Hearth and Home Technologies NDV3630, NDV4842, NDV4236L, NDV3036IL, NDV3933 User Manual

...
DO NOT
DISCARD
Model(s):
NDV3630, NDV3933, NDV4236, NDV4842, NDV3630I, NDV3933I, NDV4236I, NDV4842I, NDV3630L, NDV3933L, NDV4236L, NDV4842L, NDV3036IL, NDV3933IL, NDV4236IL, NDV4842IL
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
Owner’s Manual
Installation and Operation
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada .
This appliance is only for use with the type(s) of gas indicated on the rating plate.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all cautions and warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heatilator gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on fi replace: _____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
Hearth & Home Technologies Inc
1915 W. Saunders Street Mt. Pleasant, IA 52641
Model #
ANSI Standard
MODEL MFG. DATE MODÈLE DATE DE FAB.
GAS TYPE/TYPE DE GAZ NATURAL/NATUREL PROPANE ALTITUDE 0-2000 2000-4000 FT/PI 0-2000 2000-4000 FT/PI MAX INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MIN INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MANIFOLD PRESSURE/PRESSION TUBULAIRE MAX. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. INLET PRESS. XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU FOR THE PURPOSE OF INPUT ADJUSTMENT PRESS. MIN. D'ALIMENTATION ORIFICE SIZE DIAM. DE L'INJECTEUR XX/XX DIA. in./mm XX/XX DIA. in./mm
LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz
DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE.
XXXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
Gas Type
SERIAL NO. DE SÉRIE
Serial #
XXXXXXXXX
XXXX
CERTIFIED
FOR CANADA
CERTIFIÉ POUR LE
CANADA
Orifice Size
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/082
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations 2 B. Limited Lifetime Warranty 5
1 Listing and Code Approvals
A. Appliance Certifi cation 6 B. Tempered Glass Specifi cations 6 C. BTU Specifi cations 6 D. High Altitude Installations 6 E. Non-Combustible Materials Specifi cation 6 F. Combustible Materials Specifi cation 6 G. Requirements for the Commonwealth of Massacusetts 7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety 8 B. Your Fireplace 8 C. Fan Kit (optional) 9 D. Clear Space 9 E. Decorative Doors and Fronts 9 F. Fixed Glass Assembly 9 G. Remote Controls, Wall Controls and Wall Switches 9 H. Before Lighting Fireplace 9 I. Intermittent Pilot Ignition (IPI) 10 J. Standing Pilot Ignition 11 K. After Appliance is Lit 12 L. Frequently Asked Questions 12
3 Maintenance and Service
A. Maintenance Tasks-Homeowner 13 B. Maintenance Tasks-Service Technician 14
Installer Guide
4 Getting Started
A. Typical Appliance System 16 B. Design and Installation Considerations 17 C. Tools and Supplies Needed 17 D. Inspect Appliance and Components 17
5 Framing and Clearances
A. Select Appliance Location 18 B. Constructing the Appliance Chase 19 C. Clearances 19 D. Mantel and Wall Projections 20
6 Termination Locations
A. Vent Termination Minimum Clearances 21
7 Vent Information and Diagrams
A. Approved Pipe 23 B. Vent Table Key 23 C. Use of Elbows 23 D. Measuring Standards 23 E. Vent Diagrams 24
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles 33 B. Wall Penetration Framing 33 C. Install the Ceiling Firestop 34 D. Install Attic Insulation Shield 35
9 Appliance Preparation
A. Top Vent 36 B. Rear Vent 37 C. Secure and Level the Appliance 38
10 Installing Vent Pipe
A. Assemble Vent Sections (DVP only) 39 B. Assemble Vent Sections (SLP Pipe Only) 40 C. Assemble MI Sections (DVP only) 40 D. Assemble Slip Sections 41 E. Secure the Vent Sections 42 F. Disassemble Vent Sections 42 G. Install Decorative Ceiling Components (SLP only) 43 H. Install Metal Roof Flashing 44 I. Install RF4-8 45 J. Install Vertical Termination Cap 46 K. Assemble and Install Storm Collar 46 L. Install Heat Shields and Horizontal Termination Cap 47
11 Gas Information
A. Fuel Conversion 49 B. Gas Pressure 49 C. Gas Connection 49 D. High Altitude Installations 49
12 Electrical Information
A. Wiring Requirements 50 B. Standing Pilot Ignition System Wiring 50 C. Intellifi re Ignition System Wiring 50 D. Optional Accessories Requirements 50 E. Electrical Service and Repair 51 F. Junction Box Installation 52 G. Wall Switch Installation for Fan (Optional) 52
13 Finishing
A. Mantel and Wall Projections 53 B. Facing Material 54
