Hearth and Home Technologies SP18NG User Manual

Installation

CAR

Instructions

Models: SP18NG, SP18LP, SP24NG, SP24LP, SP30NG, SP30LP, STSP18NG, STSP18LP, STSP24NG, STSP24LP Fireside Burner/Hearth Kits

Check with your local building code agency before you begin installation to ensure compliance with local codes, including the need for permits and follow-up inspections. If you encounter any problems regarding code approvals, or if you need clarification of any of the instructions contained here, contact the Technical Services Dept., Hearth & Home Technologies Inc., phone 1-888-427-3973 or 1-800-927-6841.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trained professionals, or technicians supervised by an NF I cer t if i ed pr o fe s sional.

CAUTION

DO NOT DISCARD THIS MANUAL

•

• Im porta nt operating a n d m a i n t e n a n c e instructions included.

•

Rea d , understa n d an d fo ll ow th es e instructions for safe i ns ta ll at io n a n d operation.

Leave this manual with party responsible for use and operation.

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas:

- Do not try to light any appliance.

- Do not touch any electrical switch. Do not use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fire department.

• Installation and service must be performed by a qualified installer, service agency, or

the gas supplier.

Note: An arrow () found in the text signifies change in content.

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318 •Rev D 2/2011

WARNING

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert chil d r e n and adult s to haza r d s of hi gh temperatures.

• Keep cl o t h i n g , fu r n i t u r e , dr a p e r i es an d other combustibles away.

In the Commonwealth of Massachusetts:

• This appliance must be installed by a licensed plumber or gas fitter.

• The chimney flue damper, when used with gas logs, will be welded open or completely removed.

• A CO detector shall be installed in the room where the appliance is installed.

Read this manual before installing or operating this appliance.

Homeowner Reference Information

Model Name: Date purchased/installed:

Serial Number: Location on appliance:

Dealership purchased from: Dealer phone:

Notes:

We recommend that you record the following pertinent information about your gas log set:

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Fireside gas log set—an elegant and clean alternative to burning wood. The Hearth & Home Technologies gas log set you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of this new gas log set, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new gas log set will give you years of durable use and trouble-free enjoyment. Welcome to the Hearth & Home Technologies family of appliance products!

Listing Label Information/Location

The model information regarding your specific gas log set can be found on the rating plate.

Model #

Serial #Gas Type

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318 • Rev D 2/2011

Table of Contents

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Table 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

A. Size of Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 5

D. Inspect the Appliance and Components . . . . . . . . . . . 5

E. Components of the Gas Hearth Kit . . . . . . . . . . . . . . . 5

3 Appliance Preparation

A. Gas Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . 6

B. Convert to Left Side Gas Piping. . . . . . . . . . . . . . . . . . 6

C. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Installation Instructions

A. Install the Damper Stop . . . . . . . . . . . . . . . . . . . . . . . .8

B. Install the Burner/Pan Assembly . . . . . . . . . . . . . . . . . 8

C. Install the Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

D. Place Sand/Vermiculite, Rockwool . . . . . . . . . . . . . . . 8

E. Install the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

F. Adjust the Pilot Flame . . . . . . . . . . . . . . . . . . . . . . . . .9

G. Inspect the Venting System . . . . . . . . . . . . . . . . . . . . . 9

5 Operating Instructions

A. Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

C. Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . 11

6 Maintaining and Servicing the Appliance

A. Servicing Your Appliance . . . . . . . . . . . . . . . . . . . . . . 12

B. Cleaning Your Appliance . . . . . . . . . . . . . . . . . . . . . .12

C. Annual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

D. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7 Reference Materials

A. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . 14-17

B. Optional Components . . . . . . . . . . . . . . . . . . . . . . . .18

C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318•Rev D 2/2011

Listing and Code Approvals

A. Appliance Certification

The Fireside Burner/Hearth Kits have been tested and listed in the U.S. in accordance with ANSI Z21.60b-2004 (Gas Log Set). In Canada the Gas Log Hearth Kits have been tested and approved in accordance with CGA 2.26b-2004. They have been listed by OMNI Test Labs for installation and operation in the United States and Canada as described in these Installation and Operating Instructions. All components are UL, OMNI, or CSA safety certified.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

Check with your local building code agency prior to installing this appliance to ensure compliance with local codes, including the need for permits and follow-up inspections. In the absence of local codes, comply with the National Fuel Gas Code, ANSI Z223.1-Latest Edition in the U.S.; in Canada, the CAN/CGA B149 Installation Codes. If any assistance is required during installation, please contact

Fire Risk Exhaust Fumes Risk

• Do NOT use this appliance as a “vent-free

your local dealer or call the Technical Services Department at 1-888-427-3973 or 1-800-927-6841.

