Hearth and Home Technologies SL-350TRSI-AUE User Manual

INSTALLATION AND OPERATION
INSTRUCTIONS
Í
AUSTRALIAN GAS ASSOCIATION APPROVED
MODEL: SL-350TRSI-AUE
Approval Number 5666
THIS MANUAL MUST BE USED FOR INST ALLATION AND RET AINED
BY HOMEOWNER FOR OPERA TION AND MAINTENANCE.
20802 Kensington Boulevard, Lakeville, MN 55044 USA
www.heatnglo.com
THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING P ATENTS: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408;
(Australia) 543790;586383; (Mexico) 97-0457; (New Zealand) 200265;
or other U.S. and foreign patents pending.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
1
PLEASE READ THIS MANUAL BEFORE INSTALLING
AND USING THIS APPLIANCE.
MODEL SL-350TRSI-AUE IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROP ANE AS A BALANCED FLUE HEATER.
Refer to the appliance data plates for gas consumptions and pressures.
Í
Installation of this appliance should only be carried out by an authorized person in ac­cordance with the manufacturer's instruc­tions. Appliance is to be inst alled in full com­pliance with the National Gas Installation Standard AS5601, the manufacturer's in­structions, and any local authorities' require­ments for gas, electrical and building regu­lations.
This appliance and its components are tested and safe when installed in accor­dance with this Installation Manual. Report to your dealer any parts damaged in ship­ment, specifically check glass condition. The gas logs and flue system components are in separate packages. Read all instructions before starting installation and follow these
instructions carefully during installation to ensure maximum benefit and safety. Fail­ure to follow them will void your warranty and may present a fire hazard.
The Heat & Glo, a brand of Hearth & Home T echnologies Inc. warranty will be voided by , and Heat & Glo, a brand of Hearth & Home T echnologies Inc. disclaims any responsibil­ity for the following actions:
• Installation of any damaged heater or flue system component
• Modification of the heater or balanced flue system installation other than as instructed by Heat & Glo, a brand of Hearth & Home T echnologies Inc.
• Improper positioning of the gas logs or the glass door
• Installation and/or use of any component part not manufactured or approved by Heat & Glo, brand of Hearth & Home T echnologies Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory .
IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this Manual for future reference.
Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA
Copyright 2006 • Printed in U.S.A.
2
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
Heat & Glo Quality Systems registered by SGS ICS

TABLE OF CONTENTS

1.0 Installation Instructions.........................................................................................5
1.1 Introduction................................................................................................... 6
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1.2 Flue System Approvals and Installation .........................................................8
1.3 Connecting the Gas Supply ........................................................................22
1.4 Ignition System Wiring................................................................................ 23
1.5 Blower Fan.................................................................................................24
1.6 Finishing .................................................................................................... 25
1.7 Installer T esting ........................................................................................... 26
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1.8 Log Placement...........................................................................................27
2.0 Operating Instructions ....................................................................................... 30
2.1 Safety and Lighting Information................................................................... 31
2.2 Fan Operation ............................................................................................32
3.0 Servicing and Maintenance...............................................................................32
3.1 Removal of Covers for Servicing ................................................................33
3.2 Removal of Components for Service ..........................................................33
3.3 Parts Replacement.....................................................................................3 3
3.4 Adjustments and Replacement Parts ..........................................................33
3.5 Troubleshooting.......................................................................................... 34
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4.0 Replacement Parts ........................................................................................... 35
Limited Warranty...............................................................................................37
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
3
11-3/8 in. (289mm)
22-3/4 in.
(577mm)
41-3/4 in.
(1060mm)
21-3/8 in.
(542mm)
5-5/8 in.
(144mm)
FLUE COLLAR COVER PLATE
GAS LINE
ACCESS
2-1/8 in.
(55mm)
15-7/8 in.
(402 mm)
30 in.
(764mm)
24 in.
(610mm)
28-1/8 in.
(714mm)
33 in.
