HearthRite HR06ML-1, HR10TL-1, HR10ML-1 Owner's Operation And Installation Manual

INFRARED VENT-FREE
PROPANE/LP GAS
SPACE HE AT ER
HR06ML-1 HR10ML-1 HR10TL-1
WA R NIN G : I m p r o p e r ins t a l l a t i o n , adj ustment , a lterati on, servi c e or maint e­nance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or ad ditional i nformati on con sult a qualified installer, service agency, or gas supplier.
This appliance may be installed in an aftermar­ket* p e r m a nentl y l o c ated, ma nufact u r e d (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas i n dicated on the r a ting plate. This appliance is not convertible for use with other gases.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
Do not store, or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
! Do not try to light any appliance. ! Do not touch any electrical switch; do not
use any phone in your building. ! Immediately cal l yo ur gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. ! If you c annot reach your gas supplier, call the fire department. Installation and service must be performed by a q u a l i f i e d in s t a l l e r , se r v i ce age n c y o r g a s supplier.
Table of Contents
Important Safety Information.................................2
Product Features.....................................................3
Proper Ventilation & Fresh Air..............................4
Installation................................................................6
Operating Your Heater............................................10
Cleaning & Maintenance.......................................13
Trouble Shooting...................................................14
Specifications..........................................................17
Parts List..................................................................19
Warranty Information.............................................24
WARNIN G : I f the info rmation in this manual is not followed exactly, a f ir e or
ex p l o si o n m a y re s u l t causing property damage, personal injury, or loss of life.
WARNING: This is an unv ented gas­fired heater. It uses air (oxygen) f r o m t h e r o o m i n w h i c h i t i s inst alled . Prov i­sions for adequate combustion and ventila­tion air must b e p ro v id e d . Re f e r to A i r Fo r Combustion and Ventilation section on page 4 of this manual.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combust ion.An unvented room heater productes approximately one (1) ounce (30ml) of water for every 1,000 BTU’s (.3KW’s) of gas input per hour. Refer to page 3.
Installer: Please leave these instructions with the consumer.
Consumer: Please retain these instructions for future use.
OWNER’S OPE RATI O N AN D INS TALLAT I ON MA NUAL
A Division of Empire Comfort Systems,Inc.
918 Freeburg Avenue
Phone : 618-233-7420 or 1-800-851-3153
Fax : 618-233-7097 or 1-800-443-8648
www.hearthrite.com
Belleville,IL 62220
IMPORTANT
WARNINGS
I M PO R TAN T: Re a d thi s
ow ner’s manu al care full y and co m pl e t e l y b e f o r e t ry i ng t o assemble, o p erate, or serv i c e this he ater. Improper u s e of this heater can cau se s erious injury or death from burns, f i re , e x pl o si o n, e l e c tr i ca l sho c k, a n d c a rbon monoxi d e poisoning.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Sur f a c e of he ate r b e c o m es very hot whe n r unning heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shut down. Al l o w su r f a c e to co o l before touching.
C a r e f u ll y s u p e r v is e y o u n g children wh en they are in the same room with heater.
Mak e sure grill gu ard i s in place before running the heater.
10. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11. Do not use heater if any part has been under water.
Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
12. Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
13. Operating heater above elevations of 4,500 feet could cause pilot outage.
14. To prevent performance, problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
Carbon Monoxid e Poisoning:
Early signs of carbon monoxide po iso nin g re sem ble the flu wi th headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more af­fected by carbon monoxide than ot hers. Th ese inc lude pregna nt women, persons with heart or lung disease or anemia, those under the influen ce of al cohol, and th ose at high altitudes. Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to Propane/LP gas. The o d or h e l p s y o u d e t e c t a Propane/LP gas leak . However, the odor added to Propane/LP gas can fa de. Pr opa ne/ LP g as ma y be pr e sent even thou gh no odo r exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and pr oper operati o n of this heater.
WARNING: Do not use any
accessory not ap p r o v e d fo r use with this heater.
WARNING: Any change to
this hea ter or its controls can be dangerous.
DANGER: Carbon monoxide
poisoning may lead to death!
Due to high temperatures, heater should be kept out of traffic and away from furniture and draperies.
SAFETY INFORMATION
Keep the appliance area clea r an d f r e e f r o m c o mb u s t i b le mater i a l s , gasol i n e , and other fl amm abl e v apo rs and li quids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outside.
