HearthStone 8011 Owner's Manual

AVING JURISDICTION (BUILDING DEPARTMENT
Mansfield (8011)
Wood Stove
OWNER'S MANUAL
INSTALLATION AND OPERATING INSTRUCTIONS
PLEASE READ THIS ENTIRE OWNER’S MANUAL BEFORE YOU INSTALL AND USE YOUR NEW Mansfield WOOD STOVE. To reduce the risk of fire, follow the installation instructions. Failure to follow these instructions may result in property damage, bodily injury, or even death.
CONTACT LOCAL AUTHORITIES H
or FIRE OFFICIALS) ABOUT PERMITS REQUIRED, RESTRICTIONS AND
INSTALLATION INSPECTION IN YOUR AREA.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE!
Mansfield Model# 8011
Manual # 6400-40414
Revised 09-11-03
TABLE OF CONTENTS
INTRODUCING YOUR MAN SFIELD WOOD STOVE.....................................................................2
CODES......................................................................................................................................................3
SAFETY INFORMATION............................................................................................................................. 3
Periodic Checklist...........................................................................................................................4
Emergency Procedures.................................................................................................................... 4
SPECIFICATIONS.......................................................................................................................................5
SETTING UP YOUR MANSFIELD WOOD STOVE.......................................................................... 6
UNPACKING.............................................................................................................................................6
INSTALLING YOUR STOVE........................................................................................................................ 6
HEARTH REQUIREMENTS AND FLOOR PROTECTION ................................................................................ 6
OUTSIDE AIR SUPPLY............................................................................................................................... 7
CLEARANCES TO COMBUSTIBLES ............................................................................................................ 8
Clearances From Stovepipe (Chimney Connector) ........................................................................ 8
Venting Components and Configuration......................................................................................10
Components of a Venting System................................................................................................. 10
Installing a Venting System .......................................................................................................... 10
CONNECTING YOUR WOOD STOVE........................................................................................................11
Connecting to a Prefabricated Metal Chimney............................................................................. 11
Connection To A Masonry Chimney............................................................................................ 12
Installing In A Mobile Home........................................................................................................13
OPERATING YOUR MANSFIELD WOOD STOVE........................................................................14
CONTROLS AND FEATURES .................................................................................................................... 14
CHOOSING FIREWOOD............................................................................................................................ 15
BUILDING A FIRE................................................................................................................................... 15
BREAKING IN YOUR WOOD STOVE ........................................................................................................ 15
Building A Break In Fire .............................................................................................................. 16
Normal Operation.........................................................................................................................16
Building A Fire For Everyday Use ............................................................................................... 16
Burn Rate ...................................................................................................................................... 17
Over-Fire Caution......................................................................................................................... 17
Removal And Disposal Of Ashes ................................................................................................. 17
MAINTENANCE ................................................................................................................................. 17
Monitoring Stove Temperatures ................................................................................................... 17
Creosote Formation And Need For Removal...............................................................................18
Gaskets.......................................................................................................................................... 18
Glass.............................................................................................................................................. 19
Stone..............................................................................................................................................19
Cast Iron........................................................................................................................................ 19
TROUBLESHOOTING........................................................................................................................ 20
TROUBLESHOOTING GUIDE.................................................................................................................... 21
REPLACEMENT PARTS & OPTIONAL ACCESSORIES ................................................................................ 22
SAFETY LABEL.......................................................................................................................................23
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
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Congratulations! You have just invested in a most unique wood burning stove – the Mansfield Wood Burning Stove from HearthStone Quality Home Heating Products Inc®. The Mansfield, model 8011, is our largest and one of the cleanest burning, EPA certified, non-catalytic wood burning stoves. At 3.2 cubic feet capacity and 2.8 grams per hour particulate you can be proud to join the HearthStone family with our Premier Wood Burning Stove. The generous depth allows for straight in loading of wood up to 20 inches long!
Your purchase insures years of clean, comfortable heat with minimal maintenance. You will receive the benefits of the most advanced technology in wood burning without the cost and maintenance requirements of a catalytic stove. The Mansfield blends modern technology with the unique beauty and heating qualities of soapstone (traditionally renowned for its even heat production and long heat retaining ability). We trust that you will appreciate the quality of our handcrafted product.
Please read this manual in its entirety. Its purpose is to familiarize you with your stove's safe installation, proper break-in, operation and maintenance. It contains information that will be useful to you now and in years to come, so keep it handy and refer to it as needed.
Use these instructions as well as national, state, and local building codes to install your stove. Be sure to maintain the designated stovepipe and stove clearances to walls, ceilings, hearth, and other combustible surfaces. This will help reduce the risk of fire. Failure to follow these instructions can result in property damage, bodily injury, and even death.
