Hearth & Home BV4236DBI, BV4842DBI Owner's Manual

Models: BV4236DBI BV4842DBI
Owner’s Manual
Installation and Operation
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance in installed.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Hearth & Home Technologies gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Hearth & Home Technologies gas replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
Homeowner Reference Information
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Hearth & Home Technologies gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Hearth & Home Technologies family of replace products!
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on fi replace: _____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
Type of Gas
Gas and Electric Information
Not for use with solid fuel . ( Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
N A TURA L GA S
Minimum Permissible Gas Supply for Purpos es of Input Adjustment .
Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau)
Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
Maximum Manifold Pressure (Pression) 0. 0 in w. c . (Po. Col. d’eau)
Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
To tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE : 0-0000 FT . 0000-0000FT . MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55041
This appliance must be installed in a ccordance with local codes, if any; if not, follow ANSI Z 223.1 in th e US A or CAN/CG A B149 installation codes. (Installer l’ appa re il selon les codes ou regl emen ts
lo caux ou , en l’absence de te ls reglements, selon les codes d’in stallation CAN/CGA-B149.)
ANSI Z21X X-XXXX · CS A 2.XX-MXX
MADE IN US A
Model Number
IN CANADA
Mode l:
(Modele):
Serial
(Serie):
XXXXXXXX
X XXXXXXX
Serial Number
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/142
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 7
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 7
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . . 9
F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
G. Remote Controls, Wall Controls and Wall Switches . . . . . . 9
H. Outside Air (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
I. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . . 9
J. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 10
K. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10
L. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11
M. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
N. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13
B. Maintenance Tasks-Qualifi ed Service Technician . . . . . . 14
C. Lava Rock Basket, Grate and Valve Assembly Removal . 15
D. Burner Identifi cation/Verifi cation . . . . . . . . . . . . . . . . . . . . 16
Installer Guide
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 17
B. Design and Installation Considerations . . . . . . . . . . . . . . 18
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 18
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 18
E. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23
7 Vent Information and Diagrams
A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B. Vent System Confi guration . . . . . . . . . . . . . . . . . . . . . . . . 24
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 25
B. Wall and Ceiling Penetration Framing . . . . . . . . . . . . . . . 25
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 25
9 Appliance Preparation
A. Installing Outside Air Kit Damper Assembly . . . . . . . . . . . 26
B. Gas and Electrical Connections . . . . . . . . . . . . . . . . . . . . 26
C. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 26
D. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 27
10 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Attaching Vent to Firebox . . . . . . . . . . . . . . . . . . . . . . . . . 28
C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 28
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 28
11 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 29
12 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 30
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 30
D. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 31
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 31
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 32
G. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 32
13 Finishing
A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 33
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 20
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 21
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 22
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
14 Appliance Setup
A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 37
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 37
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3
E. Burner Top Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
F. Lava Rock Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
G. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 39
I. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
J. Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 43
K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
15 Troubleshooting
A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 44
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 46
B. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/144
= Contains updated information.
B. Limited Lifetime Warranty
Parts Labor Gas Wood Pellet
EPA
Wood
Coal Electric Venting
XXXXXXX
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
XXX
Igniters, electronic components,
and glass
XXXXX Factory-installed blowers
X Molded refractory panels
X Firepots and burnpots
5 years 1 year X X Castings and baffles
7 years 3 years X X X
Manifold tubes,
HHT chimney and termination
10
years
1 year X Burners, logs and refractory
Limited
Lifetime
3 yearsXXXXX Firebox and heat exchanger
XXXXXXX
All replacement parts
beyond warranty period
Warranty Period
HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days
Hearth & Home Technologies
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo­nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
See conditions, exclusions, and limitations on next page.
4021-645F 02-18-13 Page 1 of 2
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
5
B. Limited Lifetime Warranty (continued)
WARRANTY CONDITIONS:
This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.
This warranty is only valid while the HHT appliance remains at the site of original installation.
• This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides.
Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass.
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com­plaints related to this noise are not covered by this warranty.
Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera­tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa­tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider­ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.
This warranty is void if:
The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.
The appliance is subjected to prolonged periods of dampness or condensation.
There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.
4021-645F 02-18-13 Page 2 of 2
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/146
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: BV4236DBI, BV4842DBI
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: B-Vent Gas Appliance
STANDARD: ANSI Z21.50b-2009 • CSA 2.22b-2009
This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
May be installed in a sleeping room when the provisions for combustion, ventilation and dilution air are met per the requirements of ANSI 223.1/NFPA 54 National Fuel Gas Code. In Canada, installation in a sleeping room requires installation with a thermostat certifi ed for use with this prod- uct. Consult your local authorities having jurisdiction.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca­tions such as bathtub enclosures as defi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectur- al Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
C. BTU Specifi cations
U.S. (0-2000 ft.) or Canada (2000-4500 ft.)
BV4236DBI
BV4236DBI (LP)
BV4842DBI
BV4842DBI (LP)
Models
US 30,000 17,000 37
CAN 27,100 15,300 38
US 30,000 16,000 52
CAN 27,000 14,400 53
US 35,000 19,500 35
CAN 31,500 17,550 36
US 32,500 18,000 51
CAN 29,250 16,200 52
Maximum
Input BTU/h
Minimum
Input BTU/h
Orifi ce
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
7
2
2
Operating Instructions
User Guide
A. Gas Fireplace Safety
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Clothing, furniture, draperies, and other fl ammable materials must not be placed on or near the appliance.
