Hearth Home DISCOVERY-I-C Installation Manual

Installation Manual
R
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
If the information in these instructions is
not followed exactly, a re could result
causing property damage, personal injury,
DISCOVERY I WOOD APPLIANCE
AUTOMATIC COMBUSTION
CONTROL (ACC)
MODEL NUMBER:
DISCOVERY-I-C
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
Do not over re - If appliance or chimney connector
glows, you are over ring. Over ring will void
your warranty.
Comply with all minimum clearances to combustibles
as specied.
Failure to comply may cause house re.
or death.
WARNING
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass and appliance will cause burns.
Do not touch glass until it is cooled
Use leather gloves when reloading fuel
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as appliance.
Alert children and adults to hazards of
high temperatures
High temperatures may ignite clothing or other
ammable materials.
Keep clothing, furniture, draperies and other ammable materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may over re and generate poisonous gases (i.e. carbon monoxide).
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.
7039-803C1 09/20
NOTE: To obtain a French translation of this
manual, please contact your dealer or visit
www.quadrare.com
REMARQUE : Pour obtenir une traduction française de
ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrare.com
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
1 Important Safety Information
A. Appliance Safety Certication .......................3
B. Appliance Emissions Certication ....................3
C. BTU & E󰀩ciency Specications......................3
D. Mobile Home Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Glass Specications...............................4
F. Non-Combustible Materials .........................4
G. Combustible Materials .............................4
H. Sleeping Room ..................................4
I. California - Prop65.................................4
2 Getting Started
A. Design and Installation Considerations ................5
B. Fire Safety ......................................5
C. Negative Pressure ................................5
D. Tools And Supplies Needed.........................6
E. Inspection of Appliance and Components ..............6
F. Removal of Appliance from Shipping Materials ..........6
G. Install Checklist ..................................7
3 Dimensions and Clearances
A. Appliance Dimensions .............................8
B. Hearth Protection Requirements .....................9
C. Clearances to Combustibles .......................10
4 Chimney Systems
A. Locating Your Appliance & Chimney .................11
B. Chimney Termination Requirements .................12
C. 2-10-3 Rule ....................................12
D. Chimney Height / Rise and Run.....................13
E. Venting Components .............................13
F. Chimney Systems................................13
G. Installing Chimney Components ....................15
H. Proper Draft ....................................15
5 Appliance Set-Up
A. Outside Air Kit Installation .........................16
B. Decorative Panel Removal & Installation..............17
C. Door Handle Assembly ...........................18
D. Blower (Optional) ................................18
6 Mobile Home Installation .........................19
7 Reference Materials
A. Service & Maintenance Log ........................20
B. Accessories ....................................21
= Contains updated information
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
7039-803C2 09/20
1 1

Important Safety Information

A. Appliance Safety Certication C. BTU & E󰀩ciency Specications
Model Number: DISCOVERY-I-C
Laboratory:
Report Number: 0061WS070S
Type:
Standard:
OMNI Test Laboratories, Inc.
Listed Room Appliance, Solid Fuel Type
UL1482-11 (R2015), ULC S627-00 and (UM) 84-HUD. Mobile Home Approved.
B. Appliance Emissions Certication
Model Number: DISCOVERY-I-C
Laboratory: PFS-TECO
Report Number: 19-530
Standard:
Can be found at:
www.quadrare.com/about-us/epa-certication
US ENVIRONMENTAL PROTECTION AGENCY Export Stove. May not be sold or operated within the
United States.
Method 28 and 5G, and ASTM E2515
EPA Certication
Number:
EPA Certied Emissions: 1.7 grams per hour
*LHV Tested E󰀩ciency: 82.3%
**HHV Tested E󰀩ciency: 76.1%
***EPA BTU Output: 13,700 to 29,500 / hr.
****Peak BTU/Hour
Output:
Vent Size: 6 inches
Firebox Size: 1.48 cubic feet
Recommended Log
Length:
* Weighted average LHV (Low Heating Value) e󰀩ciency using Douglas Fir dimensional lumber and data collected during EPA emission tests in accordance with the requirements of CSA B415.1. LHV assumes the moisture is already in a vapor state so there is no loss in energy to
vaporize.
** Weighted average HHV (High Heating Value) e󰀩ciency using Douglas Fir dimensional lumber and data collected during EPA emission tests in accordance with the requirements of CSA B415.1. HHV includes the energy
required to vaporize the water in the fuel.
*** A range of BTU outputs calculated using HHV E󰀩ciency and the burn rates from the EPA tests, using Douglas Fir
dimensional lumber.
**** A peak BTU out of the appliance calculated using the maximum rst hour burn rate from the High EPA Test and BTU content of seasoned cordwood (8600) times the e󰀩ciency.
Number: N/A
44,400
16 inches
Seasoned Cord Wood
Fuel
(20% moisture)
This wood appliance needs periodic inspection and repair for proper operation. Consult the owner’s manual for further
information. It is against federal regulations to operate this wood heater in a manner inconsistent with the operating
instructions in the owner’s manual.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with (UM) 84-HUD and NFPA211 in the U.S.A.
7039-803C3 09/20

