Hearth and Home Technologies GRL-700-AU User Manual

INSTALLATION AND OPERATION
INSTRUCTIONS
MODEL: GRL-700-AU
AUSTRALIAN GAS ASSOCIATION APPROVED
Approval Number 5669
THIS MANUAL MUST BE USED FOR INST ALLATION AND RET AINED
BY HOMEOWNER FOR OPERA TION AND MAINTENANCE.
HEA T-N-GLO, a brand of Hearth & Home T echnologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044, U.S.A. • (952) 985-6000
This product is covered by one or more of the following patents: (United States) 4,1 12,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
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INSTALLATION AND OPERATION INSTRUCTIONS
PLEASE READ THIS MANUAL BEFORE INSTALLING
AND USING THIS APPLIANCE.
MODEL GRL-700-AU IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A DECORATIVE GAS LOG.
Refer to the appliance data plates for gas consumptions and pressures.
Installation of this appliance should only be carried out by an authorized person in ac­cordance with the manufacturer's instruc­tions. All relevant codes and regulations laid down by the gas piping authorities, munici­pal building regulations, electrical wiring regulations and the requirements of the AGA Gas Installation Code must be observed.
This appliance and its components are tested and safe when installed in accor­dance with this Installation Manual. Report to your dealer any parts damaged in ship­ment. Read all instructions before starting installation and follow these instructions carefully during installation to ensure maxi­mum benefit and safety. Failure to follow
them will void your warranty and may present a fire hazard.
The Heat-N-Glo, a brand of Hearth & Home Technologies Inc. warranty will be voided by, and Heat-N-Glo, a brand of Hearth & Home Technologies Inc. disclaims any responsibil­ity for the following actions:
• Installation of any damaged heater.
• Modification of the heater installation other than as instructed by Heat-N­Glo, a brand of Hearth & Home Tech­nologies In
c.
• Improper positioning of the gas logs.
• Installation and/or use of any component part not manufactured or approved by Heat-N-Glo, a brand of Hearth & Home Technologies Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory.
IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this Manual for future reference.
Copyright 2003 Heat-N-Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044, U.S.A. Printed in U.S.A.
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Table of Contents

1.0 INTRODUCTION .........................................................................................................5
2.0 ASSEMBLY .................................................................................................................5
GAS LINE CONNECTION .........................................................................................6
u
LOG PLACEMENT ................................................................................................... 7
3.0 OPERATING GUIDELINES AND MAINTENANCE INSTRUCTIONS .................10
SAFETY INFORMATION..........................................................................................11
LIGHTING INSTRUCTIONS .....................................................................................12
4.0 REPLACEMENT PARTS:.......................................................................................13
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WARRANTY POLICY...............................................................................................15
u = Contains updated information.
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DEPTH
WIDTH
TOP VIEW - FIREPLACE AREA
GRATE
ON/OFF
FLEX TUBE
FRONT
SUROUND
SURROUND
NOTE: Unit must
be 33mm back from
fireplace front.
CONTROL
ACCESS
COVER
BURNER
PIEZO
IGNITOR
PILOT
ASSEMBLY
SWITCH
GAS
VALVE
REAR
FIREPLACE OPENING
WIDTH: 700mm 1050mm DEPTH: 300mm 460mm HEIGHT: 425mm 540mm
FIGURE 1
u
TOP VIEW
Minimum Maximum
33mm
MINIMUM
300mm
DEPTH
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1.0 INTRODUCTION
Model GRL-700-AU Gas Log Sets are Decorative Gas Appliances for Installation in a Solid-Fuel Burning Fire­place. Minimum fireplace size for GRL-700-AU: height 425mm, width 700mm, depth 300mm.
This log set is to be installed only in a solid-fuel burn­ing fireplace with a working flue and one constructed of noncombustible material or into an approved Jetmaster gas firebox. The minimum permanent vent opening pro­vided by the fireplace chimney damper to vent the flue products must not be less than 40,000mm2. The chim­ney damper MUST be fixed in a fully opened position and the fireplace must have a proper draft.
WARNING: OPEN THE CHIMNEY DAMPER TO
!
ITS FULLY OPEN POSITION WHEN BURNING THIS GAS LOG SET.
WARNING: LOGS MUST NEVER BE BURNED
!
WITHOUT THE FLUE DAMPER IN THE FULL OPEN POSITION. FAILURE TO DO SO IS DAN­GEROUS TO YOUR HEALTH AND VOIDS ALL WARRANTIES.
WARNING: ALL GAS APPLIANCES PRO-
!
DUCE SOME CARBON MONOXIDE WHEN OPERATED. CARBON MONOXIDE IS A COLOR­LESS, ODORLESS, POISONOUS GAS. ADE­QUATE PROVISIONS MUST BE MADE TO PRO­VIDE COMBUSTION AIR FOR THIS GAS LOG SET. IF OUTSIDE AIR IS NOT INCLUDED IN THE FIRE­PLACE, IT MAY BE NECESSARY THAT AN ADDI­TIONAL COMBUSTION AIR SOURCE BE PROVIDED.
CAUTION: DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
CAUTION: DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
CAUTION: DO NOT SPRAY AEROSOLS IN THE VI­CINITY OF THIS APPLIANCE WHILE IT IS IN OP­ERA TION.
WARNING: THIS UNIT IS NOT FOR USE
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WITH SOLID FUEL. SOLID FUELS SHALL NOT BE BURNED IN A FIREPLACE WHERE A DECORA TIVE APPLIANCE IS INSTALLED.
TO REDUCE THE RISK OF FIRE OR INJURY FROM BURNS AND FOR THE PROTECTION OF YOUNG CHILDREN OR THE INFIRM, A SECONDARY GUARD IS RECOMMENDED.
2.0 ASSEMBLY
CAUTION: WHEN INSTALLING THIS LOG SET IN A FACTORY BUILT FIREPLACE, BE CERTAIN TO CONSULT THE FIREPLACE INSTALLATION MANUAL. ALL KNOCKOUTS IN THE FIREPLACE THROUGH WHICH THE GAS SUPPL Y LINE IS RUN MUST BE RESEALED WITH INSULATION AFTER THE GAS LINE IS IN PLACE.
Model GRL-700-AU contains complete gas-burner, decorative front, and log components needed. Use cau­tion when handling logs to avoid damage. Position gas­burner assembly to the rear of the fireplace. Once fully assembled slide access door into place.
WARNING: LOGS OTHER THAN THOSE
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SUPPLIED WITH THIS UNIT MUST NOT BE USED.
CAUTION: To minimize the possibility of spillage and
to maximize proper draft, position the log set as close to the back of the fireplace as possible.
The installation, including provisions for combustion and ventilation air, must conform with the AGA Gas Instal­lation Code.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been underwater.
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OPTIONAL WALL SWITCH,
A. Inlet gas supply pressure for purposes of input ad-
justment, shall be 6.0 inches w.c. (1.5kPa) for natu­ral gas and 11 inches w.c. (2.75kPa) for propane. Manifold (outlet) pressure should be 3.2 inches w.c. (.80kPa) for natural gas and 9.6 inches w.c. (2.40kPa) for propane models.
B. NOTE: THE GAS SUPPLY LINE SHOULD BE
PURGED OF ANY TRAPPED AIR PRIOR TO THE FIRST FIRING OF THE UNIT.
C. CAUTION: During the initial purging and subse-
quent lightings, NEVER allow the gas control valve knob to remain depressed in the "PILOT" position without pushing the red ignitor button at least once every second.
D. Your appliance control system is a millivolt type. It
consists of a pilot burner, a gas control valve/regula­tor, a thermopile, a piezo ignitor, and an ON/OFF rocker switch. For control system wiring diagram see Figure 2.
E. NOTE: An Optional Remote Control Kit and Wall
Switch Kit , for turning the burner ON/OFF are avail­able. Detailed installation instructions are found in each kit.
F. Test fire the unit after referring to the SAFETY IN-
FORMATION and LIGHTING INSTRUCTIONS found in Section 3 in this manual, or on label plate assembly found on the gas-burner.
G. Using a soap-solution or other device, check sys-
tem for leaks. Refer to Section 3, OPERATING
GUIDELINES and MAINTENANCE INSTRUC­TIONS.
H. Once the gas-burner is test fired and gas supply
lines are purged, assembly of the grate and logs is required.
NOTE: Appliances incorporating a live fuel effect may exhibit slight carbon deposits.
THERMOSTAT OR REMOTE
REMOTE SWITCH
Figure 2
PIGTAIL
ON/OFF
SWITCH
OFF
ON
TP/TH
TP
TH
THERMOPILE
GAS VALVE
THERMOCOUPLE
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