Hearth and Home Technologies SL-550TRSI-AUE User Manual

Page 1
INSTALLATION AND OPERATION
INSTRUCTIONS
MODEL: SL-550TRSI-AUE
AUSTRALIAN GAS ASSOCIATION APPROVED
Approval Number 5666
THIS MANUAL MUST BE USED FOR INST ALLATION AND RET AINED
BY HOMEOWNER FOR OPERA TION AND MAINTENANCE.
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING P A TENTS: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408;
(Australia) 543790;586383; (Mexico) 97-0457; (New Zealand) 200265;
or other U.S. and foreign patents pending.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
1
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PLEASE READ THIS MANUAL BEFORE INST ALLING
AND USING THIS APPLIANCE.
MODEL SL-550TRSI-AUE IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER.
Refer to the appliance data plates for gas consumptions and pressures.
Installation of this appliance should only be carried out by an authorized person in ac­cordance with the manufacturer's instruc­tions. Appliance is to be installed in full com­pliance with the National Gas Installation Standard AS5601, the manufacturer's in­structions, and any local authorities' require­ments for gas, electrical and building regu­lations.
This appliance and its components are tested and safe when installed in accor­dance with this Installation Manual. Report to your dealer any parts damaged in ship­ment, specifically check glass condition. The gas logs and flue system components are in separate packages. Read all instructions
before starting installation and follow these instructions carefully during installation to ensure maximum benefit and safety. Fail­ure to follow them will void your warranty and may present a fire hazard.
The Heat & Glo, a brand of Hearth & Home T echnologies Inc. warranty will be voided by , and Heat & Glo, a brand of Hearth & Home T echnologies Inc. disclaims any responsibil­ity for the following actions:
• Installation of any damaged heater or flue system component
• Modification of the heater or balanced flue system installation other than as instructed by Heat & Glo, a brand of Hearth & Home T echnologies Inc.
• Improper positioning of the gas logs or the glass door
• Installation and/or use of any component part not manufactured or approved by Heat & Glo, brand of Hearth & Home T echnologies Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory .
IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty . Save this Manual for future reference.
Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA
Copyright 2006 • Printed in U.S.A.
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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Heat & Glo Quality Systems registered by SGS ICS
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TABLE OF CONTENTS

1.0 Installation Instructions.........................................................................................5
1.1 Introduction...................................................................................................6
1.2 Flue System Approvals and Installation .........................................................8
1.3 Connecting the Gas Supply ........................................................................22
1.4 Ignition System Wiring................................................................................ 23
1.5 Blower Fan................................................................................................. 24
1.6 Finishing .................................................................................................... 25
1.7 Installer T esting ...........................................................................................26
1.8 Log Placement...........................................................................................27
2.0 Operating Instructions .......................................................................................30
2.1 Safety and Lighting Information................................................................... 31
2.2 Fan Operation ............................................................................................32
3.0 Servicing and Maintenance...............................................................................32
3.1 Removal of Covers for Servicing ................................................................33
3.2 Removal of Components for Service ..........................................................33
3.3 Parts Replacement.....................................................................................33
3.4 Adjustments and Replacement Parts ..........................................................33
3.5 Maintenance T asks.....................................................................................34
3.6 Troubleshooting..........................................................................................35
4.0 Replacement Parts ...........................................................................................37
Limited Warranty...............................................................................................39
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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12-7/8 in.
S
(327mm)
25-3/4 in. (653mm)
36-3/8 in. (924mm)
GAS LINE
ACCESS
6 in.
(153mm)
15-7/8 in. (402mm)
2-1/ 8 i n . (55mm)
32 in.
(813mm)
36 in.
(913mm)
26-3/8 in. (671mm)
31-1/8 in. (790mm)
Ø 6-1/2 in.
(165mm)
8-3/ 4 i n .
(223mm)
16-1/8 in. (408mm)
6-7/8 in.
(175mm)
16-3/8 in. (414mm)
3-1/2 in. (90mm)
Ø 82 in.
(203mm)
23-3/8 in.
(593mm)
ELECTRICAL
ACCESS
32-5/8 in. (828mm)
Figure 1. Diagram of SL-550TRSI-AUE
TOP STANDOFFS
FLUE COLLAR COVER PLATE
HOOD
DATA BADGE
& LABELS
DRESS
GUARD
ACCESS
DOOR
GAS
CONTROLS
ELECTRICAL
ACCESS
GAS LINE
ACCES
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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 5
Top Flue
1” MIN. (25mm)
A
The heater can be mounted on any of the following sur­face:
1. A flat surface (minimum 6mm base).
B
2. Four (4) corner supports. (Example: Four (4) concrete masonry blocks). These
supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.
Heater framing can be built before or after the heater is set in place. Framing should be positioned to accom­modate wall covering and heater facing material. The
E
D
heater framing should be constructed of 2 inch X 4 inch (51 x 102mm) lumber or heavier. The framing headers may rest on the heater standoffs. Refer to Figure 2 and
C
Figure 3 for heater and framing reference dimensions.
1/2” MIN. (12.5mm)
Inches
Millimeters
A B C D E
37 16-1/4 29-1/2 41-3/4 59
940 413 749 1060 1499
Rear Flue
1” MIN. (25mm)
B
A
E
D
C
3” (76mm)
Inches 37 16-3/8 33 46-11/16 66
Millimeters 940 413 838 1186 1676
A B C D E
Figure 2. Fireplace Dimensions, Locations, and
Space Requirements
1.0 INSTALLATION INSTRUCTIONS
NOTE: Not intended for fireplace insert.
In planning the installation for the heater it is neces­sary to determine where the unit is to be installed, the type of flue system to be used (straight out, corner, or elevated), and whether optional accessories (wall switch or remote control) are desired. Gas supply pip­ing should also be planned. Refer to the appliance data plate on the base pan of the heater for all gas pres­sures and input rate information.
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front......................................36........ 914
Floor .................................................0........... 0
Rear ................................................ 1/2 ........ 13
Sides .............................................. 1/2 ........ 13
Top ................................................1 1/2....... 38
Ceiling* ............................................31........ 787
*The clearance to ceiling is measured from the top of the unit, excluding the standoffs (see Figure 30).
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termina­tion clearance in Figures 23 and 28.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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Framing should be constructed
of 2 X 4 lumber or heavier.
The framing headers
may rest on the
fireplace stand-offs.
B
C
A
76mm
FLUE
FRAMING
HOLE
ABCD*E*
37 in. 33-1/4 in. 16-1/2 in. 43-3/4 in. 23-3/8 in.
(940mm) (845mm) (420mm) (1111mm) (594mm)
*NOTE: The center of the framing hole is one inch (254mm) above the center of the horizontal flue pipe.
D
E
Figure 3. Framing Dimensions
CAUTION: Measure heater dimensions, and
verify framing methods and wall covering details be­fore framing construction begins.
1.1 INTRODUCTION
This model is designed to operate with all com­bustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building.
WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
These units MUST use the flue termination described in the flueing section of the manual.
WALL STUD
38mm
NON-COMBUSTIBLE ZONE IS DEFINED BY 76MM ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND DEPTH (BEH IND THE FRONT HEADER) OF T HE F I R EB OX.