Locate your stove in a safe, convenient, open area; away from traffic flow, doors, and hallways; and near a chimney and chimney connector. Review the proper clearance measurements from combustible surfaces. You can safely reduce required clearances in most cases with a special connector pipe and special wall coverings as
Introducing Your
Mansfield Wood Stove
specified by this manual, the NFPA 211 codes, and your local authorities having jurisdiction.
Keep furniture, drapes, curtains, wood, paper, and other combustibles far away from the stove. Never install the stove in a location where gasoline, kerosene, charcoal lighter fluid or other flammable liquids are used or stored.
Locate the stove centrally in your living area to allow the heat to travel naturally to distant rooms. We recommend that you do not locate your stove in an uninsulated basement. The amount of radiant energy required to heat concrete basement walls is so great that most of the usable heat is absorbed by them and lost.
SAFETY NOTICE:
A HOUSE FIRE MAY RESULT IF THIS STOVE IS NOT INSTALLED PROPERLY. FOR YOUR SAFETY, CAREFULLY FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
The performance of your stove depends on many variables. Since all installations are unique, the general information and operating procedures presented here can only serve as useful guidelines rather than hard and fast rules. Should you have any questions, do not hesitate to contact your dealer for additional information.
Validate your warranty - return your warranty registration card to HearthStone within 30 days of purchase. Once your warranty has been validated by returning your warranty card, contact your dealer for any necessary warranty service.
This stove is manufactured and warranted by:
HearthStone Quality Home Heating Products Inc® 317 Stafford Ave. Morrisville, VT. 05661
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
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CODES
When you install your Mansfield wood stove, it is imperative that you adhere to all local codes, which can be obtained from either of the following two National sources:
American National Standards Institute, Inc. (ANSI) 1430 Broadway New York, NY 10018
National Fire Protection Association, Inc. (NFPA) Battery March Park Quincy, MA 02269
If you are installing your Mansfield in a mobile home, follow the guidelines described in the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (United States).
SAFETY INFORMATION
Read and understand this Owner's Manual thoroughly before installing and using this stove.
Make sure to install your stove:
q According to the manufacturer's recommendations.
q In accordance with all applicable codes.
q With the proper sized chimney.
When using your stove:
q Warn children and others unfamiliar with woodstoves
of the danger of touching hot, radiating surfaces of your stove. For your additional safety, obtain hearth and stove guards through your local dealer.
q Follow recommended break-in procedure as outlined
in this manual.
q Burn natural wood only. Higher efficiencies and
lower emissions result when burning air-dried, seasoned wood, as compared to green or freshly cut wood.
q Use caution when loading firewood into a hot stove.
q Keep the ash pan tray fully inserted and the ash door
closed tightly.
q Inspect the stove pipe, chimney connector and
chimney, as recommended.
q Be sure the removable ash lip is in place while using
the stove. If the ash lip is not installed properly, the hearth may exceed safe temperatures.
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
Follow these safety precautions:
q Never modify this stove in any way, especially the
primary air control system.
q Never burn kiln dried wood, painted or treated wood,
solvents, trash, plywood, colored or glossy paper, artificial logs, cardboard, coal, garbage or driftwood.
Especially, do not burn coal in this stove.
q Never Use gasoline type fuel, kerosene, charcoal
lighter fluid, or other liquid fuels or solid fire starters to start or invigorate the fire. These fuels can possibly generate carbon monoxide, which can deplete the supply of oxygen. Keep all such materials away from the stove.
q Never use the stove if the ash pan door is open,
damaged, not in place, or not sealing.
q Never use a wood grate or other device to elevate the
fire.
q Do Not allow logs to rest against or otherwise come
in contact with the glass when the door is closed.
q Do Not slam the door or use it to force wood in to the
stove.
q Never over-fire your stove. (See page 17)
q Never put articles of clothing or candles on a hot
stove.
q Do Not connect the stove to a flue that is serving
another appliance. (See page 10)
Other safety guidelines
q Keep all combustible items such as furniture, drapes,
clothing, and other items, at least 36" (0.92 m) from the stove (See page 8)
q Install a smoke detector, preferably in an area away
from your wood stove.
q Keep a fire extinguisher handy. We recommend the
type rated "A B C."
q Dispose of ashes properly. (See page 17)
q Keep children and pets away from the stove; they
could be burned by touching a hot stove.
q Clean your chimney system as needed. (See page 18)
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PERIODIC CHECKLIST
Perform each of these tasks at the specified intervals.
At the End of Every Week:
Empty ashes from the firebox and ash pan, sooner if
the firebox or the ash pan begin to fill up.
At the Beginning of Every Other Month:
A visual inspection of the chimney connector and
chimney for creosote is recommended depending upon the use of your stove. (Please see page 18­Creosote Formation and Need For Removal)
Check door seals using the "dollar bill test." - When
the fire is out and the stove is cool, shut the door on a dollar bill. If the bill pulls out without any resistance, then your stove’s door isn't sealed properly. To tighten the seal, change the door gask et. (Refer to page 18 – Gaskets)
At the End of Every Season:
Dismantle the chimney connector and clean it
thoroughly. Replace any pieces that show signs of rust or deterioration.
