Hearth and Home Technologies I80, I60 User Manual

Models: I60 I80

Wood Burning Fireplace

Owner’s Manual

Installation and Operation

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• Do not overﬁ re. Overﬁ ring will void your warranty.

• Comply with all minimum clearances to combustibles as speciﬁ ed. Failure to comply may cause house ﬁ re.

NOTICE

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.

Hot screen/mesh and glass doors will cause burns.

• DO NOT touch screen/mesh or glass doors until cooled

• NEVER allow children to touch screen/mesh or glass doors

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

Installation and service of this ﬁ replace should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• DO NOT install unvented gas logs.

Read this manual before installing or operating this ﬁ replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heatilator wood burning ﬁ replace. The Heatilator ﬁ replace you have selected is designed to provide the utmost in safety and reliability.

As the owner of a new ﬁ replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

Your new Heatilator wood burning ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your ﬁ replace:

Model Name: Date purchased/installed:

Serial Number: Location on ﬁ replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate located on the smoke shield of the ﬁ replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES

FAN KIT MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.

WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.

YES

MODEL NO.

CLEARANCE TO COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

CHIMNEY 2 IN. MIN.

RATED AT 115 VOLTS, 50/60 Hz.,

MODEL NO.

FIREBOX

MFG. DATE

AMP.

IN. MIN.

Note: An arrow (Î) found in the text signiﬁ es change in content.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the ﬁ replace or to property.

Table of Contents

Congratulations! 2 Warranty 4

1 Listing and Code Approvals 6

A. Appliance Certiﬁ cation 6 B. Non-Combustible Materials 6 C. Combustible Materials 6

User Guide

2 Operating Instructions 7

A. Your Fireplace 7 B. Seasoned Wood 8 C. Starting a Fire 8 D. Grate 8 E. Firescreen 8 F. Flue Damper 8 G. Refractory 8 H. Glass Doors 9 I. Outside Air (optional) 9 J. Vented Gas Log Sets & Gas Log Lighters 9 K. Optional Components 9 L. Clear Space 9 M. Wood Fuel 10

3 Maintainance and Service 11

A. Disposal of Ashes 11 B. Chimney Inspection/Cleaning 11 C. Check Firebox Refractory 12 D. Inspect Grate 12 E. Glass Cleaning 12

4 Troubleshooting Guide 13

Installer Guide

5 Getting Started 14

A. Typical Fireplace System 14 B. Design and Installation Considerations 15 C. Draft 15 D. Negative Pressure 15 E. Locating Fireplace & Chimney 16 F. Tools and Supplies Needed 17 G. Fireplace System Requirements 17 H. Inspect Fireplace and Components 17

6 Framing & Clearances 18

A. Select Fireplace Location 18 B. Clearances 19 C. Sidewalls/Surrounds 20 D. Frame the Fireplace 20

7 Installation of Fireplace 21

A. Things to Consider 21 B. Unpack the Fireplace (I60 only) 21 C. Secure the Fireplace (I60 only) 21 D. Unpack the Fireplace (I80 only) 21 E. Position the Fireplace (I80 only) 22 F. Install the Refractory (I80 only) 23 G. Place Protective Metal Hearth Strips 24 H. Level Fireplace 24 I. Install Outside Air Kit 25

8 Chimney Assembly 26

A. Chimney Requirements 27 B. Using Offsets/Returns 28 C. Assemble Chimney Sections 29 D. Install Chimney Air Kit 29 E. Install Ceiling Firestops 30 F. Install Attic Insulation Shield 31 G. Cut out Hole in Roof 32 H. Complete Installation 32 I. Install Flashing 32 J. Chimney Termination Requirements 33

9 Chase Installations 34

A. Construct the Chase 34 B. Install Fireplace & Chimney 35 C. Install Chase Top 35 D. Install Termination Cap 36

10 Shrouds 38

A. Radiation Shield 38 B. Field Constructed Shrouds 38

11 Finishing 40

A. Non-Combustible Materials 40 B. Combustible Materials 40 C. Hearth Extension 40 D. Finishing Material 43 E. Combustible Mantel 44 F. Sidewalls/Surrounds 45

12 Accessories 46

A. Gas Log/Lighter Provision 46 B. Wood Burning Inserts 46

13 Reference Materials 47

A. Fireplace Dimensions 47 B. Optional Components 48 C. Chimney Components 49 D. Service Parts 54 E. Contact Information 56

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Warranty

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

1Year XXXXXX

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except as

covered by Conditions, Exclu-

sion, and Limitations listed

2years

7years 3years X X X

years

Limited

Lifetime

90Days XXXXXX AllReplacementParts

Igniters, Electronic Compo-

nents, and Glass

srewolBXXXX

stoperiFXsraey3

faB&sgnitsaCXXsraey3sraey5 ?es

Firebox, HHT Chimney, Termi-

nation & Heat

Exchanger

slenaPyrotcarfeRdedloMX

yrotcarfeR&sgoL,srenruBXraey1

regnahcxEtaeH&xoberiFXraey1

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

The maximum amount recoverable under this warranty is limited to the purchase price of the product.

