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Heat & Glo LifeStyle 6000XLT-CDN, 6000TR, 6000ARCH, 6000XLS User Manual

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Models:

6000TR 6000XLT-CDN6000ARCH 6000XLS

Installers Guide

Underwriters

Laboratories Listed

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

•Do not try to light any appliance.

•Do not touch any electrical switch.

•Do not use any phone in your building.

•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Heat-N-Glo,a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, Mn 55044

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH THE APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Please contact your Heat-N-Glodealer for any questions or concerns. For the number of your nearestHeat-N-Glodealer, please call612-985-6000.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792;1 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico)97-0457;(New Zealand) 200265; or other U.S. and foreign patents pending.

525-983C1/00

SAFETY AND WARNING INFORMATION

!READ andUNDERSTAND all instructions carefully before starting the installation.FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the

!Owners Guide.

DO NOT USE this appliance if any part has been under water. ImmediatelyCALL a

!qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualified service person. The

!appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

!Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the

!appliance CLEAR of all obstacles and materials for servicing and proper operations. Due to the high temperature, the appliance should beLOCATED out of traffic areas

!and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the hazards of high surface temperature

!and should STAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

!These units MUST use one of the vent systems described in the Installing the Fireplace section of theInstallers Guide.NO OTHER vent systems or componentsMAY BE USED.

!This gas fireplace and vent assembly MUST be vented directly to the outside andMUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems arePROHIBITED.

!INSPECT the external vent cap on a regular basis to make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.

!Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is recommended that a qualified

!service technician perform an appliance check-upat the beginning of each heating season.

Any safety screen or guard removed for servicing must be replaced before operating

!this appliance.

Safety and Warning Information .........................		2
Section 1: Approvals and Codes ......................		4
Approval Listings and Codes ...................................		4
Appliance Certification .............................................		4
Installation Codes ....................................................		4
HighAltitude Installations..........................................		4
Section 2: Getting Started ................................		5
Introducing the Heat-N-GloGas Fireplaces ..............		5
Pre-installationPreparation......................................		5
Section 3: Installing the Fireplace ....................		8
Step 1	Locating the Fireplace ...............................	8
Step 2	Framing the Fireplace ...............................	9
Step 3	Installing the Vent System ........................	10
	A. Vent System Approvals ........................	10
	B. Installing Vent Components .................	20
	C. Vent Termination .................................	26
Step 4	Positioning, Leveling, and
	Securing the Fireplace .............................	31
Step 5	The Gas Control Systems .......................	31
Step 6	The Gas Supply Line ...............................	32
Step 7	Gas Pressure Requirements ...................	33
Step 8	Wiring the Fireplace ................................	34
Step 9	Finishing .................................................	36
Step 10	Installing Trim, Logs, and
	Ember Material ........................................	37
	Installing the Trim.....................................	37
	Positioning the Logs ................................	38
	Placing the Ember Material ......................	38
Step 11 Before Lighting the Fireplace....................		40
Step 12 Lighting the Fireplace ...............................		40
Step 13 Heating Control - 6000XLT-CDN ..............		41
Step 14	Relief Ports - 6000ARCH .........................	41
After the Installation ...............................................		41
Section 4: Maintenance and Servicing ..........		42
Section 5: Replacement Parts
and Accessories .................................................		44
Replacement Parts ...............................................		44
Accessories .........................................................		48

TABLE

CONTENTS

Approvals

and Codes

Approval Listings		Appliance Certification
and Codes		The Heat-N-Glomodels discussed in thisInstallers
		Guide have been tested to certification standards
		and listed by the applicable laboratories.

				CERTIFICATION
MODEL	LABORATORY		TYPE	STANDARD
6000TR &	Underwriters		Vented Gas	ANSI Z21.50• CGA2.22/IR#41
6000ARCH	Laboratories		Fireplace
6000XLT-CDN	Underwriters		Vented Gas Fireplace	ANSI Z21.50• CGA2.22
	Laboratories		& Vented Gas	ANSI Z21.88• CSA2.33
			Fireplace Heater

6000XLS	Underwriters		Vented Gas	ANSI Z21.88• CSA2.33
			Fireplace Heater

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGAB149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.

When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.

When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).

When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper orifice for your location.

Introducing the

Heat-N-Glo

Gas Fireplaces

Pre-install

Preparation

Heat-N-Glodirect vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems.

Gas fireplace diagrams, including the dimensions, are shown in this section.

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

NOTE: FOR MODEL 6000TR ONLY:

These fireplaces are shipped from the factory with a BTU rating of 27,000 BTU’s. The fireplace can be installed with the vent pipe coming off the top of the unit or the rear of the unit. If you install the unit with the vent pipe coming off the top of the unit, you may run the unit at 31,000 BTU (NG) (30,000 BTU LP), replace the burner orifice with the orifice included in the manual bag. DO NOT REPLACE THE ORIFICE

IF YOU ARE USING THE REAR SET OF VENT COLLARS.

Changing the orifice when venting out the top.

1.Remove the glass door.

2.Using a 1/4” socket, remove the sheetmetal screws holding the long refractory clip in place. Remove the logs and refractory as one piece.

3.Remove the protective plastic from the logs.

4.Remove the two sheetmetal screws holding the burner and remove the burner.

5.Replace the burner orifice with the orifice included in the plastic manual bag (#36DMS for natural gas or #51DMS for propane). Be careful to hold the brass elbow so you don’t kink the aluminum tube.

6.Reverse the steps to replace the burner, logs, refractory, and clip.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and

may present a fire hazard.

Getting

Started

The Heat-N-GloWarranty will be voided by, andHeat-N-Glodisclaims any responsibility for, the following actions:

•Installation of any damaged fireplace or vent system component.

•Modification of the fireplace or direct vent system.

•Installation other than as instructed by Heat-N-Glo.

•Improper positioning of the gas logs or the glass door.

•Installation and/or use of any component part not manufactured and approved by Heat-N-Glo,not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

•Where the unit is to be installed.

•The vent system configuration to be used.

•Gas supply piping.

•Electrical wiring.

•Framing and finishing details.

•Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

NOTE:

6000TR has top and rear collars. 6000XLT-CDNhas top collars only. 6000XLS has rear collars only.