3. If you smell gas
! Shut off gas supply. ! Do not try to light any appliance. ! Do not touch any electrical switch;
do not use any phone in your building. ! Immediately call your gas sup­ plier from a neighbor’s phone. Follow the gas supplier’s instructions. ! If you cannot reach your gas supplier, call the fire department.
4. Always run heater with control knob at LOW or HIGH locked positions. Never set control knob between locked positions. Poor combustion and higher levels of carbon monoxide may result.
5. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensor (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See
Combustion and Ventilation
pages 4 and 5.
6. Keep all air openings in front and bottom of heater clear and free of debris. This will insure enough air for proper
combustion.
7. If heater shuts off. Do not relight until you provide fresh, outside air. If heater keeps shutting off, have it serviced.
8. Do not operate heater where flammable liquids or va-
!
pors are used or stored ! under dusty conditions
9. Do not install models HR10ML and
HR10TL in a bathroom.
2
Fresh Air for
Heater Cabinet
Burners
Grill
Control Knob
Ignitor Button
Lower Front Panel
PRODUCT IDENTIFICATION
Figure 1- Vent-Free Propane/LP Gas Heater
SAFETY DEVICE
A standard requiremen t for all vent-free room heaters. This heater has a pilot with an Oxygen Depletion Sensor(ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
THERMOSTATIC HEAT CONTROL ON THERMOSTAT
MODELS
These heaters have a c ontrol valv e with a thermostat sensing bulb. This results in the greatest heater comfort and m ay re sul t in lower gas bills.
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of also known as NFPA 54*. *Available from : American National Standards Institute, Inc.
National Fire Protection Association, Inc.
National Fuel Gas code ANSZ223.1
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
QUALIFIED INSTALLING AGENCY
Installation and replacement of gas piping, gas
utilization equipment or accessories and repair
and servicing of equipment shall be performed
only by a qualified agency. The term “qualified
agency” means any individual, firm, corporation, or
company that either in person or through a
representative is engaged in and is responsible
for (a) the installation, testing, or replacement of
gas piping or (b) the connection, installation,
testing, repair, or servicing of equipment; that is
experienced in such work; that is familiar with all
precautions required, and that has complied with
all the requirements of the authority having
jurisdiction.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts. Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit. In the state of Massachusetts, unvented propane or nature gas-fired space heaters shall be prohib­ited in bedrooms and bathrooms.
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to
heater for shipment.
3. Check heater for any shipping damage. If heater is damaged. promptly inform dealer where you bought heater.
,
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustio n.An unvented room heater productes approximately one (1) ounce (30ml) of water for every 1,000 BTU’s (.3KW’s) of gas input per hour. Unv e n t ed r o o m he a t e rs a r e re c o m m end e d as supplemental heat (a room) rather than a primary heat source (an entire house) .In most supplemental heat application, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help insure that water vapor does not become a problem.
1. Be sure t he heater is sized prope rly for th e application, including ample combustio n ai r and circulation air.
2. If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
3
FRESH AIR FOR
PROVIDING ADEQUATE VENTILATION
The following are excerpts from
National Fuel Gas Code. NFPA 54/ANS Z223.1, Section 5.3.
Air for Combustion and Ventilation. All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.
WARNING: This heater
sha l l not be i n stalled in a co nfi ned space or unusually tig h t con s t r u c tion unles s pro v isions are prov i ded for adeq u a t e co m b ustion and ve n ti l at i o n a i r . Re a d t h e f o l l o w i n g i n s t ru c t i on s t o insure proper fresh air for this and other f u e l - b u r n i n g
appliances in your home.
Confined and Unconfined Space
The National Fuel Gas Code ANS Z223.1
defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour ( 4 . 8 m
3
p e r k w ) o f t h e agg r e gate input rat i n g o f a l l appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hou r ( 4 . 8 m
3
per kw) of the agg r e gate input rat i n g o f a l l appliances installed in that space. Rooms communicating directly with t h e s p a c e i n w h i c h t he appliances are installed*, through openings not furnished with doors, ar e co nsid ered a part of the unconfined space. This heater shall not be installed in a confined space or unusually t i g h t c on s t r u c t i o n u nl e s s pr o v i sio n s are p r o vi d e d for adequate co m b u s t i on and ventilation air.
*
A d j o i n i n g r o o m s a r e communicating only if there are d o or l e ss p a ss a g ew a y s o r ventilation grills between them.