Inspect and, if necessary, clean your chimney.
Thoroughly clean out the inside of the stove.
Inspect all door gasket material and replace if worn,
frayed, cracked or extremely hard.
EMERGENCY PROCEDURES
If you have a stovepipe or chimney fire, follow these instructions:
1. Call the fire department – immediately!
2. If the fire is too threatening, leave the area and wait for the fire department. If not, perform the next three steps.
3. Close the primary air control. (see page 14)
4. Close the stovepipe damper (if present).
5. Keep the stove front, side and ash doors closed!
¦ WARNING
DO NOT ATTEMPT TO PUT OUT A STOVEPIPE OR CHIMNEY FIRE BY THROWING WATER ONTO THE STOVE, STOVEPIPE, OR CHIMNEY. THE EXTREMELY HIGH TEMPERATURE ASSOCIATED WITH SUCH FIRES CAN CAUSE INSTANTANEOUS STEAM AND SERIOUS BODILY HARM.
Once the chimney fire has expired, leave the primary air control closed and let the fire in the stove die out completely. The stove should not be fired again until the stove, stovepipe, and chimney are all thoroughly inspected for any sign of damage. You must correct any damage before using your stove again.
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
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SPECIFICATIONS
Maximum Heat Output. 80,000 BTUs per hour of
cordwood (based on independent laboratory test results).
Size Of Heated Area . Up to 2,500 square feet.
Firebox Capacity. 3.2 cubic feet (.091 cubic
meters) or 64 pounds of wood (The amount and weight of wood contained per cubic foot of firebox volume can vary from 15 to 36 lbs. per cubic foot depending on type of wood, moisture content, packing density and other factors. As a constant for comparison and test purposes, we are assuming 20 lbs. of seasoned hardwood per cubic foot of firebox volume).
Maximum Log Length. 21" (533 mm) – logs
Soapstone Finish1 Polished gray soapstone
Castings Finish Painted black matte and
porcelain enamel colors
Height 27" (68.6 cm) (not including flue collar)
Width 27" (68.6 cm)
Depth 29" (73.7 cm)
Front Door Size 18" wide x 12" high
(45.7 x 30.5cm)
Stovepipe Size 6" (152 mm) diameter
Metal Chimney 6" (152 mm) inside diameter
Masonry Chimney 8" x 8" (203 x 203 mm)
(square flue)
Flue Exit Top exit only
Actual Weight 550 pounds
Shipping Weight 585 pounds
Optional Equipment. Outside Air Adapter, Blower,
Rear Heat Shield
1
Polished gray soapstone varies from gray to gray-blue, according to natural composition.
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
MANSFIELD
MANSFIELD
FRONT VIEWSIDE VIEW
5
Setting Up Your
Mansfield Wood Stove
UNPACKING
HearthStone Stoves packages your Mansfield stove with the greatest care, so that it ships safely. Under certain circumstances, however, damage can occur during transit and handling. When you receive your stove, unpack it carefully, inspecting your stove and all parts for damage. Also, make sure that all parts are included in the box. If any parts are damaged or missing, please contact your dealer immediately.
INSTALLING YOUR STOVE
First you must decide where your stove will reside. After choosing an appropriate spot, inspect this location to make sure that the stove will have enough clearance to combustible materials that would surround the stove. These combustibles can include walls, floor, ceiling, fireplace, and chimney. You must carefully consider the clearances to all of these combustibles before actually connecting your stove. When considering these clearances, also decide the kind of floor the stove will rest on. Depending on your floor, you can install your stove as it is, or use a floor protector.
Please use this section to plan how to locate your stove in your particular location. Consider both the clearances of the stovepipe and the stove itself to the surrounding combustibles.
Read this chapter to obtain a sound understanding of how to properly install your stove.
If you use a close clearance connector pipe, it must be tested to UL standards and listed. Check the listing for your pipe for actual clearances. The diagrams in this manual represent typical installations, but are specific to the Sim pson Dura-Vent DVL brand. Clearances cannot be reduced without the use of close clearance connector pipe and/or by protecting the surfaces per NFPA 211 standards.
Clearances To NFPA 211 Protected Surfaces
You can reduce the clearances to combustible surfaces by using any National Fire Protection Agency (NFPA) approved wall protection system. Please refer to NFPA
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
211 for specifications and complete details. You can obtain this information directly from NFPA.
National Fire Protection Agency Batterymarch Park Quincy, MA 02269 1-800-344-3555 1-617-770-3000
HEARTH REQUIREMENTS AND FLOOR PROTECTION
If the floor is wood or other combustible flooring, the stove must be placed on non-combustible floor protection that extends 16 inches to the front and 8 inches to either side of the front door opening.
The unit must be placed on a non-combustible floor protector that extends 16” in front and 6” to each side of the unit. If installed in an alcove at reduced clearances with NFPA 211 wall protection, the area in front of the unit must have an additional insulative R-value of .8, or a listed floor protection must be used.
The floor protector for the stove must have minimum dimensions of 34-1/2” x 46” (876 x 1168 mm) and must be placed as illustrated here:
FLOOR PROTECTOR SIZE AND
STOVE TO EDGE CLEARANCE
From fuel door opening
The chimney connector must also have floor protection under it, and extending 2 inches (50 mm) beyond each side.
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OUTSIDE AIR SUPPLY
An outside air source may be connected directly to this stove using an outside air kit (90-57004). The advantage of providing outside air directly to the stove is that the air used by the stove for combustion is taken from outside of the residence rather than from within the room where the stove is located. With outside air supplied directly to the stove, drafts within the room and air infiltration within the building are reduced. Use of the outside air kit may also improve stove performance in a particularly air-tight house.
The outside air kit for this stove allows for the direct connection of the stove's air intake to a minimum 3" (76 mm) diameter duct (supplied by others) which leads to the outside of the house. When consider ing placement of the duct from the outside of the house to the hearth, keep in mind the need to avoid structural members of the house. See illustration for all connection options. Choose the
one most convenient. The termination of the duct on the outside wall of the stove should be located in such a manner so as to preclude the possibility of obstruction by snow, leaves or other material and should be screened against animals and insects.
REAR VIEW
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
SIDE
VIEW
7
CLE ARANCES TO COMBUSTIBLES
Please use this section to plan the layout for your stove. Consider clearance of pipe to combustibles and stove to combustibles. More specifics on installation follow.
You must follow minimum clearances for the Mansfield stove to combustibles such as walls and ceilings. You may reduce the general clearances if installing the stove near
Protected Surfaces (see ”CLEARANCES TO NFPA 211 PROTECTED SURFACES” below and following
diagrams).
FREESTANDING MINIMUM CLEARANCES TO COMBUSTIBLES (from closest point of stove)
ALCOVE CLEARANCE
TO COMBUSTIBLES
TO COMBUSTIBLES
PARALLEL CORNER
SIDE
VIEW VIEW
FRONT
Unprotected Surfaces Protected Surfaces (NFPA 211) Parallel Corner Parallel Corner Installation type Side Rear Side Rear No Heat Shield 18 in. (45.7 cm) 19 in. 14 in. 10 in. 12 in. 8 in. (Optional accessory) (48.26 cm) (35.56 cm) (25.40 cm) (30.40 cm) (20.32 cm) Rear Heat Shield,, and 18 in. (45.7 cm) 16 in. * 14 in. 10 in. 10 in. 7 in. Single wall connector (40.64 cm) (35.56 cm) (25.40 cm) (25.40 cm) (17.78 cm) Rear Heat Shield, and 18 in. (45.7 cm) 8 in. * 14 in. 10 in. 8 in. 7 in. Double wall connector (20.32 cm) (35.56 cm) (25.40 cm) (20.32 cm) (17.78 cm)
ALLOWABLE ALCOVE DIMENSIONS
Unprotect ed Surfaces Protected Surfaces (NFPA 211)
Min.
Width
Max.
Depth
Min. Height
(stove to ceiling above.)
Min.
Width
Max.
Depth
Min. Height
(stove to ceiling above.)
63 in. 48 in. 36 in. 48 in. 48 in. 18 in.
(160 cm) (122 cm) (91 cm) (122 cm) (122 cm) (46 cm)
*These Clearances are from the back of the unit. For clearances to rear heat shield, subtract 2”. Ask for part # 90-57200 – Mansfield Rear Heat Shield Accessory.
If you use a rear heat shield to obtain reduced clearances, you must use the optional rear heat shield manufactured by HearthStone available through your local dealer. Close clearance connector pipe must be tested to UL standards and listed. Check listings of your pipe for actual clearances. Shown below are typical only and specific to Simpson Dura Vent DVL brand. Clearances cannot be reduced without the use of the rear heat shield and/or with close clearance connector pipe and/or by protecting the surfaces per NFPA 211 standards.
CLEARANCES FROM STOVEPIPE (Chimney Connector)
MINI MUM CLEARANCE TO COMBUSTIBLES (from Chimney Connector)
Connector type Unprotected Surfaces Protected Surfaces (NFPA 211) Single wall connector pipe 18-in. (46 cm) 12-in. (31 cm) Double wall connector pipe 6-in. (15 cm)** 3-in. (8 cm) **
HearthStone Quality Home Heating Products Inc ® Mansfield Model 8011
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