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 3
14 Appliance Setup
A. Remove the Packaging 55 B. Open Front Screen Assembly 55 C. Remove the Shipping Materials 55 D. Remove Fixed Glass Assembly 55 E. Clean the Appliance 55 F. Accessories 55 G. Place the Rockwool 56 H. Place the Lava Rock 56 I. Place the Vermiculite 56 J. Remove Screen Protector 56 K. Unpackage the Hood & Floor Cover 57 L. Install Hood 57 M. Install Floor Cover 58 N. Fixed Glass Assembly 58 O. Close the Screen Assembly 58 P. Air Shutter Setting 59
15 Troubleshooting
A. Standing Pilot Ignition System 60 B. Intellifi re Ignition System 62
16 Reference Materials
A. Appliance Dimension Diagram 64 B. Vent Components Diagrams 65 C. Service Parts 72 D. Optional Components 80 E. Contact Information 84
Î = Contains updated information.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/084
B. Limited Lifetime Warranty
Gas Appliance (Fireplace) Limited Lifetime Warranty
HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEATILATOR® gas appliances installed in
the United States of America or Canada (the "Appliance"). Dealers and employees of HHT have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty.
Limited Lifetime Warranty
HHT warrants the Appliance for component failure due to a manufacturing defect of any of the following components: combustion chamber, burner pan, and logs. The Limited Lifetime Warranty specifi ed above is subject to the conditions, exclusions and limitations listed below, is for the period the Appliance is owned by the original homeowner only, and is nontransferable.
1 Year Limited Warranty
HHT warrants the Appliance to be free from failure of any of the following components for a period of one year after installation: valve, fl exible gas line connector, glass panel, fan, direct vent chimney components, factory paint, gasket, piezo ignitor, thermopile, thermocouple, junction box, pilot assembly, shutoff valve, high limit switch, refractory liners, transformer, and control box. If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.
Conditions, Exclusions, & Limitations of Liability
A. Both the Limited Lifetime and 1 Year Limited Warranties supplied by HHT apply only while the Appliance is in its location of original
installation. HHT’s obligation under this warranty does not extend to damages resulting from (1) installation, operation or maintenance of the Appliance not in accordance with the Installation Instructions, Operating Instructions, and the Listing Agent Identifi cation Label furnished with the Appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other causes; (5) use of fuels other than those specifi ed in the Operating Instructions; (6) installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT; and/or (7) modifi cation of the Appliance not expressly authorized and approved by HHT in writing. This warranty is limited to only the component parts manufactured or supplied by HHT.
B. HHT’s liability under both the Limited Lifetime Warranty and the 1 Year Limited Warranty is limited to the replacement and repair of
defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) or at HHT’s discretion, providing replacement parts at no charge and paying reasonable labor and freight costs.
C. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
D. Some states do not allow exclusions or limitations of incidental or consequential damages, so those limitations may not apply to you. This
warranty gives you specifi c rights; you may also have other rights which vary from state to state.
How to Obtain Service
To obtain service under this warranty you must:
1. Send written notice of the claimed condition to Heatilator Technical Service Department, Hearth & Home Technologies, 1915 W. Saunders Street, Mt. Pleasant, Iowa 52641-1563. You may also register your claim online at www.heatilator.com.
2. Provide proof of purchase, model number, serial number, and manufacturing date code to HHT.
3. Provide HHT reasonable opportunity to investigate the claim, including reasonable opportunity to inspect the Appliance prior to any repair
or replacement work and before the Appliance or any component of the Appliance has been removed from the place of original installation.
4. Obtain HHT’s consent to any warranty work before the work is done.
ADDITIONAL INFORMATION:
If you would like information on current HEATILATOR products or want to locate a dealer in your area, call 1-800-927-6841.
