Hearth and Home Technologies IDV6247ILT, IDV6247IT, IDV4833IH, IDV4833ILH, IDV6247ILH User Manual

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Model(s):

IDV4833IT, IDV4833ILT,

IDV4833IH, IDV4833ILH,

IDV6247IT, IDV6247ILT,

IDV6247IH, IDV6247ILH

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

•

• Important operating and maintenance instructions included.

Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas:

- Do not try to light any appliance.

- Do not touch any electrical switch. Do not use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency, or

the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for

Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

DO NOT

DISCARD

•

Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter;

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heatilator gas ﬁ replace, an elegant and clean alternative to wood burning ﬁ replaces. The Heatilator gas ﬁ replace you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new ﬁ replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

Homeowner Reference Information

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator gas ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

We recommend that you record the following pertinent information about your ﬁ replace.

Model Name: ___________________________________________ Date purchased/installed: __________________

Serial Number: __________________________________________ Location on ﬁ replace: _____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location

Hearth & Home Technologies Inc

1915 W. Saunders Street Mt. Pleasant, IA 52641

Model #

ANSI Standard

MODEL MFG. DATE MODÈLE DATE DE FAB.

GAS TYPE/TYPE DE GAZ NATURAL/NATUREL PROPANE ALTITUDE 0-2000 2000-4000 FT/PI 0-2000 2000-4000 FT/PI MAX INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MIN INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MANIFOLD PRESSURE/PRESSION TUBULAIRE MAX. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. INLET PRESS. XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU FOR THE PURPOSE OF INPUT ADJUSTMENT PRESS. MIN. D'ALIMENTATION ORIFICE SIZE DIAM. DE L'INJECTEUR XX/XX DIA. in./mm XX/XX DIA. in./mm

LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz

DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE.

XXXXXX

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate usually located in the control area of the ﬁ replace.

Gas Type

SERIAL NO. DE SÉRIE

Serial #

XXXXXXXXX

XXXX

CERTIFIED

FOR CANADA

CERTIFIÉ POUR LE

CANADA

Orifice Size

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/082

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations 2 B. Warranty 5

1 Listing and Code Approvals

A. Appliance Certiﬁ cation 7 B. Tempered Glass Speciﬁ cations 7 C. BTU Speciﬁ cations 7 D. High Altitude Installations 7 E. Non-Combustible Materials Speciﬁ cation 7 F. Combustible Materials Speciﬁ cation 7 G. Electrical Codes 7 H. Requirements for the Commonwealth of Massachusetts 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety 9 B. Your Fireplace 9 C. Clear Space 10 D. Decorative Doors and Fronts 10 E. Fixed Glass Assembly 10 F. Remote Controls, Wall Controls and Wall Switches 10 G. Before Lighting Fireplace 10 H. Lighting Instructions (IPI) 11 I. After Fireplace is Lit 12 J. Frequently Asked Questions 12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner 13 B. Maintenance Tasks-Qualiﬁ ed Service Technician 14

Installer Guide

4 Getting Started

A. Typical Appliance System 15 B. Design and Installation Considerations 16 C. Tools and Supplies Needed 16 D. Inspect Appliance and Components 16

5 Framing and Clearances

A. Select Appliance Location 17 B. Construct the Appliance Chase 18 C. Clearances 18 D. Mantel and Wall Projections 19

6 Termination Locations

A. Vent Termination Minimum Clearances 20

7 Vent Information and Diagrams

A. Approved Pipe 22 B. Vent Table Key 22 C. Use of Elbows 22 D. Measuring Standards 22 E. Vent Diagrams 23

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles 28 B. Wall Penetration Framing 28 C. Install the Ceiling Firestop 29 D. Install Attic Insulation Shield 30

9 Appliance Preparation

A. Secure and Level the Appliance 31

10 Install Vent Pipe

A. Assemble Vent Sections 32 B. Assemble Slip Sections 33 C. Secure the Vent Sections 33 D. Disassemble Vent Sections 34 E. Install Metal Roof Flashing 34 F. Assemble and Install Storm Collar 35 G. Install RF4-8 36 H. Install Vertical Termination Cap 37 I. Heat Shield Requirements for Horizontal Termination 37 J. Install Horizontal Termination Cap 38

11 Gas Information

A. Fuel Conversion 39 B. Gas Pressure 39 C. Gas Connection 39 D. High Altitude Installations 39

12 Electrical Information

A. Wiring Requirements 40 B. Intelliﬁ re Ignition System Wiring 40 C. Optional Accessories Requirements 40 D. Electrical Service and Repair 40 E. Junction Box Installation 41

13 Finishing

A. Mantel and Wall Projections 42 B. Facing Material 42 C. Noncombustible Finishing Material 43

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 3

14 Appliance Setup

A. Remove Shipping Materials 44 B. Remove Fixed Glass Assembly 44 C. Remove Materials Shipped Inside Firebox 44 D. Clean the Appliance 44 E. Accessories 44 F. Heat-Zone-Gas 44 G. Refractory 44 H. Install the Logs 45 I. Place Lava Rock and Rockwool 46 J. Glass Panel Assembly 47 K. Decorative Firescreen, Refractory Shields and Lower

Decorative Front Face 48 L. Installing External Refractories 49 M. Air Shutter Setting 50

15 Troubleshooting

A. Intelliﬁ re Ignition System 51

16 Reference Materials

A. Appliance Dimension Diagram 53 B. Vent Components Diagrams 54 C. Service Parts 59 D. Optional Components 63 E. Contact Information 64

Î = Contains updated information.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/084

B. Warranty

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

1 Year XXXXXX

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except as

covered by Conditions, Exclu-

sion, and Limitations listed

2 years

3 years X Firepots

5 years 3 years X X Castings & Bafﬂ es

7 years 3 years X X X

years

Limited

Lifetime

1 year X Burners, Logs & Refractory

1 year X Firebox & Heat Exchanger

90 Days XXXXXX All Replacement Parts

XXXX Blowers

X Molded Refractory Panels

Igniters, Electronic Compo-

nents, and Glass

Firebox, HHT Chimney, Termi-

nation & Heat

Exchanger

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

 This warranty applies to the original owner and is transferable up to two years from date of purchase to the new

homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

 The maximum amount recoverable under this warranty is limited to the purchase price of the product.

 In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

 Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home

is not covered under this warranty.

4021-645A 09-01-08 Page 1 of 2

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 5

B. Limited Lifetime Warranty (continued)

This limited warranty does not extend to or include surface ﬁ nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ﬁ rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, bafﬂ es, ﬁ repots, doors, or ﬁ rebox area are not covered by this warranty.  Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to

this noise are not covered by this warranty.

 HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or

maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identiﬁ cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speciﬁ ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modiﬁ cation of the appliance not expressly authorized and approved by HHT in writing.

 This warranty does not apply to non-HHT venting components, hearth components or other accessories used in

conjunction with the installation of this product.

 This warranty is void if the appliance has been over-ﬁ red or operated in atmospheres contaminated by chlorine,

ﬂ uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or

there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

 HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship

during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

 Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not

apply to you. This warranty gives you speciﬁ c rights; you may also have other rights, which vary from state to state.

 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE

WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08 Page 2 of 2

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/086

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS:

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Vented Gas Fireplace Heaters

STANDARD: ANSI Z21.88-2002•CSA2.33-M2002•UL307B

This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

C. BTU Speciﬁ cations

ICON DV-Mesh IDV4833 IDV6247

IPI

Max/Min Input Rate (NG) 48,000/33,500 59,000/40,000

Oriﬁ ce Size (NG) 0.128 0.144

Max/Min Input Rate (LP) 48,000/35,500 56,000/41,500

Oriﬁ ce Size (LP) 0.079 0.086

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper oriﬁ ce size.

B. Tempered Glass Speciﬁ cations

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and

1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certiﬁ cation and labeling requirements”

which refers to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

E. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be

considered non-combustible materials.

F. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ig- nite and burn, whether ﬂ ame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 7

Note: The following requirements reference various Massachusetts and national codes not contained in this document.

H. Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁ nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisﬁ ed:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁ tter shall observe that a hard wired carbon mon- oxide detector with an alarm and battery back-up is installed on the ﬂ oor level where the gas equipment is to be installed. In addition, the installing plumber or gas ﬁ tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁ ed licensed profes- sionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂ oor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁ ed.

Signage

A metal or plastic identiﬁ cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size,

“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR

5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂ ue gases, but identi- ﬁ es “special venting systems”, the following requirements shall be satisﬁ ed by the manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/088

User Guide

Operating Instructions

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in

same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other

ﬂ ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

• Install a physical barrier such as:

- A decorative ﬁ rescreen.

- Adjustable safety gate.

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

• Never leave children alone near a hot ﬁ replace, whether operating or cooling down.

• Teach children to NEVER touch the ﬁ replace.

• Consider not using the ﬁ replace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/staysafe.

To prevent unintended operation when not using your ﬁ replace for an extended period of time (summer months, vacations, trips, etc):

• Remove batteries from remote controls.