The control system for this model is an electronic igni­tion type. It consists of a gas control valve/variable regu­lator, a pilot/sensor/electrode and an ON/OFF switch. The controls are located behind the access door. Ro­tate the door down to open. See Figure 1.
Minimum inlet gas supply pressure for purpose of input adjustment is 4.5 inches w.c. (1.13kPa) for natural gas and 1 1 inches w.c. (2.75kPa) for propane. Manifold (out­let) pressures should be set at 3.5 inches w.c. (.8kPa) for natural gas models and 9.5 inches w.c. (2.36kPa) for propane models.
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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals
a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)
Appliances to 50 MJ/h input ................................................................................................ 300
Appliances over 50 MJ/h input ............................................................................................ 500
b - From the ground or above a balcony...................................................................................... 300
c - From a return wall or external corner ..................................................................................... 500
d - From a gas meter (M) ...........................................................................................................1000
e - From an electricity meter or fuse box (P) ............................................................................... 500
f - From a drain or soil pipe ......................................................................................................... 150
g - Horizontally from any building structure (unless appliance approved
for closer installation) or obstruction facing a terminal ......................................................... 500
h - From any other flue terminal, cowl, or combustion air intake ...............................................500
j - Horizontally from an openable window, door, non-mechanical air
inlet, or any other opening into a building, with the exception of
sub-floor ventilation:
Appliances up to 150 MJ/h input .........................................................................................500
Appliances over 150 MJ/h input ........................................................................................1500
k - From a mechanical air inlet, including a spa blower ......................................................... 1500
n - Vertically below an openable window, non-mechanical air
inlet or any other opening into a building, with the exception of ................................. See table
sub-floor ventilation ............................................................................................................. below
CLEARANCES 'n' (mm)
Space heaters All other appliances
Up to 50 MJ/h
input
150 500 1000 1500
UP to 50 MJ/h
input
Over 50 MJ/h &
up
to 150 MJ/h
NOTES: 1. All distances are measured vertically or horizontally along the wall to a point
in line with the nearest part of the terminal.
2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
Figure 4
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Over 150 MJ/h
input
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TABLE 1
V
MODEL
SL-550TRSI-AUE
DVP-TRAP2 & SLK-01TRD HORIZONT AL TERMINA TION CAP DVP-TVHW & SLK-991DA VERTICAL TERMINA TION CAP
1.2 FLUE SYSTEM APPROVALS
These models have flue starting collars on both the top and the back of the unit. Depending upon the installa­tion, decide which ONE set of starting collars will be used to attach the flue system. The starting collar sealing cap must remain on the starting collar NOT used.
These models use SL-D-series direct flue components when using the TOP flue collars and DVP-series direct flue components when using the REAR flue collars.
WARNING: YOU MUST NOT MIX DVP-SERIES
AND SL D-SERIES COMPONENTS IN ANY FLUE SYSTEM CONFIGURA TION.
Approved flue system components are labeled for identification. NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each flue termination kit and should be used in conjunction with this manual. Figure 5 below shows flue system components and terminations.
Identifying Flue Components
The flue systems installed on this gas fireplace may include one, two, or three 90° relationships of vertical rise to horizontal run in flue
elbow assemblies. The
FLUE TERMINA TION APPROV ALS
configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the flueing drawings and tables on the next few pages.
WARNING: THIS GAS APPLIANCE AND FLUE AS-
SEMBL Y MUST FLUE DIRECTL Y TO THE OUTSIDE AND MUST NEVER BE A T T ACHED T O A CHIMNEY SERVING A SEP ARA TE SOLID FUEL BURNING AP­PLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE FLUE SYSTEM-COMMON FLUE SYS­TEMS ARE PROHIBITED.
CAUTION: UNDER NO CONDITION SHOULD
COMBUSTIBLE MA TERIAL BE CLOSER THAN 3 INCHES (2 1/2 INCHES (64MM) AT WALL FIRE­STOPS) FROM THE TOP OF THE PIPE OR 1-INCH TO THE SIDES AND THE BOTT OM FOR HORIZONTAL SECTIONS OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF THIS SYSTEM REQUIRE A MINI­MUM OF 1-INCH (25MM) CLEARANCE TO COM­BUSTIBLE MA TERIALS ALL AROUND THE PIPE.
For alternative installations, other than depicted, con­tact your dealer for further information.
Refer to Figure 4 for required clearances to flue terminals.
ERTICAL
TERMINATION
HORZONTAL
TERMINATION
WALL
FIRESTOP
90 DEGREE
ELBOW
Flue system termination kits
DVP-SERIESSL D-SERIES
SLK-01TRD SLK-991DA
DVP-TVHW
Figure 5. Flue Components and Terminations
DVP-TRAP2
STORM
COLLAR
CEILING
FIRESTOP
Flue system components
ROOF FLASHING
HORIZONTAL PIPE
SUPPORT
PIPE LENGTH
WALL BRACKET
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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 9
DVP12
152mm
102mm
305mm
DVP4
DVP6
310mm
MAX.
251mm
DVP12A
260mm
DVP45
51mm
MIN.
362mm
45.0
610mm
914mm
1219mm
O
DVP24
DVP36
286mm
184mm
32mm TYP
13mm TYP
319mm
V
D
P
9
217mm
T
S
0
NOTE: PIPES OVERLAP 32mm A T EACH JOINT .
Figure 6. DVP-Series Balanced Flue Component Specifications (127mm inner pipe / 203mm outer pipe)
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
DVP48
9
Page 10
5 ¾
(146mm)
6 ½
(165mm)
6 5/8
(168mm)
6 3/8
(162mm)
6 5/8
(168mm)
6 3/8
(162mm)
SL-90D
11 ¾
(298mm)
6 ½
(165mm)
9 5/8
(244mm)
9 5/8
(244mm)
17-24
(432-610mm)
8 ¾
(222mm)
SL-06D
SL-09D
12-17
(305-432mm)
SL-12/17D
23 ¾
(603mm)
SL-12D
(1213mm)
35 ¾
(908mm)
SL-24D SL-36D SL-48D
SL-17/24D
47 ¾
NOTE: PIPES OVERLAP 1 3/8 INCHES (35mm) AT EACH JOINT .
Figure 7. SL D-Series Balanced Flue Component Specifications (4-inch (102mm) inner pipe / 6 5/8-inch (168mm) outer pipe)
10
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 11
Vertical Flue Restrictor
V
If the heater installation requires a vertical flue ex­ceeding 4.5m above the unit with no horizontal flue or elbows, a vertical flue restrictor must be installed (see Figure 8).
RESTRICTOR
PLATE
Figure 8.
CAP
VERTICAL FLUEING
V
FT. (M)
36' MAXIMUM (10.97M)
USE SL D-SERIES
COMPONENTS ONL Y .
STRAIGHT OUT HORIZONT AL
FLUEING
H
Max. Run
24" (610mm)
Figure 9.
H
USE DVP-SERIES COMPONENTS ONL Y .
Figure 10.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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V
NOTE: A 146mm section of vertical
pipe must be attached to the heater before a 900 elbow.
USE SL D-SERIES
COMPONENTS
ONLY.
FLUEING WITH ONE (1) 90° ELBOW
V H FT. (M) FT. (M)
1' MIN.(0.30M) 2' MAX.(0.61M) 2' MIN.(0.61M) 4' MAX.(1.22M) 3' MIN.(0.91M) 8' MAX.(2.44M) 4' MIN.(1.22M) 10' MAX.(3.05M) V + H = 30' (9.14M)
Figure 11.
