HearthStone 8030 AU Owner's Manual

Castleton

CONTACT LOCAL AUTHORITIES WITH JURISDICTION (BUILDING DEPARTMENT or FIRE

(Model 8030 AU)

Woodstove

OWNER'S MANUAL

Installation And

Operating Instructions

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

PLEASE READ THIS ENTIRE OWNER’S MANUAL BEFORE YOU INSTALL AND USE YOUR

NEW CASTLETON WOOD STOVE.

If this room heater is not properly installed, a house fire may result.

To reduce the risk of fire, follow the installation instructions.

Failure to follow these instructions can result in property damage, bodily injury, or even death.

Conforms to AS/NZS 2918: 2001

OFFICIALS), ABOUT PERMITS REQUIRED, RESTRICTIO NS AND INSTALLATION

INSPECTION IN YOUR AREA.

Castleton Model 8030 AU

Manual: 6400-41407

R: 1/10/2018

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REFER TO COMPLIANCE LABEL – DISREGARD ANY CONTRADICTORY FUEL TYPE INFORMATION IN
INSTRUCTION MANUAL

WARNING: THE APPLIANCE & F LUE SYSTEM SHALL BE INSTALL ED IN ACCORDANCE WITH AS/NZS
2918:2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES.

WARNING: APPLIANCES I NSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH
THE REQUIREMENTS OF AS/NZ S 4013:2014 WHERE REQUIRED BY THE REGULATORY AUTHO RITY,
I.E. THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING
“TESTED TO AS/NZS 4013:2014”.

WARNING: DO NOT US FLAMMABLE LIQUIDS OR AEROSOLS T O START OR REKINDLE THE FIRE.
WARNING: DO NOT US FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLICANCE

WHEN IT IS OPERATING.
WARNING: DO NOT STORE FUEL WITHIN THE HEATER INSTALLATION CLEARANCES.
WARNING: WHEN OPERATING THIS APPLICANCE AS AN OPEN FIRE USE A FIRE SCREEN.
WARNING: OPEN AIR CONTROL (AND DAMPER WHEN FITTE D) BEFORE OPENING FIRING DOOR.
CAUTION: THIS APPLIANCE SHOULD NOT BE OPERATED W ITH A CRACKED GLASS.
CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN

ACCORDANCE WITH THESE INSTRUCTIONS.
CAUTION: THE USE OF SOME TYPES OF PRESERVATIVE-TREATED WOOD AS A FUEL CAN BE

HAZARDOUS.
CAUTION: MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR

MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENETS MAY RESULT IN HAZARDOUS
CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MAN UFACTURER SHOULD BE
CONSULTED IN THE FIRST INST ANCE.

CAUTION: CRACKED AND BROKEN COMPONENTS, e.g. GLASS PANELS OR CERAMIC TILES, MAY
RENDER THE INSTALLATION UNSAFE.

ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN AP PROVED IN WRITING BY THE
TESTING AUTHORITY IS CO NSIDERED TO BE IN BREACH OF T HE APPROVAL GRANTED FOR
COMPLIANCE WITH AS/NZS 4 013:2014. THE APPLIANCE OR FLUE SYSTEM SHOULD NOT BE
MODIFIED IN ANY WAY WITHOUT THE WRITTEN APPROVAL OF THE MANUFACTURER.

Supplied by:

Castworks Pty Ltd
57 Industrial Drive
Braeside VIC 3195

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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Table of Contents

INTRODUCTION ..................................................................................................................... 3

CODES .................................................................................................................................................................. 3

SAFETY INFORMATION ............................................................................................................................................ 3

PERIODIC CHECKLIST ............................................................................................................................................. 4

EMERGENCY PROCEDURES .................................................................................................................................... 4

SPECIFICATIONS .................................................................................................................. 5

INSTALLATION ...................................................................................................................... 6

UNPACKING ........................................................................................................................................................... 6

PACK LIST ............................................................................................................................................................. 6

INSTALLING YOUR STOVE ....................................................................................................................................... 6

HEARTH REQUIREMENTS & FLOOR PROTECTION ..................................................................................................... 7

COMBUSTIBLE SURFACE REQUIRED CLEARANCES ................................................................................................... 8

UTSIDE AIR SUPPLY ............................................................................................................................................. 9

O

VENTING COMPONENTS & CONFIGURATION REQUIREMENTS ..................................................................................... 9

INSTALLING THE REAR HEARSHIELD AND BLOWER ................................................. ERROR! BOOKMARK NOT DEFINED.