• Turn off wall controls.

• Unplug 3 volt adapter plug and remove batteries on IPI models.

• Turn off gas controls valve on standing pilot models.

When lighting the pilot light on ﬁ replaces with a standing pilot, remove the ﬁ xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.

If you expect that small children or vulnerable adults may come into contact with this ﬁ replace, the following precau- tions are recommended:

Decorative Doors

(not shown) Section 2.D.

Fixed Glass Assembly

(not shown) Section 2.E.

Grate (not shown) Section 2.B.

Clear Space Section 2.C.

Hearth

(not required)

Mantel

B. Your Fireplace

WARNING! DO NOT operate ﬁ replace before reading and understanding operating instructions. Failure to operate

ﬁ replace according to operating instructions could cause ﬁ re or injury.

Figure 2.1 General Operating Parts

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 9

C. Clear Space

WARNING! DO NOT place combustible objects in front of the ﬁ replace or block louvers. High temperatures may start a ﬁ re. See Figure 2.2.

Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

Clear space 3 ft (914 mm) in front of appliance

Figure 2.2 Clear Space

E. Fixed Glass Assembly

See Section 14.J.

F. Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your ﬁ replace:

For safety:

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

See your dealer if you have questions.

G. Before Lighting Fireplace

Before operating this ﬁ replace for the ﬁ rst time, have a qualiﬁ ed service technician:

• Verify all shipping materials have been removed from inside and/or underneath the ﬁ rebox.

• Review proper placement of logs, rockwool and/or other decorative materials.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause ﬁ replace to overheat.

This ﬁ replace has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the ﬁ replace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate ﬁ replace with ﬁ xed glass assembly removed.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0810

H. Lighting Instructions (IPI)

• For normal use, activate/deactivate your ﬁ replace with the wall switch or remote control.

• The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

• If your ﬁ replace must be deactivated for service or an extended period of time, follow the instructions below.

This appliance needs fresh air for safe operation

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire

or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which

automatically lights the pilot. Do not try to light the pilot by hand.

B. BEFORE LIGHTING smell all around the appliance area for

gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in and move the gas control

valve or turn the gas control knob. Never use tools. If the lever or knob will not move by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Turn wall switch to the "OFF" position or thermostat to the lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do NOT try to light the pilot by hand.

5. Wait five minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

6. To turn on the burner, turn on all electric power to this appliance and turn on the wall switch or set the thermostat to the desired setting.

7. If the appliance will not operate, follow the instructions "TO TURN OFF GAS TO APPLIANCE" and call your service technician or gas supplier.

and must be installed so there are provisions for adequate combustion and ventilation air.

This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 or, in Canada, current CAN/CGA-B149.

This appliance must be properly connected to a venting system in accordance with the manufacturer's installation instructions.

WARNING:

adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner's information manual provided with the appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION:

not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

Improper installation,

Hot while in operation. Do

WARNING RISK OF FIRE

This appliance is intended to burn a specified gas fuel only. Do not attempt to use with solid wood fuel or another type of fuel. Do not attempt to modify or use any other type of gas burner system.

TO TURN OFF GAS TO APPLIANCE

1. Turn off wall switch or set thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance.

3. Push the gas control lever in and move to the "OFF" position or push the gas control lever to the "OFF" position. Do not force.

4. Replace the control access panel.

WARNING: Disconnect the electric power

before servicing. If for any reason the original wire supplied with the appliance must be replaced, it must be replaced with 105° C or its equivalent.

For use with natural gas or propane. A conversion kit as supplied by the manufacturer shall be used to convert this appliance to the alternative fuel.

* Also certified for installation in a bedroom or a

bed-sitting room.

* For U.S. only!

NATURAL GAS

33631D

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 11

I. After Fireplace is Lit

Initial Break-in Procedure

• The fireplace should be run three to four hours continuously on high.

• Turn the ﬁ replace off and allow it to completely cool.

• Remove ﬁ xed glass assembly. See Section 14.J.

• Clean ﬁ xed glass assembly. See Section 3.

• Replace the ﬁ xed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the ﬁ re- place.

NOTICE! Open windows for air circulation during ﬁ replace break-in.

• Some people may be sensitive to smoke and

odors.

• Smoke detectors may activate.

J. Frequently Asked Questions

ISSUE SOLUTIONS

Condensation on the glass

Blue ﬂ ames

Odor from appliance

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.

This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes.

When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from ﬁ nishing materials and adhesives used near the appliance. These circumstances may require additional curing related to the installation environment.

Film on the glass

Metallic noise

Is it normal to see the pilot ﬂ ame burn continually?

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

In an Intelliﬁ re ignition system it is normal to see the pilot ﬂ ame, but it should turn off when ON/ OFF is turned to OFF. In a standing pilot system the pilot will always stay on.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0812

Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

When properly maintained, your ﬁ replace will give you many years of trouble-free service. We recommend annual service by a qualiﬁ ed service technician.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualiﬁ ed service technician only. The ﬁ replace should be inspect- ed before use and at least annually by a professional

service person. The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the ﬁ replace must be kept clean.

CAUTION! Risk of Burns! The ﬁ replace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop

cloth and a stable work surface.

CAUTION! Handle ﬁ xed glass assembly with care.

Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Prepare a work area large enough to accommodate ﬁ xed

glass assembly and door frame by placing a drop cloth on a ﬂ at, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or ﬂ oor surfaces.

• Remove door or decorative front from ﬁ replace and set

aside on work surface.

• See Section 14.J for instructions to remove ﬁ xed glass

assembly.

• Clean glass with a non-abrasive commercially available

cleaner.

- Light deposits: Use a soft cloth with soap and water

- Heavy deposits: Use commercial ﬁ replace glass cleaner (consult with your dealer)

• Carefully set ﬁ xed glass assembly in place on ﬁ replace. Hold glass in place with one hand and secure glass latches with the other hand.

• Reinstall door or decorative front.

Doors, Surrounds, Fronts

Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

• Inspect for scratches, dents or other damage and repair as necessary.

• Check that louvers are not blocked.

• Vacuum and dust surfaces.

Remote Control

Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote control

instructions.

• Locate remote control transmitter and receiver.

• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.

• Place batteries as needed in remote transmitters and battery-powered receivers.

• Place remote control out of reach of children.

If not using your ﬁ replace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation:

• Remove batteries from remote controls.

• Unplug 3 volt adapter plug on IPI models.

Venting

Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.

• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

• Inspect for corrosion or separation.

• Verify weather stripping, sealing and ﬂ ashing remains intact.

• Inspect draft shield to verify it is not damaged or missing.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 13

B. Maintenance Tasks-Qualiﬁ ed Service Technician

The following tasks must be performed by a qualiﬁ ed service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, drop cloth and a stable

work surface.

• Inspect gasket seal and its condition.

• Inspect ﬁ xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

• Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

• Verify that ﬁ xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves.

• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14.H. for log placement instructions.

• Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,

cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace ﬁ replace if ﬁ rebox has been perforated.

Burner Ignition and Operation

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk

broom, ﬂ ashlight, voltmeter, indexed drill bit set, and a manometer.

• Verify burner is properly secured and aligned with pilot or igniter.

• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

• Replace rockwool with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section

14.I for proper rockwool placement.

• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

• Inspect for lifting or other ﬂ ame problems.

• Verify air shutter setting is correct. See Section 14.M. for required air shutter setting. Verify air shutter is clear of dust and debris.

• Inspect oriﬁ ce for soot, dirt and corrosion. Verify oriﬁ ce size is correct. See Service Parts List for proper oriﬁ ce sizing.

• Verify manifold and inlet pressures. Adjust regulator as required.

• Inspect pilot ﬂ ame pattern and strength. See Figure 3.1 for proper pilot ﬂ ame pattern. Clean or replace oriﬁ ce spud as necessary.

• Inspect thermocouple/thermopile or IPI ﬂ ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

• Verify thermocouple/thermopile or IPI millivolt output. Replace as necessary.

Control Compartment and Firebox Top

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust

cloths

• Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0814

Figure 3.1 IPI Pilot Flame Patterns

Installer Guide

Getting Started

A. Typical Appliance System

NOTICE: Illustrations and photos reﬂ ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Vertical Termination Cap

(SECTION 10.H.)

Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10)

Vent Pipe (SECTIONS 7, 8, 10)

Storm Collar (SECTION 10.F.)

Vent pipe penetrates roof, preferably without affecting roof rafters (SECTION 8)

Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated. (SECTION 8.D.)

Ceiling Firestop on floor of attic (SECTION 8.C.)

Framing/Header (SECTION 5)

Framing Headed off in Ceiling Joists (SECTION 8)

Optional

Wall Switch

Mantel & Mantel Leg (SECTION 13.A.)

Surround

Hearth Extension (not required)

Gas Line (SECTION 11)

Figure 4.1 Typical System

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 15

B. Design and Installation Considerations

Heatilator direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, ﬁ re ofﬁ cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the appliance is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring requirements.