Left Side

Front

Right Side

Figure 1. Diagram of the 6000TR, 6000XLT-CDNand 6000XLS

Figure 2. Diagram of the 6000ARCH

Installing the

Fireplace

Step 1

Locating the

Fireplace

The diagram below shows space and clearance requirements for locating a fireplace within a room.

MODEL	A	B	C	D	E
6000TR &	42	22	37 1/8	52 1/2	74 1/4
6000XLS	42	22	37 1/8	52 1/2	74 1/4
6000XLS
6000XLT-CDN	42	22	35 1/4	49 3/4	70 3/8
6000ARCH	42*	22	35 1/4	49 3/4	70 3/8

481/4**

* SURROUND IN FRONT OF FINISHED WALL

**SURROUND FLUSH WITH FINISHED WALL. NOTE: DIMENSIONS SHOWN IN INCHES.

Figure 3. Fireplace Dimensions, Locations, and

Space Requirements

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs.

Minimum Clearances from the Fireplace to

Combustible Materials

Glass		Rear of	Sides of	Top of
Front	Floor	Fireplace	Fireplace	Fireplace	Ceiling

36 inches	0	1/2 inch	1/2 inch	3-1/2inches	31 inches
(914 mm)		(13 mm)	(13 mm)	(89 mm)	(787 mm)

The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm).

The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.

	Minimum Clearances from the Vent Pipe to
		Combustible Materials

			For Vertical
For Horizontal Sections			Sections	At Wall Firestops

Top	Bottom	Sides		Top	Bottom	Sides

3 inches	1 inch	1 inch	1 inch	2-1/2inches	1/2 inch	1 inch
(75 mm)	(25 mm)	(25 mm)	(25 mm)	(63.7 mm)	(13 mm)	(25 mm)

		For minimum clearances, see the direct vent
		termination clearance diagrams on pages 28 and 30 in
		this manual.
Step 2		Fireplace framing can be built before or after the
Framing the		fireplace is set in place. Framing should be positioned
Fireplace		to accommodate wall coverings and fireplace facing
Fireplace		material. The diagram below shows framing reference
		material. The diagram below shows framing reference
		dimensions.
CAUTION		MEASURE FIREPLACE DIMENSIONS, AND
		VERIFY FRAMING METHODS AND WALL
		COVERING DETAILS, BEFORE FRAMING
		CONSTRUCTION BEGINS.

SHOWS CENTER OF12" X 12"

VENT FRAMING HOLES FOR

TOP & REAR VENTING.

				B
					C
		Framing should be		A
		Framing should be
E D		constructed of 2 X 4
		lumber or heavier.
Model	A	B	C	D	E
6000TR	42	38 1/4	22	42	26 1/4
6000XLS	42	38 1/4	22	N/A	26 1/4
6000XLT-CDN	42	38 1/4	22	42	N/A
6000ARCH	42*	41 7/8	22	53 5/8	N/A
	48 1/4**
* SURROUND IN FRONT OF FINISHED WALL
** SURROUND FLUSH WITH FINISHED WALL
NOTE: DIMENSIONS SHOWN IN INCHES
Figure 4. Framing Dimensions					9
Figure 4. Framing Dimensions

	Step 3	A. Vent System Approvals
	Installing the	These models are approved to use D-seriesdirect vent
	Vent System	pipe components and terminations. Approved vent
		system components are labeled for identification. NO
		OTHER VENTING SYSTEMS OR COMPONENTS
		MAY BE USED. Detailed installation instructions are
		included with each vent termination kit and should be
		used in conjunction with this Installers Guide. The
		drawing below shows vent system components and
		terminations.
		The flame and ember appearance may vary based on the
		type of fuel burned and the venting configuration used.
		Identifying Vent Components
		The vent systems installed on this gas fireplace may
		include one, two, or three 90° elbow assemblies. The
		relationships of vertical rise to horizontal run in vent
		configurations using 90° elbows MUST BE strictly
		adhered to. The rise to run relationships are shown in
		the venting drawings and tables. Refer to the diagrams
		on the next several pages.
		NOTE: TWO 45° ELBOWS MAY BE USED IN PLACE
		OF ONE 90° ELBOW. RISE TO RUN RATIOS IN THE
		VENT SYSTEM MUST BE FOLLOWED IF 45°
		ELBOWS ARE USED.
		This model has vent starting collars on both the top and
		the back of the unit. Depending upon the installation,
		decide which ONE set of starting collars will be used to
		attach the vent system. The starting collar sealing cap
		must remain on the starting collar NOT used.
		VENT SYSTEM COMPONENTS
	VENT SYSTEM
	TERMINATION KITS
10	Figure 5. Vent Components and Terminations

DV-45D

	DV-90D							6-7/16"
	6-5/32"							6-7/16"
	6-5/32"							7/16
	(156 mm)							(164 mm)
	5/32
										881/2-1/2"
										(216 mm)
			8-1/2"
			8	/12	11-5/8"	11-1/16"
			(216 mm)		11 5/8	11-1/16"
7-3/8"5-7/8"					(295 mm)	11	1/16
7-3/8"5-7/8"					(295 mm)	(281 mm)		6-1/2"
3/8	5 7/8					(281 mm)		6-1/2"		5-1/16"
(187 mm) (149 mm)								6 1/2		5-1/16"
								(165 mm)		5	1/16
	8-5/8"							(165 mm)		(129 mm)
	8-5/8"									(129 mm)
	8	5/8
	(220 mm)
	11-15/16"							8-5/8"
	11		15/16					8	5/8
	(303 mm)							(220 mm)
	(303 mm)

DV-48D

DV-36D

47-3/4"
47	3/4

(1.2 m)

35-3/4"
35	3/4

(908 mm)

DV-12D

DV-09D

		DV-06D
11-3/4"		DV-06D
11 3/4	8-3/4"
	8-3/4"
(298 mm)	8 3/4	5-3/4"
	(222 mm)	5 3/4
		(146 mm)

NOTE: PIPES OVERLAP 1-3/8INCHES (34.93 mm) AT EACH JOINT.

Figure 6. D-SeriesDirect Vent Component Specifications(5-inchinner pipe/ 85/8-inchouter pipe)

STRAIGHT UP

VERTICAL VENTING

V (FT.)