H
FLUEING WITH ONE (1) 90o ELBOW
V (FT .) H (FT.)
1' MIN. (0.30M) 3' MAX. (0.91M) 2' MIN. (0.61M) 6' MAX. (1.83M) 3' MIN. (0.91M) 9' MAX. (2.74M) 4' MIN. (1.22M) 12' MAX. (3.66M)
V+H =36' MAX. (10.97M) H= 12' MAX. (3.66M)
USE DVP-SERIES
COMPONENTS
ONLY.
Figure 12.
V
H
12
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 13
FLUEING WITH TWO (2) 90° ELBOWS
V
V
V H + H
1
FT. (M) FT. (M)
1' MIN.(0.30M) 2' MAX.(0.61M) 2' MIN.(0.61M) 4' MAX.(1.22M) 3' MIN.(0.91M) 6' MAX.(1.83M) 4' MIN.(1.22M) 8' MAX.(2.44M) 5' MIN.(1.52M) 10' MAX. (3.05M)
30' MAX.(9.14M) 10' MAX. (3.05M)
H
USE SL D-SERIES COMPONENTS ONL Y.
H
1
H
V
1
FLUEING WITH TWO (2) 90° ELBOWS
V H FT. (M) FT. (M)
1' MIN.(0.30M) 2' MAX.(0.61M) 2' MIN.(0.61M) 4' MAX. (1.22M) 3' MIN.(0.91M) 6' MAX. (1.83M) 4' MIN.(1.22M) 8' MAX. (2.44M) 5' MIN.(1.52M) 12' MAX. (3.66M)
12' MAX.(3.66M)
NOTE: V + V1 MAX 33' (10.06M)
Figure 13.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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FLUEING WITH TWO (2) 90° ELBOWS
V
V H H + H
1
1´ MIN. (0.30M) 1´ MAX. (0.30M) 2´ MAX. (0.61M) 2´ MIN. (0.61M) 2´ MAX. (0.61M) 4´ MAX. (1.22M) 3´ MIN. (0.91M) 3´ MAX. (0.91M) 8´ MAX. (2.44M) 4´ MIN. (1.22M) 4´ MAX. (1.22M) 10´ MAX. (3.05M)
H = 8´ MAX.(2.44M)
V + H + H1 = 30’ (9.14M) MAX.
H
1
USE DVP-SERIES
COMPONENTS ONL Y .
H+H1= 10´MAX. (3.05M)
H
Figure 14.
14
V (FT) H + H1 (FT)
1' MIN. (0.30 M) 3' MAX. (0.91M) 2' MIN. (0.61 M) 5' MAX. (1.52M)
3' MIN. (0.91 M) 8' MAX. (2.44M)
V
4' MIN. (1.22 M) 12' MAX. (3.66M) H + H V + H + H
1
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
= 33' (10.06m) MAX.
1
= 12' MAX. (3.66M)
1
HH
Page 15
FLUEING WITH THREE (3) 90° ELBOWS
V1V
V H H + H
FT. (M) FT. (M) FT. (M)
2' MIN.(0.61M) 2' MAX.(0.61M) 4' MAX.(1.22M) 3' MIN.(0.91M) 3' MAX.(0.91M) 6' MAX (1.83M) 4' MIN.(1.22M) 4' MAX.(1.22M) 8' MAX.(2.44M)
V+V
= 30' MAX (9.14M) 6' MAX (1.83M) 8' MAX.(2.44M)
1
H
1
1
H
USE SL D-SERIES COMPONENTS ONL Y.
V1
H1
FLUEING WITH THREE (3) 90° ELBOWS
V H + H1
FT. (M) FT. (M) 1'MIN.(0.30M) 2' MAX.(0.61M)
2'MIN.(0.61M) 4' MAX.(1.22M) 3'MIN.(0.91M) 6' MAX.(1.83M) 4'MIN.(1.22M) 8' MAX.(2.44M) 5'MIN.(1.52M) 12' MAX.(3.66M)
12' MAX.(3.66M)
NOTE: V + V1 MAX. 33' (10.06M)
V
H
Figure 15.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
15
Page 16
FLUEING WITH THREE (3) 90° ELBOWS
V
V
V (FT.) H (FT.) H + H
1´ MIN. (0.30M) 1´ MAX. (0.30M) 3´ MAX. (0.91M) 2´ MIN. (0.61M) 2´ MAX. (0.61M) 5´ MAX. (1.52M) 3´ MIN. (0.91M) 4´ MAX. (1.22M) 8´ MAX. (2.44M) 4´ MIN. (1.22M) 6´ MAX. (1.83M) 12´ MAX. (3.66M)
H = 6´ MAX. (1.83M) H+H
NOTE: V + V, + H + H
V
1
= 33’ (10.06M) MAX.
1
= 12´ MAX. (3.66M)
1
(FT.)
1
H
1
H
2
FLUEING WITH THREE (3) 90° ELBOWS
V (FT.) H (FT.) H + H
1´ MIN. (0.30M) 1´ MAX. (0.30M) 2´ MAX. (0.61M) 2´ MIN. (0.61M) 2´ MAX. (0.61M) 4´ MAX. (1.22M) 3´ MIN. (0.91M) 3´ MAX. (0.91M) 8´ MAX. (2.44M) 4´ MIN. (1.22M) 4´ MAX. (1.22M)) 10´ MAX. (3.05M)
V+H+H
= 30´MAX.(9.14M)
1+H2
H=
4´MAX.(1.22M)
H+H1+H2 =10´MAX.(3.05M)
+ H2 (FT.)
1
H
USE DVP-SERIES
COMPONENTS ONL Y .
H
1
H
Figure 16.
16
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 17
Installing Flue Components
After determining which set of starting collars will be used (top or rear), follow flueing instructions accordingly .
Flueing Out the Rear Flue
Remove the rear collar seal cap by cutting the strap at each end (see Figure 17).
Next, remove the insulation from the rear flue, pull the heat shield out from outside of the heater.
WARNING: THE TOP FLUE COLLAR
!
SEAL CAP MUST REMAIN ATTACHED TO THE TOP FLUE COLLAR IF THE FLUE SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 17.
Flueing Out the Top Flue
Remove the top collar cover plate. Remove the seal cap and both pieces of insulation in the top collars (see Figure 17). Remove the heat shield inside the top collars from the outside of the heater.
WARNING: THE REAR FLUE COL-
!
LAR SEAL CAP MUST REMAIN AT­TACHED TO THE REAR FLUE COL­LARS IF THE FLUE SYSTEM IS AT­TACHED TO THE TOP STARTING COLLARS. SEE FIGURE 17.
WARNING: FAILURE TO REMOVE
!
INSULATION IN THE SET OF COL­LARS YOU
ARE USING COULD
CAUSE A FIRE.
WARNING: YOU MUST LEAVE
!
THE INSULATION IN PLACE IN THE SET OF COLLARS YOU NOT USING.
ARE
Insert screwdriver
or similar object
here to remove cap.
Figure 17.