(837mm)
TOP STAND OFFS
Ø6-5/8 in.
(167mm)
15-1/8 in.
(384mm)
8-3/4 in.
(223mm)
16-3/8 in.
(414mm)
ELECTRICAL
ACCESS
3-1/ 2 in.
(90mm)
Ø8 in.
(203mm)
30-5/8 in.
(777mm)
6-7/8 in.
(175mm)
GAS
ACCESS
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Figure 1. Diagram of SL-350TRSI-AUE
4
CONTROLS
( BEHIND DOOR)
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
GAS
HOOD
RATING PLATE/LABELS
( BEHIND DOOR)
BOTTOM
ACCESS DOOR
ELECTRICAL
ACCESS
Top Flue
1in. Min. (25mm)
Clearance Requirements
The top and back of fireplace are defined by stand-offs. The heat shield must be attached as shown if combus-
B
tible materials are placed directly on top standoffs (Fig­ure 3).
Millimeter
Rear Flue
A
E
½ in. Min (13mm)
A B C D E
837 413 728 1001 1416
1 in. MIN. (25mm)
B
The minimum clearance to a perpendicular wall ex­tending past the face of the fireplace is 25mm.
The back of the fireplaces may be recessed into com­bustible construction, as shown above.
TOP
STANDOFFS
D
C
HEAT SHIELD
INSTALLED
HEAT SHIELD
Figure 3. Heat Shield
A
Millimeter
E
C
1 in. MIN. (25mm)
A B C D E
837 413 843 1192 1686
D
Figure 2. Fireplace Dimensions, Locations, and
Space Requirements
1.0 INSTALLATION INSTRUCTIONS
NOTE: Not intended for fireplace insert.
In planning the installation for the heater it is necessary to determine where the unit is to be installed, the type of flue system to be used (straight out, corner, or el­evated), and whether optional accessories (wall switch or remote control) are desired. Gas supply piping should also be planned. Refer to the appliance data plate on the base pan of the heater for all gas pressures and input rate information.
The heater can be mounted on any of the following sur­face:
1. A flat surface (minimum 6mm base).
2. Four (4) corner supports. (Example: Four (4) concrete masonry blocks). These
supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.
Heater framing can be built before or after the heater is set in place. Framing should be positioned to accom­modate wall covering and heater facing material. The heater framing should be constructed of 2" X 4" (51 x 102mm) lumber or heavier. The framing headers may rest on the heater standoffs. Refer to Figure 2 and Fig­ure 4 for heater and framing reference dimensions.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
5
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front...................................... 36........ 914
Floor .................................................0........... 0
Rear ................................................ 1/2 ........ 13
Sides .............................................. 1/2 ..... .. . 13
To p ................................................1 1/2....... 38
Ceiling* ............................................31........ 787
*The clearance to ceiling is measured from the top of the unit, excluding the standoffs (see Figure 34).
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top ..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top ..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termina­tion clearance in Figure 5.
D
E
Framing should be constructed
of 2 X 4 lumber or heavier.
*NOTE: The center of the framing hole is one inch (254mm) above the center of the horizontal flue pipe.
The framing headers
fireplace stand-offs.
ABCD*E*
34" 30-5/8" 16 1/2" 41-3/4" 21-1/4"
(864mm) ( 778mm) (419mm) (1060mm) (540mm)
Figure 4. Framing Dimensions
CAUTION: Measure heater dimensions, and verify
framing methods and wall covering details before fram­ing construction begins.
1.1 INTRODUCTION
This model is designed to operate with all combus­tion air being siphoned from the outside of the build­ing and all exhaust gases expelled to the outside of the building.
WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
These units MUST use the flue termination described in the flueing section of the manual.
may rest on the
The control system for this model is an electronic igni­tion type. It consists of a gas control valve/variable regu­lator, a pilot/sensor/electrode and an ON/OFF switch. The controls are located behind the access door. Ro­tate the door down to open. See Figure 1.