• Framing and ﬁ nishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁ ed service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure Framing material Pliers High temperature caulking

material Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

• Carefully remove the appliance and components from the packaging. Refer to Section 14.A.

• The vent system components and decorative doors and fronts may be shipped in separate packages.

• If packaged separately, the log set and appliance grate must be installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under wa-

ter. Call a qualiﬁ ed service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0816

Framing and Clearances

A. Select Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure

5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due

to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

1-1/2 in. (38 mm)

min.

appliance

to combustibles

Top Vent

One 90° Elbow

Horiz Term

NOTICE: Illustrations reﬂ ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

Alcove

Installation

Drywall

Top Vent

One 90° Elbow

Horiz Term

Model # A B C D E F

IDV4833I

IDV6247I

in. 47-1/2 64-1/4 30-1/2 48-1/2 90-7/8 48

mm 1207 1632 775 1232 2309 1219

in. 61-1/2 74-1/8 30-1/2 62-1/2 104-7/8 48

mm 1562 1883 775 1588 2665 1219

Figure 5.1 Appliance Locations

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 17

B. Construct the Appliance Chase

A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.

NOTICE:

ﬁ restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air inﬁ ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

Treatment of ceiling ﬁ restops and wall shield

1-1/2 in.(38 mm)

To further prevent drafts, the wall shield and ceiling ﬁ re- stops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain speciﬁ ed air space clearances to appliance and vent pipe:

• Insulation and other materials must be secured to prevent accidental contact.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with ﬁ replace or chimney.

• Failure to maintain airspace may cause overheating and a ﬁ re.

Combustible flooring may be installed next to the front of the appliance.

30 in. (762 mm) to ceiling

36 in.

(914 mm)

1-1/2 in. (38 mm)

0 in. TO LEVEL

OF STANDOFFS

1/2 in. (13 mm)

Drywall

0 in.

Model #

IDV4833I

IDV6247I

Rough

Opening

(Width)

in. 47-1/2 45-1/2 30-1/2 10

mm 1207 1156 775 254

in. 61-1/2 50 30-1/2 10

mm 1562 1270 775 254

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(vent pipe)

Adjust framing dimensions for interior sheathing (such as sheetrock)

Combustible Object

Figure 5.2 Clearances to Combustibles

O in.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0818

Note: Wiring for and the installation of the heat zone must be done before framed enclosure is completed.

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as speciﬁ ed. Framing or ﬁ nishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Mantels

13-3/4

14-1/2

10-3/4

11- 1/2

12-1/4

15-1/4

16-3/4

17-1/2

18-1/4

30 in. minimum

to ceiling

20-1/2

21-1/4

19-3/4

22-3/4

Measured from top of fireplace opening (in inches)

Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions

Mantel Legs or Wall Projections

Top o f Appliance

Drywall

Mantel Leg or

Perpendicular Wall

1 in. (25 mm) min. to perpendicular wall

7.75 in. (159 mm) min. from fireplace opening to perpendicular wall

Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 19

Termination Locations

A. Vent Termination Minimum Clearances

24 in. min.

(610 mm)

Termination

Cap

Storm Collar

Roof

Flashing

WARNING

Fire Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and ﬁ re.

Horizontal overhang

20 in.

(508 mm)

Lowest

Discharge

Opening

H (min.) - Minimum height from roof to lowest discharge opening.

Vertical wall

Roof Pitch is X / 12

6in.(minimum)upto20in.

152 mm/508 mm

20 in. and over 0 in. minimum

18 in. minimum

457 mm

Gas, Wood or Fuel Oil

Termination Cap

Minimum

DV = 20 in.

A *

(508 mm)

BV = 8 ft

(2.44 m)

Gas

Termination

Cap **

If using decorative cap cover(s), this distance may need to be

increased. Refer to the installation instructions supplied with the decorative cap cover.

In a staggered installation with both gas and wood terminations, the

wood termination cap must be higher than the gas termination cap.

Perpendicular Wall

Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.

Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0

* 3 ft. minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening

Figure 6.2 Multiple Termination Caps

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0820

Fixed

Closed

Openable

V TERMINATION CAP

Fixed

Closed

Measure vertical clearances

from this surface

Measure horizontal clearances

from this surface.

Covered Alcove

Applications

Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12 in.

(30 cm) minimum. *

B Clearance to window or door that may be opened – 10,000 BTUs or less,

6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over 50,000 BTUs, 12 in. (30 cm) minimum. *

C Clearance to permanently closed window – 12 in. (30 cm) minimum -

recommended to prevent condensation on window.

D Vertical clearance to ventilated sofﬁ t located above the termination within

a horizontal distance of 2 ft (60 cm) from the centerline of the termination

– 18 in. (46 cm) minimum. ** E Vertical clearance to unventilated sofﬁ t - 12 in. (30 cm) minimum. ** F Clearance to outside corner - 6 in. (15 cm) minimum. G Clearance to inside corner - 6 in. (15 cm) minimum. H Not to be installed above a meter/regulator assembly within 3 ft (90 cm)

horizontally* from the center line of the regulator (Canada only) I Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum and

3 ft (.91 m) Canada minimum. * J Clearance to non-mechanical air supply inlet into building or the combustion

air inlet to any other appliance – 9” (23 cm) U.S. minimum and 12 in. (30

cm) Canada minimum. * K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum and

6 ft (1.8 m) Canada minimum. * L Clearance above a paved sidewalk or paved driveway located on public

property - 7 ft (2.1 m) minimum. A vent may not terminate directly above a sidewalk or paved driveway

which is located between two single family dwellings and serves both

dwellings. M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm) minimum.

* Recommended 30 in. (76 cm) for vinyl or plastic. Only permitted if veranda, porch, deck or balcony is fully open on a

minimum of 2 sides beneath the ﬂ oor. * N Vertical clearance between two horizontal termination caps – 12 in. (30

cm) minimum. O Horizontal clearance between two horizontal termination caps – 12 in. (30

cm) minimum.

Figure 6.3 Minimum Clearances for Termination

GAS METER

AIR SUPPLY INLET

RESTRICTION ZONE (TERMINATION NOT ALLOWED)

lectrical

Service

Clearances to Electrical Service

P 6” - Non-vinyl sidewalls 12” – Vinyl sidewalls Q 18” – Non-vinyl sofﬁ t and overhang 42” – Vinyl sofﬁ t and overhang R 8 ft.

min

max

1 cap 3 ft 2 x S actual 2 caps 6 ft 1 x S actual 3 caps 9 ft 2/3 x S actual 4 caps 12 ft 1/2 x S actual

= # term caps x 3 T

min

= (2/# term caps) x S (actual)

max

U 6” min. – Clearance from sides of electrical service. W 12” min. – Clearance above electrical service. * As speciﬁ ed in CGA B149 Installation Codes Note: Local codes or regulations may require different clearances. ** Clearance required to vinyl sofﬁ t material – 30 in. (76 cm) minimum. Note: Location of the vent termination must not interfere with access to

the electrical service.

WARNING! In the U.S.: Vent system termination is NOT permitted in screened porches.

You must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination is NOT permitted in screened porches.

Vent system termination is permitted in porch areas with two or more sides open. You must follow all side wall, overhang and ground clearances as stated in the instructions.

Hearth & Home Technologies assumes no responsibility for the improper

performance of the appliance when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 21

Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section

16.B. for vent component information. DO NOT mix pipe, ﬁ ttings or joining methods from differ-

ent manufacturers. The pipe is tested to be run inside an enclosed wall.

There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

First section (closest to appliance) of vertical length

Second section of vertical length

First section (closest to appliance) of horizontal length

Subsequent sections of horizontal length

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure

7.1). Two 45º elbows may be used in place of one 90º elbow.

On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

Vertical

12 in.

8-1/2 in.

Horizontal

On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run.

Figure 7.1 Using Two 45° Elbows

Effective Height/Length

Pipe

DVP4 4 102

Effective

Height/Length

DVP Pipe

(see chart)

Figure 7.2 Pipe Effective Length

DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219

DVP6A 3 - 6 76 - 152

DVP12A 3 - 12 76 - 305

8-1/2 in.

inches

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

• Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

• Horizontal terminations are measured to the outside mounting surface (ﬂ ange of termination cap) (see Figure 6.1).

• Vertical terminations are measured to bottom of termination cap.

• Horizontal pipe installed level with no rise.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0822

E. Vent Diagrams

To replace the ﬁ rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows.

General Rules:

• SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally.

• SUBTRACT 1-1/2 ft. from the total H measurement for each 45° elbow installed horizontally.

• A maximum of three 90° elbows (or six 45° elbows) may be used in any vent conﬁ guration. Some elbows may be installed horizontally. See Figure 7.9.

NOTICE: ICON direct vent appliances require the use of a vinyl sofﬁ t shield (ICONDV-VSS) whenever the unit is terminated horizontally in a home with vinyl siding.

• Elbows may be placed back to back anywhere in the system as long as the ﬁ rst 90° elbow is a starter elbow except as shown in Figure 7.4.

• When penetrating a combustible wall, a wall shield ﬁ restop must be installed.

• When penetrating a combustible ceiling, a ceiling ﬁ restop must be installed.

• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.

1. Top Vent - Horizontal Termination

One Elbow

Figure 7.3

V1 min. V1 max. H1 max.

ft m ft m ft m 1 0.30 - - 25 in. 635 mm

1.5 0.46 - - 18 5.49 2 0.61 - - 25 7.62

- - 25 7.62 25 7.62

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 23

1. Top Vent - Horizontal Termination - (continued)

Two 45° Elbows replacing One 90° Elbow

25 ft max.

(7.62 m)

Figure 7.4

4 ft min. (1.22 m)

Two Elbows

V1 min. V1 max. H1+H2 max. H1+H2+H3 max.

Note: For corner installations: A

6 in. (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.

ft mftmftmftm

1.5 0.46 - - 18 5.49 18 5.49 2 0.61 - - 25 7.62 25 7.62

- - 25 7.62 25 7.62 25 7.62

Installed

Vertically

Installed

Horizontally

Figure 7.5

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0824

1. Top Vent - Horizontal Termination - (continued)

Three Elbows

V1 min. V1 + V2 max. H1+H2 max.

ft m ft m ft m 1 0.30 24 7.32 19 5.79

Installed

Vertically

Figure 7.6

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 25

2. Top Vent - Vertical Termination

NOTICE: If installing a vertical vent/termination off the top of the appliance, the ﬂ ue restrictor should be used.

No Elbow

12 ft (3.66 m) min.

60 ft (18.29 m) max.

Figure 7.7

Figure 7.7a 12 ft to 30 ft Vertical Run

Figure 7.7b 31 ft to 60 ft Vertical Run

Install Flue Restrictor

• Remove screws from ﬂ ue (ﬁ rebox top).

• Using the screws removed, install flue restrictor according to your installation requirements. Figures 7.7a and 7.7b.

See

Two Elbows

12 ft (3.66 m) min. 60 ft (18.29 m) max.

Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m)

Figure 7.8

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0826

2. Top Vent - Vertical Termination - (continued)

Three Elbows

Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m)

Figure 7.9

12 ft (3.66 m) min. 60 ft (18.29 m) max.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 27

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:

• Between ceiling ﬁ restops

• Between wall shield ﬁ restops

• Around vent system Failure to keep insulation or other material away from

vent pipe may cause over heating and ﬁ re.

3 in.

(76 mm)

Sheetrock

2 x 4 or 2 x 6 header

Air space clearance to bottom and sides of horizontal pipe must be at least 1 in. (25 mm)

No combustible framing to be located within shaded area.

1-1/2 in. (38 mm)

WALL

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield ﬁ restop(s). The wall shield ﬁ restop maintains minimum clearances and prevents cold air inﬁ ltration.

• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

• SLP pipe - A wall shield ﬁ restop must be placed on each side of an interior wall. A minimum 1 1/2 in. (38 mm) overlap of attached heat shields must be maintained.

• DVP pipe - A wall shield ﬁ restop is required on one side only on interior walls. If your local inspector requires a wall shield ﬁ restop on both sides, then both wall shield ﬁ restops must have a heat shield attached to them.

• See Section 10.I. & 10.J. for information for regarding the installation of a horizontal termination cap.

Non-Combustible Wall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustible wall is penetrated, the wall shield ﬁ restop is only required on one side and no heat shield is necessary.

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat

shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

3 in. (76 mm) top clearance

1 in. (25 mm) clearance around vertical sections

Figure 8.1 Vent Pipe and Horizontal Venting Clearances To Combustible Materials

1 in. (25 mm)clearance

bottom & sides

Heat Shield

Wall

Shield

Firestop

WALL

3 in. (76 mm) top clearance

Heat Shield

1 in. (25 mm) clearance bottom & sides

12 in.

The center of the framing hole is 1 in. (25mm) above the center of the horizontal vent pipe.

Framing should be constructed of 2 X 4 lumber or heavier.

Appliance A

IDV4833 64-1/8 in./1629 mm IDV6247 68-5/8 in./1743 mm

Figure 8.2 Wall Penetration

10 in.

DO NOT PACK WITH

OTHER MATERIAL.

* To center of pipe.

Vent framing hole.

INSULATION OR

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0828

C. Install the Ceiling Firestop

A ceiling ﬁ restop MUST be used between ﬂ oors and at- tics.

• Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/ﬂ oor (see Figure 8.3).

• Frame the area with the same sized lumber as used in ceiling/ﬂ oor joist.

• The ceiling ﬁ restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between ﬂ oors that are not insulated. Refer to Figure 8.4.

• Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to prevent overheating.

Attic Above

10 in. (254 mm)

10 in.

(254 mm)

Hole should measure

10 in. x 10 in.

(254 mm x 254 mm)

inside to inside

Figure 8.3 Installing Ceiling Firestop

Install attic insulation shields before or after installation of vent system.

3 fasteners

per side

Ceiling firestop

installed below ceiling.

Figure 8.4 Installing the Attic Shield

Ceiling firestop

installed above ceiling.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 29

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet speciﬁ ed clearance and be se- cured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling ﬁ restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling ﬁ restop and attach to the ﬁ restop.

• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside

Figure 8.5 Attic Insulation Shield

Insert 3 screws

Bend 4 tabs inward 90° to maintain clearance

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

• Cut the attic insulation shield (if application is for vaulted

ceiling), to ﬁ t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling ﬁ restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling ﬁ restop and attach to the ﬁ restop.

• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0830

Appliance Preparation

A. Secure and Level the Appliance

WARNING! Risk of Fire! Prevent contact with:

• Sagging or loose insulation

• Insulation backing or plastic

• Framing and other combustible materials Block openings into the chase to prevent entry of

blown-in insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs.

Failure to maintain air space clearance may cause overheating and ﬁ re.

The diagram shows how to properly position and secure the appliance (see Figure 9.1). Nailing tabs are provided to secure the appliance to the framing members.

• Bend out nailing tabs on each side.

• Place the appliance into position.

• Keep nailing tabs ﬂ ush with the framing.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

• Secure the appliance to the ﬂ oor by inserting two screws through the pilot holes at the bottom of the appliance.

Nailing Tabs

(both sides)

Figure 9.1 Proper Positioning and Securing of an Appliance

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 31

Install Vent Pipe

A. Assemble Vent Sections

Attach Pipe to the Firebox Assembly

Note: The end of the pipe sections with the lanced tabs will

face towards the appliance. Attach the ﬁ rst pipe section to the starting collar:

• Lanced pipe end to the starting collar

• Inner pipe over inner collar

• Push the pipe section until all lanced tabs snap in place

• Lightly tug on pipe to conﬁ rm it has locked.

Commercial, Multi-family (Multi-level exceeding

two stories), or High-Rise Applications

All outer pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

• Apply a bead of silicone sealant inside the female outer

pipe joint prior to joining sections. See Figure 10.1

• Only outer pipes need to be sealed. All unit collar, pipe,

slip section, elbow and cap outer ﬂ ues shall be sealed in this manner, unless otherwise stated.

Figure 10.1 High Temperature Silicone Sealant

Lances

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Assemble Pipe Sections

Per Figure 10.2:

• Start the inner pipe on the lanced end of section A into the ﬂ ared end of section B.

• Start the outer pipe of section A over the outer pipe of section B.

• Once both vents sections are started, push ﬁ rmly until all lanced tabs lock into place.

• Lightly tug on the pipe to confirm the tabs have locked.

It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer ﬂ ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.

Figure 10.2

Note: Make sure that the seams are not aligned to prevent

unintentional disconnection.

CORRECT

Figure 10.3

INCORRECT

Figure 10.4 Seams

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0832

B. Assemble Slip Sections

WARNING! Risk of Fire or Asphyxiation! Overlap pipe sections at least 1 1/2 in. (38 mm). Secure slip sections with two screws which must not exceed 1/2 in. (13 mm) in length. Use the pilot holes. Pipe could separate if not properly joined.

• Slide the inner ﬂ ue of the slip section into the inner ﬂ ue of the pipe section and the outer ﬂ ue of the slip section over the outer ﬂ ue of the pipe section. See Figure 10.5.

• Slide together to the desired length.

Figure 10.5 Slip Section Pilot Holes

• Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section.

• Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.6.

C. Secure the Vent Sections

• Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise.

• Horizontal sections of vent must be supported every 5 ft. (1.52 m) with a vent support or plumber’s strap.

• Wall shield ﬁ restops may be used to provide horizontal support.

• Vent support or plumber’s strap (spaced 120° apart) may be used for support. See Figures 10.7 and 10.8.

WARNING! Risk of Fire, Explosion or Asphyxi-

ation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 10.6 Screws into Slip Section

• Continue adding pipe as necessary following instructions in “Assemble Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer ﬂ ues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant.

• Apply a bead of silicone sealant inside the female outer

pipe joint prior to joining sections.

• Only outer pipes are sealed, sealing the inner ﬂ ue is not

required.

• All unit collar, pipe, slip section, elbow and cap outer ﬂ ues

shall be sealed.

Figure 10.7 Securing Vertical Pipe Sections

Figure 10.8 Securing Horizontal Pipe Sections

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 33

D. Disassemble Vent Sections

• Rotate either section (see Figure 10.9) so the seams on both pipe sections are aligned as shown in Figure

10.10.

• Pull carefully to separate the pieces of pipe.

24 in. min.

(610 mm)

Termination

Cap

20 in.

(508 mm)

Lowest

Discharge

Opening

Horizontal overhang

Vertical wall

Figure 10.9 Rotate Seams for Disassembly

Figure 10.10 Align and Disassemble Vent Sections

Storm Collar

Roof

Flashing

H (min.) - Minimum height from roof to lowest discharge opening.

Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.

* 3 ft. minimum in snow regions

Figure 10.11 Minimum Height From Roof To Lowest Discharge Opening

Roof Pitch is X / 12

E. Install Metal Roof Flashing

Note: Skip to Section 10.G. if using the RF4-8.

• See minimum vent heights for various pitched roofs (Figure 10.11) to determine the length of pipe to extend through the roof.

• Slide the roof ﬂ ashing over the pipe sections extending through the roof as shown in Figure 10.12.

NOTICE: Failure to properly caulk the roof ﬂ ashing could cause water entry.

• Caulk the gap between the roof ﬂ ashing and the outside diameter of the pipe.

• Caulk the perimeter of the ﬂ ashing where it contacts the roof surface. See Figure 10.12.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0834

Pipe

Caulk

Flashing

Figure 10.12 Install Metal Roof Flashing

F. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

• Connect both halves of the storm collar with two screws (see Figures 10.13-10.14).

• Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

• Slide the assembled storm collar down the pipe section until it rests on the roof ﬂ ashing.

• Caulk around the top of the storm collar (see Figure

10.20).

Figure 10.13 Assembling the Storm Collar

Figure 10.14 Assembling the Storm Collar Around the Pipe

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 35

G. Install RF4-8

The RF4-8 may be used in place of the roof ﬂ ashing and storm collar.

Pipe must be supported within 12 in. (305 mm) of the rooﬂ ine using plumbers strapping or an SLP-FS when us- ing the RF4-8 Flashing. Refer to Sect. 10.C. Secure the Vent Sections.

Secure with 4 screws no longer than 1/2 in./13 mm

SLP-FS

Figure 10.15 Secure Pipe with SLP-FS

• Trim the rubber boot (using scissors or a utility knife), cutting along the marked measurement lines. See Figure

10.16. Use the 210 mm line for DVP pipe.

• Lubricate pipe or ﬂ ue with water and slide the ﬂ ashing down. It may be necessary to trim the top shingles around the base of the rubber boot to ensure a good ﬁ t.

• Draw around ﬂ ashing, remove.

• Apply silicone sealant to roof inside the lines (Figure 10.17)

• Lubricate pipe or ﬂ ue with water and slide ﬂ ashing down. Seat ﬁ rmly in sealant. Nail roof ﬂ ashing to the roof.

• Apply silicone sealant on the top outside of the base plate on the sides and on top edge. See Figure 10.18. Install shingles, Apply sealant at the top edge of the rubber boot. See Figure 10.19.

• We recommend that you top coat with conventional acrylic house paint to improve the appearance of your galvanized base ﬂ ashing.

The SLP-FS shown in this photo will not be used with DVP pipe.

SLP-FS

Figure 10.17 Apply Sealant

Apply Sealant

Top & Partial Sides

Figure 10.18 Slide Flashing Down, Secure & Apply Sealant

Silicone Sealant (top of boot)

Figure 10.16 Trim Rubber Boot

Shingles Trimmed

Flashing over Shingles

Figure 10.19 Installation Complete

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0836

Shingles over Flashing

H. Install Vertical Termination Cap

• Attach the vertical termination cap by sliding the inner collar of the cap into the inner ﬂ ue of the pipe section while placing the outer collar of the cap over the outer ﬂ ue of the pipe section.

• Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer ﬂ ue of the pipe).

Termination Cap

Brackets/

(1 of three)

Bolts

Storm Collar

Screws

Caulk

Figure 10.20

I. Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and ﬁ re, heat shields must extend through the entire wall thickness.

• DO NOT remove the heat shields attached to the wall shield ﬁ restop and the horizontal termination cap (shown in Figure 10.26).

• Heat shields must overlap 1-1/2 in. (38 mm) minimum.

There are two sections of the heat shield. One section is factory-attached to the wall shield ﬁ restop. The other section is factory-attached to the cap. See Figure 10.26.

If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

• If the wall thickness is less than 4 in./102 mm, the heat

shields on the cap and wall shield ﬁ restop must to be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.

• Use an extended heat shield if the ﬁ nished wall thickness

is greater than 7-1/4 in. (184 mm).

• The extended heat shield may need to be cut to length

maintaining sufﬁ cient length for a 1-1/2 in. (38 mm) overlap between heat shields.

• Attach the extended heat shield to either of the existing

heat shields using the screws supplied with the extended heat shield. Refer to “Vent Components Diagrams” in the back of this manual.

• Rest the small leg on the extended heat shield on top

of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields may not be ﬁ eld constructed.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 37

J. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping ﬂ ue section of the termination cap MUST be used when connecting vent.

• 1-1/2 (38 mm) minimum overlap of ﬂ ue telescoping section is required.

Failure to maintain overlap may cause overheating and ﬁ re.

• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

• Flash and seal as appropriate for siding material at outside edges of cap.

• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a ﬂ ashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield ﬁ restop is required on the exterior side of a combustible wall.

Heat Shield or

Extended

Wall Shield

Firestop

Inner Vent

Outer Vent

Vent depth from back of appliance to

outside surface of exterior wall

(see chart below)

Figure 10.21 Venting through the wall

Heat Shield

Slip Section

can be extended

INTERIOR

Heat Shield

1-1/2 in. (38 mm) min.

overlap

SHEATHING

Cap Speciﬁ cation Chart (depth without using additional pipe sections)

DVP-TRAPK1

Top Vent Depth

3-1/2 to 5-3/8 in. NA 5-7/8 to 9-7/8 in. NA

IDV Series

DVP-HPC1

Top Vent Depth

3-1/2 to 5-5/8 in. NA 5-5/8 to 9-3/4 in. NA

DVP-TRAP1

Rear Vent Depth

DVP-HPC1

Rear Vent Depth

DVP-TRAPK2

Top Vent Depth

DVP-HPC2

Top Vent Depth

EXTERIOR

DVP-TRAP2

Rear Vent Depth

DVP-HPC2

Rear Vent Depth

DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16)

DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16)

DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)

DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0838

Gas Information

A. Fuel Conversion

• Make sure the appliance is compatible with available gas types.

• Conversions must be made by a qualified service technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressure

• Optimum appliance performance requires proper input pressures.

• Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

• Pressure requirements are:

Gas Pressure Natural Gas Propane

Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 7.0 in. w.c. 14.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

• Install regulator upstream of valve if line pressure is greater than 1/2 psig.

C. Gas Connection

• Refer to Reference Section 16 for location of gas line access in appliance.

• Gas line may be run through knockout(s) provided.

• The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to prevent cold air inﬁ ltration.

• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

• Pipe incoming gas line into valve compartment.

• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.

• Purge should be performed by qualified service technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and ﬂ exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all ﬁ ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open ﬂ ame. Fittings and connections could have loos- ened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce burner oriﬁ ce 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce burner oriﬁ ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 39

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intelliﬁ re ignition).

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. Intelliﬁ re Ignition System Wiring

• Wire the appliance junction box to 110 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

• Refer to Figure 12.1, Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram.

• This appliance is equipped with an Intelliﬁ re control valve which operates on a 3 volt system.

• Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.

NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.

C. Optional Accessories Requirements

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

Optional

SPST Wall Switch

Optional Remote

RED

WHT

GRN*

WHT

GRN wire only for

use with optional wall switch WSK-MLT

Figure 12.1 Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0840

RED

Battery

Pack

Adapter

BLK

RED

Junction

Box

BRN

Valve

Control

Box

BLK

ORG

GRN

Ignitor

ORG

Flame

Sensor

Pilot Assembly

WHT

E. Junction Box Installation

If the junction box is being wired from OUTSIDE of the appliance (preferred method):

• Remove two screws that attach junction box and bracket to appliance. See Figure 12.2.

• Feed an appropriate length of romex through plastic romex connector.

• Make necessary electrical connections.

• Attach outlet and cover plate to junction box.

• Reattach junction box and bracket to appliance with two screws.

If the junction box is being wired from the INSIDE of the appliance:

• Remove one screw that attaches access panel to column. See Figure 12.3.

• Remove two screws that attach junction box to junction box bracket. See Figure 12.4.

• Feed an appropriate length of romex through plastic romex connector.

• Reattach junction box to junction box bracket with two screws.

• Make necessary electrical connections.

• Attach outlet and cover plate to junction box.

• Reattach cover plate to column with one screw.

Figure 12.2 Remove Two Screws From Bracket

NOTICE: DO NOT wire 110 VAC to wall switch.

Figure 12.3 Remove Access Panel Screw

Figure 12.4 Remove Two Screws Holding Junction Box

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 41

Finishing

A. Mantel and Wall Projections

Mantels

30 in. minimum

to ceiling

21-1/4

22-3/4

18-1/4

17-1/2

16-3/4

13-3/4

11- 1/2

12-1/4

10-3/4

15-1/4

14-1/2

Measured from top of fireplace opening (in inches)

20-1/2

19-3/4

B. Facing Material

• Metal front faces may be covered with non-combustible materials only.

• Facing and/or ﬁ nishing materials must not interfere with air ﬂ ow through louvers, operation of louvers or doors, or access for service.

• Facing and/or ﬁ nishing materials must never overhang into the glass opening.

• Observe all clearances when applying combustible materials.

• Seal joints between the ﬁ nished wall and appliance top and sides using a 300 °F minimum sealant. Refer to Figure 13.3.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as speciﬁ ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

Finish wall material may be combustible - Top and Sides

0 in.

Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions

Mantel Legs or Wall Projections

Top o f Appliance

Perpendicular Wall

1 in. (25 mm) min.

to perpendicular wall

7.75 in. (159 mm) min.

from fireplace opening to perpendicular wall

Mantel Leg or

Drywall

0 in.

High Temperature Sealant (300° F/149° C min.)

Top and Side Seal Joint

Model A B

IDV4833 inches 44 3/8 46 1/2

mm 1127 1181

IDV6247 inches 48 7/8 60 1/2

mm 1241 1537

Figure 13.3 Noncombustible Facing Diagram

Shaded area noncombustible materials only

0 in.

Figure 13.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0842

C. Noncombustible Finishing Material

Finishing Material Finishing Material

(Finished Opening Width)

Model X Y

IDV4833 inches 33 34 1/2

mm 838 876

IDV6247 inches 47 39

mm 1194 991

(Finished

Opening

Height)

(Finished Opening Width)

Figure 13.4 Finished Fireplace Opening

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 43

Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

• Front refractory (three pieces) package shipped in front of glass.

• Lower decorative front face, left and right refractory shields shipped on top of front refractory box.

• Remove ember material package shipped inside the column.

B. Remove Fixed Glass Assembly

• See Section 14.J.

C. Remove Materials Shipped Inside Firebox

• Three top logs are shipped inside the ﬁ rebox.

D. Clean the Appliance

• Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

E. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap-

proved accessories.

F. Heat-Zone-Gas

Install the Heat-Zone-Gas Kit before enclosing the appliance.

• Remove one of two square cover plates for each kit from the top of the appliance. Set the screws aside, discard the cover plate.

• Replace the cover plate with the heat zone collar from the kit. Use the three screws removed from the cover plate.

• Return to Heat-Zone-Gas instructions.

Cover Plates

G. Refractory

All refractory internal to the ﬁ rebox comes pre-installed. See Section 14.L. for installation of bottom front and side refractories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0844

H. Install the Logs

• Base logs are pre-installed.

• Place three top logs: Place slot in bottom of top log over pin in top of base log.

Align opposite end of log with white notched area in top of base log. Repeat for each top log. See Figures 12.1 through 12.6.

Figure 12.1 Placing First Top Log - IDV4833

Figure 12.4 Placing First Top Log - IDV6247

Figure 12.2 Placing Second Top Log - IDV4833

Figure 12.3 Placing Third Top Log IDV4833

Figure 12.5 Placing Second Top Log - IDV6247

Figure 12.6 Placing Third Top Log - IDV6247

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 45

I. Place Lava Rock and Rockwool

WARNING! Risk of Explosion! Follow rockwool placement instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation.

Rockwool and lava rock are shipped with this gas appliance

• Place rockwool on burner in front of front base log.

• Place lava rock on hearth refractory (not burner) as desired.

• See Figure 12.7.

Rockwool Lava Rock

Figure 12.7 Placement of Rockwool and Lava Rock

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0846

J. Glass Panel Assembly

Removing/Replacing Glass Assembly

WARNING! Risk of Asphyxiation! Handle ﬁ xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

• DO NOT strike, slam or scratch glass.

• DO NOT operate ﬁ replace with glass removed, cracked, broken or scratched.

• Replace as a complete assembly.

• Remove three outer refractory pieces as per instructions in Section 12.L.

• Remove the lower decorative front face by removing the four screws attaching the face. See Figure 12.16.

• Remove the left and right refractory shields by removing the three screws holding each shield. See Figure

12.15.

• Remove the decorative ﬁ rescreen mesh. Release the screen rod from the center screen support. Remove the right side of the screen rod from the horseshoe-shaped cradle. Rotate the screen rod down on the right side until there is enough clearance to remove the screen completely. See Figures 12.11-12.14.

• Release glass latches (six in IDV4833, ten in IDV6247). Lift glass frame assembly forward past the glass latches. See Figure 12.9. Slide the glass to the right (into the cavity on the right).

• Completely remove the left side of the glass from the opening before sliding the entire glass panel from the unit. See Figure 12.10.

• Reverse steps above to replace the glass assembly.

Figure 12.9 Lift Glass Frame Assembly Forward

Left

Refractory

Panel

Left

Refractory

Shield

Decorative

Screen Front

Figure 12.8 Glass Panel Assembly Removal/Replacement

Glass Frame

Assembly

Front Hearth

Refractory

Shield

Screen

Rod

Right

Refractory

Panel

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 47

Latches

Right

Glass

Figure 12.10 Remove Left Side of Glass Frame First

K. Decorative Firescreen, Refractory Shields and Lower Decorative Front Face

• Install the decorative ﬁ rescreen by ﬁ rst inserting the left side of the screen rod into the horseshoe-shaped cradle (see Figure 12.11)

• Rotate the right side of the rod up and into the cradle on the right (see Figure 12.12).

Note: Make sure the outside screen eyelets are placed behind the left and right screen rod supports to ensure the screen is locked closed. See Figure 12.13.

• Place the center of the screen rod into the center screen rod support (see Figure 12.14).

• Install the left and right refractory shields using the three screws (see Figure 12.15).

• Install lower decorative front face (see Figure 12.16).

Figure 12.14 Place Center of Screen Rod

Figure 12.11 Place Left End of Screen Rod

Figure 12.12 Place Right End of Screen Rod

Rod Support

Figure 12.15 Install Refractory Shields

Eyelet

Figure 12.16 Install Lower Decorative Front Face

Figure 12.13 Ensure Eyelets are Outside the Rod Support

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0848

L. Installing External Refractories

Open Refractory Package (Figure 12.17)

• 1 - LH side refractory panel

• 1 - RH side refractory panel

• 1 - Front hearth refractory panel

Notches indicate top of refractory

Right

Left

Front Hearth

Figure 12.17 Refractory Pieces

Install Side Refractories

• Locate right side refractory panel. See Figure 12.17.

• Install rod in hole in glass frame top. See Figure

12.18.

Bottom Front Hearth Refractory

• The ﬁ rescreen must be pulled up to install the hearth refractory (Figure 12.21). Slide hearth refractory under side refractories until tight against glass. See Figure 12.22.

Figure 12.21 Move Firescreen

Insert Pin

Notch

Figure 12.18 Insert Pin into Top Frame

• Install rod with swedge (Figure 12.19) in hole in glass frame bottom. See Figure 12.20.

• Repeat for the left side refractory panel.

Swedge

Figure 12.19 Swedge

Figure 12.22 Placing Bottom Front Hearth Refractory

Insert Pin

Figure 12.20 Insert Pin into Bottom Frame

Figure 12.23 Finished Refractory Installation

Swedge

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 49

M. Air Shutter Setting

Air shutter settings should be adjusted by a qualiﬁ ed installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.24.

• Pull the air shutter knob up to close.

• Push the air shutter knob down to open.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

Closed

Open

Figure 12.24 Air Shutter Adjustment

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0850

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician. Con- tact your dealer to arrange a service call by a qualiﬁ ed service technician.

A. Intelliﬁ re Ignition System

Symptom Possible Cause Corrective Action

1. Pilot won’t light. The ignitor/module makes noise, but no spark.

A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

connected to correct terminals on module and pilot assembly.

B. Loose connections or electrical

shorts in the wiring.

C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be

D. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

approximately .17 inch or 1/8 in. (3 mm).

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary.

2. Pilot won’t light, there is no noise or spark.

3. Pilot sparks, but Pilot will not light.

A. No power or transformer

installed incorrectly.

B. A shorted or loose connection

in wiring conﬁ guration or wiring harness.

C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box.

D. Module not grounded. Verify black ground wire from module wire harness is grounded to

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet

B. Ignitor gap is incorrect. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components.

metal chassis of appliance.

ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.

mm).

D. Module voltage output / Valve/

Pilot solenoid ohms readings.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 51

Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.

Intelliﬁ re Ignition System - (continued)

Symptom Possible Cause Corrective Action

4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

A. A shorted or loose connection

in ﬂ ame sensing rod.

B. Poor ﬂ ame rectiﬁ cation or

contaminated ﬂ ame sensing rod.

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

With ﬁ xed glass assembly in place, verify that ﬂ ame is engulﬁ ng ﬂ ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. Verify correct pilot oriﬁ ce is installed and gas inlet is set to pressure speciﬁ cations.

Verify that wire harness is ﬁ rmly connected to the module.

D. Damaged pilot assembly or

contaminated ﬂ ame sensing rod.

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

Verify that ceramic insulator around the ﬂ ame sensing rod is not cracked, damaged, or loose. Verify connection from ﬂ ame sensing rod to white sensor wire. Clean ﬂ ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂ ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0852

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

29-1/2 in.

749 mm

21-1/2 in.

546 mm

Electric Line

2-1/4 in. 57 mm

1 in.

25 mm

Gas Line

9-7/8 in. 251 mm

2 in. 51 mm

13-3/8 in. 340 mm

IDV4833I

IDV6247I

Figure 16.1 Appliance Dimensions

Model # A B C D E F

in. 46-1/2 33 27-5/8 34-1/2 45-1/4 44-3/8

mm 1181 838 702 876 1149 1127

in. 60-1/2 47 41-5/8 39 49-3/4 48-7/8

mm 1537 1194 1057 991 1264 1241

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 53

B. Vent Components Diagrams

Effective

Height/Length

DVP Pipe

(see chart)

Assembled

Height: 24 in./610 mm

Diameter: 10 in./254 mm

DVP-AS2

Effective Height/Length

Pipe

DVP4 4 102

DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219

DVP6A 3 - 6 76 - 152

DVP12A 3 - 12 76 - 305

inches

10 in.

(254 mm)

DVP-FS

Ceiling Firestop

1 in.

(25 mm)

10-1/2 in.

(267 mm)

13-1/4 in.

(337 mm)

4-7/8 in.

(124 mm)

9-1/4 in.

(235 mm)

DVP90ST

90° Elbow

10-7/8 in. (276 mm)

DVP45

45° Elbow

11-3/8 in.

(289 mm)

7-3/8 in.

(187 mm)

1/2 in.

(13 mm) TYP

45°

1-1/4 in. (32 mm)

10 in.

(254 mm)

5 in.

(127 mm)

DVP-HVS

Vent Support

Figure 16.2 DVP Vent Components

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0854

1-1/2 in. (38 mm)

12 in.

(305 mm)

14 in.

(356 mm)

12 in.

(305 mm)

6 in.

(152 mm)

DVP-WS

Wall Shield Firestop

1 in.

(25 mm)

8 in.

(203 mm)

B. Vent Components Diagrams (continued)

31 in.

(787 mm)

13-3/4 in. (349 mm)

13-1/4 in.

(367 mm)

24-5/8 in.

(625 mm)

27-1/2 in. (698 mm)

RF6M

Roof Flashing Multi-pak

13-3/4 in. (349 mm)

BEK

Trap Cap Brick Extension

5 in.

(127 mm)

24-5/8 in.

(625 mm)

13-7/8 in. (352 mm)

13-1/4 in. (367 mm)

Roof Flashing Multi-pak

DVP-HPC Cap Brick Extension

RF12M

11-7/8 in.

(302 mm)

DVP-BEK2

(127 mm)

5 in.

DVP-TRAPFL

Flashing

26 in.

(660 mm)

DVP-HSM-B

Extended Heat Shield

7-1/8 in.

(181 mm)

(356 mm)

14 in.

11-5/8 in.

(295 mm)

5-3/4 in.

(146 mm)

13-7/8 in.

(352 mm)

12-1/8 in. (308 mm)

COOL-ADD

Cap Shield

9-1/2 in.

(241 mm)

DRC-RADIUS

Cap Shield

Figure 16.3 DVP Vent Components

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 55

B. Vent Components Diagrams (continued)

7-3/8 in.

(187 mm)

1-1/2 in. (38 mm)

12 in.

(305 mm)

DVP-TB1

Basement Vent Cap

7-1/4 in.

(184 mm)

5-1/4 in.

(133 mm)

Vertical Termination Cap

14 in.

(356 mm)

DVP-TVHW

12-1/2 in. (318 mm)

(High wind)

17-3/4 in. (451 mm)

(For use with IPI and DSI appliances only)

Vertical Termination Cap

PVK-80

3-7/8 in. (98 mm)

10-1/2 in. (267 mm)

DVP-TV

7-1/4 in.

1 in.

(184 mm)

(25 mm)

16-7/8 in. (429 mm)

12 in.

(305 mm)

12-1/8 in. (314 mm)

1-5/8 in. (41 mm)

High Performance Cap

Figure 16.4 DVP Vent Components

7-1/8 in.

(181 mm)

DVP-HPC

14 in.

(356 mm)

14 in.

(356 mm)

3/8 in. (10 mm)

1 in. (25 mm)

7-3/4 to 10-3/8 in.

(197 to 264 mm)

DVP-FBHT

Fire Brick Termination Cap

8-3/4 in.

(222 mm)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0856

B. Vent Components Diagrams (continued)

existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

15-1/8 in. (384 mm)

12 in.

(305 mm)

8 in.

(203 mm)

Heat

Shield

Max

Effective

Length

DVP-TRAP

Horizontal Termination Cap

Term Cap

Trap1

Trap2

Minimum

Effective Length

3-1/8 in. 4-5/8 in.

79 mm 117 mm

5-3/8 in. 9-3/8 in.

137 mm 238 mm

Effective Length

Maximum

DVP-TRAP1

DVP-TRAP2

DVP-HPC1

Figure 16.5 DVP Vent Components

DVP-TRAPK1

DVP-TRAPK2

DVP-HPC2

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 57

B. Vent Components Diagrams (continued)

Fillers

DVP-TRAP to DVP-HPC Side Filler Kit

15 in.

(381 mm)

Effective Length

5-3/4 to 8-3/8 in.

146 to 213 mm

5-1/2 in. 140 mm

87°

8-1/8 in.

(206 mm)

DVP-HRC-SS

8-3/8 in. 213 mm

3°

13 in.

(330 mm)

Figure 16.6 DVP Vent Components

10-1/2 in.

267 mm

10-7/8 in.

276 mm

DVP-HRC-ZC-SS

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0858

C. Service Parts

Stocked

11/ 08

at Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

in this manual may be ordered from an authorized dealer.

SRV4042-069 Y

Front Log 4042-351

Logs & Tray Assembly - For Complete Log Assembly

order both #1 items.

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV4833IT, IDV4833IH

Service Parts List

Service Parts

33 in. ICON Gas Appliance - DV

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

Middle Log 4042-352

Back Log 4042-353

4042-072 Y

Top Left Log 4042-354

Top Middle Log 4042-355

Log/Foam Assembly - For Complete Log Assembly order

both #1 items.

Top Y Log 4042-356

2 Standoff Qty. 5 Reg. 31779

3 Heat Zone Cover Plate Qty. 2 Reg. 31051

4 Drywall Lip 4042-149

5 Nailing Flange Qty. 4 Reg. 31190

6 Junction Box Bracket 4042-290

7 Junction Box 21878

4042-171 / 4042-0170

8 Junction Box Cover Plate 4042-293

9 Glass Clip Support Assembly Qty. 4 Reg. 33858 Y

11 Pilot Bracket /Pilot Base

10 Glass Latch Assembly Qty. 2 Reg. 4042-047

Pilot Assembly - NG 4042-333 Y

12 Pilot Gasket 4042-325

4042-575

4042-341

14333B

4021-295

Mineral Wool

Lava Rock

Pilot Assembly - LP 4042-334 Y

Burner Assembly - NG 4042-053 Y

Burner Assembly - LP 4042-052 Y

15 Hearth Support Qty. 2 Reg. 4042-640

16 Glass/Frame Assembly 4042-037 Y

17 Refractory Shield 4042-642

3V Adapter Plug 593-593A Y

Flue Bafﬂ e 4045-203

Installation Instructions & Owner's Manual

Lava Rock Bag Assembly

Screen Rod 4042-581

Screen Assembly 4042-583

Wall Switch Wire Assembly 4018-018 Y

Additional service part numbers appear on following page.