B. Table 1

Product SP18NG SP18LP SP24NG SP24LP SP30NG SP30LP STSP18NG STSP18LP STSP24NG STSP24LP

Inlet BTU / KW /HR

Manifold Pressure IN.

WC/ KPa

Max. Inlet Pressure

IN. WC / KPa

Min. Inlet Pressure IN.

WC / KPa

Orifice Size

In. / mm

Minimum Fireplace

Opening Size

In. / cm

Min. Vent Opening in

Square In. / cm

Nat. 60,000 / 17.6 67,000 / 19.6 80,000 / 23.4 60,000 / 17.6 75,000 / .22

LP 40,000 / 11.7 40,000 / 11.7 60,000 / 17.6 65,000 / 19 69,000 / 20.2

Nat. 3.5 / .018 3.5 / .018 3.5 / .018 3.5 / .018 3.5 / .018

LP 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057

Nat. 10.0 / .052 10 / .052 10 / .052 10.0 / .052 10 / .052

LP 13.0 / 0.068 13.0 / 0.068 13.0 / 0.068 13.0 / 0.068 13.0 / 0.068

Nat. 3.5 / .018 3.5 / .018 3.5 / .018 3.5 / .018 3.5 / .018

LP 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057

Nat. (#26) .147 (#20) .161 (#16) .177 (#24) .152 (#20) .161

LP (#47) .078 (#47) .078 (#42) .0935 (#45) .082 (#42) .0935

Front 28 / 71.1 28 / 71.1 34 / 86.4 34 / 86.4 42 / 106.7 42 / 106.7 - - 34 / 86.4 34 / 86.4

Rear 16 / 40.6 16 / 40.6 18 / 45.7 18 / 45.7 24 / 61.0 24 / 61.0 - - - -

Depth 14 / 35.6 14 / 35.6 16 / 40.6 16 / 40.6 16 / 40.6 16 / 40.6 16 / 40.6 16 / 40.6 16 / 40.6 16 / 40.6

Height 16 / 40.6 16 / 40.6 18 / 45.7 18 / 45.7 20 / 50.8 20 / 50.8 18 / 45.7 18 / 45.7 18 / 45.7 18 / 45.7

39 / 251.6 39 / 251.6 48 / 309.7 48 / 309.7 58 / 374.2 58 / 374.2 39 / 251.6 39 / 251.6 48 / 309.7 48 / 309.7

The flue must be permanently open. Refer to Table 1.

WARNING

heater.

WARNING

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318 • Rev D 2/2011

Asphyxiation Risk

This appliance produces carbon monoxide (CO).

• The free opening areas (in square inches) of the chimney damper as shown in the tables must be met.

• User must make sure damper is locked open.

• The installer is responsible to ensure proper ventilation of flue gases before appliance is used.

Fire needs to draft properly fo r sa f e operation.

Getting Started

A. Size of Firebox

See Table 1 in Section 1.B.

B. Negative Pressure

Negative pressure results from the imbalance of air available for the fireplace to operate properly. Causes for this imbalance include:

• Exhaust fans (kitchen, bath, etc.).

• Range hoods.

• Combustion air requirements for furnaces, water heaters and other combustion appliances.

• Clothes dryers.

• Loc a ti on of re tu r n- a ir ve nt s to fu rn a ce or ai r conditioning.

• Imbalances of the HVAC air handling system.

• Upper level air leaks: recessed lighting, attic hatch opening, duct leaks.

C. Tools and Supplies Needed

Tools and supplies normally required for installation:

Pliers

Phillips screwdriver

Tape measure

Crescent wrenches

Gas shutoff valve

Non-corrosive leak check solution

3/4 in. wrench, 7/16 in. wrench

D. Inspect the Appliance and Components

• Remove the contents from the carton. Attached to the burner are tags identifying the manufacturer name, serial number, model number (including gas log size), BTU ratings, gas type, etc.

• Review the attached tags before proceeding. Ensure that all minimum fireplace dimension requirements are achieved using Table 1 in Section 1.B. See Figure 2.1. Ensure the gas type provided in the fireplace coincide with the gas type marked on the tag.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modification of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

E. Components of the Gas Hearth Kit

The Fireside Burner/Hearth Kit consists of the following:

• Burner/Pan Assembly

• Grate Assembly

• Glowing Embers

• Sand (NG only)

• Vermiculite (LP only)

• Lava Rock

• Damper Stop

• Log Set (sold separately)

• REM Kit - To convert burner to a variable flame with remote control (sold separately).

• LSK100 Kit- To convert burner to an on/off assembly with a log switch (sold separately).

Figure 2.1 Measure Firebox

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318•Rev D 2/2011

WARNING

Keep appliance dry.

• Mold or r u s t may cau s e odors.

• Water may damage controls.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING

Shock Risk Fire Risk

Use ONLY optional accessories approved for this appliance.

• Using non-listed accessories voids warranty.

• Using non-listed accessories may result in a safety hazard.

• Only Hearth & Home Technologies approved accessories may be used safely.

Appliance Preparation

Note: Have the gas supply line installed in accordance

with local building codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.)

A. Gas Supply Connection

A 3/8 in. flared fitting has been installed on the gas valve inlet at the factory. Ensure fittings are of the appropriate size and type on the gas line connection. If the tubing has to be cut to length be sure to use the proper cutting and flaring tool. Also, be careful not to crimp the tubing while bending. If the tubing becomes crimped, do not use for installation.

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

WARNING

Fire Risk Explosion Risk

Verify inlet pressures.

• High p r e ssu r e may ca u s e ove r f i re condition.

• Low pressure may cause explosion.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

B. Convert to Left Side Gas Piping

• Remove black cap from left side.

• Remove two pilot head screws.

• Remove two pilot bracket screws.

• Detach thermocouple and pilot from control valve.

• Remove the control valve from the right side of the burner pan and replace on left, upside down.

Note: Prior to installing the valve, use Teflon tape or joint compound on the male threads.

WARNING

Gas Leak Risk

• Support control when attaching pipe to prevent bending gas line.

Joint compound to Teflon tape must be used on all threaded male connections to ensure a tight seal.

WARNING

Fire Risk Explosion Risk Personal Injury Risk

An explosion could occur if a connection is made directly to an unregulated propane (LP) tank.

Note: An individual manual shutoff valve (not supplied) is required when installing this appliance. The manual shutoff valve must be located in an easily accessible area, no more than 6 feet from the appliance.

• Reinstall pilot bracket on left side of burner.

• Reinstall pilot assembly to pilot bracket.

• Reattach pilot tube and thermocouple to control valve.

• Reinstall black cap removed from left side of burner to right side.

• Install valve shield.

WARNING

Fire Risk Explosion Risk

• Gas build-up during line purge may ignite.

• Purge should be performed by qualified technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open flames.

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318 • Rev D 2/2011

C. Gas Pressure

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk Explosion Risk

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

WARNING

CHECK FOR GAS LEAKS

Fire Risk Explosion Risk Asphyxiation Risk

• Check all fittings and connections.

• Do not use open flame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

WARNING

• Gas Supply Pressure: Minimum inlet gas supply pressure must be 4.5 in. W.C. for natural gas or 11 in. W.C. for LP gas for the purpose of input adjustment. Maximum inlet gas pressure must not exceed 7.0 in. W.C. for natural gas or 13 in. W.C. for LP gas. The gas line supplying the appliance must be sufficient size to furnish the appropriate supply pressure to the appliance while operating in the “High” setting. (Minimum line ID of 1/2 in. required if the line is longer than 20 ft.).

• Gas Line Pressure Test: Perform pressure test according to state and local code (if pressure exceeds 1/2 in. psi [3.5 kPa]) before appliance is connected. Be sure to release air pressure from the gas line before connection is made to the appliance. Excessive pressure will damage the gas control and may cause a gas leak.

• Gas Leak Test: Make sure the gas connections are tight. Turn on the gas and coat each joint with a non-corrosive gas leak check solution. Air bubbles will form indicating any leaks. DO NOT USE A FLAME OR ANY TYPE OF IGNITION SOURCE TO CHECK FOR LEAKS. All leaks must be corrected before proceeding with installation.

• The appliance must only be installed in a solid-fuel burning fireplace with the flue damper clamped open.

• The minimum permanent free opening (in square inches) that must be provided by the fireplace chimney or damper to vent the flue gases is provided in Table 1. If the free opening is smaller than the specified area, do not use this appliance.

• The damper must be removed or fixed in a manner in which will secure it open. Some jurisdictions require the damper to be removed or permanently welded fully open. Check with state and local codes.

• Be sure that the chimney is completely unobstructed to ensure proper ventilation of flue gases including carbon monoxide (CO).CO (a poisonous gas) is tasteless, odorless, colorless and undetectable without proper equipment.

Fire Risk Explosion Risk

Do NOT change the valve settings.

• Th i s valve has been pr eset at the factory.

• Changing valve settings may result in fire hazard or bodily injury.

WARNING

Shock Risk Explosion Risk

Do NOT wire 110V to valve.

Hearth & Home Technologies • Fireside Burner/Hearth Kits • 4004-318•Rev D 2/2011

High Altitude Derate

In the USA, input BTU shall be derated 4% (one orifice size) per 1000 feet for altitudes above 2000 feet. In Canada, input BTU shall be derated 10% (two orifice sizes) at altitudes from 2000-4500 feet.

CAUTION

• Prevent accidental appliance operation when not attended.

• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

• Pr o per t y da m ag e pos si bl e fro m ele v at ed temperatures.

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