D. Mobile Home Approved

This appliance is approved for mobile home
installations; when not installed in a sleeping room and
when an outside combustion air inlet is provided.
The structural integrity of the mobile home oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire, and
chimney must be listed to UL103 HT or a listed UL­1777 full length six inch (152mm) diameter liner must
be used.
Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.
E. Glass Specications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

F. Non-Combustible Materials

Material which will not ignite and burn, composed of any combination of the following:
- Steel
- Plaster
- Brick
- Iron
- Concrete
- Tile
- Glass
- Slate
Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C.
WARNING
Fire Risk
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth &
Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if
supplied with appliance).
Do NOT Over re - If appliance or chimney connector glows, you are over ring.
Any such action that may cause a re hazard.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualied installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its products, their specications and/or price
without notice.

G. Combustible Materials

Material made of/or surfaced with any of the following materials:
- Wood
- Compressed Paper
- Plant Fibers
- Plastic
- Plywood/OSB
- Sheet Rock (drywall)
Any material that can ignite and burn: ame proofed or not,
plastered or non-plastered.

H. Sleeping Room

When installed in a sleeping room it is recommended that a smoke and/or CO alarm be installed in the bedroom. The size of the room must be at least 50ft³ per 1,000 Btu/hr stove input, if the stove exceeds the room size, outside air
must be installed.

I. California - Prop65

WARNING
This product and the fuels used to operate this product (wood), and
the products of combustion of such fuels, can expose you to
chemicals including carbon black, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive
harm. For more information go to: WWW.P65Warnings.ca.gov
Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-ring. Evidence of over-ring includes, but is not limited to:
Warped air tube
Deteriorated refractory brick retainers
Deteriorated ba󰀪e and other interior components
7039-803C4 09/20

2 Getting Started

Install Guide

A. Design and Installation Considerations

Consideration must be given to:
- Safety
- Convenience
- Tra󰀩c ow
- Chimney and chimney connector required
It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
We recommend that a qualied building inspector and
your insurance company representative review your plans before and after installation.
If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier
to go in front of the appliance. Remember to always keep children away while it is operating and do not let anyone
operate this appliance unless they are familiar with these
operating instructions.
CAUTION
Check building codes prior to installation.
Installation MUST comply with local, regional, state and national codes and regulations.
Consult insurance carrier, local building, re o󰀩cials or authorities having jurisdiction about restrictions,
installation inspection, and permits.

B. Fire Safety

To provide reasonable re safety, the following should be given serious consideration:
1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be
located away from the heating appliance and close to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located Class A re extinguisher to contend with small res resulting from burning embers.
3. A CO detector should be installed in the room with the appliance.
4. A practiced evacuation plan, consisting of at least two escape routes.
5. A plan to deal with a chimney re as follows:
- In the event of a chimney re: Evacuate the house immediately – Notify re department.