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of th e methods described in the Na t i o nal Fu e l Gas Co d e , AN S Z22 3 . 1 , Section 5.3 or applicable local codes.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction. you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm (6
×
10
-11
kg per pa-se c - m2) o r less with openings gasketed or sealed
and b. weather stripping has been ad ded on openable windows a nd doors
and
c. caulking or sealants are applied to areas such as joints around win­dow and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetrations for plumbing, electrical, an d gas l ine s, and at other openings. If your home meets all of
the three criteria above, you must provide additional fresh air.
See Ventilation Air from Outdoors, pages 5 and 6.
If your home does not meet all of the three crite r i a a b o v e
see Dete rmining F resh-Air Flow for Heater Location, page 4, 5.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if you have a Confined or Unconfined Space*
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
×
width×height).
Length×Width×Height=
cu.ft. (volume of space) Example: Space size 18ft (length)×16ft( width)×8ft. (ceiling height)=2304cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space) 50 cu. ft.=(Maximum Btu/Hr the space can support)
Example: 2304 cu. ft. (volume of space) 50 cu.ft.=46.1 or 46,100(maximum Btu/Hr the space can support)
COMBUSTION AND VENTILATION
4
5
WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building This fresh air would come from an adjoining unconfined space. When ventilating to an ad join ing u nco nfin ed sp ace, you must provide two permanent openings: one within 12
" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2).
Follow the National Fuel Gas Code NFPA 54/ANS Z223.1. Section 5.3, Air for Combustion and Ventilation
for required
size of ventilation grills or ducts
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater
Btu/Hr Gas water heater* Btu/Hr Gas furnace Btu/Hr Vented gas heater Btu/Hr Gas Fireplace logs Btu/Hr Other gas appliances* + Btu/Hr Total = Btu/Hr *Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support)
Btu/Hr (actual amount of Btu/Hr used)
Example
: 46,100 Btu/Hr(maximum the space can support) 50,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See
Ventilation Air From
inside Building
, page 5.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors
, page 6 .
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
Figure 2 -Ventilation Air from Inside Building
Example: Gas water heater 40,000 Btu/Hr Vent free heater + 10,000 Btu/Hr Total = 50,000 Btu/Hr
6
VENTILATION AIR
Ventilation Air From Outdoors
Pro v i de e xtra fresh air by u sing ventilation grills o r ducts: You must provide two permanent openings: one within 12
" of the ceiling and one within
12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. Thes e spa ces i nclud e att ics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANS Z223.1, Section 5.3. Air for Combustion and Ventilation
for
required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermost a t - c o n t r o l l e d po w e r v e n t . Heated air entering the attic will activate the power vent.
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This wi ll he lp circ ulat e the hea t throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A quali fied service per son must inst all heater. Follow all local codes.
CHECK GAS TYPE
Use only Propane/LP gas. If your gas supply is not Propane/LP, do not install heater. Call dealer where you bought heater for proper type heater.
INSTALLATION NEEDS
Before installing heater, make sure you have the items listed below.
! piping (check local codes) ! sealant (resistant to Propane/LP
gas)
! equipment shutoff valve* ! ground joint union ! test gauge connection* ! sediment trap ! tee joint ! pipe wrench
*A CSA/AGA design-certified equip­ment shutoff valve with 1/8
" NPT
tap is an acceptable alternative to test gauge connection. Purchase the optional CSA/AGA design cer­tified equipment shutoff valve from
your dealer.
LOCATING HEATER
This heater is d esigned to be mounted on a wall. For convenience and efficiency, install heater ! where there is easy access for operation, inspection, and service ! in coldest part of room
INSTALLATION
CAUTION: This heater cre-
ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall co veri ngs or ope rat ing heate r where impurities (such as tobacco smoke, aromatic candles, clean­ing fluids, oil or kerosene lamps, etc.) in the air exist may discolor walls.
WARNING: Never install
the heater ! in a bathroom(Models
HR10ML and HR10TL, only HR06ML is allowed in a bathroom. Check local codes.)
! in a recreational vehicle. ! where curtains, furniture. ! as a fireplace insert. ! in high traffic areas. ! in windy or drafty areas.
Figure 3 -Ventilation Air from Outdoors
CAUTION: If you install the
heater in a home garage ! heater pilot and burner must be at least 18 inches above floor. ! locate heater where moving vehicle will not hit it.
Wh en the HR06ML is installed in
ba thro oms ,do not us e fla mmab le
products such as aerosol hair spray,
foot spary or any product that contains
flammable vapors and keep towels
away from heater.(only HR06ML is al­lowed in a bathroom.)
INSTALLATION
WARNING: Maintain the
min i m u m clea r a nces s h o wn i n F i g u r e 4 . I f y o u c a n, provide greater clearances from floor, ceiling, and joining wall.