CUT
HERE
FLUEING OUT REAR FLUEING OUT TOP
SEAL
CAP
HEAT
SHIELD
DISCARD
INSULATION
and
HEAT SHIELD
SEAL
CAP
HEAT
SHIELD
INSULATION,
DISCARD
BOTH
PIECES and
HEAT SHIELD
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
17
Page 18
Installing Flue Components
A. On the REAR of the heater
1. Attaching the First Flue Component to the Start­ing Collars:
T o attach the first flue component to the starting collars on the rear of the heater:
• Make sure that the flue gasket supplied with the heater seals between the first flue component and the outer heater wrap.
• Slide the male end of the inner flue of the pipe sec­tion over the inner collar on the heater. At the same time, slide the outer flue over the outer collar on the heater. Push the flue section into the appliance col­lar until all the lances (see Figure 18) have snapped in place. Tug slightly on the flue to confirm that it has completely locked into place.
W ARNING
Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance
• Overlap pipe slip sections at least 38 mm.
• Screws must not exceed one inch long.
• Pipe may separate if not properly joined.
2. Assembling Flue Components
Insert the inner flue of section A into the flared inner flue of section B.
Start the outer flue of section A over the outer flue of section B (see Figure 19). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance.
Once both inner and outer flues are started, press sec­tion A onto section B firmly until all lances have snapped into place. Check to make sure they have snapped together (see Figure 20) and the seams are not aligned (see Figure 21). Tug slightly on section A to confirm it has completely locked into place.
Figure 18.
• Any 90° elbow installed directly on the back of a rear flueing heater MUST BE in a vertical position.
WARNING: ENSURE THA T THE HEA TER
!
GASKET SUPPLIED WITH THE HEA TER SEALS BETWEEN THE FIRST FLUE COMPO­NENT AND THE OUTER HEA TER WRAP.
Figure 19.
A
B
Figure 20.
18
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 19
CORRECT
B. On the TOP of the heater
1. Attaching the First Flue Component to the Start­ing Collars:
T o attach the first flue component to the st arting collars on the top of the heater:
• Lock the flue components into place by sliding the concentric pipe sections with four (4) equally spaced interior beads into the heater collar or previously in­stalled component end with four (4) equally spaced indented sections.
Figure 22. Adding Venting Components
When the internal beads of each outer pipe line up, rotate the pipe section clockwise about one quarter (1/4) turn. The flue pipe is now locked together .
Slide the ceramic fiber pad over the first flue section and place it flush to the fireplace. Continue to add vent components.
INCORRECT
Note:
Make sure that the seams are not aligned to
prevent unintentional disconnection.
Figure 21. Seams
NOTE: Make sure that seams are NOT aligned to prevent
unintentional disconnection. For elbows that are changing the flue direction, two
screws minimum should be put in the outer flue at the joint to prevent the elbow from rotating.
PROCEED TO STEP 3
(Install Support Brackets)
WARNING: ENSURE THA T THE HEA TER
!
GASKET SUPPLIED WITH THE HEA TER SEALS BETWEEN THE FIRST FLUE COMPO­NENT AND THE OUTER HEA TER WRAP.
2. Continue Adding Flue Components
T o continue adding flue components in accordance with the pre-planned flue system configuration:
Ensure that each succeeding flue component is se­curely fitted and locked into the preceding compo­nent in the flue system.
For elbows that are changing the flue direction, two screws minimum should be put in the outer flue at the joint to prevent the elbow from rotating.
3. Install Support Brackets
For Horizontal Runs - The flue system must be
supported every five (5) feet (1.5m) of horizontal run by a horizontal pipe support.
T o inst all support brackets for horizontal runs:
• Place the pipe supports around the flue pipe.
• Nail the pipe supports to the framing members.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
19
Page 20
For Vertical Runs
The flue system must be supported every eight (8) feet (2.4 M) above the heater flue outlet by wall brackets.
T o inst all support brackets for vertical runs:
Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails or screws.
WALL BRACKET
10" (254mm)
INTERIOR
WALL SHIELD
Figure 24. Flue Pipe & Firestop
12" (305mm)
WALL STUD
8 FT.
(2.4m)
FLUE
OUTLET
1 INCH MIN.
(25mm)
Figure 23. Installing Support Brackets
4. Install Firestops
For Vertical Runs - One firestop is REQUIRED at the
hole in each ceiling through which the flue passes. To install firestops for vertical runs that pass through
ceilings:
Position a plumb bob directly over the center of the vertical flue component.
• Mark the ceiling to establish the centerpoint of the flue.
• Drill a hole or drive a nail through this center point.
Check the floor above for any obstructions, such as wiring or plumbing runs.
• Reposition the heater and flue system, if neces­sary , to accommodate the ceiling joists and/or ob­structions.
• Cut a 10-inch X 10-inch (254mm X 305mm) hole through the ceiling, using the firestop pipe opening as a guide.
• Frame the hole with framing lumber the same size as the ceiling joists.
For Horizontal Runs - Firestops are REQUIRED on both sides of a combustible wall through which the flue passes.
T o install firestop s (heat shield) for horizontal runs that pass through either interior or exterior walls:
• Cut a 10-inch by 12-inch (254 mm X 305 mm) hole through the wall.
Position the firestops on both sides of the hole pre­viously cut and secure the firestops with nails or screws.
The pipe opening of the firestops MUST BE placed towards the bottom of the firestop.
Continue the flue run through the firestop.
20
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
10" (254mm) 10” (254mm)
CHIMNEY HOLE
EXISTING CEILING JOISTS
CEILING
NEW FRAMING MEMBERS
Figure 25. Hole and New Framing Members
Page 21
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
JOIST
CEILING
NAILS (4 REQUIRED)
Figure 26. Ceiling Firestop (Ceiling Side)
CEILING FIRESTOP
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
• The heat shield sections will overlap to match the wall thickness (depth).
If the wall thickness does not allow the required 1-1/ 2 inch heat shield overlap, an extended heat shield must be used. The extended heat shield will need to be cut to the thickness of the wall and be at­tached to the wall shield.
The small leg in the shield rests on top of the flue to properly space it from the pipe section (see Figure
28).
Interior
Wall Shield
Rear Vent
Heat Shie ld
38mm min.
overlap
NAILS (4 REQUIRED)
RAFTER
CEILING
CEILING FIRESTOP
Figure 27. Attic Firestop
C. Flue T ermination
For Horizontal T erminations using the DVP-TRAP
T o attach and secure the termination to the last section of horizontal flue:
The rear flue heat shield MUST be placed one inch above the top of the flue between the wall shield and the base of the termination cap.
• One section of the heat shield is attached to the wall shield. The other is attached to the termination cap in the same manner (see Figure 28).
Outer Flue
Inner Flue
38mm min.
Overlap
INTERIOR
EXTERIOR
Figure 28. Venting through the Wall
• The termination kit should pass through the wall firestops from the exterior of the building.
• Adjust the termination cap to its final exterior posi­tion on the building and interlock the flue sections.
WARNING: THE TERMINATION CAP
!
MUST BE POSITIONED SO THA T THE ARROW IS POINTING UP .
• Use a high-temperature sealant gasket to seal be­tween the pipe and exterior firestop.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
21
Page 22
For Vertical Terminations - T o locate the flue and install the flue sections:
• Locate and mark the flue centerpoint on the under­side of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint nail.
The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25mm) clearance from the vertical flue pipe to com­bustible materials.
• Mark the roof hole accordingly.
GAS ACCESS
Cover the opening of the installed flue pipes.