OPERATION ......................................................................................................................... 16

CONTROLS AND FEATURES ................................................................................................................................... 16

CHOOSING FIREWOOD .......................................................................................................................................... 16

BUILDING A FIRE .................................................................................................................................................. 18

NORMAL OPERATION ............................................................................................................................................ 19

MAINTENANCE .................................................................................................................... 21

GLASS REPLACEMENT PROCEDURES .................................................................................................................... 21

CREOSOTE FORMATION & REMOVAL ..................................................................................................................... 22

GASKETS ............................................................................................................................................................. 22

GLASS ................................................................................................................................................................. 22

TROUBLESHOOTING .......................................................................................................... 23

TROUBLESHOOTING GUIDE ................................................................................................................................... 24

REPLACEMENT PARTS & OPTIONAL ACCESSORIES ................................................................................................. 25

SAFETY LABEL ................................................................................................................... 26

LIMITED WARRANTIES ....................................................................................................... 27

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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Introduction

Thank you for purchasing a Castleton woodstove
from Hearthstone Quality Home Heating Products.
This stove will provide years of comfortable heat.
This stove also provides the benefits of advanced
technology in wood burning without the cost and
maintenance requirements of a catalytic device. The
Castleton blends modern technology with the unique
beauty and qualities of cast iron. We trust that you
will appreciate the quality of this handcrafted
product.

Your Castleton woodstove burns very efficiently, and
produces a large amount of heat. However, you
should not consider your Castleton the primary heat
source for your home. The Castleton’s large glass
window allows you to enjoy the fire from a variety of
locations in the room.

Please read this manual in its entirety. Its purpose is
to familiarize you with your stove's safe installation,
proper break-in, operation and maintenance. It
contains extremely important information so keep it
handy and refer to it often.

A qualified heating technician may need this owner’s
manual as a reference when installing this stove in
your home. There are national, state, and local
building codes that direct the technician on how to
install your stove. These codes stipulate the
dimension of stovepipe and clearances to walls,
ceilings, hearth, and other combustible surfaces.
The codes exist to reduce the risk of fire. Failure to
follow these instructions can result in fire, property
damage, bodily injury, and even death.

Install the stove in a safe, open area, away from
traffic flow, doors, and hallways. If possible, try to
install the stove near an existing chimney and
chimney connector. It is extremely important to
install this stove with the proper clearance from
combustible surfaces. You can purchase specific
connector pipe and special wall coverings as
specified by this manual and AZ/NZ 2918:2001 to
protect combustible surfaces. As a general rule,
keep furniture, drapes, curtains, wood, paper, and
other combustibles at least 36 inches (92 cm) away
from the stove. Never install the stove in or near a
storage location for gasoline, kerosene, charcoal
lighter fluid or any other flammable liquids.

Install the stove in your central living area to allow
heat to radiate naturally to distant rooms. Do not
install your stove in a poorly insulated area. This is
inefficient and would likely result in higher fuel
usage.

• SAFETY NOTICE: AN IMPROPERLY INSTALLED

STOVE CAN RESULT IN A HOUSE FIRE. FOR
YOUR SAFETY, CAREFULLY FOLLOW THE
INSTALLATION DIRECTIONS. CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
IN YOUR AREA.

The safety of your stove will depend on many
factors, some of which include: distance to
combustible objects, correct venting, and adequate
chimney maintenance. Should you have any
questions, do not hesitate to contact your dealer for
additional information.

Contact your dealer for any necessary warranty
service. This Castleton Model 8030 AU stove is
warranted by:

Hearthstone
317 Stafford Ave.
Morrisville, Vermont 05661, USA

www.Hearthstonestoves.com

Quality Home Heating Products, Inc®

CODES

When you install your Castleton woodstove, it is
imperative that you adhere to all Federal and local
codes. Obtain these codes from the following
sources:

• National Building Regulations and standards

• AS/NZ 2918:2001

• Australian Home Heating Association

• Local Building Control Office

SAFETY INFORMATION

Read and understand this Owner's Manual
thoroughly before installing and using this
stove.

Make sure to install your stove:

• According to the manufacturer's
recommendations

• In accordance with all applicable codes

• With the proper sized chimney

When using your stove, follow these safety
precautions:

• Never m odi fy this stove in any way.

• Never bur n kiln dried, painted or treated wood in

this stove.

• DO NOT BURN GARBAGE. Never burn garbage

or trash, colored or glossy paper, solvents,

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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plywood, artificial logs, cardboard, or driftwood, in
this stove.