Minimum inlet gas supply pressure for purpose of in­put adjustment is 4.5 inches w.c. (1.13kPa) for natural gas and 11 inches w.c. (2.75kPa) for propane. Mani­fold (outlet) pressures should be set at 3.5 inches w.c. (.8kPa) for natural gas models and 9.5 inches w.c. (2.36kPa) for propane models.
B
A
C
6
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals
a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)
Appliances to 50 MJ/h inpu t ................................................................................................ 30 0
Appliances over 50 MJ/h input ............................................................................................ 500
b - From the ground or above a balcony...................................................................................... 300
c - From a return wall or external corner ..................................................................................... 500
d - From a gas meter (M) ...........................................................................................................1000
e - From an electricity meter or fuse box (P) ............................................................................... 500
f - From a drain or soil pipe......................................................................................................... 150
g - Horizontally from any building structure (unless appliance approved
for closer installation) or obstruction facing a terminal......................................................... 500
h - From any other flue terminal, cowl, or combustion air intake ............................................... 500
j - Horizontally from an openable window, door, non-mechanical air
inlet, or any other opening into a building, with the exception of
sub-floor ventilation:
Appliances up to 150 MJ/h input ......................................................................................... 500
Appliances over 150 MJ/h input ........................................................................................ 1500
k - From a mechanical air inlet, including a spa blower ......................................................... 1500
n - Vertically below an openable window, non-mechanical air
inlet or any other opening into a building, with the exception of ................................. See table
sub-floor ventilation ............................................................................................................. below
CLEARANCES 'n' (mm)
Space heaters All other appliances
Up to 50 MJ/h
input
150 500 1000 1500
UP to 50 MJ/h
input
Over 50 MJ/h &
up
to 150 MJ/h
NOTES: 1. All distances are measured vertically or horizontally along the wall to a point
in line with the nearest part of the terminal.
2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
Figure 5.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
Over 150 MJ/h
input
7
TABLE 1
V
MODEL
SL-350TRSI-AUE
DVP-TRAP2 & SLK-01TRD HORIZONT AL TERMINA TION CAP DVP-TVHW & SLK-991DA VERTICAL TERMINATION CAP
1.2 FLUE SYSTEM APPROVALS
These models have flue starting collars on both the top and the back of the unit. Depending upon the installa­tion, decide which ONE set of starting collars will be used to attach the flue system. The starting collar sealing cap must remain on the starting collar NOT used.
These models use SL-D-series direct flue components when using the TOP flue collars and DVP-series direct flue components when using the REAR flue collars.
WARNING: YOU MUST NOT MIX DVP-SERIES
AND SL D-SERIES COMPONENTS IN ANY FLUE SYSTEM CONFIGURA TION.
Approved flue system components are labeled for identification. NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each flue termination kit and should be used in conjunction with this manual. Figure 5 below shows flue system components and terminations.
Identifying Flue Components
The flue systems installed on this gas fireplace may include one, two, or three 90° relationships of vertical rise to horizontal run in flue configurations using 90° elbows MUST BE strictly
elbow assemblies. The
FLUE TERMINATION APPROV ALS
adhered to. The rise to run relationships are shown in the flueing drawings and tables on the next few pages.
If a 90° elbow is first attached to the unit, the maximum horizontal run is 2 feet (610mm).
W ARNING: THIS GAS APPLIANCE AND FLUE AS-
SEMBL Y MUST FLUE DIRECTL Y TO THE OUTSIDE AND MUST NEVER BE ATTACHED T O A CHIMNEY SERVING A SEP ARA TE SOLID FUEL BURNING AP­PLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE FLUE SYSTEM-COMMON FLUE SYS­TEMS ARE PROHIBITED.
CAUTION: UNDER NO CONDITION SHOULD
COMBUSTIBLE MATERIAL BE CLOSER THAN 3 INCHES (2 1/2 INCHES (64MM) AT WALL FIRE­STOPS) FROM THE TOP OF THE PIPE OR 1-INCH TO THE SIDES AND THE BOTT OM FOR HORIZONTAL SECTIONS OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF THIS SYSTEM REQUIRE A MINI­MUM OF 1-INCH (25MM) CLEARANCE TO COM­BUSTIBLE MA TERIALS ALL AROUND THE PIPE.
For alternative installations, other than depicted, con­tact your dealer for further information.
Refer to Figure 5 for required clearances to flue terminals.
ERTICAL
TERMINATION
HORZONTAL
TERMINATION
WALL
FIRESTOP
90 DEGREE
ELBOW
Flue system termination kits
DVP-SERIESSL D-SERIES
SLK-01TRD SLK-991DA
DVP-TVHW
Figure 6. Flue Components and Terminations
DVP-TRAP2
Flue system components
STORM
COLLAR
ROOF FLASHI NG
HORIZONTAL PI PE
SUPPORT
CEILING
FIRESTOP
PIPE LENGTH
WALL BRACKET
8
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
DVP12
152mm
102mm
305mm
DVP4
DVP6
310mm
MAX.
251mm
DVP12A
260mm
DVP45
51mm
MIN.
362mm
45.0
610mm
914mm
1219mm
O
DVP24
DVP36
286mm
184mm
32mm TYP
13mm TYP
319mm
V
D
P
217mm
9
0
S
T
NOTE: PIPES OVERLAP 32mm A T EACH JOINT.
Figure 7. DVP-Series Balanced Flue Component Specifications (127mm inner pipe / 203mm outer pipe)
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
DVP48
9
162mm
162mm
165mm
244mm
168mm
244mm
SL-90D
146mm
165mm
168mm
SL-06D
432-610mm
298mm
SL-12D SL-17/24D
1213mm
908mm
603mm
305-432mm
222mm
SL-09D
SL-12/17D
SL-24D SL-36D SL-48D
NOTE: PIPES OVERLAP 35mm AT EACH JOINT .
Figure 8. SL D-Series Balanced Flue Component S pecifications (102mm inner pipe / 168mm outer pipe)
10
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
Vertical Flue Restrictor
V
If the heater installation requires a vertical flue ex­ceeding 4.5m above the unit with no horizontal flue or elbows, a vertical flue restrictor must be installed (see Figure 9).
RESTRICTOR
PLATE
Figure 9.
CAP
VERTICAL FLUEING
V
FT. (M)
36' MAXIMUM (10.97M)
USE SL D-SERIES
COMPONENTS ONL Y .
STRAIGHT OUT HORIZONTAL
FLUEING
H
Max. Run
24" (610mm)
Figure 10.
H
USE DVP-SERIES COMPONENTS ONL Y .
Figure 11.
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
11
V
NOTE: A six inch (146mm) section of
straight flue must be attached to the heater before a 900 elbow.
USE SL D-SERIES
COMPONENTS
ONL Y.
FLUEING WITH ONE (1) 90° ELBOW
V H FT. (M) FT. (M)
1' MIN.(0.30M) 2' MAX.(0.61M) 2' MIN.(0.61M) 4' MAX.(1.22M) 3' MIN.(0.91M) 8' MAX.(2.44M) 4' MIN.(1.22M) 10' MAX.(3.05M) V + H = 30' (9.14M)
Figure 12.
H
FLUEING WITH ONE (1) 90o ELBOW
V (FT .) H (FT.)
1' MIN. (0.30M) 3' MAX. (0.91M) 2' MIN. (0.61M) 6' MAX. (1.83M) 3' MIN. (0.91M) 9' MAX. (2.74M) 4' MIN. (1.22M) 12' MAX. (3.66M)
V+H =36' MAX.(10.97M) H= 12' MAX. (3.66M)
USE DVP-SERIES
COMPONENTS
ONL Y.
Figure 13.
V
H
12
Heat & Glo • SL-350TRSI-AUE • 2089-902 Rev. B • 6/06
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