Cut and frame the roof hole.
Use framing lumber the same size as the roof rafters and install the frame securely . Flashing anchored to the frame must withstand heavy winds.
Continue to install concentric flue sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof.
CAUTION: FOLLOW THE REQUIREMENTS OF THE AGA GAS INSTALLATION CODE FOR MINIMUM HEIGHT REQUIREMENTS ABOVE THE ROOF .
To seal the roof hole, and to divert rain and snow from the flue system:
• Attach a flashing to the roof using nails, and use a non-hardening mastic around the edges of the flash­ing base where it meets the roof.
Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
Figure 29. Gas Supply Line
1.3 CONNECTING THE GAS SUPPLY
The gas is introduced to the appliance on the left hand side. See Figure 29. After the gas pipe installation is complete, check carefully all gas connections for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing. DO NOT USE AN OPEN FLAME.
NOTE: THE GAS SUPPL Y LINE SHOULD BE PURGED OF ANY TRAPPED AIR PRIOR TO THE FIRST FIR­ING OF THE UNIT .
• Slide the termination cap over the end of the flue pipe and rotate the pipe clockwise 1/4 turn.
22
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 23
PILOT
IGNITION MODULE
6VDC
BAT TERY PORT
ON/OFF SWITCH
FLAME SPARKER/
SENSOR
CONTROL
THERMOCOUPLE
(CONNECTED TO BACK OF VALVE)
REMOTE
ANT.
BLOCK
VALVE
VALVE
ON/OFF
WALL SWITCH
IGNITION MODULE
(6V)
GROUND
HOTNEUTRAL
PLUG IN
GAS LINE CONNE CTED TO BACK OF VALVE
Figure 30.
1.4 IGNITION SYSTEM WIRING
This gas fireplace is equipped with an electronic igni­tion system which operates on a 6 volt system.
This appliance requires 240 V AC to be wired to the factory installed junction box. Check factory installed power cord for damage before using .
W ARNING
Shock Risk
Replace damaged wire with type
O
C rated wire.
105
Wire must have high temperature insulation.
CAUTION
Label all wires prior to disconnection when servic­ing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
23
Page 24
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE RE­PLACED, IT MUST BE REPLACED WITH TYPE 105• C RA TED WIRE.
BLACK
BROWN
BLUE
BROWN
BLUE
GREEN/YELLOWSTRIPE
Figure 31.
1.5 BLOWER FAN
These heaters have a factory installed Fan, Elec­trical Junction Box, Variable Speed Rheostat Control Switch and T emperature Sensor Switch for the fan. These components are located be­hind the lower door.
Use of the fan requires that the Junction Box (factory installed) be connected to 240 VAC service before permanently enclosing the heater. The access hole for connecting the service wires is found on the right exterior side of the unit. See Figure 32 for wire connection detail.
BLACK
BROWN
BLUE
GREEN/YELLOW STRIPE
Figure 32.
TEMPERATURE
SENSOR SWITCH
BLOWER
BLACK
(HOT) BROWN
BROWN
(NEUTRAL) BLUE
BLUE
VARIABLE
SPEED
CONTROL
BLACK
BLACK
240VAC JUNCTION BOX
BLUE
BROW N
GREEN/YELLOW
BROWN
BLACK
BLUE
24
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 25
1.6 FINISHING
The minimum clearance to combustibles are 0 from the sides, floor, back and top (these clearances are defined by the standoffs). The minimum distance to the perpendicular side wall extending past the appliance front is 2-inches (51mm). Clearance to a mantelpiece is shown in Figure 33.
12” (305m m)
11” ( 279mm)
10” (254mm)
9” (229mm)
8” (203mm)
7” (178mm)
6” (152mm)
5” (127mm)
4” (102mm)
3” (76mm)
2” (51mm)
2”
(51mm)
3”
(76mm)
4”
(102mm)
5”
(127mm)
(152mm)
6”
(178mm)
IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F (149°C). MINIMUM SEAL­ANT MA TERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONL Y NON­COMBUSTIBLE MA TERIAL (USING 300° F. (149°C) MINIMUM ADHESIVE, IF NEEDED) CAN BE AP­PLIED AS FACING TO THE FIREPLACE SUR­ROUND. SEE FIGURE 33.
CEILING
31”
(787mm)
9”
(229mm)
10”
(254mm)
7”
(203mm)
8”
11”
(279mm)
12”
(305mm)
Figure 33.
TOP FRONT EDGE
OF FIREPLACE
NON-COMBUSTIBLE
BOARD
TOP SEAL
JOINT
SIDE SEAL
JOINT
FINISH MATERIAL
MAY BE COMBUSTI BLE
- TOP AND SIDES OF UNIT
0”
1/2”
(13mm)
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
25
Page 26
Installing the Trim
Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F . (149° C) minimum sealant.
WARNING: WHEN FINISHING THE FIRE-
!
PLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.
Follow the Safety Information and Lighting Instructions pages of this manual to light the appliance.
T o obtain proper operation, it is imperative that the pi­lot and main burner flame characteristics are steady , not lifting or floating. T ypically , the top 3/8-inch (10mm) of the thermocouple should be engulfed in the pilot flame (see Figure 34).
Burner flame patterns are shown in Figure 35. Proper gas log positioning is shown in Section 1.8.
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non­combustible materials can be used to cover up the gap between the sheet rock and the fireplace.
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be opened and the trim door removed.
1.7 INSTALLER TESTING
The space heater must be tested and be operating ac­cording to manufacturer's specifications prior to the in­staller leaving the site. Note: the tips of the flames should never hit the top of the firebox after the unit has warmed up. Please contact your dealer or a qualified service person to replace injector or adjust valve.
Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting the pilot light, it will take a few minutes for the lines to purge themselves of this air. Once the purging is com­plete, the pilot and burner will light and operate as indi­cated in the Lighting Instructions.
Follow Section 3.5 TROUBLESHOOTING for adjusting the appliance to operate properly .
Pilot Assembly
Figure 34.
Subsequent lightings of the appliance will not require such purging.
26
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING.
Figure 35.
Page 27
1.8 LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-550TRSI-AUE
1 2 3 4 5 6 7 8
CAUTION: Logs are fragile! Carefully remove the logs from the packaging.
T ABS
1
1
LOG #1 (SRV550-715): Place log #1 onto the log grate so that the notches in the bottom of the log
fit on the right three grate bars. Push log #1 towards the rear locating tabs.
2
2
LOG #2 (SRV347-703): Place log #2 so that its left edge sits against the left front grate corner and
its right edge rests against the tab on the second grate bar .
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
27
Page 28
3
3
LOG #3 (SRV349-704): Position log #3 so that its right edge sits on log #1 as shown and it's left edge
sits on the first grate bar behind log #2.
4
4
LOG #4 (SRV278-705): Position log #4 between log #1 and the locating tab on the fourth grate bar.
Push its left hand side back to the locating tab as the grate bar .
5
5
LOG #5 (SRV540-704): Put the forked end of log #5 on the base in front of the grate, towards the
center of the second bar grate.
28
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 29
6
6
LOG #6 (SRV550-718): Place log #6 on the base on front of the grate as shown.
7
7
LOG #7 (SRV484-703): Place log #7 on the groove in log #2 with its rear top on log #1 and front top
resting on log #5.