C. Negative Pressure

WARNING
Asphyxiation Risk.
Negative pressure can cause spillage of combustion fumes, soot and
carbon monoxide.
Appliance needs to draft properly for safety.
WARNING
Asphyxiation Risk.
Do NOT connect this appliance to a
chimney ue servicing another appliance.
Do NOT connect to any air distribution duct or system.
May allow ue gases to enter the house.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the appliance system caused by:
Inadequate draft due to environmental conditions
Down drafts
Tight sealing construction of the structure
Mechanical exhausting devices
Over drafting caused by excessive chimney heights
Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
7039-803C5 09/20
Negative pressure results from the imbalance of air
available for the appliance to operate properly. It can be
strongest in lower levels of the house.
Causes include:
Exhaust fans (kitchen, bath, etc.)
Range hoods
Combustion air requirements for furnaces, water appliances and other combustion appliances
Clothes dryers
Location of return-air vents to furnace or
air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the e󰀨ects of negative air pressure:
Lag boltsLag bolts
Mounting
brackets
Mounting
brackets
Install optional outside air kit with the intake facing prevailing winds during the heating season
Ensure adequate outdoor air for all combustion
appliances and exhaust equipment
Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or small isolated spaces
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams taped or sealed
Basement installations should be avoided
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth &
Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if
supplied with appliance).
Do NOT Over re - If appliance or chimney connector glows, you are over ring.
Any such action that may cause a re hazard.

E. Inspection of Appliance and Components

Remove appliance and components from packaging and inspect for damage.
Report to your dealer any parts damaged in shipment.
Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety
and benet.
F. Removal of Appliance from Shipping
Materials
1. Remove box and 2x4 structural boards being careful not to damage product.
2. Using a 7/16 inch socket or open end wrench, remove and discard the four lag bolts from mounting brackets (two on each side) attaching the appliance to the pallet.
3. Carefully pull appliance o󰀨 of pallet and put in desired location following Hearth Pad and Clearance to
Combustibles on pages 9 and page 10.

D. Tools And Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available:
- Reciprocating saw
- Framing material
- Pliers
- High temp caulking material
- Hammer
- Gloves
- Phillips screwdriver
- Framing square
- Flat blade screwdriver
- Electric drill and bits
- Plumb line
- Safety glasses
- Level
- Tape measure
- Miscellaneous screws and nails
- 7/16 socket or wrench
- 1/2-3/4 in. length, #6 or #8 self-drilling screws
7039-803C6 09/20
Figure 6.1
WARNING
Fire Risk.
Inspect appliance and components for
damage. Damaged parts may impair
safe operation.
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
Report damaged parts to dealer.

G. Install Checklist

ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual.
Customer: Date Installed: Lot / Address: Location of Appliance: Installer: Dealer / Distributor Phone #: Serial #: Model:
_________________________________________________________________________________
______________________________________________________________________________ ______________________________________________________________________________
________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________
___________________________________________________________________________________
____________________________________________________________________________________
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a fire or explosion.
Appliance Install
Verified clearances to combustibles. Appliance is leveled and connector is secured to appliance. Hearth extension size/height decided. Outside air kit installed. Floor protection requirements have been met. If appliance is connected to a masonry chimney, it should be cleaned and inspected by a professional. If installed to a factory built metal chimney, the chimney must be installed according to the manufacturer’s instructions and clearances.
YES IF NO, WHY?
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
Chimney
Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney meets recommended height requirements (14-16 feet). Roof flashing installed and sealed. Terminations installed and sealed.
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
Clearances
Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Protective hearth strips and hearth extension installed per manual requirements.
______________________________________ ______________________________________ ______________________________________ ______________________________________
Appliance Setup
All packaging and protective materials removed. Firebrick, baffle and ceramic blanket installed correctly. All labels have been removed from the door. All packaging materials are removed from inside/under the appliance. Manual bag and all of its contents are removed from inside/under the appliance and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible ____________________________ by _____________________ on ___________
(Builder / Gen. Contractor) (Installer) (Date)
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
7039-803C7 09/20
Loading...
+ 15 hidden pages