In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.

4021-645A 09-01-08 Page 1 of 2

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this warranty.

Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.

HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not expressly authorized and approved by HHT in writing.

This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.

This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine, ?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.

EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08 Page 2 of 2

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Listing and Code Approvals

A. Appliance Certiﬁ cation

This ﬁ replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This ﬁ replace may be installed in sleeping rooms EX- CEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.

This ﬁ replace has been tested and listed for use with the optional components speciﬁ ed in this manual. These op- tional components may be purchased separately and installed at a later date. Installation of an outside air kit will require signiﬁ cant reconstruction and is best if installed at the time of ﬁ replace installation.

Heatilator is a registered trademark of Hearth & Home Technologies Inc.

WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.

DO NOT:

• install or operate damaged ﬁ replace

• modify ﬁ replace

• install other than as instructed by Hearth & Home Technologies

• operate the ﬁ replace without fully assembling all components

• overﬁ re

• install an unvented gas log set

• install any component not approved by Hearth & Home Technologies

• install parts or components not Listed or approved

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁ ed installer, service agency or your dealer.

B. Non-Combustible Materials

• Materials which will not ignite and burn, composed of any combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C

C. Combustible Materials

• Materials made of or surfaced with any of the following materials:

- Wood - Compressed paper

- Plant ﬁ bers - Plastic

• Any material that can ignite and burn; ﬂ ame proofed or not, plastered or un-plastered

NOTICE: This fireplace is tested and approved as a decorative ﬁ replace. It should not be factored as a primary heat source in residential heating calculations.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

User Guide

Operating Instructions

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

If you expect that children may come into contact with this ﬁ replace, we recommend a barrier such as a decorative screen. See your dealer for suggestions.

A. Your Fireplace

WARNING! DO NOT operate ﬁ replace before reading and understanding operating instructions. Failure to operate ﬁ replace according to operating instructions could cause ﬁ re or injury.

Section 2.G., 3.C.

Section 2.D., 3.D.

Wood Fuel

Section 2.M.

Refractory

Grate

Mantel

Hearth

Gas Log Set

Gas Log Lighters

(not shown) Section 2.J.

Firescreen

(not shown)

Section 2.E.

Glass Doors

(not shown)

Section 2.H., 3.E.

Outside Air

Handle up - open

Handle down -

closed

Damper

Handle

open

Figure 2.1 General Operating Parts

Clear Space

Section 2.L.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

B. Seasoned Wood

Properly seasoned wood is important for successful operation of your ﬁ replace. Most woodburning ﬁ replace problems are caused by burning wet, unseasoned wood.

Seasoned ﬁ rewood is wood that is cut to size, split and air dried to a moisture content of around 20%.

Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the ﬁ replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

Please refer to Section 2.M. for more detail.

C. Starting a Fire

NOTICE: You must establish a good draft to prevent smoke spillage into the room.

WARNING! Risk of Fire! Keep combustible materials, gasoline and other ﬂ ammable vapors and liquids clear of the ﬁ replace.

DO NOT:

• store ﬂ ammable materials close to the ﬁ replace

• use gasoline, lantern fuel, kerosene, charcoal lighter

ﬂ uid or similar liquids to start or “freshen up” a ﬁ re in this ﬁ replace.

Keep all ﬂ ammable liquids well away from the ﬁ replace while it is in use. Combustible materials may ignite.

D. Grate

This ﬁ replace is designed to be used with the grate sup- plied with this unit or one approved by HHT. The grate will break down over time and will need occasional replacement.

WARNING! Risk of Fire!

integral grate.

• Keeps logs in place.

• Allows proper air circulation around the ﬁ re.

Use only the factory-supplied

E. Firescreen

The ﬁ rescreen is provided to control sparks. Keep it closed when the ﬁ replace is in use.

WARNING! Risk of Fire or Burns!

• Screen will not prevent burning materials from falling out.

• Screen pulls or handles may be hot.

F. Flue Damper

• Refer to Figure 2.1 for location of control.

• Must be in fully open position (handle up toward the top of the ﬁ replace) during operation of the ﬁ replace.

• Before lighting the ﬁ replace, verify fully open position by looking up from the inside of the ﬁ replace.

WARNING! Risk of Fire and Asphyxiation! Open

damper prior to operating ﬁ replace. A closed damper overﬁ res the ﬁ replace and spills smoke and ﬂ ames into the room.

• The ﬁ rst three or four ﬁ res should be of moderate size to allow the oils and binders to be burned from the ﬁ replace and the refractory and paint to cure. You may notice an industrial odor the ﬁ rst few ﬁ res. This is considered normal.

• Use well-seasoned wood.

• Open the ﬂ ue damper to a fully open position.

• Place crumpled or twisted paper under the ﬁ replace grate.

• Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the ﬁ replace grate.

• Pre-warm the ﬂ ue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the ﬂ ue damper for a few moments.

• Light the crumpled paper to ignite the kindling.

• Add small pieces of wood until a hot bed of embers has been established.

• Add a minimum of three average size pieces of split ﬁ rewood, placed to allow combustion air and ﬂ ames between them.

CAUTION! Odors and vapors released during initial

operation may be irritating to sensitive individuals.

Open windows for air circulation.

G. Refractory

• The refractory is supplied to contain heat and provide an attractive interior.

• It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.

• (See refractory maintenance Section 3.C.)

WARNING! Risk of Fire! DO NOT burn ﬁ replace with-

out refractory. Use only refractory supplied by Hearth & Home Technologies, Inc.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

H. Glass Doors

• Glass doors are optional.

• Refer to Figure 2.2 for how to properly use them.

WARNING! Risk of Fire! Install ONLY doors ap-

proved by Hearth & Home Technologies, Inc.

WARNING! Risk of Fire and Smoke! Fireplaces

equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and ﬂ ame may be drawn out of the ﬁ replace opening.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

J. Vented Gas Log Sets & Gas Log Lighters

• Optional

• Vented gas logs or gas log lighters can be installed in this ﬁ replace. Follow the instructions provided with the accessory for operation.

WARNING! Risk of Fire or Asphyxiation!

• DO NOT install unvented gas logs.

• Damper must be locked open.

• Gas ﬂ ame may generate fumes.

K. Optional Components

• Other options may be available

• Consult your dealer/distributor

WARNING! Risk of Fire! DO NOT install and or use

any component not approved by Hearth & Home Technologies Inc.

FULLY CLOSED

CORRECT

Figure 2.2 Operating Positions of Bi-fold Doors

PARTLY CLOSED

INCORRECT

I. Outside Air (optional)

The outside air kit supplies some combustion air for your ﬁ replace. It may help reduce the effects of negative air pressure. (See Section 5.D.)

• Refer to Figure 2.1 for location of control

• Close the inlet to prevent cold drafts when the ﬁ replace is not being used.

CAUTION! Risk of Burns! The outside air control

handle is HOT when ﬁ replace is in operation. Adjust BEFORE lighting ﬁ re.

L. Clear Space

• Do not place combustible objects within areas indicated in Figure 2.3.

WARNING! DO NOT place combustible objects in front of the ﬁ replace. High temperatures may ignite clothing, furniture or draperies.

• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

48 in. (1219 mm)

Clear Space

Front of Fireplace

12 in. (305 mm)

Clear Space

Sides of Fireplace

(from the FP

opening)

Figure 2.3 Clear Space

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

M. Wood Fuel

Hardwood vs Softwood

Your ﬁ replace performance depends on the quality of the ﬁ rewood you use.

• Seasoned wood contains about 8,000 BTUs per pound .

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and are harder to ignite.

• Soft woods require less time to dry, burn faster and are easier to ignite.

• Start the ﬁ re with soft wood to bring the ﬁ replace up to operating temperature and to establish draft.

• Add hard wood for slow, even heat and longer burn time.

Soft woods Hard woods

• Douglas Fir • Oak

• Pine • Maple

• Spruce • Apple

• Cedar • Birch

• Poplar

• Aspen

• Alder

Moisture

WARNING! Risk of Fire!

• DO NOT burn wet or green wood.

• Wet, unseasoned wood can cause accumulation of creosote.

The majority of the problems ﬁ replace owners experience are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

• Evaporating moisture cools your chimney, accelerating formation of creosote.

Seasoned Wood

• Cut logs to size

• Split to 6 in. (152 mm) or less

• Air dry to a moisture content of around 20%

- Soft wood - about nine months

- Hard wood - about eighteen months

NOTICE: Seasoning time may vary depending on drying

conditions.

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and through woodpile.

• Elevate wood pile off ground to allow air circulation underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.

• Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.

WARNING! Fire Risk! DO NOT store wood:

• In front of the ﬁ replace.

• In space required for loading or ash removal.

Processed Solid Fuel Firelogs

Manufactured ﬁ relogs may be used with this ﬁ replace. Hearth & Home Technologies Inc. recommends the use of UL Classiﬁ ed processed fuel ﬁ relogs. Follow the manufac- turer’s lighting and safety instructions.

Using ﬁ relogs may require more frequent chimney inspec- tion and cleaning.

Do not poke or stir the logs while they are burning. Use only ﬁ relogs that have been evaluated for the application in manufactured ﬁ replaces and refer to ﬁ relog warnings and caution markings on packaging prior to use.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Maintainance and Service

A. Disposal of Ashes

Frequency: When they reach bottom of grate By: Homeowner

WARNING! Risk of Fire! Ashes could contain hot embers.

• Place ashes in a metal container with a tight-ﬁ tting lid.

• The closed container should be placed on a noncombustible ﬂ oor or on the ground, well away from all combustible materials, pending ﬁ nal disposal.

• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

B. Chimney Inspection/Cleaning

Frequency: At least twice a year during heating season

or as recommended by a certiﬁ ed chimney sweep By: Certiﬁ ed chimney sweep

WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.

Refer to Figure 3.1 to remove/reinstall termination caps.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney ﬂ ue of a slow-burning ﬁ re. As a result, creosote residue accumulates on the ﬂ ue lining. When ignited this creosote makes an extremely hot ﬁ re.

WARNING! Risk of Fire! A chimney ﬁ re can permanently damage your chimney system and nearby structures.

In the event of a chimney ﬁ re, Hearth & Home Technolo- gies Inc. recommends

• replacement of the chimney, and

• inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria.

The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.

When creosote has accumulated it shall be removed to reduce the risk of a chimney ﬁ re.

Remove screws, lift top cover.

Chimney

TR11/TR11T

TR444/TR442

Round Termination Cap

Figure 3.1 Chimney & Termination Cap Cleaning

Remove 4 screws and lift top pan off.

Top Cover

Cap

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Cap

Slip Section

ST1175

ST475

Square Termination Cap

Remove 2 screws from the front and back and lift the top off.

TCT1175

Terra Cotta

Termination Cap

Available US only

C. Check Firebox Refractory

Frequency: After each ash removal By: Homeowner

WARNING! Risk of Fire!

Crumbling, deteriorated refractory can allow overheating of surrounding materials.

Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.

The panels should be replaced if

• Cracks exceed ¼ inch (6 mm) in width,

• Metal is exposed behind the refractory,

• Large pieces of refractory fall out.

Inspect ﬁ replace refractory.

D. Inspect Grate

Frequency: After each ash removal By: Homeowner

Inspect grate for:

• Warping or sagging 1-1/2 in. (38 mm) or more

• Broken welds

• Burn-through of grate bars For safe operation, replace only with an approved grate

from Hearth & Homes Technologies Inc.

E. Glass Cleaning

Frequency: As desired By: Homeowner

CAUTION! Handle glass assembly with care. Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

Clean glass with a non-abrasive commercially available cleaner or ashes:

• Light deposits

- Use household glass cleaner

• Heavy deposits

- Use wood ash on damp cloth or,

- Use commercial ﬁ replace glass cleaner (consult with your dealer)

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Troubleshooting Guide

Start Fire Problems Possible Cause Solution

Can’t get ﬁ re started Excessive smoke or spillage Burns too slowly Smolders, sizzles

Not enough kindling/paper or no kindling/paper

Damper closed/not fully open Open damper.

Not enough air for ﬁ re to ignite Check for restricted cap/shroud.

Wood condition is too wet, too large

Use dry kindling, more paper. Arrange kindling & wood for air movement.

Open air kit (if installed).

Check for ﬂ ue blockage.

Pre-warm ﬂ ue before starting ﬁ re (refer to starting ﬁ re section).

Check for adequate vent height (refer to chimney assembly section).

Open window below the ﬁ replace towards the wind.

Use dry, seasoned wood (refer to wood fuel section).

Bed of coals not established before adding wood

Flue blockage such as birds’ nests or leaves in termination cap

Down draft or negative pressure Competition with exhaust devices

Fire burns too fast Extremely dry or soft wood Mix in hardwood.

No glass doors Add glass doors to slow down air ﬂ ow.

Overdrafting Check for correct vent height; too much vertical

Start with paper & kindling to establish bed of coals (refer to starting ﬁ re section).

Have chimney inspected for creosote and cleaned by a certiﬁ ed chimney sweep.

Do not use exhaust fans during start-up (refer to negative pressure section).

Open window below the ﬁ replace towards the wind.

Mix in less seasoned wood after ﬁ re is established (refer to wood fuel section).

height creates overdrafting.

Check location of vent termination (refer to chimney assembly section).

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

Installer Guide

Getting Started

A. Typical Fireplace System

Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8)

Non-combustible roof flashing maintains minimum clearance around chimney

Support straps on rafter support chimney (not shown)

Ceiling firestop on floor of attic (Section 8)

Chimney system (Section 8)

Combustible framing/header on top of V-shaped standoffs (Section 6)

Chimney Air Kit (Section 8) Required in Canada. Outlet must be no less than 6 ft. (1.83m) off ground level.

Outside combustion air (Section 7)

Protective metal hearth strip(s) (Section 7)

NOTICE:

• Illustrations and photos reflect typical installations and are for design purposes only.

• Illustrations/diagrams are not drawn to scale.

• Actual product may vary from pictures in manual.

Termination cap (Section 8 & 9)

Storm Collar (Section 8)

Chimney penetrates roof preferably without affecting roof rafters (Section 8)

Offset & Return (with hanger straps) (Section 8)

Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated (Section 8)

Framing headed off in ceiling joists (Section 8)

)

Enclosed space above and around fireplace (Section 6)

Mantel and surround (Section 11)

Decorative facing and trim (Section 11)

Hearth extension (Section 11)

Factory-built fireplace

Figure 5.1 Typical Fireplace System

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

D. Negative PressureB. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building inspector, ﬁ re ofﬁ cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the ﬁ replace is to be installed

• The vent system conﬁ guration to be used

• Gas supply piping

• Electrical wiring

• Framing and ﬁ nishing details

• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired

NOTICE: Junction box should be installed during initial

setup to avoid major reconstruction.

C. Draft

Draft is the pressure difference needed to vent ﬁ replaces successfully. When a ﬁ replace is drafting successfully, all combustion byproducts are exiting the home through the chimney.

Considerations for successful draft include:

• Preventing negative pressure

• Location of ﬁ replace and chimney

NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the ﬁ replace system caused by:

• Inadequate draft due to environmental conditions

• Downdrafts

• Tight sealing construction of the structure

• Mechanical exhausting devices

• Improper location of the chimney

WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.

Negative pressure results from the imbalance of air available for the ﬁ replace to operate properly. It can be stron- gest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

- Recessed lighting

- Attic hatch

- Duct leaks

To minimize the effects of negative air pressure:

• Install the outside air kit with the intake facing prevailing winds during the heating season

• Ensure adequate outdoor air for all combustion appliances and exhaust equipment

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ﬁ replace

• Avoid installing the ﬁ replace near doors, walkways or small isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams taped or sealed

• Basement installations should be avoided

NOTICE: Hearth & Home Technologies Inc. recommends

the use of direct vent ﬁ replaces in basements.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

E. Locating Fireplace & Chimney

Location of the ﬁ replace and chimney will affect perfor- mance.

• Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the effects of wind loading.

• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the ﬁ replace location relative to ﬂ oor and ceiling and attic joists.

• Take into consideration the termination requirements in Section 8 and Section 9.

NOTICE: Locating the ﬁ replace in a basement or in a location of considerable air movement can cause intermittent smoke spillage from ﬁ replace. Do not locate ﬁ replace near

• frequently open doors

• central heat outlets or returns

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Windward

Recommended Location:

• Above peak

Marginal Location:

• Below peak

Recommended:

• Insulated exterior chase in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Marginal Location:

• Wind loading possible

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Leeward

Multi-level Roofs

Figure 5.2 Recommended Chimney Locations

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

F. Tools and Supplies Needed H. Inspect Fireplace and Components

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

G. Fireplace System Requirements

This ﬁ replace system requires:

• Hearth Refractory

• Grate Assembly

• Outside Air Hood

- Duct must be installed, but sold separately.

WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep ﬁ re- place dry.

• Remove ﬁ replace and components from packaging (please refer to Section 7) and inspect for damage.

• Vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

Heatilator • I60, I80 • 4013-250 • Rev C • 11/08

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