8
8
LOG #8 (SRV347-701): Hook log #8 on the right hand corner grate bar and rest its rear on log
#1 as shown.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
29
Page 30
2.0 OPERATING INSTRUCTIONS
This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases ex­pelled to the outside of the building.
WARNING: THIS UNIT IS NOT FOR USE
!
WITH SOLID FUEL.
The control system for this model includes a pilot, elec­tronic module, spark ignitor and thermocouple. It con­sists of a 6V gas control valve/variable regulator and an remote control. The controls are located in the lower compartment behind the lower door, and access is gained by lifting the door up. See Figure 1.
WARNING: DO NOT CONNECT 240 V AC
TO THE GAS CONTROL VALVE OR CON-
!
TROL WIRING SYSTEM OF THIS UNIT.
THE DRESS GUARD IS FITTED TO THIS APPLI­ANCE TO REDUCE THE RISK OF FIRE OR INJURY FROM BURNS AND NO P ART OF IT SHOULD BE PERMANENTL Y REMOVED. FOR PROTECTION OF YOUNG CHILDREN OR THE INFIRM, A SEC­ONDARY GUARD IS REQUIRED.
• THE GLASS DOOR ASSEMBLY MUST BE IN PLACE AND SEALED AND THE FIXED MESH DRESS GUARD MUST BE IN PLACE ON THE FIREPLACE BEFORE THE UNIT CAN BE PLACED INTO SAFE OPERA TION.
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WA TER. IMMEDIA TEL Y CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE UNIT AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDERW ATER.
When lit for the first time, the appliance will emit a slight odor for an hour or two, due to paint and lubricants used in the manufacturing process. For the first few minutes after each lighting, vapor may condense and fog the glass and the flames may be blue. After a few minutes this moisture will disappear and within 15-30 minutes the flames should become yellow.
The heater may produce a noise, caused from metal expansion and contraction as it heats up and cools down. This noise is similar to one that a furnace or heat duct may produce and does not affect the operation or lon­gevity of the heater.
OPERATING CAUTIONS
THIS APPLIANCE MAY EXHIBIT A SLIGHT CARBON DEPOSITION.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAM­MABLE MATERI­ALS NEAR THIS APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERA TION.
PILOT
IGNITION MODULE
6VDC
BATTERY PORT
ON/OFF SWITCH
DO NOT OPERA TE THIS APPLIANCE WITH THE GLASS DOOR REMOVED, CRACKED, OR BRO­KEN. REPLACEMENT OF THE GLASS DOOR SHOULD BE DONE BY A LICENSED OR QUALI­FIED PERSON. DO NOT STRIKE OR SLAM THE GLASS DOOR.
THE GLASS DOOR ASSEMBL Y SHALL ONL Y BE REPLACED AS A COMPLETE UNIT AS SUPPLIED BY THE GAS FIREPLACE MANUF ACTURER. NO SUBSTITUTE MA TERIALS MA Y BE USED.
FLAME SP ARKER/
SENSOR
GAS LINE CONNECTED T O BACK OF VALVE
VALV E
REMOTE
CONTROL
ANT.
WALL SWITCH
GROUND
THERMOCOUPLE
BLOCK (CONNECTED TO BACK OF VALVE)
VALV E
ON/OFF
IGNITION MODULE
(6V)
PLUG IN
HOTNEUTRAL
Figure 36.
30
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 31
2.1 SAFETY & LIGHTING INFORMATION
Follow SAFETY INFORMATION and LIGHTING IN­STRUCTIONS to light the appliance.
By design, the flame pattern will not be identical from unit to unit. Additionally , flame p attern may vary depend­ing on installation type and weather conditions.
After the unit has warmed up (i.e. approximately 15 min­utes) flame height should be slightly (about 2" (51mm) below the top of the mesh trim assembly. If the flame height is higher than this, adjustments must be made to prevent overheating the gasket and glass. Please con-
tact your dealer or a qualified service person to replace the injector or adjust the valve.
NOTE: THE TIPS OF THE FLAMES SHOULD NEVER HIT THE TOP OF THE FIREBOX.
These gas models have remote control valve which al­low you to increase or decrease the height of the main burner flames. Push the
button to increase the flame
height and the button to decrease the flame height.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing prop-
erty damage, personal injury or loss of life.
A. This appliance is equipped with
an electronic ignition device which automatically lights the burner. Do burner by hand.
B. BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT T O DO IF YOU SMELL GAS
• Do not try to light any appliance.
not try to light the
WARNING:
DO NOT CONNECT 220/240 V AC TO THE CONTROL V AL VE.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to the owner's informa­tion manual provided with this ap­pliance.
This appliance needs fresh air for safe operation and must be in­stalled so there are provisions for adequate combustion and ventila­tion air.
If not installed, operated, and main­tained in accordance with the manufacturer's instructions, this product could expose you to sub­stances in fuel or fuel combustion.
Keep burner and control compart­ment clean. See installation and operating instructions accompany­ing appliance.
• Do not touch any electric switch; do not use any phone in your build­ing.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas sup­plier, call the fire department.
C. Do not use this appliance if any
part has been under water. Imme­diately call a qualified service tech­nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, fur­niture, gasoline and other liquids having flammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or bro­ken. Replacement of the panel(s) should be done by a licensed or qualified service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural, propane and butane gases.
LIGHTING
INSTRUCTIONS
1. This gas fireplace is equipped with an
ignition device which automatically lights the burner. Do not try to light the burner by hand.
GAS
VALVE
2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Fol­low "B" in the Safety Information located on the left side of this label. If you don't smell gas, go to next step.
3. To light the burner, simultaneously press the star and up tons on the remote control until a short acoustic signal confirms the start se­quence has begun.
4. If the gas fireplace will not operate, check the batteries then follow the instructions “To Turn Off Gas to Ap­pliance” and call your service techni­cian or gas supplier.
arrow but-
TO TURN OFF
GAS TO APPLIANCE
1. Push the "OFF" button on remote.
2. Remove power from receiver.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
31
Page 32
2.2 FAN OPERATION
The accessory fan is wired in series with a speed con­trol switch and a temperature sensor switch. Set the speed control to an "ON" position and light the heater. The temperature sensor switch will automatically start the fan when the switch warms up—and stop the fan when it cools down. You can manually stop the fan by turning the speed control switch to "OFF". See Figure 31 for fan wiring diagram.
3.0 SERVICING AND MAINTENANCE
A. HEATER SER VICING: Frequency of heater servic-
ing will depend upon use and type of installation.
B. IMPORTANT: TURN OFF GAS AND ELECTRICAL
POWER BEFORE SERVICING APPLIANCE. IT IS RECOMMENDED THA T A COMPETENT SERVICE TECHNICIAN PERFORM SERVICE CHECK-UPS AT THE BEGINNING OF EACH HEA TING SEASON.
When the appliance is put back in service check burner flame patterns with Figure 37.
T o obtain proper operation, it is imperative that the pi­lot and main burner flame characteristics are steady , not lifting or floating. T ypically, the top 3/8-inch (10m) of the thermocouple should be engulfed in the pilot flame (Figure 38).
C. The appliance and flue system should be inspected
before initial use and at least annually by a qualified field service person.
D. Inspect the external flue cap on a regular basis to
make sure that no debris is interfering with the air flow.