Contact your dealer for more information, or visit: www. hpba.org/safety-information.
To prevent unintended operation when not using your replace for an extended period of time (summer months, vacations, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 6 volt transformer plug and remove batteries on IPI models.
B. Your Fireplace
WARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure
to operate fi replace according to operating instructions could cause fi re or injury.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed. DO NOT operate the appliance with the barrier removed. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
• A physical barrier is recommended if there are at risk
individuals in the house.
• To restrict access to a fi replace or stove, install an
adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether
operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be
present.
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.E.
FIXED GLASS ASSEMBLY
(NOT SHOWN) SECTION 14.H.
HEARTH
(not required)
CLEAR SPACE
SECTION 2.D.
Figure 2.1 General Operating Parts
GRATE
SECTION 3.C.
OUTSIDE AIR CONTROL
(NOT SHOWN)
SECTION 2.H.
MANTEL
SECTION 5.D.
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/148
C. Fan Kit (optional)
If desired, a fan kit may be added. Contact your dealer to order the correct fan kit.
D. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
3 FT. IN FRONT OF FIREPLACE
CLEAR SPACE
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
H. Outside Air (optional)
The outside air kit supplies some fresh combustion air for your fi replace. It may help reduce the effects of negative air pressure. (See Section 9.A.)
• Refer to Figure 9.2 for location of control.
• Close the inlet to prevent cold drafts when the fi replace is not being used.
CAUTION! Risk of Burns! The outside air control handle is HOT when fi replace is in operation. Adjust BEFORE lighting fi re.
I. IPI Battery Tray/Battery Installation
The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance.
NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.
Figure 2.2 Clear Space
E. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.
This fireplace has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
F. Fixed Glass Assembly
See Section 14.I.
G. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed to operate your fi replace:
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
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J. Control Module Operation
1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.
OFF Position: Appliance will ignore all power inputs and
will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code.
ON Position: Appliance will ignite and run continuously
in the HI fl ame setting, with no adjustment in fl ame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.
REMOTE Position: Appliance will initiate commands
from an optional wired wall switch and/or the wireless remote (RC300).
2. If using a wired wall switch with the module in REMOTE mode, the fl ame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the fl ame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fi replace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the fl ame output will automatically drop to the lowest setting after the fl ame has been established for 10 sec. After this 10 second period, the fl ame can be adjusted from HI to LO with the switch.
3. The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.
4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fi replace, the wall switch will override any commands given by the remote.
MODULE
SELECTOR
SWITCH
5. Module Reset
This module may lock-out under certain conditions.
When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED.
• Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section G.
• Locate the module selector switch. (See Figure 2.3).
• Set the module selector switch to the OFF position.
• Wait fi ve (5) minutes to allow possible accumulated gas to clear.
• Set the module selector switch to ON or REMOTE position.
• Start the appliance.
WARNING! Risk of Explosion! DO NOT press the mod­ule reset switch more than one time within a fi ve minute time period. Gas may accumulate in fi rebox. Call a quali- ed service technician.
Nine Hour Safety Shutdown Feature
This appliance has a safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.
K. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed service technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Review proper placement of logs, ember material and/ or other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
WARNING! Risk of Fire/Asphyxiation! DO NOT oper­ate fi replace with fi xed glass assembly removed.
FLAME HI/LOW
SWITCH
Figure 2.3 Control Module
STATUS
INDICATOR LED
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/1410
NG/LP GAS-TYPE SELECTOR SWITCH
L. Lighting Instructions (IPI)
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
WARNING:
DO NOT CONNECT LINE VOLT­AGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the manufac­turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
2. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
3. To light the burner:
Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries, call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric power to the control when performing service.
593-913G
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
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M. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours continuously on high.
• Turn the fi replace off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 14.I.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during fi re- place break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
N. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit.
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/1412
3
Maintenance and Service
3
Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.
CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally
By: Homeowner
Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have res­idue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from fi replace and set aside on work surface.
• See Section 14.I for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
Doors, Surrounds, Fronts
Frequency: Annually
By: Homeowner
Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally
By: Homeowner
Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 6 volt transformer plug on IPI models.
• Remove battery backup from control module.
Venting
Frequency: Seasonally
By: Homeowner
Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion. See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
13
B. Maintenance Tasks-Qualifi ed Service
Technician
The following tasks must be performed by a qualifi ed ser- vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually
By: Quali ed Service Technician
Tools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Logs
Frequency: Annually
By: Quali ed Service Technician
Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually
By: Quali ed Service Technician
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
Burner Ignition and Operation
Frequency: Annually
By: Quali ed Service Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Polish with fi ne steel wool or replace as required.
• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary.
Control Compartment and Firebox Top
Frequency: Annually
By: Quali ed Service Technician
Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/1414
Figure 3.1 IPI Pilot Flame Patterns
C. Lava Rock Basket, Grate and Valve As-
sembly Removal
It may become necessary to remove the lava rock bas­ket, grate and valve assemblies. This task should be per­formed by a qualifi ed service technician. The grate and lava rock basket do not need to be removed to service the burner assembly.
Note: The cover plates must be removed to access screws.
COVER PLATES
Figure 3.2 Grate Removal
Figure 3.3 Lava Rock Basket
Figure 3.4 Valve Assembly Removal
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. P • 4/14
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