©2003 Heatilator® is a Registered Trademark of Hearth & Home Technologies Inc.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 5
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: NDV3630, NDV3933, NDV4236, NDV4842,
NDV3630I, NDV3933I, NDV4236I, NDV4842I, NDV3630L, NDV3933L, NDV4236L, NDV4842L, NDV3630IL, NDV3933IL, NDV4236IL, NDV4842IL
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance STANDARD: ANSI Z21.88a-2007/CSA 2.33a-2007,
CGA 2.17-M91, UL 307B
This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Rec­reational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
C. BTU Specifi cations
Novus NDV NDV3630 NDV3933
Standing Pilot or IPI
Max/Min Input Rate (NG) 20,000/14,000 22,000/15,000
Orifi ce Size (NG) 0.083 0.089/#43
Max/Min Input Rate (LP) 20,000/15,000 22,000/15,000
Orifi ce Size (LP) 0.053 0.055/#54
Novus NDV NDV4236 NDV4842
Standing Pilot or IPI
Max/Min Input Rate (NG) 25,000/17,000 30,000/20,500
Orifi ce Size (NG) 0.093/#42 0.104/#37
Max/Min Input Rate (LP) 25,000/17,000 30,000/20,500
Orifi ce Size (LP) 0.058 0.063/#52
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be fac­tored as primary heat in residential heating calculations.
B. Tempered Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca­tions such as bathtub enclosures as defi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certi­ cation Council SGCC# 1595 and 1597. Architectural Test- ing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such cer­tifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Stan-
dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or un- plastered shall be considered combustible materials.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/086
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
G. Requirements for the Commonwealth of Massacusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the ex­haust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob-
serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identi- es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
• The referenced “special venting system” instructions shall
be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 7
2
User Guide
2
Operating Instructions
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/staysafe.
To prevent unintended operation when not using your fi re- place for an extended period of time (summer months, va­cations/trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 3 volt adapter plug and remove battieres on IPI models.
• Turn off gas controls valve on standing pilot models.
When lighting the pilot light on fi replaces with a standing pilot, remove the fi xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Light­ing instructions and Maintenance Tasks.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended:
• Install a physical barrier such as:
- A decorative screen.
- Adjustable safety gate.
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.E.
HEARTH
CLEAR SPACE
SECTION 2.D.
B. Your Fireplace
WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to
operate fi replace according to operating instructions could cause fi re or injury.
MANTEL
FIXED GLASS ASSEMBLY
SECTION 14.K.
Figure 2.1 General Operating Parts
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/088
C. Fan Kit (optional)
• Refer to Figure 2.1 for location of control.
F. Fixed Glass Assembly
See Section 14.K.
D. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
3 FT
CLEAR SPACE
. IN FR
ONT OF F
IRE
PLA
CE
G. Remote Controls, Wall Controls and Wall Switches
Follow the instructions supplied with the control installed to operate your fi replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
H. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Review proper placement of logs, ember material and/or other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
Figure 2.2 Clear Space
E. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause appliance to overheat.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
WARNING! Risk of Fire/Asphyxiation! DO NOT operate
replace with fi xed glass assembly removed.
Determine if this fi replace has a standing pilot or an Intellifi re ignition system. Ask your dealer or open control access panel, look at valve assembly.
• A standing pilot ignition will have a red or black ignitor button (refer to Figure 2.3).
• An Intellifi re ignition system will not have a button.
Red or Black
Button
Figure 2.3 Ignitor Button
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 9
I. Intermittent Pilot Ignition (IPI)
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.
Improper installation,
This appliance must be properly connected to a
venting system in accordance with the
This appliance must be installed in accordance with
local codes, if any; if not, follow ANSI Z223.1 or, in
This appliance needs fresh air for safe operation
and must be installed so there are provisions for
adequate combustion and ventilation air.
Canada, current CAN/CGA-B149.
manufacturer's installation instructions.
WARNING:
adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the
owner's information manual provided with the
appliance. For assistance or additional information
consult a qualified installer, service agency or the
department.
valve or turn the gas control knob. Never use tools. If the
lever or knob will not move by hand, don't try to repair it, call
a qualified service technician. Force or attempted repair may
result in a fire or explosion.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
C. Use only your hand to push in and move the gas control
• If you cannot reach your gas supplier, call the fire
D. Do not use this appliance if any part has been under water.
Hot while in operation. Do
CAUTION:
not touch. Keep children, clothing, furniture,
gas supplier.
any gas control which has been under water.
WARNING RISK OF FIRE
gasoline and other liquids having flammable vapors
away.
This appliance is intended to burn a specified gas
fuel only. Do not attempt to use with solid wood fuel
or another type of fuel. Do not attempt to modify or
use any other type of gas burner system.
Follow "B" in the safety information above on this label. If you don't
smell gas, go to the next step.
turn on the wall switch or set the thermostat to the desired setting.
GAS TO APPLIANCE" and call your service technician or gas supplier.
5. Wait five minutes to clear out any gas. If you then smell gas, STOP!
6. To turn on the burner, turn on all electric power to this appliance and
7. If the appliance will not operate, follow the instructions "TO TURN OFF
NATURAL GAS
For use with natural gas or propane. A conversion kit
before servicing. If for any reason the original wire
WARNING: Disconnect the electric power
as supplied by the manufacturer shall be used to
supplied with the appliance must be replaced, it must
be replaced with 105° C or its equivalent.
or push the gas control lever to the "OFF" position. Do not
force.
3. Push the gas control lever in and move to the "OFF" position
bed-sitting room.
convert this appliance to the alternative fuel.
* Also certified for installation in a bedroom or a
* For U.S. only!
33631D
4. Replace the control access panel.
or explosion may result causing property damage,
personal injury or loss of life.
WARNING: If you do not follow these instructions exactly, a fire
FOR YOUR SAFETY READ BEFORE LIGHTING
automatically lights the pilot. Do not try to light the pilot by
hand.
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
A. This appliance is equipped with an ignition device which
B. BEFORE LIGHTING smell all around the appliance area for
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0810
your building.
• Immediately call your gas supplier from a neighbor's
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in
WHAT TO DO IF YOU SMELL GAS
LIGHTING INSTRUCTIONS
phone. Follow the gas supplier's instructions.
lowest setting.
automatically lights the pilot. Do NOT try to light the pilot by
hand.
1. STOP! Read the safety information above on this label.
2. Turn wall switch to the "OFF" position or thermostat to the
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which
TO TURN OFF GAS TO APPLIANCE
performed.
Due to high surface temperatures, keep children, clothing and furniture away.
1. Turn off wall switch or set thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be
Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance.
J. Standing Pilot Ignition
Improper installation,
This appliance must be properly connected to a
venting system in accordance with the
This appliance must be installed in accordance with
local codes, if any; if not, follow ANSI Z223.1 or, in
This appliance needs fresh air for safe operation
and must be installed so there are provisions for
adequate combustion and ventilation air.
Canada, current CAN/CGA-B149.
manufacturer's installation instructions.
adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the owner's
information manual provided with the appliance. For
assistance or additional information consult a
WARNING:
qualified installer, service agency or the gas supplier.
Hot while in operation. Do
not touch. Keep children, clothing, furniture,
gasoline and other liquids having flammable vapors
CAUTION:
WARNING RISK OF FIRE
away.
This appliance is intended to burn a specified gas
fuel only. Do not attempt to use with solid wood fuel
or another type of fuel. Do not attempt to modify or
Disconnect the electric power
use any other type of gas burner system.
WARNING:
For use with natural gas or propane. A conversion
before servicing. If for any reason the original wire
supplied with the appliance must be replaced, it must be
replaced with 105° C or its equivalent.
VENT
OFF
NATURAL GAS
bed-sitting room.
* Also certified for installation in a bedroom or a
PILOT
OFF
ON
11
OFF
PILOT
ON
8
ON
OFF
PIL
OT
5
5
* For U.S. only!
29097D
kit as supplied by the manufacturer shall be used to
convert this appliance to the alternative fuel.
ON
7
the manual gas valve will not push in or turn by hand, don't try
to repair it; call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
C. Use only your hand to push in or turn knob. Never use tools. If
• If you cannot reach your gas supplier, call the fire department.
explosion may result causing property damage, personal
injury or loss of life.
D. Do not use this appliance if any part has been under water.
Stop! Read the safety information above on this label.
LIGHTING INSTRUCTIONS
WARNING: If you do not follow these instructions exactly, a fire or
FOR YOUR SAFETY READ BEFORE LIGHTING
lighting the pilot, follow these instructions exactly.
Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
A. This appliance has a pilot which must be lighted by hand. When
B. BEFORE LIGHTING smell all around the appliance area for gas.
building.
Follow the gas supplier's instructions.
• Immediately call your gas supplier from a neighbor's phone.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your
WHAT TO DO IF YOU SMELL GAS
lowest setting.
clear out any gas. If you then smell gas, STOP! Follow "B" in the
safety information above on this label. If you don't smell gas, go
to next step.
depressed to pass "PILOT" position.)
1. Turn wall switch to the "OFF" position or thermostat to the
2. Remove control access panel.
3. Turn manual gas valve to CLOSED. Wait five [5] minutes to
4. Turn gas line to "OPEN".
5. Turn pilot knob clockwise to "OFF". (Knob may have to be
6. Locate pilot assembly inside appliance.
7. Locate red ignitor button.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 11
4. OPEN
3. CLOSED
3. Turn manual gas valve to "CLOSED position. Do not force.
4. Replace control access panel.
TO TURN OFF GAS TO APPLIANCE
12-15 times until small blue pilot flame appears.
should remain lit. If pilot goes out, wait 5 minutes and repeat
Steps 3-9.
OFF GAS TO APPLIANCE" and call your service technician or
gas supplier.
hand.
1. Turn off wall switch or set thermostat to lowest setting.
2. Remove control access panel.
Due to high surface termperatures, keep children, clothing and furniture away.
8. Turn pilot knob to "PILOT" and push in.
9. Continue to hold in pilot knob and push the red ignitor button
10. Continue to hold in pilot knob for approximately one minute. Pilot
11. Release and turn knob counterclockwise to "ON".
12. If appliance will not operate, follow the instructions "TO TURN
NOTE: To light main burner, turn wall switch to "ON". Do not light by
Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance.
K. After Appliance is Lit
Initial Break-in Procedure
• The appliance should be run three to four hours continuously on high.
• Turn the appliance off and allow it to completely cool.
• Remove and clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during ap­pliance break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
L. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from fi nishing materials and adhesives used near the appliance. These circumstances may require additional curing related to the installation environment.
Film on the glass
Metallic noise
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0812
3
3
Maintenance and Service
Any safety screen or guard removed for servicing must be re­placed prior to operating the appliance.
When properly maintained, your appliance will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed technician only. The appliance should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the ho­meowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appoint­ment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the appliance must be kept clean.
CAUTION! Risk of Burns! The appliance should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth
and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have resi­due that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from appliance and set aside on work surface.
• See Section 14.K for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fi replace glass cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Doors, Surrounds, Fronts
Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum or dust surfaces.
Remote Control
Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote control
instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 13
Venting
Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion (building additions, decks, fences, or sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
B. Maintenance Tasks-Service Technician
The following tasks must be performed by a qualifi ed tech- nician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually By: Service Technician Tools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Logs
Frequency: Annually By: Service Technician Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually By: Service Technician Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace appliance if fi rebox has been perforated.
Control Compartment and Firebox Top
Frequency: Annually By: Service Technician
Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Burner Ignition and Operation
Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace ember materials with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14.N. for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figures 3.1 and 3.2 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect thermocouple/thermopile or IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
• Verify thermocouple/thermopile or IPI millivolt output. Replace as necessary.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0814
(Either cobrahead or SIT)
PRODUCT SPECIFIC
Figure 3.1 IPI Flame Patterns
Figure 3.2 Standing Pilot Flame Patterns
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 15
4
4
A. Typical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Getting Started
VERTICAL TERMINATION CAP
(SECTION 10.F. )
NOTE: An installation will have either a vertical termination or a horizontal termination. It will not have both (as
NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.E.)
shown).
STORM COLLAR (SECTION 10.E. )
VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS
Installer Guide
VENT PIPE (SECTION 8)
CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C.)
HORIZONTAL TERMINATION CAP
(SECTION 10.H.)
FRAMING/HEADER (SECTION 5)
ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.E.)
FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C.)
OPTIONAL WALL SW IT CH (Section 12.G.)
MANTEL AND MANTEL LEG (SECTION 5.D. & 13.A.)
SURROUND (SECTION 14.M.)
GAS LINE (SECTION 11)
Figure 4.1 Typical Appliance System
HEARTH EXTENSION (Section 13.E.)
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0816
B. Design and Installation Considerations
Heatilator direct vent gas appliances are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed technician, service agency or your dealer.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers High temperature caulking material Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Noncorrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws One 1/4 inch female connection (for optional fan).
D. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire,/Explosion/Electric Shock! DO NOT use this appliance if any part has been under water.
Call a qualifi ed technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 17
5
5
Framing and Clearances
A. Select Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 5.1).
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.
Due to high temperatures, the appliance should be locat­ed out of traffi c and away from furniture and draperies.
B
1/2 in. (13 mm)
min. appliance
to combustibles
Drywall
B
A
Top Vent
One 90° elbow
Horiz Term
In addition to these framing dimensions, also reference the following sections:
• Clearances and Mantel Projections (Sections 3.C. and 3.D.)
• Vent Clearances and Framing (Section 6)
NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
1 in. (25 mm)
min. pipe to
combustibles
D
A
G
Alcove
Installation
C
48 in.
(1219 mm)
maximum
Rear vent
One 45° elbow
Horiz Term
D
1/2 in. (13 mm) min.
appliance to
combustibles
A
E
1 in. (25 mm)
min. pipe to
combustibles
Model A B C D E F G
NDV3630 inches 36 33-1/2 19-5/8 43-3/8 47 53-1/4 37
NDV3933 inches 39 35-1/2 19-5/8 43-3/8 47 53-1/4 40
NDV4236 inches 42 37-5/8 19-5/8 43-3/8 47 53-1/4 43
NDV4842 inches 48 41-7/8 19-5/8 43-3/8 47 53-1/4 49
Figure 5.1 Appliance Locations
A
E
Rear Vent
One 90° elbow
Vert Term
mm 914 851 498 1102 1194 1353 940
mm 991 902 498 1102 1194 1353 1016
mm 1067 956 498 1102 1194 1353 1092
mm 1219 1064 498 1102 1194 1353 1245
No elbows
Horiz Term
A
Rear Vent
Two 90° elbows
Horiz Term
C
A
F
F
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0818
B. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insu­lation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• Failure to maintain airspace may cause overheating and a fi re.
1/2 in.
(13 mm)
Combustible flooring may be installed next to the front of the appliance.
Clearance to Ceiling
30 in. (762 mm)
0 in. TO LEVEL
OF STANDOFFS
1/2 in.
(13 mm)
Drywall
0 in.
Note: If the inside of the framed cavity is to be fi nished, the framing dimensions must include the fi nished surface.
If drywall is to be attached to the rear wall, the depth must be measured from the drywall surface.
D
B
36 in.
(914 mm)
Combustible Object
Figure 5.2 Clearances to Combustibles
0 in.
Model
NDV3630 36 in./914 mm 34-7/8 in./886 mm 19-5/8 in./498 mm 10 in./254 mm NDV3933 39 in./991 mm 34-7/8 in./886 mm 19-5/8 in./498 mm 10 in./254 mm NDV4236 42 in./1067 mm 34-7/8 in./886 mm 19-5/8 in./498 mm 10 in./254 mm NDV4842 48 in./1219 mm 34-7/8 in./886 mm 19-5/8 in./498 mm 10 in./254 mm
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 19
Rough Opening
(Width)
C
A
A
B
Rough Opening
(Height)
C
Rough Opening
(Depth)
D
Rough Opening
(DVP Pipe)
D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct­ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).
Mantel Legs or Wall Projections
Top of Appliance
Drywall
Mantels
30 in. minimum
to ceiling
18
17
16
14-1/2
15-1/4
16
15
14
13
12-1/4
13-3/4
13
12
11
10
11-1/2
9
10-3/4
8
7
6
5
6-1/4
7-3/4
7
4
3
5-1/2
5
10
9-1/4
8-1/2
Measured from top of hood (in inches)
Figure 5.3 Clearances To Mantels Or Other Combustibles Above Appliance
A
B
Mantel Leg or
Perpendicular Wall
1 in. (25 mm) min.
A
to perpendicular wall 3-1/2 in. (89 mm) min.
B
from fireplace opening to perpendicular wall
Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening)
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0820
6
6
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Maintain vent clearance to combustibles as
specifi ed.
DO NOT pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
Horizontal overhang
24 in. min.
(610 mm)
Termination
Cap
20 in.
(508 mm)
Lowest
Discharge
Opening
Vertical wall
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 6.5 for specifi c clearances)
Figure 6.2 Clearance To Horizontal Termination Cap
Direct Vent Gas, Wood or Fuel
Oil Termination
20 in.
(508 mm)
(minimum) to
Perpendicular
Wall
(DV only)
18 in.
(457 mm)
A
B
Storm Collar
Roof
Flashing
H (min.) - Minimum height from roof to lowest discharge opening.
Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.
Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0
* 3 ft. minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening
X
12
Roof Pitch is X / 12
Gas
Termination
Termination Caps Staggered Height
A Gas Termination Wood or Fuel Oil Termination B 6 in.
Figure 6.3 Staggered Termination Caps
(152 mm) min. 20 in. (508 mm) min.
Direct Vent Gas, Wood or Fuel
Oil Termination
Wood, Gas or
Fuel Oil
Termination
20 in. min. *
(508 mm)
20 in.
(508 mm)
(minimum) to
Perpendicular
Wall
(DV only)
Termination Caps Same Height
* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instruc­ tions supplied with the decorative cap cover.
Figure 6.4 Leveled Termination Caps
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 21
H
D
E
V
L
B
C
Fixed
V
Closed
V
F
B
V
Openable
B
V TERMINATION CAP
V
Fixed
Closed
J
A
B
Measure vertical clearances
from this surface
T
Measure horizontal clearances
Covered Alcove
from this surface.
Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12
in. (30 cm) minimum. *
B Clearance to window or door that may be opened – 10,000 BTUs
or less, 6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over 50,000 BTUs, 12 in. (30 cm) minimum. *
C Clearance to permanently closed window – 12 in. (30 cm) minimum
- recommended to prevent condensation on window.
D Vertical clearance to ventilated soffi t located above the termination
within a horizontal distance of 2 ft (60 cm) from the centerline of the
termination – 18 in. (46 cm) minimum. ** E Vertical clearance to unventilated soffi t - 12 in. (30 cm) minimum. ** F Clearance to outside corner - 6 in. (15 cm) minimum. G Clearance to inside corner - 6 in. (15 cm) minimum. H Not to be installed above a meter/regulator assembly within 3 ft (90
cm) horizontally* from the center line of the regulator (Canada only) I Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum
and 3 ft (.91 m) Canada minimum. * J Clearance to non-mechanical air supply inlet into building or the
combustion air inlet to any other appliance – 9” (23 cm) U.S. minimum
and 12 in. (30 cm) Canada minimum. * K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum
and 6 ft (1.8 m) Canada minimum. * L Clearance above a paved sidewalk or paved driveway located on public
property - 7 ft (2.1 m) minimum. A vent may not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings. M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm)
minimum. * Recommended 30 in. (76 cm) for vinyl or plastic. Only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the fl oor. * N Vertical clearance between two horizontal termination caps – 12 in. (30
cm) minimum.
Figure 6.5 Minimum Clearances for Terminations
O
X
AIR SUPPLY INLET
R
Applications
N
V
V
B
X
GAS METER
Q
P
V
S
M
I
RESTRICTION ZONE (TERMINATION NOT ALLOWED)
V
V
Clearances to Electrical Service
K X
U
G
V
A
V
W
lectrical
Service
D*
V
V
U
V
O Horizontal clearance between two horizontal termination caps – 12 in.
(30 cm) minimum. P 6” - Non-vinyl sidewalls 12” – Vinyl sidewalls Q 18” – Non-vinyl soffi t and overhang 42” – Vinyl soffi t and overhang
S
min
T
1 cap 3 ft 2 x S actual 2 caps 6 ft 1 x S actual 3 caps 9 ft 2/3 x S actual 4 caps 12 ft 1/2 x S actual
S
= # term caps x 3 T
min
= (2/# term caps) x S (actual)
max
R 8 ft. U 6” min. – Clearance from sides of electrical service. W 12” min. – Clearance above electrical service. * As specifi ed in CGA B149 Installation Codes Note: Local codes or regulations may require different clearances. ** Clearance required to vinyl soffi t material – 30 in. (76 cm) minimum. Note: Location of the vent termination must not interfere with access
to the electrical service. WARNING! In the U.S.: Vent system termination is NOT permitted in screened
porches. You must follow side wall, overhang and ground clearances
as stated in the instructions. In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas with two
or more sides open. You must follow all side wall, overhang and ground
clearances as stated in the instructions. Hearth & Home Technologies assumes no responsibility for the improper
performance of the appliance when the venting system does not meet
these requirements.
max
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0822
7
7
Vent Information and Diagrams
A. Approved Pipe
This appliance is approved for use with Hearth & Home Technologies DVP and SLP venting systems. Refer to Sec-
Î
tion 16B for vent component information. DO NOT mix pipe, fi ttings or joining methods from different
manufacturers. The pipe is tested to be run inside an enclosed wall. There
is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
B. Vent Table Key
The abbreviations listed in this vent table key are used in the vent diagrams.
Symbol Description
V
V
H
H
First section (closest to appliance) of vertical length
1
Second section of vertical length
2
First section (closest to appliance) of horizontal length
1
Subsequent sections of horizontal length
2
D. Measuring Standards
Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.
• Pipe measurements are shown using the effective length
of pipe (see Figure 7.2).
• Measurements are made from the appliance outer wrap,
not from the standoffs.
• Horizontal terminations are measured to the outside
mounting surface (fl ange of termination cap) (see Figure
6.5).
• Vertical terminations are measured to bottom of
termination cap.
• Horizontal pipe installed level with no rise.
Effective Height/Length
mm
DVP Pipe
(see chart)
Effective
Height/Length
Pipe
DVP4 4 102
DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3-6 76-152
DVP12A 3 - 12 76 - 305 DVP12MI 3 - 12 76 - 305 DVP24MI 3 - 24 76 - 610
inches
C. Use of Elbows
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure
7.1). Two 45º elbows may be used in place of one 90º elbow. On
45º runs, one foot of diagonal is equal to 8-1/2 (216 mm) inches horizontal run and 8-1/2 (216 mm) inches vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).
Vertical
12 in.
8-1/2 in.
Horizontal
8-1/2 in.
Effective
Height/Length
SLP Pipe
(see chart)
Figure 7.2 Pipe Effective Length
Î
Effective Height/Length
Pipe
SLP4 4 102
SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2 - 6 51 - 152
SLP12A 2 - 12 51 - 305
inches
mm
Figure 7.1
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 23
E. Vent Diagrams
To replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows.
General Rules:
• SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally.
• SUBTRACT 1-1/2 ft. from the total H measurement for each 45° elbow installed horizontally.
• A maximum of three 90° elbows (or six 45° elbows) may be used in any vent confi guration. Some elbows may be installed horizontally.
• Elbows may be placed back to back anywhere in the system as long as the fi rst 90° elbow is a starter elbow except as shown in Figure 7.3.
• When penetrating a combustible wall, a wall shield restop must be installed.
• When penetrating a combustible ceiling, a ceiling fi restop must be installed.
• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.
Note: The NDV series appliances can adapt to SLP series
Î
vent pipe when venting off the top of the appliance. You must use a DVP-SLP24 adapter which can only be attached to the appliance starting collar.
When looking at horizontal termination diagrams, the adapter is not counted as part of the minimum vertical
min.) requirements.
(V
1
Whether horizontal or vertical termination, the adapter is counted as part of the maximum vertical limitations.
All venting rules for the vent run must still be followed.
HORIZONTAL EXAMPLE
V1 = 1 ft.
H
= 11 ft.
1
max.
DVP
1. Top Vent - Horizontal Termination
Two 45° Elbows
Installation requirements to replace the fi rst 90° elbow with two 45° elbows:
4 ft min. (1.22 m)
25 ft max.
(7.62 m)
12 ft (3.66 m) min.
60 ft (18.29 m) max.
H
= 11 ft.
1
max
SLP
VERTICAL EXAMPLE
12 ft (3.66 m) min.
60 ft (18.29 m) max.
V1 = 1 ft.
DVP-SLP24
DVP-SLP24
Adapter
Figure 7.3 Minimum Installation Requirements for Two 45° Elbows-Top Vent-Horizontal Termination
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0824
DVP
SLP
1. Top Vent - Horizontal Termination - (continued)
One Elbow
Î
H
1
Figure 7.4
Two Elbows
Î
Note: Subtract 3 ft (914 mm) from the total horizontal measurement for each 90° elbow installed horizontally. Subtract 1-1/2 ft (457 mm) from the total horizontal measurement for each 45° elbow installed horizontally.
V
V1 Min V1 Max H1 Max.
0* - 24 in./635 mm 4 in./102 mm - 4 ft/1.22 m 6 in./152 mm - 6 ft/1.83 m
12 in./305 mm - 11 ft/3.35 m
1
18 in./457 mm - 18 ft/5.49 m 24 in./610 mm - 25 ft/7.62 m
- 25 ft/7.62 m (DVP) 25 ft/7.62 m
- 23 ft/7.62 m (SLP) 25 ft/7.62 m
* You may install the elbow directly on top of the
appliance (DVP only).
V1 min. V1 max. H1+H2 max. H1+H2+H3 max.
6 in./152 mm - 6 ft/1.83 m ­12 in./305 mm - 11 ft/3.35 m 11 ft/3.35m 18 in./457 mm - 18 ft/5.49 m 18 ft/5.49m 24 in./610 mm - 25 ft/7.62m 25 ft/7.62m
- 25 ft/7.62 m (DVP) 25 ft/7.62m 25 ft/7.62m
- 23 ft/7.01 m (SLP) 25 ft/7.62m 25 ft/7.62m
Figure 7.5
H
Installed
Vertically
H
3
Installed
Horizontally
V
H
1
H
2
2
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08 25
1
1. Top Vent - Horizontal Termination - (continued)
Î
Three Elbows
H
V1 min. V1+V2 max. H1+H2 max.
12 in./305 mm 24 ft/7.32 m (DVP) 19 ft/5.79 m 12 in./305 mm 22 ft/6.71 m (SLP) 19 ft/5.79 m
Installed
Vertically
2
V
2
V
1
H
1
Figure 7.6
Heatilator • Novus NDV Series • 4055-187 Rev F • 06/0826
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