY 6877A30013L
W0CZZ-2 CAPACITOR 0CZZA20005U
249950 CONTROL BOX,ASSEMBLY 4995A20622M
264110 POWER CORD,ASSEMBLY 6411A20044B
266010 SWITCH ASSEMBLY,MICRO 6600A30003C
268711-1 PWB(PCB)ASSEMBLY,DISPLAY 6871A20600B
268711-2 PWB(PCB)ASSEMBLY,MAIN 6871A20888E
346811 MOTOR ASSEMBLY 4681A20040L
35211A TUBE ASSEMBLY,SUCTION 5211A11073A
352113 TUBE ASSEMBLY,DISCHARGE 5211A11069A
552204 COIL ASSEMBLY,SOLENOID 6421A90001H
354210 EVAPORATOR,ASSEMBLY 5421A10009N
554030 CONDENSOR ASSEMBLY 5403A10008A
554160 COMPRESSOR ,SET TBZ30503801
359012 FAN,TURBO 5900A20007A
567502 OLP 6750U-L047A
349600 MOUNT,MOTOR 4960A20009B
436500 HANDLE 3650A20004A
144410 CASTER ASSEMBLY,ROLLER 4441A30001B
238310 ESCUTCHEON MDD30271502
235512 COVER ASSEMBLY,DISPLAY 3551A20109C
752140 HOSE,CONNECTOR 5214A20027B
550140 ISOLATOR,COMP 4830A30005A
149980 SHROUD 4998A10034B
435300 REAR GRILLE 3530A10193B
LOCATION
NO.
DESCRIPTION
REMARK
PART NO.
BHD-652
—23—
MEMO
—24—
MEMO
Specifications and performance data subject to change without notice.
HEAT CONTROLLER, INC.
1900 WELLWORTH AVENUE • JACKSON, MICHIGAN 49203
THE QUALITY LEADER IN CONDITIONING AIR
P/No.: MFL38891304
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