• Never burn c oal i n this stove.

• DO NOT B URN FLAMMABLE FLUIDS.

• DO NOT USE CHEMICALS OR FLUIDS TO

START THE FIRE. Never us e gasol ine, keros ene,
charcoal lighter fluid, or other flammable fluids to
start or invigorate the fire. These fuels will cause
dangerous burning conditions in the stove. Keep
all such materials away from the stove.

• Never use a wood grate or other device to elevate
the fire.

• Never allow logs in the firebox to hit the glass
when the door is closed.

• Never slam the door or use the door to force wood
in to the stove.

• Never over-fire your stove. (See page 20)

• Never put articles of clothing or candles on a hot

stove.

• Never connect the stove to a flue used by another
appliance.

Other safety guidelines:

• Keep all combustible items such as furniture,
drapes, clothing, and other items, at least 36"
(0.92 m) from the stove (See page 7)

• Install a smoke detector, preferably in an area
away from your wood stove.

• Keep a fire extinguisher handy. We recommend
the type rated "A B C."

• Dispose of as hes properly. (See page 20)

• Keep children and pets away from the stove when

it is burning; they could be seriously injured by
touching a hot stove.

• Clean your chimney system as needed. (See page

22)

Outside combustion air may be required if:

1. This solid-fuel-fired appliance does not draw

steadily, smoke rollout occurs, fuel burns poorly,
or back-drafts occur whether or not there is
combustion present.

2. Existing fuel-fired equipment in the house, such

as fireplaces or other heating appliances, smell,
do not operate properly, suffer smoke roll-out
when opened, or back-draft whether or not there
is combustion present.

3. Opening a window slightly on a calm (windless)

day alleviates any of the above symptoms.

4. The house is equipped with a well-sealed vapor

barrier and tight fitting windows and/or has any

powered devices that exhaust house air.

5. There is excessive condensation on windows in

the winter.

6. A ventilation system is installed in the house.

If these or other indications suggest that

infiltration air is inadequate, additional combustion
air should be provided from the outdoors. Outside
combustion air can be provided to the appliance by
using the optional outside air kit #90-53300

PERIODIC CHECKLIST

Perform each of these tasks at the specified intervals.

At the End of Every Week:

• Empty ashes from the firebox, sooner if the firebox
is full.

At the Beginning of Every Other Month:

• Depending upon your use of the stove, visually
inspect the chimney connector and chimney for
creosote. (see page 22)

• Check door s eal s using the "dollar bill test." ­When the stove is cool, shut the door on a dollar
bill. If the bill pulls out without any resistance, t hen
your stove’s door is not sealing properly. To
tighten the seal, adjust the door latch mechanism
or change the door gasket. (Refer to page 22.)

At the End of Every Season:

• Dismantle the chimney connector and clean it
thoroughly. Replace any pieces that show signs of
rust or deterioration.

• Inspect and, if necessary, clean your chimney.

• Clean out the inside of the stove thoroughly.

• Inspect all door gasket material and replace if

worn, frayed, cracked or extremely hard.

EMERGENCY PROCEDURES

If you have a stovepipe or chimney fire, follow these
instructions:

1. If the fire is too threatening, leave the area and

call the fire department immediately! If not,
perform the next three steps.

2. Close the primary air control.

3. Close the stovepipe damper (if present).

4. Keep the stove front door closed!

WARNING: DO NOT ATTEMPT TO PUT OUT A
STOVEPIPE OR CHIMNEY FIRE BY THROWING
WATER ONTO THE STOVE, STOVEPIPE, OR
CHIMNEY. THE EXTREMELY HIGH TEMPERATURE OF
SUCH FIRES CAN CAUSE INSTANTANEOUS STEAM
AND SERIOUS BODILY HARM.

Once the chimney fire expires, leave the primary air
control closed and let the fire in the stove die out
completely. Inspect the stove, stovepipe, and
chimney thoroughly for any sign of damage before
firing the stove again. You must correct any damage
before using your stove again.

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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Specifications

Maximum Heat Output:

8.9KW per hour of cordwood (based on
independent laboratory test results).

Floor Size of Heated Area:

Up to a maximum of 1,500 square feet. Factors
unique to your home can reduce the square
footage the stove will heat. Home insulation
value, number and efficiency of windows, floor
plan, stove placement, quality of the fuel and
other conditions may limit the heating ability of
the stove.

Firebox Capacity:

1.9 cubic feet.