E. Keep the control compartment, logs, and burner area
surround the logs clean by vacuuming or brushing at least twice a year.
CAUTION: THE LOGS GET VERY HOT - HANDLE ONLY WHEN COOL.
WARNING: DO NOT USE ABRASIVE
!
CLEANERS ON THE GLASS DOOR AS­SEMBLY. DO NOT ATTEMPT TO CLEAN THE GLASS DOOR WHEN IT IS HOT .
F. The glass door should be cleaned using a house-
hold glass cleaner. DO NOT handle or attempt to clean the glass when it is HOT.
G. Visually inspect the flexible power supply cord; if
damaged, contact the service agent for a special replacement cord assembly .
MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING.
Figure 37.
Pilot Assembly
Figure 38.
H. In order to properly clean the burner and pilot as-
sembly , turn off the gas to the unit and remove the logs exposing the burner and pilot assembly . Clean all foreign materials from top of burner. Check to make sure that the burner orifice is clean.
Visually inspect the pilot periodically. Brush or blow away any dust or linen accumulations. If the pilot ori­fice is plugged, disassembly may be required to re­move any foreign materials from the orifice or tubing.
32
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 33
3.1 REMOVAL OF COVERS FOR SERVICING
A. Control Compartment Door
Rotate the lower door down to access the gas controls.
B. Dress Guard and Glass Door
Lift the front dress guard up and out away from the
appliance side surrounds. Replace the dress guard when servicing is complete.
Release the four glass clip s around the glass door .
Carefully lift the glass up and out away from the ap­pliance (see Figure 39).
LATCHES
(BOTH TOP
AND BOTTOM)
2. PILOT ASSEMBLY/IGNITION SYSTEM
Remove the log set, log grate, metal base pan and burner.
Disconnect the gas supply tube from the back of the gas valve and the thermocouple from the interruptor block.
Disconnect and remove the pilot assembly from the bracket.
NOTE: When removing the pilot assembly, carefully pull the electrode wire up through the grommeted hole in the base pan.
3.3 PARTS REPLACEMENT
1. FAN/SWITCHES
Disconnect the fan wires from the junction box wires by pulling the male and female connectors apart and slide the fan out the front of the lower controls com­partment.
GLASS
ASSEMBLY
Figure 39. Glass Assembly
3.2 REMOVAL OF COMPONENTS FOR SERVICE
1. BURNER
Carefully remove the log set. Remove the rear screws holding the log grate. Remove log grate and metal base pan.
Unscrew the brackets at both ends of the burner and the retaining screws at the pilot bracket (see Figure
40). Slide the burner towards the right away from the burner orifice.
PILOT BRACKET RETAINING SCRE WS
Disconnect the wires from the fan speed control switch, pull off the knob, and remove the nut holding the speed control to the bracket.
Disconnect the wires from the fan temperature sen­sor switch and remove the nut holding the switch bracket onto the side of the firebox.
2. GLASS PANEL
T o replace the glass door , place the bottom edge on top of the bottom mounting brackets. Push glass against unit and latch the two fasteners at the top of the glass door and the two fasteners at the bottom (see Figure 39).
3.4 ADJUSTMENTS AND
REPLACEMENT PARTS
Adjustments and replacement parts for this appliance should only be done by a qualified service person. A wiring diagram for the appliance is shown in SECTION
2.0 OPERA TING INSTRUCTIONS. A replacement part
table is shown in SECTION 4.0 of this manual.
Figure 40.
CAUTION: ALL SCREWS WHICH WERE
REMOVED MUST BE REPLACED.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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3.5 MAINTENANCE TASKS
Inspect Maintenance Tasks
Doors
Gasket Se al, Glass Assembly and Glass
Valve Compartment and Firebox Top
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox
Burner Ignition and Operation
1. Inspect for scratches, dents or other damage and repair as necessary.
2. Verify no obstructions to airflow .
3. Verify maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and ni cks that can lead to breakage when exposed to
heat.
3. Confirm the re is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment
components are intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot
be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sha rp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstruc te d air c irculat io n.
2. Verify correct log placement and no flame impingement causing sooting. Correct as
necessary.
1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repai nt as necessary.
2. Replace gas fireplace if firebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if
necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or
obs tr uct lighting p aths.
4. Check fo r smooth li ghting and igni tion ca rr yover to all por ts . Ver ify there i s no ignition dela y.
5. Inspect for lifting or other flame problems.
6. Inspect orifice for soot, dirt or corrosion.
7. Verify manifold and inlet pressures. Adjust regulator as required.
8. Inspect pilot flame strength. Clean or replace orifice as necessary.
9. Inspect thermocouple for soot, corrosion and deterioration. Clean with emery cloth or
replace as required.
Flueing 1. Inspect venting for blockage or obstructi on such as bird nests, leaves, etc.
2. Confirm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks,
fences or she ds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and flashing remains intact.
Remote controls
1. Verify operation of remote.
2. Replace batteries in remote transmitters and battery-powered receivers.
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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 35
3.6 TROUBLESHOOTING
With proper installation and maintenance, your new Gas Heater should provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below . This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
Electronic Ignition System
Symptom Poss ible Causes Co r re c tiv e Ac tio ns
1. No transmission, motor does
not turn.
2. No ignition. No tone. a. Receiver Replace receiver and reprogram code.
3. No ignition; one 5 seconds
continuous to ne (7 sho r t s
beeps might be heard prior to
the 5 seconds tone).
4. No pilot flame and control continues to spark.
5. Pi lot i s lit a nd c ontro l continues to spark. Valve shuts off after 10 to30 seconds. Valve operates manually.
6. Pilot is lit, sparking stops if a flame is present. Valve shuts off afte r 10 to 60 s e c onds. Valve does not work manually.
7. 3 short beeps while the
moto r turns.
8. Pilot flame lights but there is
no main gas flow.
9. Pi lo t s p arks , b ut p i lot will not
light.
a. Receiver must learn new code.
a. ON/OFF switch is in OFF position.
b. Loose wire. Secure wire. c. Receiver. Replace receiver and reprogram. d. Bent pins on 8 wire
connector. e. Valve. Replace valve. a. Air in the pilot supply line. Purge the line or start ignition several times.
b. Thermocouple circuit wired incorrectly.
c. No spark at pilot burner Check spark gap, check wiring connection. Check for spark
d. Valve. Replace valve. Do not over tighten. e. Over tightened
ther mo couple inte r r upter. f. Receiver. Replace receiver and reprogram code.
a. Receiver. Replace receiver and reprogram code.
a. Thermocouple. Replace thermocouple. b. Low inlet pressure to valve. C onfirm sufficient inlet pressure to the valve. Adjust or
c. Valve. Replace valve and the thermocouple interrupter. a. Batteries are low. Replace batteries - quality alkaline recommended.
a. Manual override know (if equipped) is in MAN position.
b. Valve turned don to pilot
flow.
c. Low inlet pressure to valve. Confirm sufficient inlet pressure to the valve. Adjust or
a. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that
b. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .43 cm. c. Module is not grounded. Verify module is securely grounded to metal cha ssi s of
Press and hold the receiver’s reset button until you hear 2 acoustic signals. After the second longer acoustic signal, release the reset button and within the subsequent 20 seconds, press the down arrow on the remote handset until you hear an additional long acoustic signal confirming the new cod e is set.
Push switch to ON position.
Straighten pins on 8 wire connector.
Check polarity o f the thermocouple wires.
in location along cable.
Replace valve and thermocouple interrupter.
repla ce inlet regulator if nece s sary.
WARNING: Creating an electrical short between the batteries/battery box and metal parts of the appliance may render the receiver inoperable.
Turn Manual override know to ON position.
Turn flame to high fire by pressing up button on remote handset.
repla ce inlet regulator if nece s sary.
inlet pressure reading is within acceptable limits, inlet pressure must not exceed 50 mbar.
fireplace.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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Electronic Ignition System - (continued)
Symptom Po ssible Cause s Corrective Actions
10. Glass soots. a. Flame impingement on logs.
b. Improper venturi setting. Adjust the air shutter at the b ase of the burner. c. Debris around venturi. Inspect the opening at the base of the burner. It is imperative that NO
11. Flame burns blue
and lifts off burner.
a. Insufficient oxygen being supplied.
Ad just the log s e t s o that the flam e d oes not imp inge on it.
material be placed in this opening.
1. Check to make sure flue cap is installed properly and free of debris. Make sure that flue system points are tight and have no leaks.
2. Check to make sure that no material has b een placed in the o pening at the burner base or in the area of the air holes in the center of the base
pan beneath the burne.
3. Be sure glass is tighened properly on unit, particularly on top corners.
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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 37
Service Parts
SL-550TRSI-AUE
38
39
33
37
20
(NG , LP) Exploded Parts Diagram
16
32
31
5
2
35
3
34
17
Beginning Manufacturing Date: 6/06 Ending Manufacturing Date: ______
40
36
1
10
19
12
4
6
7
21
18
11
22 Log set assembly
14
15
13
9
25
8
29
26
24
23
30
27
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
28
37
Page 38
SL-550TRSI-AUE Service Parts List
IMPORTANT: When ordering, supply serial and model numbers to ensure correct service parts.
ITEM PARTS PART NUMBER
Valve NG 2098-130
1
Valve LP 2098-131 Orifice NG 582-840
2
Orifice LP 582-057
3 Flexible Gas Connector 530-302A
Burner Assembly NG 2079-010
4
Burner Assembly LP 2079-012 5 Ignition Cable 2098-147 6Hood SRV550-175 7 Glass Door Assembly GLA-550TRS 8 Dress Guard 2079-040 9 Top Louver 550-251A
10 Lower Door 2079-041 11 Grate 2021-007 12 Ba se Refractory 550-117 13 Blower Assembly 240V 100-505A 14 Junction Box 2078-025 15 Po wer Cord 546-251A
Pilot Assembly NG 2098-050
16
Pilot Assembly LP 2098-051
17 Switch Assembly 2098-145 18 Interior Top Heat Shield 2079-109 19 Gas Shutoff Assembly 2078-022
20 Rheostat 491-510 A
21 Switch Sensor 046-530 22 Log Set Assembly LOGS-550TRSAUD 23 Log #1 SRV550-715 24 Log #2 SRV347-703 25 Log #3 SRV349-704 26 Log #4 SRV278-705 27 Log #5 SRV540-704 28 Log #6 SRV550-718 29 Log #7 SRV484-703 30 Log #8 SRV347-701
31 Valve Plate Gasket 530-431 32 Pilot Bracket 2079-104 33 Valve Bracket 2089-120 34 Control Cable 2098-143 35 Module, Maxitrol 2098-142 36 240V Adaptor 2098-144 37 Burner Neck Gasket 2045-407 38 Rheostat Knob 100-512 39 Thermocouple Block 2098-146 40 Block Control Wire 2098-148
Glass Latch Assembly 386-122A Mineral Wool 050-721 Mesh Assembly 561 -3 3 0 A Exhaust Resistor 347-299
Accesssories
Wall Switch K it, Off White WS K-2 1 Wall Switch Kit, White WSK-21W Conversion Kit NG NGK-550I-AUE Conversion Kit LP LPK -550I-AUE
38
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
Page 39
LIMITED 10 YEAR WARRANTY
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation. If you fail to do so, you may be required to prove the date of installation before warranty work can be performed.
The warranty exclusions and limitations of liability are effective upon installation of the fireplace. Subject to the conditions set forth herein, HEAT & GLO, a brand of Hearth & Home Technologies Inc. ("HEAT &
GLO") extends the following warranty with respect to HEAT & GLO, a brand of Hearth & Home Technologies Inc.. If HEAT & GLO is reasonably satisfied that any part or portion of the fireplace covered by this Limited Warranty is
defective in material or workmanship under normal use and service as described in the Operating Instructions, HEAT & GLO will take the following actions:
1. If the defect is reported during the first year from the date of installation (stainless steel burners and fiber logs are covered for 3 years), HEAT & GLO will replace or repair the defective components at its sole expense. The decision whether to replace a component shall be made at HEAT & GLO's sole discretion. This Limited Warranty does not cover components broken during shipping, misuse or careless handling. HEAT & GLO shall be not responsible for any indirect, incidental, or consequential damages or for any costs other than those incurred by HEAT & GLO to repair or replace the defective component. If components (including venting) other than factory approved components are used, all warranty and liability on the fireplace is voided. Defects reported after the
first year will not be covered by warranty unless they fall within the purview of paragraph 2 or 3 below.
2. If the following defects are reported during the second year after the date of installation, HEAT & GLO will supply replacement parts at the current wholesale price: defective electrical or manual components, optional components or accessories, and glass panels (not including glass panels broken during misuse or careless handling). HEAT & GLO shall not be responsible for any labor, transportation or other costs. Furthermore, it shall not be liable for any indirect, incidental or consequential damages.
3. HEAT & GLO will replace or repair a defective firebox or heat exchanger, at any time during the 10 years from the date of installation. The decision whether to replace the defective component shall be made at HEAT & GLO's sole discretion. HEAT & GLO shall not be responsible for any indirect, incidental or consequential damages or for any costs other than those incurred by HEAT & GLO to repair or replace the defective component.
This Limited Warranty is the exclusive remedy available to you. If HEAT & GLO cannot effectively resolve a warranty problem in an expedient and cost-effective manner, it can discharge its entire warranty liability by refunding the price of the product to you.
Products made by other manufacturers, whether sold with the fireplace or added thereafter, are NOT covered by this Limited Warranty. The use of other unauthorized components will make this warranty null and void. This Limited Warranty will also be void if the appliance is not installed by a qualified installer in accordance with the Installation Instructions. Furthermore, the Limited Warranty will be void if the fireplace is not operated, at all times, according to the Operating Instructions furnished with the fireplace. Any service work must be performed by authorized service representatives.
EXCEPT TO THE EXTENT PROVIDED BY LAW, NO OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY TO THE FIREPLACE PRODUCT. In States that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this Limited Warranty.
HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specifications and prices. It also reserves the right to discontinue styles and products.
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
39
Page 40
For Service or Replacement Parts Contact:
Melbourne
Jetmaster
444 Swan Street
Richmond 3121
(03) 9429-5573
Perth
Fireplace Corner
277 Lord Street
East Perth 6000
(08) 9228-2600
Sydney
Jetmaster
10 Martin Avenue
Arncliff 2205
(02) 9597-7222
40
Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. B • 7/06
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