11/ 08

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV4833IT, IDV4833IH

Service Parts

33 in. ICON Gas Appliance - DV

Service Parts Diagram

1 Log Set Assembly

Part number list on following page.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 59

C. Service Parts (continued)

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV4833IT, IDV4833IH

33 in. ICON Gas Appliance - DV

Service Parts

Valve Assembly Diagram/ Parts List

Stocked

at Depot

Val ve - NG 750-500YVal ve - LP 750-501

Threaded Oriﬁ ce (.079) - LP 4042-319

Threaded Oriﬁ ce (.128) - NG 4042-317

11/ 08

IPI Valve Assembly

8 - Front

Refractory Kit

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV4833IT, IDV4833IH

Refractory Diagram / Parts List

Service Parts

33 in. ICON Gas Appliance - DV

1 Push/Pull Shutter Control 4042-321

2 Bulkhead 4042-315Y3 Brass Elbow - 3/8 Flare to 3/8 NPT 4021-045

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

Stocked

at Depot

4 Flex Gas Line 15696Y5 On/Off valve 15697Y6

7 Battery Pack 593-594AY8 Wire Assembly 593-590AY9 Control Module 593-592

10 Brass Elbow - 3/8 MIP to 1/2 Flare 4042-314

11 Valve Bracket 4042-211

13 Bulkhead Locking Bracket 4042-289

14 Cover Plate Gasket 4042-306

15 Cover Plate 4042-239

16 Oriﬁ ce/Cable Bracket 4042-288

17 Air Shutter 4042-311

11/ 08

3 Left Hearth Refractory 4042-408 4042-732

4 Hearth Refractory 4042-412 4042-736

5 Back Refractory Panel 4042-418 4042-742

6 Right Hearth Refractory Panel 4042-419 4042-743

7 Right Side Refractory Panel 4042-405 4042-729

8 Front Refractory Kit 4042-454 4042-754

1 Left Side Refractory Panel 4042-404 4042-728

2 Refractory Retainer Bracket (qty 3 req.) 4042-291

IDV4833 Traditional Refractory Pre GA1732717 Post GA1732717

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

9 Left Front Refractory 4042-454 4042-759

11 Front Hearth Refractory 4042-466 4042-766

10 Right Front Refractory 4042-454 4042-758

1 Left Side Refractory Panel 4042-406 4042-730

2 Refractory Retainer Bracket (qty 3 req.) 4042-291

IDV4833 Herringbone Refractory Pre April 2004 Post April 2004

3 Left Hearth Refractory 4042-410 4042-734

4 Hearth Refractory 4042-412 4042-736

5 Back Refractory Panel 4042-418 4042-742

6 Right Hearth Refractory Panel 4042-419 4042-743

7 Right Side Refractory Panel 4042-407 4042-731

8 Front Refractory Kit 4042-455 4042-755

9 Left Front Refractory 4042-455 4042-763

11 Front Hearth Refractory 4042-466 4042-766

10 Right Front Refractory 4042-455 4042-762

Additional service part numbers appear on following page.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0860

C. Service Parts (continued)

Stocked

at Depot

10/08

ITEM DESCRIPTION COMMENTS PART NUMBER

in this manual may be ordered from an authorized dealer.

SRV4042-069 Y

Front Left Log 4042-357

Logs & Tray Assembly - For Complete Log Assembly

order both #1 items.

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV6247IT, IDV6247IH

Service Parts

47 in. ICON Gas Appliance - DV

Service Parts List

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

Front Right Log 4042-358

Middle Left Log 4042-359

Middle Right Log 4042-360

Back Log 4042-361

4042-073 Y

Top Middle Log 4042-355

Top Y Log 4042-356

Log/Foam Assembly - For Complete Log Assembly order

both #1 items.

Top Left Log 4042-362

2 Standoff Qty. 5 Reg. 31779

3 Heat Zone Cover Plate Qty. 2 Reg. 31051

4 Drywall Lip 4042-150

5 Nailing Flange Qty. 4 Reg. 31190

6 Junction Box Bracket 4042-290

7 Junction Box 21878

8 Junction Box Cover Plate 4042-293

9 Glass Clip Support Assembly Qty. 8 Reg. 33858 Y

10 Glass Latch Assembly Qty. 2 Reg. 4042-047

4042-171 / 4042-0170

Pilot Assembly - NG 4042-333 Y

Pilot Assembly - LP 4042-334 Y14Burner Assembly - NG 4042-054 Y

Burner Assembly - LP 4042-055 Y

11 Pilot Bracket /Pilot Base

12 Pilot Gasket 4042-307

15 Hearth Support Qty. 2 Reg. 4042-629

16 Glass/Frame Assembly 4042-038 Y

4042-575

4042-341

14333B

4021-295

Mineral Wool

Lava Rock

3V Adapter Plug 593-593A Y

Flue Bafﬂ e 4045-203

Installation Instructions & Owner's Manual

Lava Rock Bag Assembly

17 Refractory Shield 4042-631

Screen Rod 4042-580

Screen Assembly 4042-582

Wall Switch Wire Assembly 4018-018 Y

Additional service part numbers appear on following page.

10/08

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV6247IT, IDV6247IH

Service Parts

47 in. ICON Gas Appliance - DV

Service Parts Diagram

1 Log Set Assembly

Part number list on following page.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 61

C. Service Parts (continued)

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV6247IT, IDV6247IH

Service Parts

47 in. ICON Gas Appliance - DV

Valve Assembly Diagram/ Parts List

Stocked

at Depot

Val ve - NG 750-500YVal ve - LP 750-501

Threaded Oriﬁ ce (.086) - LP 4042-318

Threaded Oriﬁ ce (.144) - NG 4042-316

10/08

IPI Valve Assembly

8 - Front

Refractory Kit

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan. 2007

IDV6247IT, IDV6247IH

Service Parts

47 in. ICON Gas Appliance - DV

Refractory Parts Diagram

1 Push/Pull Shutter Control 4042-321

2 Bulkhead 4042-315Y3 Brass Elbow - 3/8 Flare to 3/8 NPT 4021-045

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

Stocked

at Depot

4 Flex Gas Line 15696Y5 On/Off valve 15697Y6

7 Battery Pack 593-594AY8 Wire Assembly 593-590AY9 Control Module 593-592

10 Brass Elbow - 3/8 MIP to 1/2 Flare 4042-314

11 Valve Bracket 4042-211

13 Bulkhead Locking Bracket 4042-289

14 Cover Plate Gasket 4042-306

15 Cover Plate 4042-239

16 Oriﬁ ce/Cable Bracket 4042-288

17 Air Shutter 4042-311

10/08

1 Left Side Refractory Panel 4042-414 4042-738

2 Refractory Retainer Bracket (qty 3 req.) 4042-291

3 Left Hearth Refractory 4042-420 4042-744

4 Hearth Refractory 4042-413 4042-737

5 Back Refractory Panel 4042-409 4042-733

6 Right Hearth Refractory Panel 4042-421 4042-745

7 Right Side Refractory Panel 4042-415 4042-739

8 Front Refractory Kit 4042-456 4042-756

IDV6247 Traditional Refractory Pre GA1732717 Post GA1732717

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

9 Left Front Refractory 4042-456 4042-761

11 Front Hearth Refractory 4042-467 4042-767

10 Right Front Refractory 4042-456 4042-760

1 Left Side Refractory Panel 4042-416 4042-740

2 Refractory Retainer Bracket (qty 3 req.) 4042-291

IDV6247 Herringbone Refractory Pre April 2004 Post April 2004

3 Left Hearth Refractory 4042-420 4042-744

4 Hearth Refractory 4042-413 4042-737

5 Back Refractory Panel 4042-411 4042-735

6 Right Hearth Refractory Panel 4042-421 4042-745

7 Right Side Refractory Panel 4042-417 4042-741

8 Front Refractory Kit 4042-457 4042-757

9 Left Front Refractory 4042-457 4042-765

11 Front Hearth Refractory 4042-467 4042-767

10 Right Front Refractory 4042-457 4042-764

Additional service part numbers appear on following page.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0862

D. Optional Components

Part # Description

DF-PORT33-BK Portfolio black decorative front

DF-PORT33-BZ Portfolio bronze decorative front

DF-PORT47-BK Portfolio black decorative front

DF-PORT47-BZ Portfolio bronze decorative front

DF-SAL33-BK Salem black decorative front DF-SAL33-BZ Salem bronze decorative front DF-SAL47-BK Salem black decorative front DF-SAL47-BZ Salem bronze decorative front

WSK-MLT-HTL Multi-function wall switch

SMART-BATT-HTL Remote control

SMART-STAT-HTL Multi-function remote: on/off, room temp, thermostat temp. timer

DCKVP-I60 LP gas conversion kit DCKVN-I60 NG gas conversion kit

DCKVP-I100 LP gas conversion kit

DCKVN-I100 NG gas conversion kit

ICONDV-VSS ICON vinyl sofﬁ t shield (required for horizontal venting on home with vinyl siding

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/08 63

E. Contact Information

Please contact your Heatilator dealer with any questions or concerns.

For the location of your nearest Heatilator dealer,

please visit www.heatilator.com.

- NOTES -

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev K • 11/0864

Hearth and Home Technologies IDV6247ILT, IDV6247IT, IDV4833IH, IDV4833ILH, IDV6247ILH User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual