Hearth and Home Technologies I80, I60 User Manual

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Page 1

Models: I60 I80

Wood Burning Fireplace

Owner’s Manual

Installation and Operation

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• Do not overﬁ re. Overﬁ ring will void your warranty.

• Comply with all minimum clearances to combustibles as speciﬁ ed. Failure to comply may cause house ﬁ re.

NOTICE

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.

Hot screen/mesh and glass doors will cause burns.

• DO NOT touch screen/mesh or glass doors until cooled

• NEVER allow children to touch screen/mesh or glass doors

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

Installation and service of this ﬁ replace should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• DO NOT install unvented gas logs.

Page 2

Read this manual before installing or operating this ﬁ replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heatilator wood burning ﬁ replace. The Heatilator ﬁ replace you have selected is designed to provide the utmost in safety and reliability.

As the owner of a new ﬁ replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

Your new Heatilator wood burning ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your ﬁ replace:

Model Name: Date purchased/installed:

Serial Number: Location on ﬁ replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate located on the smoke shield of the ﬁ replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES

FAN KIT MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.

WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.

YES

MODEL NO.

CLEARANCE TO COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

CHIMNEY 2 IN. MIN.

RATED AT 115 VOLTS, 50/60 Hz.,

MODEL NO.

FIREBOX

MFG. DATE

AMP.

IN. MIN.

Note: An arrow (Î) found in the text signiﬁ es change in content.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 3

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the ﬁ replace or to property.

Table of Contents

Congratulations! 2 Warranty 4

1 Listing and Code Approvals 6

A. Appliance Certiﬁ cation 6 B. Non-Combustible Materials 6 C. Combustible Materials 6

User Guide

2 Operating Instructions 7

A. Your Fireplace 7 B. Seasoned Wood 8 C. Starting a Fire 8 D. Grate 8 E. Firescreen 8 F. Flue Damper 8 G. Refractory 8 H. Glass Doors 9 I. Outside Air (optional) 9 J. Vented Gas Log Sets & Gas Log Lighters 9 K. Optional Components 9 L. Clear Space 9 M. Wood Fuel 10

3 Maintainance and Service 11

A. Disposal of Ashes 11 B. Chimney Inspection/Cleaning 11 C. Check Firebox Refractory 12 D. Inspect Grate 12 E. Glass Cleaning 12

4 Troubleshooting Guide 13

Installer Guide

5 Getting Started 14

A. Typical Fireplace System 14 B. Design and Installation Considerations 15 C. Draft 15 D. Negative Pressure 15 E. Locating Fireplace & Chimney 16 F. Tools and Supplies Needed 17 G. Fireplace System Requirements 17 H. Inspect Fireplace and Components 17

6 Framing & Clearances 18

A. Select Fireplace Location 18 B. Clearances 19 C. Sidewalls/Surrounds 20 D. Frame the Fireplace 20

7 Installation of Fireplace 21

A. Things to Consider 21 B. Unpack the Fireplace (I60 only) 21 C. Secure the Fireplace (I60 only) 21 D. Unpack the Fireplace (I80 only) 21 E. Position the Fireplace (I80 only) 22 F. Install the Refractory (I80 only) 23 G. Place Protective Metal Hearth Strips 24 H. Level Fireplace 24 I. Install Outside Air Kit 25

8 Chimney Assembly 26

A. Chimney Requirements 27 B. Using Offsets/Returns 28 C. Assemble Chimney Sections 29 D. Install Chimney Air Kit 29 E. Install Ceiling Firestops 30 F. Install Attic Insulation Shield 31 G. Cut out Hole in Roof 32 H. Complete Installation 32 I. Install Flashing 32 J. Chimney Termination Requirements 33

9 Chase Installations 34

A. Construct the Chase 34 B. Install Fireplace & Chimney 35 C. Install Chase Top 35 D. Install Termination Cap 36

10 Shrouds 38

A. Radiation Shield 38 B. Field Constructed Shrouds 38

11 Finishing 40

A. Non-Combustible Materials 40 B. Combustible Materials 40 C. Hearth Extension 40 D. Finishing Material 43 E. Combustible Mantel 44 F. Sidewalls/Surrounds 45

12 Accessories 46

A. Gas Log/Lighter Provision 46 B. Wood Burning Inserts 46

13 Reference Materials 47

A. Fireplace Dimensions 47 B. Optional Components 48 C. Chimney Components 49 D. Service Parts 54 E. Contact Information 56

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 4

Warranty

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

1Year XXXXXX

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except as

covered by Conditions, Exclu-

sion, and Limitations listed

2years

7years 3years X X X

years

Limited

Lifetime

90Days XXXXXX AllReplacementParts

Igniters, Electronic Compo-

nents, and Glass

srewolBXXXX

stoperiFXsraey3

faB&sgnitsaCXXsraey3sraey5 ?es

Firebox, HHT Chimney, Termi-

nation & Heat

Exchanger

slenaPyrotcarfeRdedloMX

yrotcarfeR&sgoL,srenruBXraey1

regnahcxEtaeH&xoberiFXraey1

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

The maximum amount recoverable under this warranty is limited to the purchase price of the product.

In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.

4021-645A 09-01-08 Page 1 of 2

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 5

This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this warranty.

Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.

HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not expressly authorized and approved by HHT in writing.

This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.

This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine, ?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.

EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08 Page 2 of 2

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 6

Listing and Code Approvals

A. Appliance Certiﬁ cation

This ﬁ replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This ﬁ replace may be installed in sleeping rooms EX- CEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.

This ﬁ replace has been tested and listed for use with the optional components speciﬁ ed in this manual. These op- tional components may be purchased separately and installed at a later date. Installation of an outside air kit will require signiﬁ cant reconstruction and is best if installed at the time of ﬁ replace installation.

Heatilator is a registered trademark of Hearth & Home Technologies Inc.

WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.

DO NOT:

• install or operate damaged ﬁ replace

• modify ﬁ replace

• install other than as instructed by Hearth & Home Technologies

• operate the ﬁ replace without fully assembling all components

• overﬁ re

• install an unvented gas log set

• install any component not approved by Hearth & Home Technologies

• install parts or components not Listed or approved

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁ ed installer, service agency or your dealer.

B. Non-Combustible Materials

• Materials which will not ignite and burn, composed of any combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C

C. Combustible Materials

• Materials made of or surfaced with any of the following materials:

- Wood - Compressed paper

- Plant ﬁ bers - Plastic

• Any material that can ignite and burn; ﬂ ame proofed or not, plastered or un-plastered

NOTICE: This fireplace is tested and approved as a decorative ﬁ replace. It should not be factored as a primary heat source in residential heating calculations.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 7

User Guide

Operating Instructions

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

If you expect that children may come into contact with this ﬁ replace, we recommend a barrier such as a decorative screen. See your dealer for suggestions.

A. Your Fireplace

WARNING! DO NOT operate ﬁ replace before reading and understanding operating instructions. Failure to operate ﬁ replace according to operating instructions could cause ﬁ re or injury.

Section 2.G., 3.C.

Section 2.D., 3.D.

Wood Fuel

Section 2.M.

Refractory

Grate

Mantel

Hearth

Gas Log Set

Gas Log Lighters

(not shown) Section 2.J.

Firescreen

(not shown)

Section 2.E.

Glass Doors

(not shown)

Section 2.H., 3.E.

Outside Air

Handle up - open

Handle down -

closed

Damper

Handle

open

Figure 2.1 General Operating Parts

Clear Space

Section 2.L.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 8

B. Seasoned Wood

Properly seasoned wood is important for successful operation of your ﬁ replace. Most woodburning ﬁ replace problems are caused by burning wet, unseasoned wood.

Seasoned ﬁ rewood is wood that is cut to size, split and air dried to a moisture content of around 20%.

Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the ﬁ replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

Please refer to Section 2.M. for more detail.

C. Starting a Fire

NOTICE: You must establish a good draft to prevent smoke spillage into the room.

WARNING! Risk of Fire! Keep combustible materials, gasoline and other ﬂ ammable vapors and liquids clear of the ﬁ replace.

DO NOT:

• store ﬂ ammable materials close to the ﬁ replace

• use gasoline, lantern fuel, kerosene, charcoal lighter

ﬂ uid or similar liquids to start or “freshen up” a ﬁ re in this ﬁ replace.

Keep all ﬂ ammable liquids well away from the ﬁ replace while it is in use. Combustible materials may ignite.

D. Grate

This ﬁ replace is designed to be used with the grate sup- plied with this unit or one approved by HHT. The grate will break down over time and will need occasional replacement.

WARNING! Risk of Fire!

integral grate.

• Keeps logs in place.

• Allows proper air circulation around the ﬁ re.

Use only the factory-supplied

E. Firescreen

The ﬁ rescreen is provided to control sparks. Keep it closed when the ﬁ replace is in use.

WARNING! Risk of Fire or Burns!

• Screen will not prevent burning materials from falling out.

• Screen pulls or handles may be hot.

F. Flue Damper

• Refer to Figure 2.1 for location of control.

• Must be in fully open position (handle up toward the top of the ﬁ replace) during operation of the ﬁ replace.

• Before lighting the ﬁ replace, verify fully open position by looking up from the inside of the ﬁ replace.

WARNING! Risk of Fire and Asphyxiation! Open

damper prior to operating ﬁ replace. A closed damper overﬁ res the ﬁ replace and spills smoke and ﬂ ames into the room.

• The ﬁ rst three or four ﬁ res should be of moderate size to allow the oils and binders to be burned from the ﬁ replace and the refractory and paint to cure. You may notice an industrial odor the ﬁ rst few ﬁ res. This is considered normal.

• Use well-seasoned wood.

• Open the ﬂ ue damper to a fully open position.

• Place crumpled or twisted paper under the ﬁ replace grate.

• Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the ﬁ replace grate.

• Pre-warm the ﬂ ue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the ﬂ ue damper for a few moments.

• Light the crumpled paper to ignite the kindling.

• Add small pieces of wood until a hot bed of embers has been established.

• Add a minimum of three average size pieces of split ﬁ rewood, placed to allow combustion air and ﬂ ames between them.

CAUTION! Odors and vapors released during initial

operation may be irritating to sensitive individuals.

Open windows for air circulation.

G. Refractory

• The refractory is supplied to contain heat and provide an attractive interior.

• It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.

• (See refractory maintenance Section 3.C.)

WARNING! Risk of Fire! DO NOT burn ﬁ replace with-

out refractory. Use only refractory supplied by Hearth & Home Technologies, Inc.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 9

H. Glass Doors

• Glass doors are optional.

• Refer to Figure 2.2 for how to properly use them.

WARNING! Risk of Fire! Install ONLY doors ap-

proved by Hearth & Home Technologies, Inc.

WARNING! Risk of Fire and Smoke! Fireplaces

equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and ﬂ ame may be drawn out of the ﬁ replace opening.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

J. Vented Gas Log Sets & Gas Log Lighters

• Optional

• Vented gas logs or gas log lighters can be installed in this ﬁ replace. Follow the instructions provided with the accessory for operation.

WARNING! Risk of Fire or Asphyxiation!

• DO NOT install unvented gas logs.

• Damper must be locked open.

• Gas ﬂ ame may generate fumes.

K. Optional Components

• Other options may be available

• Consult your dealer/distributor

WARNING! Risk of Fire! DO NOT install and or use

any component not approved by Hearth & Home Technologies Inc.

FULLY CLOSED

CORRECT

Figure 2.2 Operating Positions of Bi-fold Doors

PARTLY CLOSED

INCORRECT

I. Outside Air (optional)

The outside air kit supplies some combustion air for your ﬁ replace. It may help reduce the effects of negative air pressure. (See Section 5.D.)

• Refer to Figure 2.1 for location of control

• Close the inlet to prevent cold drafts when the ﬁ replace is not being used.

CAUTION! Risk of Burns! The outside air control

handle is HOT when ﬁ replace is in operation. Adjust BEFORE lighting ﬁ re.

L. Clear Space

• Do not place combustible objects within areas indicated in Figure 2.3.

WARNING! DO NOT place combustible objects in front of the ﬁ replace. High temperatures may ignite clothing, furniture or draperies.

• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

48 in. (1219 mm)

Clear Space

Front of Fireplace

12 in. (305 mm)

Clear Space

Sides of Fireplace

(from the FP

opening)

Figure 2.3 Clear Space

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 10

M. Wood Fuel

Hardwood vs Softwood

Your ﬁ replace performance depends on the quality of the ﬁ rewood you use.

• Seasoned wood contains about 8,000 BTUs per pound .

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and are harder to ignite.

• Soft woods require less time to dry, burn faster and are easier to ignite.

• Start the ﬁ re with soft wood to bring the ﬁ replace up to operating temperature and to establish draft.

• Add hard wood for slow, even heat and longer burn time.

Soft woods Hard woods

• Douglas Fir • Oak

• Pine • Maple

• Spruce • Apple

• Cedar • Birch

• Poplar

• Aspen

• Alder

Moisture

WARNING! Risk of Fire!

• DO NOT burn wet or green wood.

• Wet, unseasoned wood can cause accumulation of creosote.

The majority of the problems ﬁ replace owners experience are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

• Evaporating moisture cools your chimney, accelerating formation of creosote.

Seasoned Wood

• Cut logs to size

• Split to 6 in. (152 mm) or less

• Air dry to a moisture content of around 20%

- Soft wood - about nine months

- Hard wood - about eighteen months

NOTICE: Seasoning time may vary depending on drying

conditions.

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and through woodpile.

• Elevate wood pile off ground to allow air circulation underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.

• Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.

WARNING! Fire Risk! DO NOT store wood:

• In front of the ﬁ replace.

• In space required for loading or ash removal.

Processed Solid Fuel Firelogs

Manufactured ﬁ relogs may be used with this ﬁ replace. Hearth & Home Technologies Inc. recommends the use of UL Classiﬁ ed processed fuel ﬁ relogs. Follow the manufac- turer’s lighting and safety instructions.

Using ﬁ relogs may require more frequent chimney inspec- tion and cleaning.

Do not poke or stir the logs while they are burning. Use only ﬁ relogs that have been evaluated for the application in manufactured ﬁ replaces and refer to ﬁ relog warnings and caution markings on packaging prior to use.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 11

Maintainance and Service

A. Disposal of Ashes

Frequency: When they reach bottom of grate By: Homeowner

WARNING! Risk of Fire! Ashes could contain hot embers.

• Place ashes in a metal container with a tight-ﬁ tting lid.

• The closed container should be placed on a noncombustible ﬂ oor or on the ground, well away from all combustible materials, pending ﬁ nal disposal.

• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

B. Chimney Inspection/Cleaning

Frequency: At least twice a year during heating season

or as recommended by a certiﬁ ed chimney sweep By: Certiﬁ ed chimney sweep

WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.

Refer to Figure 3.1 to remove/reinstall termination caps.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney ﬂ ue of a slow-burning ﬁ re. As a result, creosote residue accumulates on the ﬂ ue lining. When ignited this creosote makes an extremely hot ﬁ re.

WARNING! Risk of Fire! A chimney ﬁ re can permanently damage your chimney system and nearby structures.

In the event of a chimney ﬁ re, Hearth & Home Technolo- gies Inc. recommends

• replacement of the chimney, and

• inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria.

The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.

When creosote has accumulated it shall be removed to reduce the risk of a chimney ﬁ re.

Remove screws, lift top cover.

Chimney

TR11/TR11T

TR444/TR442

Round Termination Cap

Figure 3.1 Chimney & Termination Cap Cleaning

Remove 4 screws and lift top pan off.

Top Cover

Cap

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Cap

Slip Section

ST1175

ST475

Square Termination Cap

Remove 2 screws from the front and back and lift the top off.

TCT1175

Terra Cotta

Termination Cap

Available US only

Page 12

C. Check Firebox Refractory

Frequency: After each ash removal By: Homeowner

WARNING! Risk of Fire!

Crumbling, deteriorated refractory can allow overheating of surrounding materials.

Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.

The panels should be replaced if

• Cracks exceed ¼ inch (6 mm) in width,

• Metal is exposed behind the refractory,

• Large pieces of refractory fall out.

Inspect ﬁ replace refractory.

D. Inspect Grate

Frequency: After each ash removal By: Homeowner

Inspect grate for:

• Warping or sagging 1-1/2 in. (38 mm) or more

• Broken welds

• Burn-through of grate bars For safe operation, replace only with an approved grate

from Hearth & Homes Technologies Inc.

E. Glass Cleaning

Frequency: As desired By: Homeowner

CAUTION! Handle glass assembly with care. Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

Clean glass with a non-abrasive commercially available cleaner or ashes:

• Light deposits

- Use household glass cleaner

• Heavy deposits

- Use wood ash on damp cloth or,

- Use commercial ﬁ replace glass cleaner (consult with your dealer)

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 13

Troubleshooting Guide

Start Fire Problems Possible Cause Solution

Can’t get ﬁ re started Excessive smoke or spillage Burns too slowly Smolders, sizzles

Not enough kindling/paper or no kindling/paper

Damper closed/not fully open Open damper.

Not enough air for ﬁ re to ignite Check for restricted cap/shroud.

Wood condition is too wet, too large

Use dry kindling, more paper. Arrange kindling & wood for air movement.

Open air kit (if installed).

Check for ﬂ ue blockage.

Pre-warm ﬂ ue before starting ﬁ re (refer to starting ﬁ re section).

Check for adequate vent height (refer to chimney assembly section).

Open window below the ﬁ replace towards the wind.

Use dry, seasoned wood (refer to wood fuel section).

Bed of coals not established before adding wood

Flue blockage such as birds’ nests or leaves in termination cap

Down draft or negative pressure Competition with exhaust devices

Fire burns too fast Extremely dry or soft wood Mix in hardwood.

No glass doors Add glass doors to slow down air ﬂ ow.

Overdrafting Check for correct vent height; too much vertical

Start with paper & kindling to establish bed of coals (refer to starting ﬁ re section).

Have chimney inspected for creosote and cleaned by a certiﬁ ed chimney sweep.

Do not use exhaust fans during start-up (refer to negative pressure section).

Open window below the ﬁ replace towards the wind.

Mix in less seasoned wood after ﬁ re is established (refer to wood fuel section).

height creates overdrafting.

Check location of vent termination (refer to chimney assembly section).

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 14

Installer Guide

Getting Started

A. Typical Fireplace System

Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8)

Non-combustible roof flashing maintains minimum clearance around chimney

Support straps on rafter support chimney (not shown)

Ceiling firestop on floor of attic (Section 8)

Chimney system (Section 8)

Combustible framing/header on top of V-shaped standoffs (Section 6)

Chimney Air Kit (Section 8) Required in Canada. Outlet must be no less than 6 ft. (1.83m) off ground level.

Outside combustion air (Section 7)

Protective metal hearth strip(s) (Section 7)

NOTICE:

• Illustrations and photos reflect typical installations and are for design purposes only.

• Illustrations/diagrams are not drawn to scale.

• Actual product may vary from pictures in manual.

Termination cap (Section 8 & 9)

Storm Collar (Section 8)

Chimney penetrates roof preferably without affecting roof rafters (Section 8)

Offset & Return (with hanger straps) (Section 8)

Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated (Section 8)

Framing headed off in ceiling joists (Section 8)

)

Enclosed space above and around fireplace (Section 6)

Mantel and surround (Section 11)

Decorative facing and trim (Section 11)

Hearth extension (Section 11)

Factory-built fireplace

Figure 5.1 Typical Fireplace System

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 15

D. Negative PressureB. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building inspector, ﬁ re ofﬁ cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the ﬁ replace is to be installed

• The vent system conﬁ guration to be used

• Gas supply piping

• Electrical wiring

• Framing and ﬁ nishing details

• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired

NOTICE: Junction box should be installed during initial

setup to avoid major reconstruction.

C. Draft

Draft is the pressure difference needed to vent ﬁ replaces successfully. When a ﬁ replace is drafting successfully, all combustion byproducts are exiting the home through the chimney.

Considerations for successful draft include:

• Preventing negative pressure

• Location of ﬁ replace and chimney

NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the ﬁ replace system caused by:

• Inadequate draft due to environmental conditions

• Downdrafts

• Tight sealing construction of the structure

• Mechanical exhausting devices

• Improper location of the chimney

WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.

Negative pressure results from the imbalance of air available for the ﬁ replace to operate properly. It can be stron- gest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

- Recessed lighting

- Attic hatch

- Duct leaks

To minimize the effects of negative air pressure:

• Install the outside air kit with the intake facing prevailing winds during the heating season

• Ensure adequate outdoor air for all combustion appliances and exhaust equipment

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ﬁ replace

• Avoid installing the ﬁ replace near doors, walkways or small isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams taped or sealed

• Basement installations should be avoided

NOTICE: Hearth & Home Technologies Inc. recommends

the use of direct vent ﬁ replaces in basements.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 16

E. Locating Fireplace & Chimney

Location of the ﬁ replace and chimney will affect perfor- mance.

• Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the effects of wind loading.

• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the ﬁ replace location relative to ﬂ oor and ceiling and attic joists.

• Take into consideration the termination requirements in Section 8 and Section 9.

NOTICE: Locating the ﬁ replace in a basement or in a location of considerable air movement can cause intermittent smoke spillage from ﬁ replace. Do not locate ﬁ replace near

• frequently open doors

• central heat outlets or returns

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Windward

Recommended Location:

• Above peak

Marginal Location:

• Below peak

Recommended:

• Insulated exterior chase in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Marginal Location:

• Wind loading possible

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Leeward

Multi-level Roofs

Figure 5.2 Recommended Chimney Locations

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 17

F. Tools and Supplies Needed H. Inspect Fireplace and Components

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

G. Fireplace System Requirements

This ﬁ replace system requires:

• Hearth Refractory

• Grate Assembly

• Outside Air Hood

- Duct must be installed, but sold separately.

WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep ﬁ re- place dry.

• Remove ﬁ replace and components from packaging (please refer to Section 7) and inspect for damage.

• Vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 18

Framing & Clearances

A. Select Fireplace Location

48 in.

(1219 mm)

min.

B A

Across a corner

In an exterior chase or projecting into a garage

Along a wall

B A

I60 - 1 in. (25 mm)

Note:

I80 - 1 1/2 in. (38 mm)

5/8 in. (16 mm) all configurations

minimum distance from sides & back of fireplace to combustible materials. I60 & I80 - 1/2 in. (13 mm) minimum at nailing flanges.

In addition to these

Note:

framing dimensions, also reference the following sections:

• Clearances (Section

6.B.)

• Mantel Projections (Section 11.E.)

• Fireplace Dimensions (Section 13.A.)

Model A B C D E F G H

I60

I80

inches 45 1/2 53 1/2 85 42 1/2 19 3/8 60 1/8 28

mm 1156 1359 2159 1080 492 1527 711

inches 52 59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2

mm 1308 1511 2356 1178 546 1667 724

As a room divider

24 in. (610 mm)

Minimum from FP opening to any

perpendicular wall.

Figure 6.1 Fireplace Locations (Framing dimensions shown)

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 19

B. Clearances

WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as speciﬁ ed in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials.

Storm Collar

(roof)

Roof Flashing

Shaded areas

represent

2 in. (51 mm) min.

air space clearance

required around pipe

(insulation)

2 in. (51 mm) min.

Ceiling Firestop

48 in.

1219 mm

Combustible Object

(attic)

0 in.

to floor

Attic

Insulation

Shield

(ceiling)

Offset/Return (secured

with hanger straps)

(ceiling)

Must have 2 in. (51 mm)

minimum clearance

to header

Adapter attached here (not shown)

0 in. to level

of standoffs

Clearance to back &

sides of appliance

I60 - 1 in. (25 mm)

I80 - 1 1/2 in. (38 mm)

(except at nailing flanges

where it is 1/2 in. [13 mm])

Figure 6.2 Clearances to Combustible Materials

Note: Chimney air kit and 11-10 in./279-254 mm adapter are not shown,

but are required in Canada.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 20

C. Sidewalls/Surrounds

• Adjacent combustible sidewalls must be located a minimum 24 in. (610 mm) from the ﬁ replace opening.

• Combustible and noncombustible mantel legs, surrounds and stub walls may be constructed within the gridded area, Figure 6.3.

Note: Grid depicts 1-in scale.

FLUSH FRONT

BRICK

FRONT

4 in.

[102 mm]

28 5/8 in.

[727 mm]

50° angle

24 in.

[610 mm]

Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

39°

angle

24 in.

[610 mm]

19 3/4 in.

[502 mm]

Model A B

I60

I80

inches 36 45

mm 914 1130

inches 42 50 1/2

mm 1067 1283

D. Frame the Fireplace

Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).

• Observe all required air space clearances to combustible materials as shown in Figure 6.1 & 6.2.

• Framing across the top of ﬁ replace must be above top standoffs.

2 in. (51 mm) min. air space clearance from chimney.

Figure 6.4 Framing the Fireplace

Note: Framing must be extended straight up, all the way to the ceiling.

Header MUST NOT be notched!

D = extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met.

Model A B* C**D(4” duct)D(6” duct)

I60

I80

* If interior of chase will be drywalled, add the thickness to this measurement.

** Adjust header height for a raised ﬂ oor under ﬁ replace.

in. 45 1/2 28 50 8 12

mm 1156 711 1270 203 305

in. 51 1/2 28 1/2 50 8 12

mm 1308 724 1270 203 305

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Page 21

Installation of Fireplace

CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

A. Things to Consider

• Location of chimney air kit

• Location(s) of outside air kit

• Electrical connections and/or wall switch

• Gas line piping

B. Unpack the Fireplace (I60 only)

• I60 is shipped with refractory in place.

• Remove packaging.

• Remove shipping brackets as shown in Figure 7.8. Replace the screws removed from the ﬁ replace.

• Remove I60 from pallet and set in place.

C. Secure the Fireplace (I60 only)

WARNING! Risk of Fire! Prevent contact with sagging, loose insulation.

• DO NOT install against vapor barriers or exposed

insulation.

• Secure insulation and vapor barriers.

• Provide minimum air space clearances at the sides and back of the fireplace assembly as outlined in Section 6.

D. Unpack the Fireplace (I80 only)

• Remove back refractory from outside of ﬁ replace by bending tabs up and lifting refractory out of brackets. See Figure 7.1.

Figure 7.1 Unpacking Back Refractory

• Bend tabs back down out of the way. See Figure 7.2. Do not remove screws or brackets from ﬁ replace. If brackets are removed, ﬁ ll holes in outer shell with screws.

• Repeat this process to remove side refractories.

• Place the ﬁ replace on a continuous ﬂ at surface.

• Follow framing instructions in Section 6.

• Slide ﬁ replace into position (brackets can be used to anchor ﬁ replace in position).

• Skip to Section 7.G. for further I60 instructions.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Figure 7.2 Bending Refractory Shipping Tabs Back Down

Page 22

• Remove smoke shield by removing ﬁ ve screws. See Figure 7.3. Smoke shield is located at top of ﬁ replace front.

• Remove screens by removing screw from the end of each screen rod. See Figure 7.4.

Smoke Shield

Front Face

Skip

Remove these screws.

Figure 7.3 Removing Smoke Shield

Skip

WARNING! Risk of Fire! Prevent contact with sagging,

loose insulation.

• DO NOT install against vapor barriers or exposed insulation.

• Secure insulation and vapor barriers.

• Provide minimum air space clearances at the sides

and back of the fireplace assembly as outlined in Section 6.

• Remove ﬁ replace from pallet.

The ﬁ replace is attached to pallet with two brackets on

each side and rear of outer shell. See Figure 7.7.

• Remove screws from bracket, pallet and fireplace.

Replace screws removed from ﬁ replace.

Figure 7.4 Removing the Screen Rods

• Remove hearth stone by removing three corrugated shipping spacers (Figure 7.5). Lift hearth stone out of ﬁ replace. See Figure 7.6.

Figure 7.5 Shipping Spacers

Figure 7.7 Removing Shipping Brackets

E. Position the Fireplace (I80 only)

• Place the ﬁ replace on a continuous ﬂ at surface.

• Follow framing instructions in Section 6.

• Slide ﬁ replace into position (brackets can be used to anchor ﬁ replace in position).

Note: Before installing refractories and hearth stone, be sure all back edges of each piece are smooth to ensure proper ﬁ t. Scrape away excess with a regular screwdriver. See

Figure 7.8.

Figure 7.6 Lifting Out the Hearth Stone

Figure 7.8 Scrape Away Rough Edges

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Page 23

F. Install the Refractory (I80 only)

We recommend two installers for hearth stone and refractory installation!

• Set back refractory into place, making sure refractory is centered and notches are to the bottom of ﬁ rebox.

• Place grate brackets in outer two notches of refractory. See Figure 7.9.

• Secure back refractory in place with a screw and bracket supplied in hardware package. See Figure 7.10.

Note:

refra ctor y shou ld b e positi oned towards back of ﬁ replace. See Figure 7.11.

To ensure proper installation, gas knockouts in the side

GAS

KNOCKOUT

GRATE BRACKETS

Figure 7.9 Back Refractory with Grate Brackets in Place

REFRACTORY

BRACKET

Figure 7.11 Gas Knockout

• Ti lt to p of s ide refrac tory towards center of ﬁ rebox when placing it into ﬁ replace. Push side refractory towards back corner of ﬁ replace until it ﬁ ts tightly against back refractory.

• Secure side refractory in place with a screw and bracket provided in the hardware package.

• Repeat these two steps for installation of the other side refractory.

• When placing hearth stone into ﬁ replace, slide it back until it ﬁ ts tightly against back refractory (underneath grate brackets). See Figure 7.12.

GRATE BRACKET

Figure 7.12 Sliding Bottom Refractory Towards Back of Fireplace

Figure 7.10 Attaching Back Refractory

• Place grate into grate brackets. See Figure 7.13.

• Replace smoke shield.

GRATE BRACKET

Figure 7.13 Grate Secured in Grate Bracket

• Replace left and right screens.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 24

G. Place Protective Metal Hearth Strips

WARNING! Risk of Fire! Protective metal hearth strips MUST be installed. DO NOT cover metal strips with combustible materials. Sparks or embers may ignite ﬂ ooring.

• Refer to Figures 7.14 and 7.15.

• Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this ﬁ replace.

• Slide each metal strip 2 in. (51 mm) under front edge of ﬁ replace.

• Overlap strips in the middle of ﬁ replace opening by 1 in. (25 mm) minimum..

• Metal strips must extend beyond the front and sides of the ﬁ replace opening by at least 2 in. (51 mm).

• Protect the front of a platform elevated above the hearth extension with metal strips (not included with ﬁ replace) per Figure 7.16. See Section 11 for hearth extension instructions.

Top piece must overlap

bottom piece

Raised Platform

2 in.

1 in. (25 mm) min.

(51 mm)

Floor

2 in.

(51 mm)

Figure 7.15 Protect the Front of an Elevated Platform

overlap

1 in. (25 mm) overlap

Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).

Figure 7.14 Position the Protective Metal Hearth Strips

H. Level Fireplace

• Level ﬁ replace side-to-side and front-to-back.

• Shim with non-combustible material as necessary.

• Secure ﬁ replace to framing with nailing ﬂ anges with a minimum of two fasteners per nailing ﬂ ange.

• Check ﬁ replace opening for square to ensure proper ﬁ t of glass doors. Measure diagonals of ﬁ replace opening to make sure they are equal.

3 ft min. from top of uppermost chimney section to air inlet.

)

))

)

))))

)) )))

))))))))))

)

)))))

)) ))))))))))

)))))))

)))

)

Note: Chimney air kit and 11-10 in./279-254 mm adapter are not shown, but are required in Canada.

Figure 7.16 Possible Outside Air Inlet Locations

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 25

Outlet blocked by

snow, leaves, etc.

Garage or

combustible

liquids storage

Attic space

Outlet placed

higher than 3 ft

below the

termination cap

YES

Clear area

outside

house or in

ventilated

crawl space

Figure 7.17 Outside Combustion Air Placement

Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air).

I. Install Outside Air Kit

CAUTION! Risk of Fire or Asphyxiation! DO NOT draw

outside combustion air from wall, ﬂ oor or ceiling cavity, or enclosed spaces such as an attic or garage.

• DO NOT place outside air hood close to exhaust

vents or chimneys. Fumes or odor could be drawn into the room through the ﬁ replace.

• Locate outside air inlet to prevent blockage from

leaves, snow/ice, or other debris. Blockages could cause combustion air starvation.

Factory-built

fireplace

• Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap.

• The outside air kit must be installed on the left hand side of the ﬁ replace.

• Locate the outside air hood in a clear area, preferably into prevailing wind during the heating season. Refer to Figure 5.2.

• Install as shown in Figures 7.16, 7.17 and 7.18.

• The air duct may be run vertically.

• The outside air hood must be at least 3 ft (.91 m) below the top of the uppermost chimney section.

Flexible Duct

(not supplied)

Outside Air

Hood

Figure 7.18 Outside Air Installation

2 Wire Ties

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Outside Air

Plate

Assembly

Page 26

Chimney Assembly

NOTICE: Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect performance.

• Chimney height may need adjustment if smoking or overdraft occurs.

Chimney must extend beyond combustible roof structure

Maintain minimum height of chimney above roof

Install roof flashing according to minimum requirements

Offsets/returns may not exceed 30° from vertical

Lock chimney sections together firmly to resist movement

Termination Cap

Additional support for tall chimneys

Storm Collar

Maintain minimum clearances to combustibles as specified

Support straps for returns must be secured to adequate framing

Offsets and returns must be secured with the screws provided (outer pipe only)

Ceiling firestops are required where chimney passes through ceiling or floor

Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation

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Page 27

A. Chimney Requirements

Measure vertical distances from the base of the ﬁ replace as shown in Figure 8.2.

ft m

• Minimum overall straight height 18 5.49

• Minimum height with offset/return 18.5 5.64

• Maximum height 90 27.43

• Maximum chimney length between an

offset and return

• Maximum distance between chimney

stabilizers`

• Double offset/return minimum height 24 7.32

• Maximum unsupported chimney length

between the offset and return

• Maximum unsupported chimney height

above the ﬁ replace

• Maximum unsupported chimney above

roof

WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible materials around the chimney system. Failure to do so may cause overheating and ﬁ re.

20 6.10

35 10.67

6 1.83

35 10.67

6 1.83

Determine the chimney components needed to complete your particular installation:

• Measure the total vertical height of the fireplace installation from the base of the ﬁ replace assembly to the approximate location of the bottom of the termination cap.

• Subtract the effective height of the ﬁ replace assembly (see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation.

• Create a schematic for your application similar to Figure

8.2 showing components required (referring to Table

8.1). Figure 8.1 identiﬁ es those components and where used.

• Install a ceiling ﬁ restop whenever the chimney penetrates a ﬂ oor/ceiling.

NOTICE: A maximum of two pairs of offsets and returns

may be used.

CAUTION! Risk of Fire and/or Asphyxiation! DO

NOT connect this ﬁ replace to a chimney ﬂ ue servicing

another appliance. DO NOT connect to any air distribution duct or system. These actions could cause overheating/ﬁ re in the chimney ﬂ ue, or release of exhaust fumes into the living areas.

Table 8.1

HEIGHT OF CHIMNEY COMPONENTS in. mm

US Canada ONLY

Chimney Stabilizer

SL11 SL4 4-3/4 121

Ceiling Firestops

FS538 FS538 0 0

FS540 FS540 0 0

Offsets/Returns

SL1130 SL430 14-1/2 368

Roof Flashing

RF570 RF570 0 0

RF571 RF571 0 0

Chimney Sections*

SL1106 SL406 4-3/4 121

SL1112 SL412 10-3/4 273

SL1118 SL418 16-3/4 425

SL1136 SL436 34-3/4 883

SL1148 SL448 46-3/4 1187

n/a SLA10 16-3/4 425

* Dimensions reﬂ ect effective height.

6 ft (1.8 m) max. unsupported run

20 ft (6 m) max. pipe between an offset & return

Ceiling Firestop

11-10 in./279-254mm

adaptor required in

Canada

55-1/2 in.

(1410 mm)

Effective Height

(bottom of fireplace

to top of starter collar)

6 ft (1.8 m) max. unsupported chimney above roof

35 ft (10.7 m)

max. straight

unsupported

chimney height

18.5 ft (5.6 m) min. height single offset-return

24 ft. (7.3 m) min. height

double offset-return

90 ft (27.4 m) max. height

Figure 8.2 Chimney Requirements

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Page 28

B. Using Offsets/Returns

• Use an offset/return to bypass overhead obstructions.

• An offset and return can be used as a single entity or separated by chimney section(s).

WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause

overheating and ﬁ re.

• Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3.

• Find the appropriate A dimension listed in Table 8.2.

• The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance needed to complete the offset/return.

• Read across the chart to ﬁ nd the number of chimney sections/model numbers needed between the offset and return.

Example:

Your “A” dimension from Figure 8.3 is 14 1/2 in. (368 mm). Using Table 8.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 15 3/4 in. (400 mm) using a 30° offset/return.

You determined from the table that you would need 36 5/8 in. (930 mm) (Dimension “B”) between the offset and return.

1-1/4 in. (32 mm)

OVERLAP

Figure 8.3 Chimney Offset/Return

Table 8.2

4 7/812417 7/8454-----

7 1/4 184 22 559 1 - - - -

9 3/4 248 26 1/8 664 2 - - - -

10 1/4 260 27 1/4 692 - 1 - - -

12 3/4 324 31 3/8 797 1 1 - - -

13 1/4 337 32 3/8 822 - - 1 - -

15 3/4 400 36 5/8 930 - 2 - - -

18 1/8 460 40 3/4 1035 1 2 - - -

18 3/4 476 41 3/4 1060 - 1 1 - -

21 3/4 552 4 7 1194 - - 2 - -

22 1/4 565 48 1219 - - - 1 -

24 3/4 629 52 1/8 1324 1 - - 1 -

27 3/4 705 57 3/8 1457 - 1 - 1 -

28 1/4 718 58 3/8 1483 ----1

30 3/4 781 62 1/2 1588 1 - - - 1

33 3/4 857 67 3/4 1721 - 1 - - 1

36 3/4 933 7 3 1854 - - 1 - 1

39 3/4 1010 78 1/8 1984 - - - 2 -

41 1/8 1045 82 3/8 2092 1 - - 2 -

45 3/4 1162 88 1/2 2248 - - - 1 1

48 1/8 1222 92 3/4 2356 1 - - 1 1

51 3/4 1314 98 7/8 2511 ----2

Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table.

SL1106

SL406

SL1112

SL412

The chimney component that best ﬁ ts your application is two SL1112s.

SL1118

SL418

SL1136

SL436

SL1148

SL448in. mm in. mm

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 29

C. Assemble Chimney Sections

WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components.

• Use only those components described in this manual.

Substitute or damaged chimney components could impair safe operation and cause overheating and ﬁ re.

• Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the ﬁ replace or at any chimney joint.

• Attach a straight chimney section or an offset to the top of the ﬁ replace.

• Place inner ﬂ ue to the inside of the chimney section below it. Place the outer casing outside the outer casing of the chimney section below it. Refer to Figure 8.4.

NOTICE: Chimney sections cannot be disassembled

once locked together. Plan ahead!

• Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section.

• Pull on the top section to make sure it is fully engaged and will not separate.

• You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner ﬂ ue.

Figure 8.4 Assembling Chimney Sections

WARNING! Risk of Fire! You MUST use screws (pro-

vided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause ﬁ re.

• Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do NOT penetrate inner ﬂ ue.

• Secure chimney returns with hanger straps provided; fasten to studs or joists.

• Vertical straight runs of chimney must be supported every 35 ft (10.7 m).

D. Install Chimney Air Kit

• Required in Canada.

• Follow instructions provided with this accessory.

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Page 30

E. Install Ceiling Firestops

ROOM ABOVE (non-insulated ceiling)

CAUTION! Risk of Fire! Ceiling ﬁ restops must be used whenever the chimney penetrates a ceiling/ﬂ oor.

• Chase construction requires ceiling ﬁ restops at each ﬂ oor or every 10 ft (3.05 m) of clear space.

• The ceiling ﬁ restop slows spread of ﬁ re and reduces cold air inﬁ ltration.

• Install a ceiling ﬁ restop whenever chimney penetrates ceiling/ﬂ oor.

• Mark and cut an opening in ceiling as shown in Figure 8.5.

• Frame the opening with the same size lumber used in the ceiling joists.

• Nail the ceiling ﬁ restop to the bottom of the ceiling joists when there is a room above.

• Use an attic insulation shield if the ceiling is insulated. The ceiling ﬁ restop may then be attached above or below the joists.

WARNING! Risk of Fire! DO NOT seal area between

ﬁ restop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant).

Ceilng firestop from

bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from

top

Note:

Use same dimensional lumber for framing

ceiling firestop and joists.

Catalog #

FS538 17 432 17 432

FS540 17 432 26 660

Figure 8.5 Installing the Ceiling Firestop

in. mm in. mm

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 31

F. Install Attic Insulation Shield

WARNING! Risk of Fire! You MUST install an attic insulation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney.

• DO NOT pack insulation between the chimney and the attic insulation shield.

• Failure to keep insulation and other materials away from chimney pipe could cause ﬁ re.

• DO NOT offset chimney inside insulation shield.

Installation of a ceiling ﬁ restop is required

• Refer to Figures 8.6 - 8.8.

• Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top).

• Insert three screws into the matching holes to form a tube.

• Bend three tabs on the bottom of the tube inward to 90° to maintain chimney air space (refer to Figure 8.6).

• Rest the insulation shield on the ceiling ﬁ restop below.

• Bend the three short tabs at the top of the shield inward to 90° to maintain the 2 in. (51 mm) air space from the chimney.

• Bend the remaining top tabs to just meet the pipe.

Bend remaining tabs to rest against pipe to

Bend inward

90°

prevent insulation from falling in.

Insert three

3 in. (76 mm)

overlap

Figure 8.6 Prepare Attic Insulation Shield

Pipe

6 Tabs bent

in 90°

rest against pipe

screws

Tabs bent in to

Attic Insulation Shield

17 in. (432 mm)

diameter

Ceiling Firestop

If you wish to make a custom shield or barrier, follow these guidelines:

• Metal is preferred, although any material stiff enough to hold back the insulation can be used.

WARNING! Risk of Fire! Use of cardboard or other

materials that can deﬂ ect under humidity or other envi- ronmental conditions is not recommended.

• The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity.

• Maintain speciﬁ ed air spaces around chimney.

• Check instructions and local codes for further details.

Insulation

13 in.

(330 mm)

Figure 8.7 Install Attic Insulation Shield (ﬁ restop above ceiling)

13 in.

(330 mm)

Pipe

6 Tabs bent

in 90°

Pipe

Insulation

Tabs bent in to

rest against pipe

Attic Insulation Shield

17 in. (432 mm)

diameter

InsulationInsulation

Ceiling Firestop

Figure 8.8 Install Attic Insulation Shield (ﬁ restop below ceiling)

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 32

G. Cut out Hole in Roof

• Refer to Figure 8.9.

• Plumb from roof to center of chimney.

• Drive a nail up through roof to mark center of pipe.

• Measure to either side of nail and mark the 17 in. x 17 in. (432 mm x 432 mm) opening required.

• Measure opening on the horizontal; actual length may be larger depending on roof pitch.

• Cut out and frame opening.

• Refer to Chapter 25 of the Uniform Building Code for roof framing details.

H. Complete Installation

WARNING! Risk of Fire! You MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and ﬁ re.

• Keep chimney sections from separating or twisting.

• You may secure straight chimney sections at the joints with screws no longer than 1/2 in. (13 mm).

The following steps should be skipped if using a

chase.

• Install roof ﬂ ashing appropriate to roof pitch.

• Install round termination cap and storm collar.

I. Install Flashing

• Assemble chimney so it passes through the framed opening.

• Slip the ﬂ ashing over the chimney.

NOTICE: Rooﬁ ng shingles must be below the ﬂ ashing

plate on the lower side of a sloped roof and over the ﬂ ashing plate on the sides and top.

• Nail the ﬂ ashing to the roof. Keep gaps between the ﬂ ashing plate and the roof to a minimum.

• Caulk the ﬂ ashing plate and roof junction as well as the vertical seam on the ﬂ ashing. All nail heads must be caulked with a rooﬁ ng sealant.

Figure 8.9 Ceiling/Attic Construction

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 33

J. Chimney Termination Requirements

• Install a cap approved and listed for this ﬁ replace system.

• Locate cap where it will not become plugged by snow or other materials.

• Locate cap away from trees or other structures.

• The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.10.

• The distance required between caps is shown in Figure 8.10.

Slanted Roofs

Chimney must extend 2 ft (.6 m)

Chimney must extend 3 ft (.9 m) above the roof

above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney

Flat Roofs

Chimney must extend 3 ft (.9 m) above the roof

Multiple Chimney Locations

6in.(minimum)upto20in.

152 mm/508 mm

20 in. and over 0 in. minimum

18 in. minimum

457 mm

Gas

Termination

Cap **

Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney

Gas, Wood or Fuel Oil

Termination Cap

A *

Wood

Minimum

(See

illustration

above)

Perpendicular Wall

Figure 8.10 Multiple Chimney Locations

Ifusingdecorativecapcover(s),thisdistancemayneedtobe

increased. Refer to the installation instructions supplied with the decorative cap cover.

In a staggered installation with both gas and wood terminations, the

wood termination cap must be higher than the gas termination cap.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 34

Chase Installations

A. Construct the Chase

A chase is a vertical boxlike structure built to enclose the ﬁ replace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling ﬁ restops at each ﬂ oor of the chase or every 10 ft (3.05 m) of clear space to control spread of ﬁ re.

Walls, ceiling, base plate and cantilever ﬂ oor at the ﬁ rst level of the chase should be insulated. See Figure 9.1. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.

Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced ﬁ berglass insulation. If the ﬁ replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.

Three examples of chase applications are shown in Figure 9.2.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in chase.

3. Chase constructed on roof.

Note: In cooler climates, all chase walls should be insulated.

1 2 3

Round Termination Cap

Metal Chase Top

Firestop

False Ceiling

Tabs

Insulation

False Ceiling

Ceiling

Attic

Insulation

Shield

Ceiling

Firestop

Insulation

False Ceiling

Chimney

Insulation in the

outside walls

of the chase

Figure 9.2 Chase Constructions

WARNING! You must install false ceilings and ceiling

ﬁ restops at each ﬂ oor of the chase or every 10 ft (3.05 m) to control spread of ﬁ re.

WARNING! Risk of Fire! DO NOT seal area between ﬁ re stop opening and chimney pipe. Restricting air ﬂ ow around chimney may cause ﬁ re.

WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.

• Insulation and other materials must be ﬁ rmly secured to prevent accidental contact with chimney system.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with ﬁ replace or chimney.

• Failure to prevent contact between insulation or other materials and chimney system may cause overheating and ﬁ re.

Figure 9.1 Chase Assembly

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 35

B. Install Fireplace & Chimney

Install as per Sections 7 and 8.

C. Install Chase Top

• You MUST use a chase top in a chase installation. Chase tops are available from your Heatilator dealer or may be ﬁ eld constructed.

• Include a turndown and drip edge to prevent water from seeping into the chase.

• Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out.

• Provide a 1/8 in. (3 mm) gap around the ﬂ ue pipe.

• Slope the chase top downward away from the opening.

WARNING! Risk of Fire! DO NOT caulk the pipe to the

chase top collar.

• Caulk all seams to prevent leaks.

• Refer to Figure 9.3.

Slope Downward (1/4 in. per foot minimum)

Figure 9.3 Chase Top Construction

2 in. (51 mm) Collar on Chase Top

Turn-down

Drip Edge

Chase

.018 (26 ga) min. Galvanized Chase Top

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 36

D. Install Termination Cap

Install the chimney sections up through the chase enclosure.

• Refer to termination cap instructions.

WARNING! Risk of Fire! The minimum overlap of cap

to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape.

NOTICE: Paint the termination cap with a rust-resistant

paint to protect against the effects of corrosion on those parts exposed to the weather.

• TR11/TR444 Round Termination Cap

Termination

Cap

Slip

storm collar

around chimney pipe

before termination

cap pipe is snapped

into the chimney

pipe.

Caulk gaps between

storm collar & pipe,

and storm collar

& chase top.

Collar

2 in. (51 mm)

Minimum Height

Storm Collar

Chimney

Pipe

Do NOT

block air holes

6 in. (153 mm)

Minimum top of

chase to top of

chimney pipe

• TR11T/TR442 Round Telescoping Termination Cap

Assemble

storm collar

around extended

termination cap

pipe

once cap is

installed.

Caulk gaps between

storm collar & pipe,

and storm collar

& chase top.

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)

Figure 9.5 Installing a TR11T/TR442 Round Telescoping Termination

Cap

Termination

Cap

Storm Collar

Chimney

Pipe

Do NOT block air

holes

3 clip brackets.

Slip over chase collar

and attach with screws

provided.

14 1/2 in. (368 mm)

Maximum

Chase

Chase Top

Chase

Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm).

Figure 9.4 Installing a TR11/TR444 Round Termination Cap

• ST1175/ST475 Square Termination Cap

Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

Termination Cap

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Chimney

Pipe

Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)

Flange

4 3/4 in. (121 mm)

Maximum

top of chase to

top of

chimney section

Chase

Figure 9.6 Installing an ST1175/ST475 Square Termination Cap

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 37

• TCT1175 Terra Cotta Cap

)

Termination Cap

Collar

2 in. (51 mm)

Minimum Height

Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase

Chase Top

Chase

Chimney

Pipe

Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)

Figure 9.7 Installing a TCT1175 Terra Cotta Cap

2 in. (51 mm

7 in. (178 m

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 38

Shrouds

A. Radiation Shield

• Some shrouds require a radiation shield. Use where speciﬁ ed.

• Radiation shield must be constructed of minimum 26 ga sheet metal.

B. Field Constructed Shrouds

WARNING! Risk of Fire! Shrouds must be constructed as speciﬁ ed. Improper construction may overheat chase top.

• Chase top shrouds may be ﬁ eld constructed where permitted by regional building codes.

NOTICE: Some regional codes require an agency-Listed

shroud. Consult your local building ofﬁ cials.

• Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details.

• The following ﬁ eld constructed shroud designs have been tested for Hearth Technologies ﬁ replace systems and termination caps.

• The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.

Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap

3 in. (76 mm) tall legs

Length x Width to fit inside shroud

Figure 10.1 Radiation Shield

• The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh.

Open Top Shroud (TR11/TR11T caps require radiation shield)

Min.

Top Dim.

Min.

Top Dim.

Min. Opening

Width

3 in (76 mm) minimum

Min. Opening

Width

Min.

Base Dim.

Min.

Base Dim.

TR11/11T TR11/11T TV

Min. Base Dims.

in 32 x 32 26 x 26

mm 813 x 813 660 x 660

Radiation Shield

Required

Min. Top Dims.

in 29 x 29 23 x 23

mm 737 x 737 584 x 584

Min. Opening Width

in 26 x 26 20 x 20

mm 660 x 660 508 x 508

Figure 10.2 Open Top Shroud Dimensions

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 39

Mailbox Style Shroud (radiation shield required)

3 in. (76 mm)

Min. Opening Height

Min. Height

above radiation

shield

Min. Base Dim

Min.

Base Dim

3 in. (76 mm) Min.

Radiation Shield Height

from top of Chase

Figure 10.3 Mailbox Style Shroud Dimensions

Min. Opening Width

TR11/11T TR11/11T TV

Min. Base Dims.

in 34 x 34 28 x 30

mm 864 x 864 711 x 762

Min. Height Above Radiation Shield

in 21-1/4 20-1/2

mm 540 521

Min. Opening Width

in 28 x 28 22 x 24

mm 711 x 711 559 x 610

Roofed Style Shroud (radiation shield required)

Minimum

Height above

Radiation Shield

Termination

3 in. (76 mm)

Radiation

Shield Height

Min

. Base Dimension

Cap

Radiation Shield

Chase Top

Min. Opening Width

Minimum Opening

Height

Minimum

Base Dimension

TR11/11T TR11/11T TV

Min. Base Dims.

in 34 x 34 34 x 34

mm 864 x 864 864 x 864

Min. Height Above Radiation Shield

in 16 16

mm 406 406

Min. Opening Width

in 28 28

mm 711 711

Min. Opening Height

in 12 12

mm 305 305

Figure 10.4 Roofed Style Shroud Dimensions

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 40

Finishing

A. Non-Combustible Materials

• Materials which will not ignite and burn, composed of any combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C

B. Combustible Materials

• Materials made of or surfaced with any of the following materials:

- Wood - Compressed paper

- Plant ﬁ bers - Plastic

• Any material that can ignite and burn; ﬂ ame proofed or not, plastered or un-plastered

C. Hearth Extension

WARNING! Risk of ﬁ re! High temperatures, sparks, embers or other burning material falling from the ﬁ replace may ignite ﬂ ooring or concealed combustible surfaces.

• Protective metal hearth strips MUST be installed.

• Hearth extensions MUST be installed exactly as speciﬁ ed.

• You MUST use a hearth extension with this ﬁ replace.

• This ﬁ replace has been tested and approved for use with a hearth extension insulated to a minimum R value of

1.03.

• The hearth extension material MUST be covered with tile, stone or other non-combustible material.

• Manufactured hearth materials will usually have a published R value (resistance to heat) or k value (conductivity of heat). Refer to the formula in Table 11.1 to convert a k value to an R value,

• Refer to Table 11.2 for hearth extension insulation alternatives.

CAT. # A B C

HX4 in 66 20 12

mm 1676 508 305

Table 11.1

R = 1/k x inches of thickness

Table 11.2

Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03

Material

Hearth & Home HX3, HX4 (Micore 300™) 0.49 2.06 1/2 in.

USG Micore 160™ 0.39 2.54 1/2 in.

USG Durock™ Cement Board 1.92 0.52 2 in.

Cement Mortor 5.0 0.20 5-1/8 in.

Common Brick 5.0 0.20 5-1/8 in.

Ceramic Tile 12.50 0.08 12-1/4 in.

Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in.

Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in.

Figure 11.1 Hearth Extension Dimensions

k per inch

thick

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

r per inch

thick

Minimum

thickness

required

Page 41

Raised Hearth Extension Framing

The hearth framing must be constructed of non-combustible materials (Figure 11.2) and placed on an HX4, or equivalent material (Figure 11.4). When creating the platform, allow for the thickness of the non-combustible ﬁ nishing materials (Figure 11.5).