Maximum Log Length: Up To 18” (45.7cm).
Emissions: 1.4g/kg
Efficiency: 60% average across all burn rates
Burn Time: Up to 8+ hrs. (Heat Life™: Up to 10

hours) Note: The amount and weight of wood
contained per cubic foot of firebox volume can
vary from 4 to 12kg. per cubic foot depending on
type of wood, moisture content, packing den sity
and other factors.

Stove Dimensions:
Height: 27 1/2” (69.8cm)

Width: 25 1/2" (64.7cm)
Depth: 21 7/8" (55.5cm)
Weight: 464 lbs. (210 kg)

Connector Size: 6" (152 mm) diameter
Metal Chimney: 6" (152 mm) inside diameter
Masonry Chimney: 6” (152 mm) inside diameter

(round flue), 8” x 8” (203 x 203 mm) (square
flue)

Crate Dimensions: H-39” W-29” L-36” or

99x73.7x 91.5cm (add 4” or 10.2cm for pallet).

Optional Equipment:
Outside Air Kit 90-53300
Blower 90-57300
Spark Screen 90-69300
Rear Heat Shield 90-68300

Figure 1 – Castleton Dimensions

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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UNPACKING

Installation

NSTALLING YOUR STOVE

I

Hearthstone packages your Castleton woodstove
with the greatest care so that it ships safely. Under
certain circumstances, however, damage may occur
during transit and handling. When you receive the
Castleton, carefully unpack and inspect the stove
and all accompanying parts. Ensure that all parts are
included in the ash pan. If any parts are damaged or
missing, please contact your authorized Hearthstone
dealer immediately.

PACK LIST

Castleton Model 8030 AU Woodstove
Owner’s Manual

The label is attached by a cable to the bottom of t he stove. Take care when lifting the stove not to damage the label or cable. After final positioning of the stove, the label may be stored between the bottom of the stove and the bottom heat shield.

Choose a place to install your Castleton woodstove.
Inspect this location to make sure that the stove and
stovepipes will have the required clearance from
combustible materials that are near the stove.
Combustibles include walls, floor, ceiling, and
chimney chase. You must carefully consider the
clearances to all of these combustibles before
actually connecting your stove.

If the floor is made of combustible material, then a
non-combustible floor protector is required between
the floor and the stove. An example of a non­combustible floor protector is a hearth constructed
with a continuous layer of tile, brick, slate, glass or
another non-combustible facing. The floor

protector must have a minimum R-value of .1m
K/W

The venting diagrams in this manual are for
reference only. Venting installations must meet the
requirements of the BCA (NCC) and the AS2918

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Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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HEARTH REQUIREMENTS & FLOOR PROTECTION

Ensure you protect combustible flooring with a cov ering of noncombustible material. The floor prote ct or m ust
have a minimum R-value of 0.1m².K/W.

A minimum 1025mm deep x 830mm wide x 9mm thick floor protector (Bellis Board) should be used under and i n
front of the appliance base when installing the appliance ( see joint AS/NZS 2918:2001 3.3.2).

The floor protector should extend 300mm in front of the appliance fuel loading door and be placed centrally in
the 830mm width.

The minimum floor protection must be met under the stove and extend beyond the stove as follows:

Figure 2 – Hearth Dimensions

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

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COMBUSTIBLE SURFACE REQUIRED CLEARANCES

Note: Dimensions shown in the following f igures are from the top casting unless otherwise indicat ed.
Clearances to combustible walls may be reduced as shown below with 1140 mm wide by 1800 mm high
Skamotec panels applied directly to the side and rear walls.

It is very important to follow minimum clearances fo r chimney connectors to combustibles such as walls a nd
ceilings when installing the stove near combustible su rfaces.

OUTSIDE AIR SUPPLY

(Optional Kit #90-53300)
You can connect an outside air source directly to

this stove using an optional outside air kit. The
advantage of providing outside air directly to the
stove is that the air used by the stove for combustion
is taken from outside the residence rather than from
within the room where the stove is located.

The outside air kit for this stove allows for the direct
connection of the stove's air intake to a minimum 3"

Hearthstone Quality Home Heating Products, Inc ® Castleton Model 8030 AU

Figure 3 – Clearance to Combustibles

(76 mm) diameter duct (supplied by others)* which
leads to the outside of the house. When considering
placement of the duct from the outside of the house
to the hearth, keep in mind the need to avoid
structural members of the house. The outside air kit
attaches to the underside of the stove. Refer to the
instructions provided with the kit for installation.

*An adaptor for 4” duct is available if needed. KIT
#90-53308