Figure 7 - Mounting Bracket Clearances
Figure 6 - Removing Lower Front Panel Of Heater
FASTENING HEATER TO WALL Mounting Bracket
The mounting bracket is located on back panel o f heate r (se e Figure 5). It has been taped there for sh i p p i n g . remo v e m o u n ting bracket from back panel.
Removing Lower Front Panel Of Heater
1. Remove two Screws near bottom corners of lower front panel.
2. Pull bottom of lower front panel forward, then down (see Figure
6).
Methods For Attaching Mounting Bracket To Wall
Only use last hole on each end of mounting bracket to attach bracket to wall. Attach mounting bracket to wall only in one of two ways:
1. Attaching to wall stud
2. Attaching to wall anchor Attaching to Wall Stud: This method provides the strongest hold. Insert mounting screws through mounting bracket and into wall studs.
Attaching to Wall Anchor: This method al l o w s you to at tach mounting bracket to hollow walls (wal l are as between s tuds) or to solid walls (concrete or masonry).
Decide wh ich method b ett er suits your needs. Either method will provide a secure hold for the mounting bracket.
Marking Screw Locations
1. Tape mounting bracket to wall where heater will be located. Make s u r e m o u n t i n g b r a c k e t i s level.
2. M a r k screw l o c a t i o n s on wall. (see Figure 7)
Note:
O nly m ark l ast h ole o n each end of mounting bracket. In­se rt moun tin g scr ews thr oug h these holes only.
3. Remove tape and m ounting bracket from wall.
WARNING: Maintain mini­mum clearances shown in Fig­ure 4. If you can, provide greater c l ea r a n c es f ro m fl o or and joining wall.
Figure 5 -Mounting Bracket Location
Figure 4 -Mounting clearances As Viewed From Front of Heater
7
INSTALLATION
Figure 10 - Mounting Heater Onto Mounting Bracket
Figure 8 - Folding Anchor
Figure 9 - Popping Open Anchor Wing For Thin Walls
Attaching Mounting Bracket To Wall
Note:
Wall anchors, mounting screws, and spacers are in hardware package. The hardware package is provided with heater.
Attaching to Wall Stud Method
For attaching mounting bracket to wall studs
1. Drill holes at marked locations using 9/64" drill bit.
2. Place mounting bracket onto wall. Line up last hole on each end of bracket with holes drilled in wall.
3. Insert mounting screws through bracket and into wall studs.
4. Tighten screws until mounting bracket is firmly fastened to wall studs.
Attaching to Wall Anchor Method
For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry)
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or masonry), drill at least 1
" deep.
2. Fold wall anchor as shown in Figure 8 below.
3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.
4. For thin walls (1/2
" or less),
insert red key into wall anchor. Push red key to
"pop" open anchor wings
(see Figure 9).
IMPORTANT: Do not hammer key! For thick walls (over 1/2
" thick) or solid walls,
do not pop open wings.
5. Place mounting bracket onto wall. Line up last hole on each end of bracket with wall anchors.
6. Insert mounting screws through bracket and into wall anchors.
7. Tighten screws until mounting bracket is firmly fastened to wall.
Installing Bottom Mounting Screw
1. Locate bottom mounting hole. This hole is near bottom on back panel of healer (see Figure 11).
2. Mark screw location on wall.
3. Remove heater from mounting bracket.
4. If installing bottom mounting screw into hollow or solid wall,
install wall anchors. Follow steps 1 through 4 under Attaching
To Wall Anchor Method. If installing bottom mounting screw into wall stud, drill holes at marked locations using 9/64
" drill bit.
5. Replace heater onto mounting bracket.
6. Place spacers between bottom mounting holes and wall anchor or drilled holes.
7. Hold spacer in place with one hand. With other hand, insert mounting screw through bottom mounting hole and spacer. Place tip of screw in opening of wall anchor or drilled holes .
8. Tighten both screw until heater i s f i r m l y s ec u r e d t o wall. Do not over tighten. ! Note: Do not replace lower front panel at this time. Replace lower front panel after making gas connections and checking for leaks(see page 9) .
Pl a cing Hea t er On Mount i ng
Bracket
1. Locate two horizontal slots on back pa nel o f h e a t er (see Figure 10).
2. P lace heater onto mounting bracket. Slide horizontal slots onto st a nd-o ut tabs on mounting bracket.
Figure 11 - Installing Bottom Mouting Screw
8
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