IMPORTANT! Hearth extension design must be determined before installation of ﬁ replace.

Continuous, non-combustible sealant

HX4 Hearth Ext or equivalent insulation (see Table 11.2)

Tile, stone or other non-combustible material

Protective

Fireplace

Metal Hearth Strip

Noncombustible Framing Material

HX4 or equivalent

2 in. (51 mm) Floor constructed of wood or other combustible material

Figure 11.2 Hearth Extension Construction

20 in. Min.

Hearth Extension

Noncombustible

Finishing Material

Noncombustible

Framing Material

HX4

Protective Metal

Hearth Strips

required

Floor

Figure 11.4 Raised Platform Hearth Extension-Framing Materials

Noncombustible Finishing Materials

Figure 11.5 Raised Platform Hearth Extension-Finishing Materials

Figure 11.3 Raised Platform Hearth Extension Detail

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 42

Non-combustible Sealant

After completing the framing and applying the facing materials over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the ﬁ replace hearth.

Non-combustible Sealant

Figure 11.6 Place Non-combustible Sealant

Flush Hearth Extension Framing

A raised hearth extension built ﬂ ush with the ﬁ replace opening (Figures 11.7, 11.8) requires the ﬁ replace to be installed on a non-combustible surface.

12 in.

Min.

12 in.

Min.

Figure 11.7 Flush Hearth Extension

30 in. min.

Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in.

Finished

Floor

Micore

Figure 11.8 Flush Hearth Extension Side View

30 in. Min.

Hearth Extension

Noncombustible Material

Protective Metal

Hearth Strip

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 43

D. Finishing Material

Refer to Sections 11.A. and Sections 11.B. for combustible/noncombustible materials. Refer to Figure 11.9 for noncombustible zone.

WARNING! Risk of Fire!

• Use only non-combustible framing material below standoffs.

• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone.

• DO NOT cover metal ﬁ replace front with combustible materials.

• Install combustible materials only to speciﬁ ed clearances on top front and side edges.

You must maintain clearances.

These surfaces may be covered with non-combustible material.

Figure 11.9 Noncombustible Facing

Non-combustible sealant.

Finished combustible wall

Combustible material

Non-combustible decorative facing (up to full brick depth)

Continuous, non-combustible sealant

Tile, stone or other non-combustible material

HX4 Hearth Ext or equivilent insulation

Figure 11.10 Decorative Facing

Flat 2 x 4 stud wall

2 x 4 header, flush with front of stand-offs

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)

Floor constructed of wood or other combustible material

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 44

E. Combustible Mantel

• See Figure 11.11.

• A combustible mantel may be positioned no lower than 12 in./305 mm (I60) or 20 in./508 mm (I80) above the top of the ﬁ replace opening.

• A combustible mantel may have a maximum depth of 12 in./305 mm.

• Combustible trim and materials cannot be placed within 6 in. (152 mm) of the ﬁ replace opening (top or sides).

• Combustible materials projecting more than 1-1/2 in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the ﬁ replace opening.

• Combustible trim must not cover the metal surfaces of the ﬁ replace.

• Mantel clearance is in accordance with Section 7-3.3.3 of ANSI/NFPA211.

12 in.

(305 mm)

55-1/2 in.

(1410 mm)

Top of

Fireplace

Effective

Height

Opening

* I60 12 in./305 mm

I80 20 in./504 mm

Figure 11.11 Clearances to Mantels or other Combustibles above Fireplace

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 45

F. Sidewalls/Surrounds

• Adjacent combustible sidewalls must be located a minimum of 24 in. (610 mm) from the fireplace opening.

• Combustible or non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 11.12.

4 in.

[102 mm]

BRICK

FRONT

19 3/4 in.

[502 mm]

39° angle

24 in.

[610 mm]

mm 1067 1283

mm 914 1130

inches 42 50 1/2

inches 36 45

I80

I60

Model A B

Note: Grid depicts 1-in scale.

50° angle

FLUSH

FRONT

28 5/8 in.

[727 mm]

Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening)

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

24 in.

[610 mm]

Page 46

Accessories

A. Gas Log/Lighter Provision

WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas ﬁ re generates fumes.

• DO NOT install unvented gas logs

• Damper must be locked fully open when gas logs are installed

A certiﬁ ed gas log lighter or decorative gas log set can be installed in this ﬁ replace.

• Maximum input is 100,000 BTU/hr.

• Decorative gas appliance must be certiﬁ ed to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.

• Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

• A gas log set must incorporate a gas shutoff.

• Gas Log set requires the damper to be locked fully open.

• A listed automatic damper system with safety interlock may be used in this ﬁ replace with only compatible, listed gas log sets. See damper system manufacturer’s insturctions.

• Knockouts are provided on both sides of the ﬁ replace and in refractories for 1/2 in. (13 mm) iron pipe.

• Seal refractory around pipe with ﬁ replace mortar or a non-combustible sealant.

B. Wood Burning Inserts

WARNING! Risk of Fire! Improper installation of wood inserts may cause ﬁ replace or chimney system to overheat.

If a wood burning insert is being installed in this ﬁ replace, Hearth & Home Technologies recommends full reline of the chimney.

• Cooling air openings at the top of the chimney must not be obstructed in any manner.

• Hearth & Home Technologies recommends securing the reline at the top of the ﬂ ue and using the cap certiﬁ ed for use with this ﬁ replace system.

Outer Shell

Firebox

Refractory

Seal with fireplace mortar or non-combustible sealant

Gas Line

Repack Insulation Knockout

Figure 12.1 Gas Line Installation

of Fireplace

Gas Line

4 in.

(102 mm)

Maintain air clearance to combustibles.

Combustible Materials

1 1/2 in. (38 mm) air space around pipe

Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 47

Reference Materials

A. Fireplace Dimensions

27-1/2 in.

(699 mm)

28-5/8 in.

(727 mm)

14-3/8 in.

(365 mm)

9-1/2 in.

(241 mm)

44-1/2 in.

(1130 mm)

Outside Air

Gas

Knockout

8-5/8 in.

(219 mm)

9-5/8 in.

(244 mm)

Figure 12.1 Dimensions - I60

9-1/4 in.

(235 mm)

9-1/2 in.

(241 mm)

59-1/4 in.

(1505 mm)

49-5/8 in.

(1260 mm)

7-5/8 in.

(194 mm)

27-1/2 in.

(699 mm)

36 in.

(914 mm)

34-1/2 in.

(876 mm)

50-1/2 in.

(1283 mm)

28-1/2 in. (724 mm)

9-1/2 in.

(241 mm)

55-1/2 in.

(1410 mm)

(effective height)

49-1/8 in.

(1248 mm)

Gas Knockout

8-5/8 in.

(219 mm)

18-1/2 in. (470 mm)

Outside

Air

Gas

Knockout

8-5/8 in.

(219 mm)

9-5/8 in.

(244 mm)

Figure 12.2 Dimensions - I80

9-1/4 in.

(235 mm)

9-1/2 in.

(241 mm)

59-1/4 in.

(1505 mm)

49-5/8 in.

(1260 mm)

7-5/8 in.

(194 mm)

42 in.

(1067 mm)

28-1/2 in.

(724 mm)

49-1/8 in.

(1248 mm)

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

55-1/2 in.

(1410 mm)

(Efective Height

Gas

Knockout

8-5/8 in.

(219 mm)

18-1/2 in. (470 mm)

Page 48

B. Optional Components

I60 I80 Description

DM6036 DM8042 Glass doors - Bi-fold, clear view, black

DM6036B DM8042B Glass doors - Bi-fold, clear view, polished brass

DM6036S DM8042S Glass doors - Bi-fold, clear view, stainless steel

HX4 HX4 Hearth extension

66 in.

(1676 mm)

20 in.

(508 mm)

HX4 Hearth Extension

1/2 in.

(13 mm)

Bi-fold Glass Doors

See your Heatilator dealer for a complete listing of optional components.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 49

C. Chimney Components

The following pictures show only those chimney components which may be safely used with this ﬁ replace.

Catalog #

DescriptionUS CAN

CAK5A CAK5A Chimney Air Kit

ID4 ID4 Insulated Duct/Outside Air

UD4 UD4 Uninsulated Duct/Outside Air

SL1106 SL406 Chimney Section - 6 in. (152 mm) long

SL1112 SL412 Chimney Section - 12 in. (305 mm) long

SL1118 SL418 Chimney Section - 18 in. (457 mm) long

SL1136 SL436 Chimney Section - 36 in. (914 mm) long

SL1148 SL448 Chimney Section - 48 in. (1219 mm) long

SL11 SL4 Chimney Stabilizer

SL1130 SL430 Chimney Offset/Return - 30 deg

FS538 FS538 Ceiling Firestop - Straight

FS540 FS540 Ceiling Firestop - 30 deg

AS10 AS10 Straight Attic Insulation Shield, 24 in. (610 mm)

JB577 JB577 Chimney Joint Band

CB576 CB576 Chimney Bracket

RF570 RF570 Roof Flashing - Flat to 6/12 Pitch

RF571 RF571 Roof Flashing - 6/12 to 12/12 Pitch

TR11 TR444 Round Termination Cap

TR11T TR442 Round Telescoping Termination Cap

TCT1175 Terra Cotta Termination Cap

ST1175 ST475 Square Termination Cap

CT56 CT56 Chase Top

LDS33 LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

LDS46 LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)

LDS-BV LDS-BV

CT-11A n/a Adapter-May be used with the following Copper Caps

n/a CT-King

n/a CT-Queen

n/a CT-Bishop I

n/a CT-Bishop II

n/a CT-Knight I

n/a CT-Pawn

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

Field Constructed Shrouds (See “Woodburning Termination Cap”)

14 in.