40' MAX. (12.4 M)

NOTE: Model 6000ARCH

A 12-inchlength of straight vent pipeMUST be the first vent component attached to the unit.

Figure 7. Straight Up Vertical Venting

HORIZONTALVENTING

	H
Kit No.	Max. Run
DVK-01D
DVK-01TRD	24" (610 mm)

NOTE: Models 6000TR and 6000XLS are tested and approved to use 45° elbows in corner installations. However, 90° elbows will result in better performance.

Figure 8. Corner Installation

VENTING WITH ONE (1) 90° ELBOW

V (FT.)		H (FT.)
1' MIN. (305mm)	2'	MAX. (610mm)
2' MIN. (610mm)	4'	MAX. (1.22m)
3' MIN. (914mm)	6'	MAX.	(1.86m)
4' MIN. (1.22m)	8'	MAX.	(2.4m)

H = 8' MAX. (2.4m)

V+H = 40' MAX. (12.4m)

Figure 9. Venting with One 90° Elbow

FOR 6000TR & 6000XLT-CDN

NOTE: If a 90o elbow is first attached to the unit, the maximum horizontal run is3-feet(914mm).

VENTING WITH ONE (1) 90° ELBOW

V (FT.)	H (FT.)
1' MIN. (305mm)	5' MAX. (1.52m)
2' MIN. (610mm)	10' MAX. (3.1m)
3' MIN. (914mm)	15' MAX. (4.65m)
4' MIN. (1.22m)	20' MAX. (6.2m)

H = 20' MAX. (6.2m)

V + H = 40’ MAX. (12.4mm)

NOTE: MODEL 6000ARCH
A 12-inchlength of straight vent
pipe MUST be the first vent
component attached to the unit.
Figure 10. Venting with One 90° Elbow
NOTE: For corner installations: A6-inch(152mm) MINIMUM length of straight
pipe must be attached to the fireplace before 90o	elbow. This will allow the vent
pipe to clear the top standoffs.	15

VENTING WITH TWO (2) 90° ELBOWS
V	H		H + H1
1´ MIN. (305 mm)	2´ MAX. (610 mm)		5´ MAX. (1.52m)
2´ MIN. (610 mm)	4´ MAX. (1.22 m)		10´ MAX. (3.1m)
3´ MIN. (914 mm)	6´ MAX. (1.86 m)		15´ MAX. (4.65m)
4´ MIN. (1.22 m)	8´ MAX. (2.48 m)		20´ MAX. (6.2m)
V+H+H1 = 40´ MAX. (12.4 m)		H = 8´ MAX. (2.48 m)	H+H1 = 20´ MAX. (6.2m)

Figure 11. Venting with Two 90° Elbows

VENTING WITH TWO (2) 90o ELBOWS
V (FT.)		H + H1 (FT.)
1' MIN.	(305mm)	5´ MAX. (1.52m)
2' MIN.	(610mm)	10´ MAX. (3.1m)
3' MIN.	(914mm)	15´ MAX. (4.65m)
4' MIN.	(1.22m)	20´ MAX. (6.2m)
V+H+H1= 40' MAX.(12.4m)		H+H1= 20´ MAX. (6.2m)
NOTE: MODEL
6000ARCH
A 12-inchlength
of straight vent
pipe MUST be
the first vent
component
attached to
the unit.
VENTING WITH TWO (2) 90o ELBOWS
V (FT.)		H (FT.)
1' MIN.	(305mm)	5´ MAX. (1.52m)
2' MIN.	(610mm)	10´ MAX. (3.1m)
3' MIN.	(914mm)	15´ MAX. (4.65m)
4' MIN.	(1.22m)	20´ MAX. (6.2m)
		H = 20´ MAX. (6.2m)
V+V1+H= 40' MAX.(12.4m)

Figure 12. Venting with Two 90° Elbows

VENTING WITH THREE (3) 90° ELBOWS
V		H	H + H1
1´ MIN. (305 mm)		2´ MAX. (610 mm)	5´ MAX. (1.52 m)
2´ MIN. (610 mm)		4´ MAX. (1.22 m)	10´ MAX. (3.1 m)
3´ MIN. (914 mm)		6´ MAX. (1.86 m)	15´ MAX. (4.65 m)
4´ MIN. (1.22 m)		8´ MAX. (2.48 m)	20´ MAX. (6.2 m)
V1+V+H+H1=40´MAX.(12.4m) H=8´MAX.(2.48m) H+H1=20´MAX.(6.2m)
VENTING WITH THREE (3) 90° ELBOWS
V	H		H + H1 + H2
1´ MIN. (305 mm)	2´ MAX. (610 mm)		5´ MAX. (1.52 m)
2´ MIN. (610 mm)	4´ MAX. (1.22 m)		10´ MAX. (3.1 m)
3´ MIN. (914 mm)	6´ MAX. (1.86 m)		15´ MAX. (4.65 m)
4´ MIN. (1.22 m)	8´ MAX. (2.48 m)		20´ MAX. (6.2 m)
V+H+H1+H2 = 40´ MAX.(12.4 m)		H=8´MAX.(2.48 m)	H+H1+H2 =20´ MAX. (6.2 m)

Figure 13. Venting with three 90° elbows

VENTING WITH THREE (3) 90° ELBOWS

V (FT.)	H (FT.)
1' MIN. (305mm)	5' MAX. (1.52m)
2' MIN. (610mm)	10' MAX. (3.1m)
3' MIN. (914mm)	15' MAX. (4.65m)
4' MIN. (1.22m)	20' MAX. (6.2m)

NOTE: H + H1 = 20' MAX. (6.2m)

V + V1 + H + H1= 40' MAX. (12.4m)

VENTING WITH THREE (3) 90° ELBOWS

V (FT.)	H + H1 (FT.)
1' MIN.(305mm)	5' MAX. (1.52m)
2' MIN. (610mm)	10' MAX. (3.1m)
3' MIN. (914mm)	15' MAX. (4.65m)
4' MIN. (1.22m)	20' MAX. (6.2m)

H + H1 = 20' MAX. (6.2m)

NOTE: V+V1+H+H1 = 40' MAX. (12.4m)

NOTE: MODEL 6000ARCH

A 12-inchlength of straight vent pipeMUST be the first vent component attached to the unit.

Figure 14. Venting with three 90° elbows	19

B. Installing Vent Components

For Model 6000TR

After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly.

Venting Out the Rear Vent

Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (See Figure 15). Follow the vent configuration tables accordingly.

Remove the insulation from the REAR five inch flue. Pull the heat shield out from outside of the firebox.

!WARNING: THE TOP HEAT SHIELD (INSIDE THE FIREBOX) MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 15.

Venting Out the Top Vent

Remove the top vent collar seal cap and the two pieces of insulation inside the top two starting collars (See Figure 15). Next remove the glass door.

Remove the heat shield from inside the TOP five inch flue from outside of the firebox.

You have to take the glass off again for positioning the logs when the unit is finally installed in place and finished around it. Reinstall the glass door. Attach vent system to

the top starting collars.

!WARNING: THE REAR VENT COLLAR SEAL CAP MUST REMAIN ATTACHED TO THE REAR VENT COLLARS IF THE VENT SYSTEM IS ATTACHED TO THE TOP STARTING COLLARS. SEE FIGURE 15.

!WARNING: FAILURE TO REMOVE INSULATION IN THE SET OF COLLARS YOU ARE USING COULD CAUSE A FIRE.

!WARNING: YOU MUST LEAVE THE INSULATION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING.

Figure 15 For Model 6000TR

1.Apply the stove cement.

2.Line up the internal beads and rotate the pipe sections clockwise until locked.

3.Lock the vent components into place.

4.Check the seal on the rope gasket.

1.Attach the First Vent Component to the Starting Collars

To attach the first vent component to the starting collars of the fireplace:

•Apply a 3/8 inch (9.5 mm) bead of stove cement around the 5 inch (127 mm) fireplace starting collar.

•Make sure that the fireplace rope gasket supplied with the fireplace seals between the first 8-5/8inch (219 mm) vent component and the outer fireplace wrap.

•Lock the vent components into place by sliding the concentric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed component end with four (4) equally spaced indented sections.

•When the internal beads of each 8-5/8inch (219 mm) outer pipe line up, rotate the pipe section clockwise aboutone-quarter(1/4) turn. The vent pipe is now locked together.

•The first 90° elbow installed in the vent system of a rear venting fireplace MUST BE in a vertical position.

STARTING

COLLAR

STOVE

SEALANT

BEAD

FIRST VENT

COMPONENT

1 INCH (25.4mm)

Figure 16. Attaching the First Vent Component to the Starting Collars

!WARNING: A 3/8 INCH (9.5MM) BEAD OF STOVE CEMENT MUST BE PLACED AROUND THE 5 INCH (127MM) FIREPLACE STARTING COLLAR BEFORE ATTACHING THE FIRST VENT COMPONENT. FAILURE TO SEAL THIS JOINT MAY CAUSE THE FIREPLACE TO OPERATE IMPROPERLY. SEE THE ABOVE DIAGRAM .

!WARNING: ENSURE THAT THE FIBERGLASS ROPE GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT & THE OUTER

FIREPLACE WRAP.

90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an elbow does not end up in a locked position with the preceding component, attach with a minimum of two (2) sheet metal screws.

Continue adding vent components, locking each succeeding component into place.

If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops andVent Termination.

WARNING: FOR MODEL 6000ARCH: MAKE CERTAIN THAT THE FIBERGLASS INSULATION BAND IS PACKED INTO THE SPACE BETWEEN THE 11-INCHDIAMETER TOP PIPE HEAT SHIELD AND THE STARTER PIPE. SEE FIGURE 17.

Figure 17.

2. Continue Adding Vent Components

To continue adding vent components in accordance with the pre-plannedvent system configuration:

•Ensure that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.

Figure 18. Adding Venting Components

3. Install Support Brackets

For Horizontal Runs - The vent system must be supported every five (5) feet of horizontal run by a horizontal pipe support.

To install support brackets for horizontal runs:

•Place the pipe supports around the vent pipe.

•Nail the pipe supports to the framing members.

Use wall brackets to support vertical runs every 8 feet (2.4 m) above the fireplace flue outlet.

NOTE

For Vertical Runs - The vent system must be supported every eight (8) feet (2.4 m) above the fireplace flue outlet by wall brackets.

To install support brackets for vertical runs:

•Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws.

WALL BRACKET

WALL STUD

8 FT. (2.4mm)

FLUE

OUTLET

1 INCH MIN. (25.4mm)

Figure 19. Installing Support Brackets 4. Install Firestops

For Horizontal Runs - Firestops are REQUIREDon both sides of a combustible wall through which the vent passes.

Model DVK-01TRDdoes not need an exterior firestop on an exterior combustible wall.

To install firestops for horizontal runs that pass through either interior or exterior walls:

•Cut a 12-inchby12-inch(305 mm X 305 mm) hole through the wall. The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe.

1.Cut the 12-inchby12-inchhole.

2.Position the firestops.

3.Place the heat shield to the top.

4.Continue the vent run.

•Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws.

•The heat shields of the firestops MUST BE placed towards the top of the hole.

•Continue the vent run through the firestops.

Figure 20. 12" x 12" Hole and Vent Pipe

TRIM HEAT HEAT SHIELD SHIELD IF TOO

LONG, ADD TO

SHIELD IF TOO SHORT

EXTERIOR

FIRESTOP

INTERIOR

FIRESTOP

Figure 21. Heat Shield, Interior & Exterior Firestops

For Vertical Runs - One ceiling firestop isREQUIRED at the hole in each ceiling through which the vent passes.

To install firestops for vertical runs that pass through ceilings:

•Position a plumb bob directly over the center of the vertical vent component.

•Mark the ceiling to establish the centerpoint of the vent.

1.Cut the 11-inchby11-inchhole.

2.Add the new framing members.

This shows a ceiling installation.

•Drill a hole or drive a nail through this centerpoint.

•Check the floor above for any obstructions, such as wiring or plumbing runs.

•Reposition the fireplace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.

•Cut an 11-inchX11-inch(280 mm X 280 mm) hole through the ceiling, using the centerpoint previously marked.

•Frame the hole with framing lumber the same size as the ceiling joists.

Figure 22. 11" x 11" Hole and New Framing Members

If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.

JOIST

CEILING

NAILS (4 REQUIRED)

CEILING FIRESTOP

Figure 23. Ceiling Firestop (Ceiling Side)

This shows an attic installation.

1.Keep insulation away from the vent pipe at least 1 inch (25 mm).

If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.

JOIST

CEILING

NAILS (4 REQUIRED)

CEILING FIRESTOP

Figure 24. Attic Firestop

C. Vent Termination

For Horizontal Terminations - To attach and secure the termination to the last section of horizontal vent:

•Rotate and interlock the ends as described at the beginning of the Installing Vent Components section.

•The termination kit should pass through the wall firestops from the exterior of the building.

•Adjust the termination cap to its final exterior position on the building.

!WARNING

THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP.

For roundcap termination kits:

•Use the exterior pipelock hole provided on the round flange of the wall firestop to secure the vent pipe in place.

For trapezoidal cap termination kits:

•Using screws, secure the cap to the exterior wall through the flanges built into the cap.

For round cap termination:

1.Secure the 8-5/8inch (219 mm) pipe, using the exterior pipelock hole on the round flange of the wall firestop.

For trapezoidal termination:

1.Screw the cap to the exterior wall through the flanges in the cap.

2.Seal the joint between the pipe and the exterior firestop.

ROUND CAP TERMINATION

PERFORATION CANNOT BE

INSIDE THE WALL

7 1/2" (191mm) MINIMUM

TRAPEZOID CAP TERMINATION

7 1/4" (184mm)

Figure 25. Round & Trapezoid Termination Caps

!WARNING: THE BOTTOM OF THE VENT TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MINIMUM OF 18 INCHES (457MM) BELOW COMBUSTIBLE MATERIAL, SUCH AS A DECK, AND THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152MM) AWAY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SIDING. SEE THE FOLLOWING DIAGRAM FOR VENT TERMINATION CLEARANCES.

			G
			v
	D		A	H
	D
	E
	v
	L	C	openable fixed closed
	v B	C	openable fixed closed
	v		v
			v
	F v		B		M
	F v		v	I	M
		B	B	I	v X
					v X

V	=VENT TERMINAL		A		J or K
V	=VENT TERMINAL		234
			234
X	=AIR SUPPLY INLET		234 =AREA WHERE TERMINAL IS NOT PERMITTED
X	=AIR SUPPLY INLET		234

A= 12" clearances above grade, veranda, porch, deck or balcony

B= 12" clearances to window or door that may be opened

C	=	9" (U.S.A.)	clearance to permanently closed window
		12" (Canada)
*D	=	18"	vertical clearance to ventilated soffit located above the
			terminal within a horizontal distance of 2 feet (60 cm)
			from the center-lineof the terminal
*E	=	18"	clearance to unventilated soffit
F	=	9"	clearance to outside corner
G	=	6"	clearance to inside corner
H	=	3 ft. (Canada)	not to be installed above a gas meter/regulator assembly
			within 3 feet (90 cm) horizontally from the center-lineof
			the regulator
I	=	3 ft. (U.S.A.)	clearance to service regulator vent outlet
		6 ft. (Canada)
J	=	9" (U.S.A.)	clearance to non-mechanicalair supply inlet to building
		12" (Canada)	or the combustion air inlet to any other appliance
K	=	3 ft. (U.S.A.)	clearance to a mechanical air supply inlet
		6 ft. (Canada)
**L	=	7 ft.	clearance above paved sidewalk or a paved driveway
			located on public property
***M =		18"	clearance under veranda, porch, deck or balcony

*30” minimum for vinyl clad soffits.

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor.

NOTE: Local Codes or Regulations may require different clearances.

Figure 26. Vent Termination Minimum Clearances
CAUTION	IF EXTERIOR WALLS ARE FINISHED WITH
	VINYL SIDING, IT IS NECESSARY TO INSTALL
	THE VINYL PROTECTOR KIT TO THE TOP OF
28	THE EXTERIOR FIRESTOP (FOR ALL ROUND
	TERMINATION CAPS).

For Vertical Terminations - To locate the vent and install the vent sections:

• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.

• Make the outline of the roof hole around the centerpoint nail.

• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a1-inch(25.4 mm) clearance from the vertical vent pipe to combustible materials.

• Mark the roof hole accordingly.

• Cover the opening of the installed vent pipes.

• Cut and frame the roof hole.

• Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to the frame must withstand heavy winds.

• Continue to install concentric vent sections up through the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).

	!	WARNING:
	!	MAJOR U.S. BUILDING CODES SPECI-
		FY MINIMUM CHIMNEY AND/OR VENT
		HEIGHT ABOVE THE ROOF TOP. THESE
		MINIMUM HEIGHTS ARE NECESSARY IN
		THE INTEREST OF SAFETY. SEE THE
		FOLLOWING DIAGRAM FOR MINIMUM
		HEIGHTS, PROVIDED THE TERMINA-
		TION CAP IS AT LEAST TWO (2) FEET
		FROM A VERTICAL WALL AND 2-FEET
		BELOW A HORIZONTAL OVERHANG.
NOTE
NOTE	This also pertains to vertical vent systems installed
	on the outside of the building.

1.Attach the flashing and apply sealant around the edges of the flashing base.

2.Attach the storm collar over the flashing joint and apply sealant between the storm collar and vertical pipe.

To seal the roof hole, and to divert rain and snow from the vent system:

•Attach a flashing to the roof using nails, and use a non-hardeningmastic around the edges of the flashing base where it meets the roof.

•Attach a storm collar over the flashing joint to form a water-tightseal. Placenon-hardeningmastic around the joint, between the storm collar and the vertical pipe.

•Slide the termination cap over the end of the vent pipe and rotate the pipe clockwise 1/4 turn.

	HORIZONTAL OVERHANG
TERMINATION
CAP	VERTICAL WALL
	VERTICAL WALL
2 FT.	2 FT. MIN.
MIN.
	LOWEST
	DISCHARGE
TERMINATION CAP	OPENING
	X
	12
	ROOF PITCH IS X/ 12
	H (MIN.) - MINIMUM HEIGHT FROM ROOF
	TO LOWEST DISCHARGE OPENING

Roof Pitch	H (min.) ft.
flat to 6/12	1.0
6/12 to 7/12	1.25
over 7/12 to 8/12	1.5
over 8/12 to 9/12	2.0
over 9/12 to 10/12	2.5
over 10/12 to 11/12	3.25
over 11/12 to 12/12	4.0
over 12/12 to 14/12	5.0
over 14/12 to 16/12	6.0
over 16/12 to 18/12	7.0
over 18/12 to 20/12	7.5
over 20/12 to 21/12	8.0

Figure 27. Minimum Height from Roof to Lowest Discharge Opening

Step 4

Positioning,

Leveling, and

Securing the

Fireplace

1.Place the fireplace into position.

2.Level the fireplace from side to side and from front to back.

3.Shim the fireplace with non-combus-tible material, such as sheet metal, as necessary.

4.Secure the fireplace to the framing by nailing or screwing

Step 5

The Gas Control

Systems

The diagram below shows how to properly position, level, and secure the fireplace.

Figure 28. Proper Positioning, Leveling, and

Securing of a Fireplace

!WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Two types of gas control systems are used with these models: Standing Pilot Ignition andDirect Spark Ignition (DSI). Models6000XLT-CDNand 6000XLS have Standing Pilot Ignition only. Model 6000ARCH has DSI only. Model 6000TR has both Standing Pilot and DSI systems

Standing Pilot Ignition System

This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.

!WARNING: 110-120VAC MUST NEVER BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.

Direct Spark Ignition (DSI) System

This system includes a 110V control valve, electronic module, and spark ignitor/flame sensor.

!WARNING: CONTINUOUS 110-120VAC SERVICE MUST BE WIRED DIRECTLY TO THE FIREPLACE JUNCTION BOX IN A DSI SYSTEM.

!WARNING: DIRECT VENT PROPANE MODELS WITH DSI CONTROL SYSTEMS CANNOT BE USED IN

STANDING PILOT	NOTE: FLAMES TOO	DSI IGNITION
STANDING PILOT	CLOSE TO THE
	CERAMIC INSULATORS
	CAN CAUSE NUISANCE
	LOCKOUTS AND
	ELECTRODE FAILURE.	IGNITOR
		3/8” (10mm)
	CERAMIC
	INSULATOR
	1/4" (6mm)

Figure 29. Gas Controls Systems

	Step 6	NOTE: Have the gas supply line installed by a
	The Gas	qualified service technician in accordance with all
	Supply Line	building codes.
	Supply Line	NOTE: Before the first firing of the fireplace, the
		NOTE: Before the first firing of the fireplace, the
		gas supply line should be purged of any trapped air.
		NOTE: Consult local building codes to properly size
		the gas supply line leading to the 1/2 inch
		(13 mm) hook-upat the unit.
		This gas fireplace is designed to accept a 1/2 inch
		(13 mm) gas supply line. To install the gas supply line:

•A listed 1/2 inch (13 mm) manual shut-offvalve and a listed flexible gas connector are connected to the 1/2 inch (13 mm) inlet of the control valve.

•The gas line may be run from either side of the fireplace provided the hole in the outer wrap does not exceed 2 inches in diameter and it does not penetrate the airtight box.

•The gap between the supply piping and gas access hole can be plugged with non-combustibleinsulation to prevent cold air infiltration.

•Locate the gas line access hole in the outer casing of the fireplace.

•Open the fireplace lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-offvalve.

•When attaching the pipe, support the control so that the lines are not bent or torn.

•After the gas line installation is complete, use a soap solution to carefully check all gas connections for leaks.

32	!	WARNING: DO NOT USE AN OPEN
32	!	FLAME TO CHECK FOR GAS LEAKS.

The gas line should be installed by a qualified service technician.

Step 7

Gas Pressure

Requirements

•At the gas line access hole, use insulation to repack the space around the gas pipe.

•Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing.

CONTROL

VALVE

GAS LINE

ACCESS HOLE

Figure 30. Gas Supply Line

Pressure requirements for Heat-N-Glogas fireplaces are shown in the table below.

Pressure	Natural Gas	Propane

Minimum	5.0 inches	11.0 inches
Inlet Pressure	w.c.	w.c.

Maximum Inlet	14.0 inches	14.0 inches
Gas Pressure	w.c.	w.c.

Manifold	3.5 inches	10.0 inches
Pressure	w.c.	w.c.

A one-eighth(1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess ofone-half(1/2) psig (3.5 kPa).

The fireplace must be isolated from the gas supply piping system by closing its individual shut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than onehalf (1/2) psig (3.5 kPa).

Step 8	NOTE: Electrical wiring must be installed by a
Wiring the	licensed electrician.
Fireplace	Caution: Disconnect remote controls if you are
	absent for extended time periods. This will
	prevent accidental fireplace operation.

For Standing Pilot Ignition Wiring

Appliance Requirements

•This appliance DOES NOT require110-120VAC to operate.

!WARNING

DO NOT CONNECT 110-120VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.

Optional Accessories

Optional fan and remote control kits require that 110120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.

Remote Wall Switch

Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/OFF switch pigtails.

!WARNING

DO NOT CONNECT 110-120VAC TO THE REMOTE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.

CAUTION	LABEL ALL WIRES PRIOR TO DISCONNECTION
	WHEN SERVICING CONTROLS. WIRING
	ERRORS CAN CAUSE IMPROPER AND
	DANGEROUS OPERATION. VERIFY PROPER
	OPERATION AFTER SERVICING.

NOTE: 6000XLT-CDNDOES NOT HAVE A LIMIT SWITCH.

Figure 31. Standing Pilot Ignition Wiring Diagram

	VARIABLE SPEED CONTROL	NOTE: IF ANY OF THE ORIGINAL WIRE
		AS SUPPLIED WITH THE APPLIANCE
		MUST BE REPLACED, IT MUST BE
BLK	BLK	REPLACED WITH TYPE 105OC RATED WIRE.
BLK	JUNCTION BOX
	JUNCTION BOX
BLK	BLK	BLOWER RECEPTACLE
	BLK	BLOWER RECEPTACLE
		BLK
BLK
	BLK

WHT WHT

BLK

GROUND

TEMPERATURE

SENSOR SWITCH

BLOWER

	GRN
	BLK	WHT
	110-120VAC
	JUNCTION BOX	TEMPERATURE
	JUNCTION BOX	SENSOR SWITCH
		SENSOR SWITCH

FAN

SPEED CONTROL (RHEOSTAT)

Figure 32. Fan Wiring Diagram

	For Direct Spark Ignition (DSI) Wiring
	Appliance Requirements
	This appliance requires that 110-120VAC be wired to
	the factory installed junction box. Maintain correct
	polarity when wiring the junction box.
	Optional Accessories
	Optional fan and remote control kits require that 110-
	120 VAC be wired to the fireplace junction box.
	Remote Wall Switch
	Position the remote wall switch in the desired position
	on a wall. Run a maximum of 25 feet
	(7.8 m) or less of 16 A.W.G. minimum wire and
	connect it to the fireplace ON/OFF switch pigtails.
NOTE	Electrical wiring must be installed by a licensed
	electrician.
CAUTION	LABEL ALL WIRES PRIOR TO DISCONNECTION
	WHEN SERVICING CONTROLS. WIRING
	ERRORS CAN CAUSE IMPROPER AND
	DANGEROUS OPERATION. VERIFY PROPER
	OPERATION AFTER SERVICING.	35

NOTE:

The microswitch

is found on model

6000ARCH only.

Figure 33. Direct Spark Ignition (DSI) Wiring Diagram

Step 9	The following diagram shows the minimum vertical
Finishing	and corresponding maximum horizontal dimensions
	of fireplace mantels or other combustible projections
	above the top front edge of the fireplace. See Figures
	3 and 4 for other fireplace clearances.

Only non-combustiblematerials may be used to cover the black fireplace front.

NOTE: All Dimensions shown in inches.

Figure 34. Minimum Vertical and Maximum

Horizontal Dimensions of

Combustibles above Fireplace

!WARNING

WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY

36	MANNER.

CAUTION

1.Apply only noncombustible facing material to the fireplace surround.

Step 10

Installing Trim,

Logs, and

Ember Material

IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NONCOMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE THE DIAGRAM SHOWN BELOW.

Figure 35. Sealant Material

Hearth Extensions

A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing standards do not require hearth extensions for gas fireplace appliances.

Installing the Trim

Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F. (149° C) minimum sealant.

!WARNING

WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the fireplace.

Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space

so that the bottom grille can be lowered and the trim 37 door removed.

Positioning the Logs

If the gas logs have been factory installed they should not need to be positioned.

If the logs have been packaged separately, refer to the installation instructions that accompany the logs. Save the log instructions with this manual.

If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.

Placing the Ember Material

Two separate bags of ember material are shipped with this gas fireplace:

•The bag labeled Golden Ember (GE-93)is flame colorant material.

•The bag labeled Glowing Ember (050-721)is standard glowing ember material.

To place the ember material:

•Turn the tension springs around the glass door 90°.

•Remove the glass door from the unit.

•NOTE: FOR MODEL 6000ARCH ONLY.

Remove wing nuts and glass clips. Pull glass out from bottom and pull downward.

•Cover the top of the burner with a single layer of ember material. Then sprinkle GE-93on top of the burner.

•Save the remaining ember materials for use during fireplace servicing.

•Replace the glass door and a front trim door on the unit (see Replacement Parts Section of the manual.)

•Pull out and twist the tension springs 90° to lock.

1.Lift the trim door up and out of the unit.

1.Lift the top trim door up and out of the unit.

2.Unlatch and remove the glass door from the unit.

1.Place the ember material onto the top of the burner.

CAUTION

EYE BOLT

LATCH BRACKET

GLASS DOOR

Figure 36. Models: 6000XLT-CDNand 6000XLS

Glass Assembly

6000ARCH does not have the eye bolts.

Figure 37. Model: 6000TR Glass Assembly

Figure 38. Placement of the Ember Material

IT IS STRONGLY RECOMMENDED THAT TRIM DOORS WITH OPTIONAL MESH SCREENS BE INSTALLED ON PROPANE MODELS.

Step 11

Before Lighting

the Fireplace

Step 12

Lighting the

Fireplace

Before lighting the fireplace, be sure to do the following:

Remove all paperwork and documents from the fireplace.

Review safety warnings and cautions

•Read the Safety and Warning Informationsection at the beginning of this Installers Guide.

Double-checkfor gas leaks

•Before lighting the fireplace, double-checkthe unit for possible gas leaks.

Double-checkvent terminations and front grilles for obstructions.

•Before lighting the fireplace, double-checkthe unit for possible obstructions that could be blocking the vent terminations or the front grilles.

Double-checkfor faulty components

•Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the fireplace components isDANGEROUS and voids all warranties.

A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally.

Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.

NOTE: The fireplace should be run for 8 hours on the initalstart-up.Thiswill help to cure the chemicals used in the paint and logs.

You’ve reviewed all safety warnings, you’ve checked the fireplace for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the fireplace.

WARNING

!PLEASE REFER TO THE USER’S MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE.

Step 13

Heating Control

Model 6000XLT-CDN

Step 14 Relief Ports

Model 6000ARCH

After the

Installation

This model is equipped with a baffle which will allow you to control usable heat output. The baffle control lever is located at the lower left corner of the unit behind the lower grille. See Figure 39.

FOR MORE HEAT: Pull the baffle lever forward and down. This will close the baffle.

FOR LESS HEAT: Push the baffle lever back and up to lock. This will open the baffle.

FIGURE 39

Model 6000 ARCH has a relief port built into the underside of the firebox (behind the lower grille). See Figure 40. The port cover plate is spring-loadedto remain closed. The cover plate activates a safety microswitch which is wired to the DSI control valve. See Figure 33 DSI Wiring Diagram.

In the unlikely event of a delayed lighting of the burner, the relief cover plate is designed to open and release the microswitch lever. This will prevent the DSI valve from operating until the cover plate is re-setand the microswitch lever closed. ToRe-set:1. Pull and hold the microswitch lever armDOWN. 2. Push the cover plateUP and release the switch lever arm. See Figure 40.

FIGURE 40

!LEAVE THIS INSTALLATION MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.

Maintaining and Servicing Your Fireplace

Fireplace

Maintenance

Although the frequency of your fireplace servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-upat the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.

IMPORTANT		TURN OFF THE GAS BEFORE SERVICING
		YOUR FIREPLACE.

Type of
Fireplace				Fireplace Maintenance Task To
Maintenance	Frequency		By	Be Completed

Replacing	Once annually,		Qualified	Brush away loose ember material near
Old Ember	during the		Service	the burner. Replace old ember
Material	annual check-up		Technician	material with new dime-sizeand-shape
				pieces of Golden Ember (GE-93)and
				Glowing Ember (050-721).New ember
				material should be placed alternately on
				top of the burner—alayer of Golden
				Ember, a layer of Glowing Ember,
				and so on. Save the remaining ember
				material and repeat this procedure at
				your next servicing. For more
				information, see Placing Ember
				Material in the INSTALLERS GUIDE.

Cleaning	Once annually		Qualified	Brush or vacuum the control
Burner			Service	compartment, fireplace logs, and
& Controls			Technician	burner areas surrounding the logs.

Checking	Periodically		Qualified	Make a visual check of your fireplace’s
Flame			Service	flame patterns. Make sure the flames
Patterns,			Technician/	are steady—notlifting or floating. See
Flame Height			Owner	the picture in Figure 41. The flame
				sensor(DSI) or thermopile/thermocouple
				(standing pilot) tips should be covered
				with flame. See the picture in Figure 42.

Checking	Before initial use		Qualified	Inspect the external vent cap on a
Vent System	and at least		Service	regular basis to ensure that no debris is
	annually thereafter,		Technician/	interfering with the flow of air. Inspect
	more frequently		Owner	entire vent system for proper function.
	if possible

Cleaning	As necessary		Homeowner	Clean as necessary, particularly after
Glass Door				adding new ember (flame colorant)
				material. Film deposits on the inside of
				the glass door should be cleaned off
				using a household glass cleaner.
				NOTE: DO NOT handle or attempt to
				clean the door when it is hot and
				DO NOT use abrasive cleaners.

MAKE SURE THE FLAMES

ARE STEADY—NOT

LIFTING OR FLOATING.

Figure 41. Burner Flame Patterns

	STANDING PILOT
NOTE: FLAMES	DSI IGNITION
NOTE: FLAMES
TOO CLOSE TO
THE CERAMIC
INSULATORS CAN	IGNITOR
CAUSE NUISANCE
LOCKOUTS AND	3/8” (10mm)
ELECTRODE	3/8” (10mm)
FAILURE.
CERAMIC
INSULATOR
1/4" (6mm)

Figure 42. Pilot/Ignitor Flame Patterns

5		All parts listed in this INSTALLERS GUIDE may be
		ordered from an authorized dealer. When requesting
		service or replacement parts for your fireplace, please
		provide the model number and the serial number.
	Standing Pilot with Robertshaw Controls only
	PART	PART DESCRIPTION	PART NUMBER
		Valve LP	SRV60–523
		Valve NG	SRV60–522
Replacement
Parts and
Accessories
		Piezo Ignitor	SRV60-513
		Thermopile	SRV60–512
		Thermocouple	SRV446-511
		Pilot Orifice LP	SRV446–517
		Pilot Orifice NG	SRV446–505
		Pilot Assembly LP	SRV446-511A
		Pilot Assembly NG	SRV446-510A
		Pilot Tube	SRV446-301
		Burner Tube	SRV60-307
44

All parts listed in this INSTALLERS GUIDE may be ordered from an authorized dealer. When requesting service or replacement parts for your stove, please provide the model number and the serial number.

Standing Pilot with S.I.T. controls only

PART	PART DESCRIPTION	PART NUMBER
	Piezo Ignitor	SRV60-513

Thermopile

SRV60-512

Thermocouple

SRV571-511

Valve LP	SRV571-501
Valve NG	SRV571-500

Burner Tube

SRV60-307

Pilot Tube

SRV571-301

Pilot Orifice LP	SRV571-517
Pilot Orifice NG	SRV571-516

Pilot Assembly LP	SRV571-511A
Pilot Assembly NG	SRV571-510A

DSI Ignition Only
PART	PART DESCRIPTION	PART NUMBER
	DSI Valve	SRV476–500
	DSI Module	SRV501–592
	Electrode	SRV501-591
Both Standing Pilot and DSI Ignition
PART	PART DESCRIPTION	PART NUMBER
	Trim Door	DF-36H
	Log Set Assembly	LOGS-6FL

Both Standing Pilot and DSI Ignition (Cont.)
PART	PART DESCRIPTION		PART NUMBER
High Temperature Limit Switch			SRV92–531
Burner NG			SRV446-176A
Burner LP			SRV446-175A
Burner Orifice
6000TR NG Rear Venting (#38DMS)			SRV57-800
6000TR LP Rear Venting (#52DMS)			SRV57-801
6000TR NG Top Venting (#36DMS)			SRV79-831
6000TR LP Top Venting (#51DMS)			SRV79-803
6000ARCH NG (#39DMS)			SRV66-800
6000ARCH LP (#53DMS)			SRV60-801
6000XLS, XLT-CDNNG (#32DMS)			SRV420-800
6000XLS, XLT-CDNLP (#50DMS)			SRV446-801
On/Off Rocker Switch			SRV60–521A
Glass Door Assembly			GLA-6FL
Grate Assembly			SRV446-360A
6000ARCH
6000XLS
6000XLT-CDN
Grate Assembly			SRV60-361A
6000TR
Refractory
6000TR			SRV446-338
6000XLS
6000XLT-CDN
6000ARCH			SRV446-339
Glass Spring Fastener			SRV79-001A
GLASS SPECIFICATIONS:	6000TR:	22” X 34”	TEMPERED
	6000XLS:	22” X 34”	CERAMIC
	6000XLT-CDN:	22” X 34”	CERAMIC	47
	6000ARCH:	22” X 34”	CERAMIC	47
	6000ARCH:	22” X 34”	CERAMIC

Accessories

ACCESSORY	PART DESCRIPTION	PART NUMBER
	Fan Kit	GFK-160A
	Remote Control Kit	RC-SMART
		SMART-STAT
		RC-MLT
	Wall Switch Kit
	- Off White	WSK-21
	- White	WSK-21-W
	Trim Door Mesh	MESH-36