(356 mm)

5-1/4 in.

(133 mm)

4 in. (102 mm)

13 in.

(330 mm)

(Required in Canada)

(279 mm)

18 in.

(457 mm)

SLA10 Adaptor

ID4 Insulated Duct

4 in. (102 mm)

42 in.

(1067 mm)

UD4 Uninsulated Duct

4 in. (102 mm)

42 in.

(1067 mm)

11 in.

(330 mm)

Chimney Sections

Catalog # A B

US CAN in mm in mm

SL1106 SL406 6 152 4-3/4 121

SL1112 SL412 12 305 10-3/4 273

SL1118 SL418 18 457 16-3/4 425

SL1136 SL436 36 914 34-3/4 883

SL1148 SL448 48 1219 46-3/4 1187

A = Actual Length B = Effective Length (length of

chimney part after it has been snapped to another)

Inside Diameter

SL4 - 10 in. (254 mm)

20-3/4 in. (527 mm)

SL11 - 11 in. (279 mm)

Outside Diameter

13 in. (330 mm)

13 in.

CAK5A Chimney Air Kit

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

SL11/SL4 Vent Stabilizer

Page 50

Inside Diameter

SL1100

11 in. (279 mm)

SL400

10 in. (254 mm)

21 in.

(533 mm)

SL1130/SL430 Offset/Return

Assembled

Diameter: 17 in./432 mm

Height: 24 in./610 mm

AS10 Straight Attic Insulation Shield

Outside

Diameter

13 in.

(330 mm)

13 in.

(330 mm)

2 in.

(51 mm)

Catalog # A B

FS538 0-deg. 17 in. 432 mm

FS540 30-deg. 26 in. 660 mm

17 in. (432 mm)

15-1/4 in.

(387 mm)

29 in.

(737 mm)

RF570 Roof Flashing

25-1/4 in.

(641 mm)

JB577 Chimney Joint Band

13 in.

(330 mm)

CB576 Chimney Joint Band

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

15-1/4in.

(387 mm)

39-7/8 in.

(1013 mm)

RF571 Roof Flashing

28 in.

(711 mm)

Page 51

15-3/4 in. (400 mm)

TR11/TR444 - Round Termination Cap

32-3/8 in. (822 mm)

TR-TVK

TR Top Vent Kit

10 3/4 in.

26 in.

34-3/8 in

(873 mm)

TR11T/TR442 - Round Telescoping Termination Cap

14-3/4 in. (375 mm)

23 in.

(584 mm)

ST1175/ST475 - Square Termination Cap

23 in.

(584 mm)

20 in.

(508 mm)

CT-11A

17 in.

(432 mm)

9-1/4 in.

(235 mm)

9-3/8 in.

(238 mm)

TCT1175 - Terra Cotta Cap

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 52

13-3/8 in.

(340 mm)

72 in.

(1829 mm)

CT56 Chase Top

36 in.

(914 mm)

2 in.

(51 mm)

LDS33/LDS46 Decorative Shroud

ABCD

Catalog #

LDS33 36 914 36 914 8-1/2 216 11 279

LDS46 48 1219 72 1829 8-1/2 216 11 279

in. mm in. mm in. mm in. mm

E D

LDS-BV Decorative Shroud

Catalog # A B C D E

LDS-BV

in. 26 12-1/2 15-1/2 22 23

mm 660 318 394 533 584

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 53

This page intentionally left blank.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 54

D. Service Parts

Stocked

at Depot

Ending Manufacturing Date: Active

ICON (I60CT, I60H)

Beginning Manufacturing Date: Mar 2004

Service Parts Diagram

36 in. Woodburning Fireplace

Service Parts

19228

Qty. 2 req.

11864i

31313

Qty. 2 req.

Overlay Only

4021-150

12052

1 ea.

Qty. 2 req.

34555

Qty. 2 req.

31190

Qty. 4 req.

11847

Qty. 3 req.

31319

Qty. 2 req.

31326

Qty. 2 req.

11/ 08

18320

Qty. 2 req.

1 Starter Section Assembly 22072B Y

2 Damper Blade Assembly 29964

3 Damper Control 20549

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

Ending Manufacturing Date: Active

ICON (I60CT, I60H)

Beginning Manufacturing Date: Mar 2004

Service Parts Diagram

36 in. Woodburning Fireplace

Service Parts

Damper Weight 19785A

4 Rear Top Standoff

5 Front Top Standoff

6 Top Front Face

7Grate GR30

8 Upper Front 4013-206

9 Smoke Shield 32949 Y

Herringbone

Firescreen Handle

Firescreen Rod

Grate Retainer

10 Firescreen Assembly 33699 Y

Fastener Pack 17916B

Outside Air Shield 33271 Y

Nailing Flange

Outside Air Kit AK22

4 in. Outside Air Inlet Ring 25692

Refractory Retainer

Screen Cover (top only)

Side Trim

Strip Protector

Powder Coat Touch-Up Paint 71479

Brick Refractory - Back 33676

Brick Refractory - Hearth 11847

Brick Refractory - Left Side 33677

Brick Refractory - Right Side 33003

Herringbone Refractory (I60H)

Brick Refractory - Hearth 11847

Brick Refractory - Back- 3 Color- No longer Available Pre AK994430 4013-193

Brick Refractory - Back- 2 Color Post AK994430 4013-225

Brick Refractory - Hearth-3 Color- No longer Available Pre AK994430 4013-050

Brick Refractory - Hearth-2 Color Post AK994430 4013-223

Brick Refractory - Side- 3 Color- No longer Available Pre AK994430 4013-194

Brick Refractory - Side- 2 Color Post AK994430 4013-224

Traditional Refractory (I60CT)

Installation Instructions & Owner's Manual 4013-250

11/ 08

Part number list on following page.

Refractories

Traditional

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 55

D. Service Parts (continued)

Stocked

at Depot

11/ 08

Ending Manufacturing Date: Active

ICON (I80CT & I80H)

Beginning Manufacturing Date: Mar 2004

Service Parts

Service Parts List

42 in. Woodburning Fireplace

Damper Weight 19785A

1 Starter Section Assembly 22072B Y

2 Damper Blade Assembly 29964

3 Damper Control 20549

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

4 Rear Top Standoff Qty. 2 req. 19228

29922

Overlay only

5 Front Top Standoff Qty. 2 req. 11864i

6 Top Front Face

7Grate GR29

8 Upper Front Face 4013-207

9 Smoke Shield 29946 Y

10 Firescreen Assembly 29958 Y

Firescreen Handle 1 ea. 4021-150

Firescreen Rod Qty. 2 req. 28404

Grate Retainer Qty. 2 req. 34555

Nailing Flange Qty. 4 req. 31190

Outside Air Kit AK22

Fastener Pack 17916B

Outside Air Shield 33271 Y

4 in. Outside Air Inlet Ring 25692

Refractory Retariner Kit 34584

Refractory Retainer Qty. 3 req. 34584

Grate Retainer Qty. 2 req. 11847

Screen Cover (top only) Qty. 2 req. 29926

Side Trim Qty. 2 req. 31326

Smoke Shield Kit 35406

Rear Smoke Shelf 35597

Strip Protector Qty. 2 req. 18320

Touch-Up Paint 71479

Brick Refractory - Back 33675

Brick Refractory - Hearth 22957

Brick Refractory - Left Side 33677

Brick Refractory - RightSide 33676

Herringbone Refractory (I80H) (Dusky Rose)

Traditional Refractory (I80CT)

Brick Refractory - Back-3 color- No longer available Pre AK994430 4013-195

Brick Refractory - Back-2 color Post AK994430 4013-227

Brick Refractory - Hearth-3 color- No longer available Pre AK994430 4013-058

Brick Refractory - Hearth- 2 Color Post AK994430 4013-226

Brick Refractory - Right/Left Side-3 color- No longer available Pre AK994430 4013-193

Brick Refractory - Right/Left Side-2 color Post AK994430 4013-224

Installation Instructions & Owner's Manual 4013-250

11/ 08

Ending Manufacturing Date: Active

ICON (I80CT & I80H)

Beginning Manufacturing Date: Mar 2004

Service Parts

Service Parts List

42 in. Woodburning Fireplace

Refractories

Herringbone

Traditional

Part numbers on following page.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Page 56

E. Contact Information

Please contact your Heatilator dealer with any questions or concerns.

For the number of your nearest Heatilator dealer, please visit www.heatilator.com.

Hearth & Home Technologies Inc.

1915 W. Saunders Street

Mt. Pleasant, Iowa 52641

www.heatilator.com

– NOTES –

CAUTION

DO NOT

DISCARD

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

Hearth and Home Technologies I80, I60 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual